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Safety, Economy, Reliability

For Decades Worldwide

SIMOTEC Composite Long-Rod


Insulators

Power for Generations


Siemens Power Generation

SIMOTEC Composite Long-Rod Insulators:


A Result of Our Experience in Power Distribution, Especially

Know-How and
Experience: To Meet
Special Demands
For around 150 years
Siemens has been one of
the leading electrical
engineering companies.
Today, the spectrum of
supplies and services we
offer in the fields of power
generation and distribution
ranges from composite
insulators for switchgear
and transmission lines to
turnkey power plant projects. We set ourselves
high standards and also the
customers benefit from our
know-how: SIMOTEC
insulators are now available
as long-rod composite
insulators.

in Insulator and Transmission Line Construction

Tried and Tested:


SIMOTEC Insulators for
Overhead Transmission
Line Construction

Customized Insulators
of Typical Siemens
Quality: For Complete
Satisfaction

Numerous tests have demonstrated the enhanced


safety and reliability (even
in the presence of ozone
and UV radiation, at extreme temperatures, and
when exposed to high
mechanical loadings in the
event of storms or icing.
The extraordinarily high
resistance to fracture makes
them immune to vandalism.
This means there is no
interruption in electrical
power supply and thus no
loss of income.

With a standardized range


of fiber- reinforced epoxy
rods of different lengths
and variable shapes for
silicone shielding, we are
able to provide optimized
individual solutions as
quickly as possible for
any size of transmission
line and any type of mast
design. We keep strictly to
deadlines and offer short
delivery periods.

Furthermore, the low weight


and high inherent stability
of SIMOTEC composite
insulators reduce the effort
associated with the construction of towers. Foundations, transport and
erection also involve far less
expenditure and this considerably reduces system
costs.

And the more demanding


and complex your requirements are, the more you
benefit from our expertise
in all aspects of power
generation and distribution.
We channel this expertise
and ingenuity into our comprehensive consultancy
package.

Life cycle costs

Moreover, SIMOTEC
composite insulators save
on costs associated with
maintenance and cleaning.
Air pollution, acid rain and
sea salt have no effect on
the insulating properties of
the silicone.

Advantages with SIMOTEC Insulators

Care and
maintenance

l shorter and lighter insulator strings


l shorter crossarms (same clearance)
Care and
maintenance

Purchase
cost

Purchase
cost

Towers with
Towers with
SIMOTEC
cap and pintype insulators insulators

l lower load bearing capacity


l lower tower cross section (lever arm)
l reduction in foundations
l reduction of right-of-way costs
3

Types of Shed Profile and Fittings in the Order No. System


Example:

CS 120 - 1082 SC - EB - N

SML

Arcing Distance

Shed Profile

N = ANSI-Standard

Insulator
class

in mm

SC = Standard
creep

L = IEC-Standard

HC = High
creep

Top Flange

Bottom Flange

B = ball

C = clevis

E = eye

S = socket

T = tongue

Y = Y-clevis

The quality of our


SIMOTEC composite
long-rod insulators
was tested by us and
certified by the research
institution for highvoltage and heavycurrent technology (FGH).

Catalog Types
25,000 Lbs.
(111 kN)

Order No.
SML

Arcing
distance

Nominal
creepage
distance

Section
length

Rated
Power
Frequency
withstand
voltage
acc. IEC71

- - -
- - -- Enter desired design
in the Order No.

CS120-0616
- - -
- - -CS120-0716
- - -
- - -CS120-0816
--
- - -CS120-0866
- - -
- - -CS120-0966
--
- - -CS120-1066
- - -
- - -CS120-1166
--
- - -CS120-1266
- - -
- - -CS120-1316
--
- - -CS120-1416
- - -
- - -CS120-1516
--
- - -CS120-1616
- - -
- - -CS120-1716
--
- - -CS120-1766
- - -
- - -CS120-1866
--
- - -CS120-2016
- - -
- - -CS120-2216
--
- - -CS120-2416
- - -
- - -CS120-2516
--
- - -CS120-2616
- - -
- - -CS120-2766
--
- - --

SC Profile

HC Profile

EB

YB

SB

EE

Rated
Lightning
Impulse
withstand
voltage
acc. IEC71

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

mm

inch

dry / kV

wet / kV

dry / kV

616
716
816
866
966
1066
1166
1266
1316
1416
1516
1616
1716
1766
1866
2016
2216
2416
2516
2616
2766

24.3
28.2
32.1
34.1
38.0
42.0
45.9
49.8
51.8
55.7
59.7
63.6
67.6
69.5
73.5
79.4
87.2
95.1
99.1
103.0
108.9

1483
1740
1989
2126
2384
2641
2899
3156
3285
3542
3799
4057
4314
4443
4700
5086
5601
6116
6373
6631
7017

58.4
68.5
78.3
83.7
93.9
104.0
114.1
124.3
129.3
139.4
149.6
159.7
169.8
174.9
185.0
200.2
220.5
240.8
250.9
261.1
276.3

2076
2452
2828
3016
3392
3768
4145
4521
4709
5085
5461
5837
6213
6401
6777
7341
8093
8845
9221
9597
10161

81.7
96.5
111.3
118.7
133.5
148.3
163.2
178.0
185.4
200.2
215.0
229.8
244.6
252.0
266.8
289.0
318.6
348.2
363.0
377.8
400.0

855
955
1055
1105
1205
1305
1405
1505
1555
1655
1755
1855
1955
2005
2105
2255
2455
2655
2755
2855
3005

33.7
37.6
41.5
43.5
47.4
51.4
55.3
59.3
61.2
65.2
69.1
73.0
77.0
78.9
82.9
88.8
96.7
104.5
108.5
112.4
118.3

832
932
1032
1082
1182
1282
1382
1482
1532
1632
1732
1832
1932
1982
2082
2232
2432
2632
2732
2832
2982

32.8
36.7
40.6
42.6
46.5
50.5
54.4
58.3
60.3
64.3
68.2
72.1
76.1
78.0
82.0
87.9
95.7
103.6
107.6
111.5
117.4

820
920
1020
1070
1170
1270
1370
1470
1520
1620
1720
1820
1920
1970
2070
2220
2420
2620
2720
2820
2970

32.3
36.2
40.2
42.1
46.1
50.0
53.9
57.9
59.8
63.8
67.7
71.7
75.6
77.6
81.5
87.4
95.3
103.1
107.1
111.0
116.9

890
990
1090
1140
1240
1340
1440
1540
1590
1690
1790
1890
1990
2040
2140
2290
2490
2690
2790
2890
3040

35.0
39.0
42.9
44.9
48.8
52.8
56.7
60.6
62.6
66.5
70.5
74.4
78.3
80.3
84.3
90.2
98.0
105.9
109.8
113.8
119.7

154
154
203
203
203
253
253
302
302
357
357
396
396
396
434
506
561
627
627
627
693

140
140
185
185
185
230
230
275
275
325
325
360
360
360
395
460
510
570
570
570
630

325
325
450
450
450
550
550
650
650
750
750
850
850
850
950
1050
1175
1300
1300
1300
1425

36,000 Lbs. (160 kN*)


50,000 Lbs. (222 kN**)

Order No.
SML

Arcing
distance

Nominal
creepage
distance

Section
length

- - -
- - -- Enter desired design
in the Order No.

SC Profile

HC Profile

EB

mm

inch

mm

inch

mm

inch

mm

47.9
51.8
55.7
63.6
73.5
79.4
85.3
95.1
99.1
105.0
108.9
116.8
120.7
126.6
138.4
142.4
148.3
160.1
169.9
179.8

3027
3285
3542
4057
4700
5086
5472
6116
6373
6759
7017
7532
7789
8175
8947
9205
9591
10363
11006
11650

119.2
129.3
139.4
159.7
185.0
200.2
215.4
240.8
250.9
266.1
276.3
296.5
306.7
321.9
352.2
362.4
377.6
408.0
433.3
458.7

4333
4709
5085
5837
6773
7341
7905
8845
9221
9785
10161
10913
11290
11854
12982
13358
13922
15050
15990
16930

170.6
185.4
200.2
229.8
266.7
289.0
311.2
348.2
363.0
385.2
400.0
429.6
444.5
466.7
511.1
525.9
548.1
592.5
629.5
666.5

1540
1640
1740
1940
2190
2340
2490
2740
2840
2990
3090
3290
3390
3540
3840
3940
4090
4390
4640
4890

CS160-1216
CS160-1316
CS160-1416
CS160-1616
CS160-1866
CS160-2016
CS160-2166
CS160-2416
CS160-2516
CS160-2666
CS160-2766
CS160-2966
CS160-3066
CS160-3216
CS160-3516
CS160-3616
CS160-3766
CS160-4066
CS160-4316
CS160-4566

CS210-1216
- - -
- - -CS210-1316

- - - - -CS210-1416
- - -
- - -CS210-1616

- - - - -CS210-1866
- - -
- - -CS210-2016

- - - - -CS210-2166
- - -
- - -CS210-2416

- - - - -CS210-2516
- - -
- - -CS210-2666

- - - - -CS210-2766
- - -
- - -CS210-2966

- - - - -CS210-3066
- - -
- - -CS210-3216

- - - - -CS210-3516
- - -
- - -CS210-3616

- - - - -CS210-3766
- - -
- - -CS210-4066

- - - - -CS210-4316
- - -
- - -CS210-4566

- - - - --

1216
1316
1416
1616
1866
2016
2166
2416
2516
2666
2766
2966
3066
3216
3516
3616
3766
4066
4316
4566

80,000 Lbs.
(357 kN)

Order No.
SML

Arcing
distance

Nominal
creepage
distance

Section
length

- - -
- - -- Enter desired design
in the Order No.

CS300-1916
- - -
- - -CS300-2016
- - -
- - -CS300-2166

- - - - -CS300-2266
- - -
- - -CS300-2416

- - - - -CS300-2516
- - -
- - -CS300-2666

- - - - -CS300-2766
- - -
- - -CS300-2866

- - - - -CS300-2966
- - -
- - -CS300-3066

- - - - -CS300-3216
- - -
- - -CS300-3516

- - - - -CS300-3616
- - -
- - -CS300-3766

- - - - -CS300-4066
- - -
- - -CS300-4316

- - - - -CS300-4566
- - -
- - -CS300-4916

- - - - --

SC Profile

HC Profile

CC

mm

inch

mm

inch

mm

inch

mm

1916
2016
2166
2266
2416
2516
2666
2766
2866
2966
3066
3216
3516
3616
3766
4066
4316
4566
4916

75.4
79.4
85.3
89.2
95.1
99.1
105.0
108.9
112.8
116.8
120.7
126.6
138.4
142.4
148.3
160.1
169.9
179.8
193,5

4829
5086
5472
5730
6116
6373
6759
7017
7274
7532
7789
8175
8947
9205
9591
10363
11006
11650
12551

190.1
200.2
215.4
225.6
240.8
250.9
266.1
276.3
286.4
296.5
306.7
321.9
352.2
362.4
377.6
408.0
433.3
458.7
494,1

6965
7341
7905
8281
8845
9221
9785
10161
10537
10913
11290
11854
12982
13358
13922
15050
15990
16930
18246

274.2
289.0
311.2
326.0
348.2
363.0
385.2
400.0
414.8
429.6
444.5
466.7
511.1
525.9
548.1
592.5
629.5
666.5
5330

2330
2430
2580
2680
2830
2930
3080
3180
3280
3380
3480
3630
3930
4030
4180
4480
4730
4980
5330

YB

SB

Rated
Power
Frequency
withstand
voltage
acc. IEC71

EE

Rated
Lightning
Impulse
withstand
voltage
acc. IEC71

inch

mm

inch

mm

inch

mm

inch

dry / kV

wet / kV

dry / kV

60.6
64.4
68.5
76.4
86.2
92.1
98.0
107.9
111.8
117.7
121.7
129.5
133.5
139.4
151.2
155.1
161.0
172.8
182.7
192.5

1525
1625
1725
1925
2175
2325
2475
2725
2825
2975
3075
3275
3375
3525
3825
3925
4075
4375
4625
4875

60.0
64.0
67.9
75.8
85.6
91.5
97.4
107.3
111.2
117.1
121.1
128.9
132.9
138.8
150.6
154.5
160.4
172.2
182.1
191.9

1510
1610
1710
1910
2160
2310
2460
2710
2810
2960
3060
3260
3360
3510
3810
3910
4060
4360
4610
4860

59.4
63.4
67.3
75.2
85.0
90.9
96.9
106.7
110.6
116.5
120.5
128.3
132.3
138.2
150.0
153.9
159.8
171.7
181.5
191.3

1570
1670
1770
1970
2220
2370
2520
2770
2870
3020
3120
3320
3420
3570
3870
3970
4120
4420
4670
4920

61.8
65.7
69.7
77.6
87.4
93.3
99.2
109.1
113.0
118.9
122.8
130.7
134.6
140.6
152.4
156.3
162.2
174.0
183.9
193.7

302
302
357
396
434
506
506
627
627
627
693
748
748
814
814
869
869

275
275
325
360
395
460
460
570
570
570
630
680
680
740
740
790
790

650
650
750
850
950
1050
1050
1300
1300
1300
1425
1550
1550
1675
1675
1800
1800
1950
2100
2100

Types of Fitting
OVAL EYE
Type Letter E

Y-CLEVIS
Type Letter Y

CLEVIS
Type Letter C

TONGUE
Type Letter T
A

A
B

BALL
Type
Letter B

C
A

SOCKET
Type
Letter S

SML Lbs.
Oval Eye
mm
A
B
C
(inch)
16
24
48
25,000 (0.63)
(0.94) (1.89)
25
50
36,000 22
(0.87) (0.98) (1.96)
25
50
50,000 22
(0.86) (0.98) (1.96)
29
63,5
80,000 22
(0.86) (1.14) (2.50)

Y-Clevis

Clevis

Tongue

45

33
(1.30)
44
(1.73)
44
(1.73)

19
(0.75)
22
(0.87)
22
(0.87)

18
(0.71)
20
(0.78)
20
(0.78)
26
(1.02)

12,5
(0.49)
15,5
(0.61)
18,0
(0.71)
18,5
(0.73)

17.5
(0.68)
20
(0.78)
24
(0.94)
27
(1.06)

16
(0.63)
19
(0.75)
19
(0.75)
24
(0.94)

12.5
(0.49)
15,5
(0.61)
18
(0.71)
18,5
(0.73)

17.5
(0.68)
20
(0.78)
24
(0.94)
27
(1.06)

45
45

Socket / Ball
IEC
ANSI
120
Class
16
52.5
(0.63)
20
52.11
(0.78)
20
52.11
(0.78)
24
52.11
(0.94)

Other fitting designs and measurements are available upon request.


Rated
Power
Frequency
withstand
voltage
acc. IEC71

Rated
Lightning
Impulse
withstand
voltage
acc. IEC71

inch

dry / kV

wet / kV

dry / kV

91.7
95.7
101.6
105.5
111.4
115.4
121.3
125.2
129.1
133.1
137.0
142.9
154.7
158.7
164.6
176.4
186.2
196.1
209,8

506
506
506
561
627
627
627
693
693
748
748
814
814
869
869

460
460
460
510
570
570
570
630
630
680
680
740
740
790
790

1050
1050
1050
1175
1300
1300
1300
1425
1425
1550
1550
1675
1675
1800
1800
1950
2100
2100
2400

SC profiles

HC profiles
per shed
+ 60 mm
(2.36 inch)
creepage
distance

Arcing distance

Creepage
distance:
2.5 x arcing
distance

Creepage
distance:
3.6 x arcing
distance

Flexible Choice of Creepage


Distance with SC and HC Shed
Profiles
Thanks to the hydrophobic properties of the silicone SIMOTEC
composite insulators also exhibit
superior electrical performance
when exposed to heavy contamination. With an SC or HC shed
profile they satisfy the stringent
requirements of the creepage
distance classes specified in IEC
815. The desired creepage distance
can be fixed individually by the
number of small sheds used. Each
shed increases or reduces the
creepage distance by 60 mm
(2.36 inch). The creepage distance
of an insulator with an arcing
distance of 1000 mm (39.37 inch)
and SC profile can be as much as
2500 mm (98.43 inch), and with an
HC profile as much as 3600 mm
(141.73 inch).
With an SC profile the creepage
distance is equivalent to two-and-half
times the arcing distance. Each small
shed increases/reduces the creepage
distance by 60 mm (2.36 inch).

SIMOTEC Long-Rod Insulators:


A Long Service Life and High Operating Reliability

Epoxy rod

Every SIMOTEC long-rod insulator


comprises an expoxy rod reinforced
with acid-resistant ECR fiber glass.
Rod fractures as a result of the
ingress of aggressive substances are
now a thing of the past.
The forged and galvanized fittings
are securely and permanently joined
to the rod thanks to a precise,

Silicone shed

Metal fitting

low-stress shrink-fitting process


which avoids any damage to the rod
interior. Carefully optimized process
parameters and uncompromising
quality assurance guarantee an
extraordinarily long service life and
reliable operating performance under
all field conditions.
The most meticulous selection of
components and state-of-the-art
fabrication are also used when
applying the outer silicone shielding.
A primer ensures a permanent
chemical bond between the rod,
fittings and silicone. Prior to the
casting process it is sprayed onto
the rods with the aid of computer
control. The silicone is then applied
in one cast. It directly seals the rod
and the joint with the fittings.
Neither moisture nor other
extraneous matter can therefore
penetrate. Crevice corrosion which
could damage the joint between rod
and fitting is ruled out.

A primer ensures the permanent chemical


bond between rod, fittings and the silicone
which perfectly seals and envelopes the joint.

Top view

Side view

The design of the corona rings was


optimized by means of computer
simulation of the electrostatic fields.
No extreme field increase therefore
occurs at the joint between the
silicone and fittings. Up to a voltage
of around 170 kV SIMOTEC
insulators do not require corona
rings. For higher voltages we offer
customized versions.

Corona Rings
max. system voltage 132 lV
Top Grounded Earth
*)
Bottom Line End
*)
*) not needed

170 kV
*)
small

232 kV
small
small

360 kV
small
medium

420 kV
medium
medium

550 kV
large
large

Further Information on
SIMOTEC Composite Long-Rod Insulators

Your contact in the U.S.:


Siemens Power
Corporation
Roswell, Georgia 30076
USA
1007-A1 Mansell Road
Tel.: 770 552 8527
Fax: 770 552 8144

Your contact worldwide:


Siemens AG
Power Generation Group (KWU)
KPW PI 1
Bahnhofstrae 43
D-96257 Redwitz
Germany
Tel.: +49 9574 81206
Fax: +49 9574 81607

Published by and copyright (1998):


Siemens AG
Power Generation Group (KWU)
Freyeslebenstrae 1
D-91058 Erlangen, Germany

Siemens Aktiengesellschaft

Printed on paper treated with chlorine-free bleach


Subject to change without prior notice

Siemens
Power Generation
Order No. A96001-U20-A305-V1-7600
Printed in Germany
81U1191 190867 WS 05984.
SEK 22219