GENERAC POWER SYSTEMS, INC.

P.O. BOX 297 WHITEWATER, WISCONSIN 53190

WEBSITE: www.guardiangenerators.com
Part# OD8561 Rev. A 2.03
PLEASE NOTE:
This basic installation guide is not a substitute for
the INSTALLATION & OWNERS MANUAL included
with this system. Please read all information prior
to installation and operation of your Guardian

Emergency Automatic Backup Power System.

b y G e n e r a c P o w e r S y s t e m s , I n c .
EmergencyAutomatic
Backup Power System
EmergencyAutomatic
Backup Power System
www.guardiangenerators.com
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The BASIC How-To Installation
Guide For The Do-It-Yourselfer
INTRODUCTION
Thank you for purchasing this model of the Guardian product line by
Generac Power Systems Inc. This model is a compact, high
performance, air-cooled, engine-driven generator designed to
automatically supply electrical power to operate critical loads during
a utility power failure.
This unit is factory installed in an all-weather, acoustical metal
enclosure that is intended exclusively for outdoor installation. This
generator will operate using either vapor withdrawn liquid propane
(LP) or natural gas (NG).
READ THIS MANUAL THOROUGHLY
If you do not understand any portion of this manual, contact Generac
or your nearest Generac/Guardian Authorized Dealer for starting,
operating and servicing procedures.
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert you to special instruction about a particular operation
that may be hazardous if performed incorrectly or carelessly.
Observe them carefully. Their definitions are as follows:
After this heading, you can read instructions that, if not strictly
complied with, will result in personal injury or property damage.
After this heading, you can read instructions that, if not strictly
complied with, may result in personal injury or property damage.
After this heading, you can read instructions that, if not strictly
complied with, could result in damage to equipment and/or property.
NOTE: After this heading, you can read explanatory statements
that require special emphasis.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the service are essential to preventing
accidents.
Four commonly used safety symbols accompany the DANGER,
WARNING and CAUTION blocks. The type of information each
indicates follows:
This symbol points out important safety information that, if
not followed, could endanger personal safety and/or
property of you and others.
This symbol points out potential explosion hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical shock hazard.
SAVE THESE INSTRUCTIONS The manufacturer suggests
that these rules for safe operation be copied and posted
near the units installation site. Safety should be stressed to
all operators and potential operators of this equipment.
Study these SAFETY RULES carefully before installing, operating or
servicing this equipment. Become familiar with this Owners Manual
and with the unit. The generator can operate safely, efficiently and
reliably only if it is properly installed, operated and maintained. Many
accidents are caused by failing to follow simple and fundamental
rules or precautions.
Generac cannot possibly anticipate every possible circumstance
that might involve a hazard. The warnings in this manual, and on
tags and decals affixed to the unit are, therefore, not all-inclusive. If
you use a procedure, work method or operating technique Generac
does not specifically recommend, you must satisfy yourself that it is
safe for you and others. You also must make sure the procedure,
work method or operating technique that you choose does not
render the generator unsafe.
Despite the safe design of this generator, operating this
equipment imprudently, neglecting its maintenance or being
careless can cause possible injury or death. Permit only
responsible and capable persons to operate or maintain this
equipment.
Potentially lethal voltages are generated by these machines.
Ensure all steps are taken to render the machine safe before
attempting to work on the generator.
Parts of the generator are rotating and/or hot during operation.
Exercise care near running generators.
The engine exhaust from this product contains chemicals known
to the state of California to cause cancer, birth defects or other
reproductive harm.
WARNING:
This product contains or emits chemicals known to the state of
California to cause cancer, birth defects or other reproductive harm.
WARNING:
1 10
PLEASE NOTE:
THIS BASIC INSTALLATION GUIDE IS NOT A
SUBSTITUTE FOR THE INSTALLATION &
OWNERS MANUAL INCLUDED WITH THIS
SYSTEM. PLEASE READ ALL INFORMATION
PRIOR TO INSTALLATION AND OPERATION OF
YOUR GUARDIAN

EMERGENCY AUTOMATIC
SYSTEM.
-------------
DANGER
-------------
-------------
WARNING
-------------
-------------
CAUTION
-------------
-------------
DANGER
-------------
2 9
GENERAL HAZARDS
For safety reasons, Generac recommends that the installation,
initial start-up and maintenance of this equipment is carried out
by a Generac/Guardian Authorized Dealer.
The engine exhaust fumes contain carbon monoxide, which can
be DEADLY. This dangerous gas, if breathed in sufficient
concentrations, can cause unconsciousness or even death. This
exhaust system must be installed properly, in strict compliance
with applicable codes and standards. Following installation, you
must do nothing that might render the system unsafe or in
noncompliance with such codes and standards.
Keep hands, feet, clothing, etc., away from drive belts, fans, and
other moving or hot parts. Never remove any drive belt or fan
guard while the unit is operating.
Adequate, unobstructed flow of cooling and ventilating air is
critical to correct generator operation. Do not alter the installation
or permit even partial blockage of ventilation provisions, as this
can seriously affect safe operation of the generator. The generator
MUST be installed outdoors.
When working on this equipment, remain alert at all times. Never
work on the equipment when you are physically or mentally
fatigued.
Inspect the generator regularly, and contact your nearest
Generac/Guardian Authorized Dealer for parts needing repair or
replacement.
Before performing any maintenance on the generator, disconnect
its battery cables to prevent accidental start up. Disconnect the
cable from the battery post indicated by a NEGATIVE, NEG or ()
first. Reconnect that cable last.
Never use the generator or any of its parts as a step. Stepping on the
unit can stress and break parts, and may result in dangerous
operating conditions from leaking exhaust gases, fuel leakage, oil
leakage, etc.
ELECTRICAL HAZARDS
All generators covered by this manual produce dangerous
electrical voltages and can cause fatal electrical shock. Utility
power delivers extremely high and dangerous voltages to the
transfer switch as does the standby generator when it is in
operation. Avoid contact with bare wires, terminals, connections,
etc., while the unit is running. Ensure all appropriate covers,
guards and barriers are in place before operating the generator. If
you must work around an operating unit, stand on an insulated,
dry surface to reduce shock hazard.
Do not handle any kind of electrical device while standing in water,
while barefoot, or while hands or feet are wet. DANGEROUS
ELECTRICAL SHOCK MAY RESULT.
The National Electrical Code (NEC) requires the frame and
external electrically conductive parts of the generator to be
connected to an approved earth ground. Local electrical codes
also may require proper grounding of the generator electrical
system.
After installing this home standby electrical system, the generator
may crank and start at any time without warning. When this occurs,
load circuits are transferred to the STANDBY (generator) power
source. To prevent possible injury if such a start and transfer occur,
always set the generators Auto/Off/Manual switch to its OFF
position before working on equipment and remove the fuse.
In case of accident caused by electric shock, immediately shut
down the source of electrical power. If this is not possible, attempt
to free the victim from the live conductor. AVOID DIRECT
CONTACT WITH THE VICTIM. Use a non-conducting implement,
such as a rope or board, to free the victim from the live conductor.
If the victim is unconscious, apply first aid and get immediate
medical help.
Never wear jewelry when working on this equipment. Jewelry can
conduct electricity resulting in electric shock, or may get caught in
moving components causing injury.
FIRE HAZARDS
For fire safety, the generator must be installed and maintained
properly. Installation always must comply with applicable codes,
standards, laws and regulations. Adhere strictly to local, state and
national electrical and building codes. Comply with regulations the
Occupational Safety and Health Administration (OSHA) has
established. Also, ensure that the generator is installed in
accordance with the manufacturers instructions and
recommendations. Following proper installation, do nothing that
might alter a safe installation and render the unit in
noncompliance with the aforementioned codes, standards, laws
and regulations.
Keep a fire extinguisher near the generator at all times.
Extinguishers rated ABC by the National Fire Protection
Association are appropriate for use on the standby electric
system. Keep the extinguisher properly charged and be familiar
with its use. If you have any question pertaining to fire
extinguishers, consult your local fire department.
EXPLOSION HAZARDS
Do not smoke around the generator. Wipe up any fuel or oil spills
immediately. Ensure that no combustible materials are left in the
generator compartment, or on or near the generator, as FIRE or
EXPLOSION may result. Keep the area surrounding the generator
clean and free from debris.
Gaseous fluids such as natural gas and liquid propane (LP) gas
are extremely EXPLOSIVE. Install the fuel supply system
according to applicable fuel-gas codes. Before placing the home
standby electric system into service, fuel system lines must be
properly purged and leak tested according to applicable code.
After installation, you must inspect the fuel system periodically for
leaks. No leakage is permitted.
ELECTRICAL INSTALLATION DRAWING
13b. Install the 40 Amp or 70 Amp double pole circuit breaker
that you have purchased into main electrical distribution
panel. This circuit breaker must be compatible with your
main electrical distribution panel. It may be necessary to
reposition remaining circuit breakers or remove circuit
breakers that have been disconnected to accommodate the
insertion of the 40 Amp or 70 Amp double pole circuit breaker.
Connect white wire to the main distribution panel neutral bar.
Connect green wire to main electrical panel ground bar.
Connect the black and red wires to the 40 Amp or 70 Amp
double pole circuit breaker.
Recommended battery is automotive type group 26/26R 12V
negative ground with 350CCA (Model 4389) or 550CCA
(Models 4456 and 4390) minimum capacity. The hold down
clamp is included.
14. CONNECT STARTING BATTERY
NOTE: Dielectric grease should be used on battery posts to
aid in the prevention of corrosion.
Connect positive (+) (red) cable to positive (+) battery post.
Connect negative (-) (black) ground cable to negative (-)
battery post.:
NOTE: In areas where temperatures regularly fall below
10F (-12C) it is recommended that a pad type battery
15. READY THE SYSTEM FOR AUTOMATIC OPERATION
Switch service main circuit breaker to on or closed position.
Switch the circuit breakers in the emergency distribution panel to
the on or closed position. Switch the generator main line circuit
breaker to the on or closed position. Verify that the 40 Amp or
70 Amp double pole circuit breaker that was inserted in the main
electrical distribution panel is switched to the on or closed
position. Place generator mode switch in the AUTO position.
Verify that fuel valve on rigid gas piping is open. Perform steps
in Sections 2.1 through 2.5 of the Installation & Owners
Manual prior to testing the system.
16. TEST SYSTEM
Switch service main circuit breaker to off or open position. This
simulates the loss of utility power. The generator should crank
and start within 20 seconds. Load transfer should occur within
10 seconds of generator start. To return system to automatic
mode, switch service main breaker to on or closed position.
This simulates the return of power from the utility. The generator
will run for a short cool down period of several minutes while the
entire system stands ready for the next power outage.
NOTE: When utility voltage source is lost by the generator, the
system set light will flash rapidly.
17. SET EXERCISER
A switch on the control panel allows you to select the day and
time for the system to exercise. To select a time and day of the
week you must perform the following sequence at that time.
Verify that the Auto/Off/Manual switch is set to AUTO .
Hold down the Set Exercise Timer switch until the generator
starts (approximately 10 seconds) and release. The generator
will start and run for approximately twelve minutes and then
shut down on its own. If the battery is disconnected for any
reason the exercise time must be reset. The generator is now
set to exercise on that day and at that time every week.
NOTE: Until the exerciser is set, all the red LED's will flash in the
Auto or Manual mode.
Set the generators Auto/Off/Manual switch to OFF.
Turn off utility power supply to the transfer switch.
------------- WARNING -------------
If the Auto/Off/Manual Switch is not set to its OFF
position, the generator can crank and start as soon as
the battery cables are connected. If the utility power
supply is not turned off, sparking can occur at the
battery posts and cause an explosion.
3 8
External Connection Box with
5 pre-wired flexible conduit
from generator for easy plug n
play connection to transfer
switch.
1 flexible fuel line
Composite Mounting Pad
UL listed wire nuts (not shown)
30 pre-wired flexible conduit
from the automatic transfer
switch for connection to the
external connection box
Automatic Transfer Switch with
built-in emergency load center
2 pre-wired conduit for easy
connection to the main
distribution panel
Install the appropriate Circuit Breaker 13b
UL approved wire nuts are included with installation kit.
The battery area dimensions are: 8" L x 8" W.
YOUR GUARDIAN EMERGENCY AUTOMATIC BACKUP
POWER SYSTEM IS NOW READY!
Exerciser
Switch
Connect Starting Battery 14
Set Exerciser 17
INSTALLATION SYSTEM EQUIPPED WITH:
NOTE: In areas where temperatures regularly fall below
10F (-12C) it is recommended that a pad type battery
heater be installed to aid in cold climate starting.
7
0
7
0
ITEMS YOU MUST PURCHASE
12. MOUNTING OF AUTOMATIC TRANSFER SWITCH
Locate automatic transfer switch with built-in emergency load
center within one foot of main distribution panel. The automatic
transfer switch with built-in load center can be located to the
left or right of main distribution panel. Hold transfer switch
against the mounting surface. Level the transfer switch and
mark the mounting holes. Drill the appropriate size pilot holes.
Mount automatic transfer switch with built-in load center to
mounting surface with appropriate fasteners.
13a. CONNECTION OF EMERGENCY CIRCUITS
Remove the main electrical distribution panel cover. Remove
appropriate size knockout from the bottom or side of the main
panel. (A 2-foot flexible conduit is pre-wired from the transfer
switch with built-in load center.) Remove threaded lock nut
from conduit coupling. Feed all wires through knockout into
main panel. Slip lock nut over wires and tighten securely on
conduit coupling. Remove the black (hot) wire from a circuit
breaker that protects a circuit you want to have powered in the
event of a power failure.
Wire nut the black wire to the matching circuit lead wire from
the emergency circuit breaker from load center in the transfer
switch. (All circuit wires are color coded and labeled for easy
identification). Repeat this process with remaining circuits to
be powered by the generator. White wires (neutral) in your main
distribution panel should remain connected to neutral bar. It is
not necessary to move them. The emergency load center in the
transfer switch supplies the following circuits: Model 4389 (5)
15A 120V, (1) 20A 120V and (1) 30A 240V. Model 4456 (3)
15A 120V, (3) 20A 120V, (1) 20A 240V & (1) 30A 240V. Model
4390 will include (2) additional 15A 120V circuits.
4 7
Visit Municipal Office
Battery - Automotive type group 26/26R negative
ground 350CCA (Model 4389) or 550CCA (Models
4456 and 4390) minimum capacity
40 Amp (Model 4389) or 70 Amp (Models 4456 and
4390) double pole circuit breaker (Must be
compatible with your main electrical distribution
panel.)
Grounding rod with grounding strap
Crushed stone or pea gravel (approximately 10-12
cubic feet)
Black poly-film or other vegetation blocking fabric
(5-1/2' x 5')
Silicone caulk
Pipe sealant (suitable for gaseous fuel
connections)
Fasteners (to mount external connection box and
automatic transfer switch with built-in emergency
load center)
1
Connection of Emergency Circuits 13a Install Automatic Transfer Switch 12
1ft.
Connection of Emergency Circuits 13a
Fuel Connection 3
Note: Circuits to be moved must be protected by same
size breaker. For example, a 15 amp circuit in main
panel must be 15 amp circuit in transfer switch.
DANGER: Although you may choose to perform
electrical connections yourself, Generac Power
Systems, Inc. recommends that a licensed electrician
or individual with complete knowledge of electricity
perform the procedures in sections 12, (above) 13a, and
13b.
DANGER: Switch service
main circuit breaker to off
or open position prior to
removal of cover or removal
of any wiring of the main
electrical distribution panel.
The wires connected to the
service main circuit breaker remain live or hot. Avoid
contact with these wires and the service main circuit
breaker connection lugs.
NOTE: Balance must be maintained when moving
circuit locations from main electrical distribution panel
to emergency load center. Circuit breaker positions
alternate buss bars vertically. Circuits sharing a neutral
wire should either be moved together to adjacent
positions in emergency load center or not moved. If
you are unsure of proper procedure or if your
installation differs from that described in this guide,
consult a licensed professional at this time.
PLEASE READ ENTIRE GUIDE BEFORE STARTING THE INSTALLATION
PROCESS TO BE AWARE OF ALL REQUIREMENTS.
TOOLS REQUIRED: Drill, Drill Bits, Hole Saw (type and length will be determined by the materials you will be drilling
and cutting), Open-End Wrenches or Adjustable Wrenches, Socket Wrenches or Nut Drivers, Standard and Phillips
Screwdrivers, Level, Sledge Hammer, Channel-lock Pliers, Spade Shovel, and Safety Goggles.
1. It will be necessary to pay a visit to your local
municipal offices to apply for a building permit.
Building permits are necessary to ensure proper
installation, safety and adherence to all local
building code specifications. The location and
phone number can be found in the government
section of your local phonebook.
2. PLAN THE LOCATION OF YOUR GENERATOR.
Note: Do not place the generator directly under
a window.
Select an area outside of your home nearest your
incoming gas service.
3. Arrange for installation of rigid gas piping (per local
code specifications) to the location where you
intend to position your generator. Fuel piping
should include a fuel shut off valve. Optimally, the
termination of the rigid piping should be within 8-
10 inches of the fuel inlet of the generator.
4. Clear an feet by 5 feet of grass and
v 5 . the
should a
str and 6 inches be and
length of pad (48" L x 24" W).
5. Lay black poly-film to cover the area.
6. Fill the area to ground level with pea gravel or crushed
stone.
7. Place the , which is attached to the mounting
pad, on the area you have just prepared.
8a. Drive an 8-foot grounding rod into the ground to grade.
8b. Attach one end of the grounding strap (No. 12 AWG
stranded copper wire) to grounding rod and the other
end to the grounding lug (located at rear corner of unit).
Make sure grounding rod and strap are not exposed
above ground level. (NEC code applies to grounding
method.)
FUEL HOOK UP & CHECK FOR LEAKS
9a. Make kk the
igid fuel
piping and the
generator using the
supplied
flexib ee le fuel line. Use
a sealant
suitab for ff gaseous
fuel .
Chec
for ff
vv ee or ay connections
with ter If a bubble with
the of
9b. If a and disconnect flexible
and
amount sealant. fle le fuel line,
open fuel supply and recheck for leaks.
If leak still exists, repeat step 9b.
10a. CONNECTIONTO CONNECTION BOX OO
Deter xible will pass the
house from . When you are cer you
have aa on inside the w ill a
small pilot hole through the wall to mark the
10b. Using a sa ill 1-3/4 inch diameter hole in the
s all to conduit to fit through.
11a. From the inside of the house, feed the end of the 30-foot
conduit (INCLUDED and pre-wired from transfer switch)
through the wall to outside.
11b. Remove the threaded lock nut from the conduit coupling.
11c. Remove the knock out in the lower right corner of the
exter x. From of
box, f 4 pin x. lock nut
over and
to Black to b k, to
, red red. Plug-n-
Pla . lug and
attach ground from conduit. Reinstall nut
and tighten. This wiring is complete.
11d. f , external connection
box ov to the hole. (Seal
the hole and silicone caulk from
both outside and inside of house.)
Site Preparation and Generator Placement
4
5
6
7
Crushed Stone or Pea Gravel
8b
8a
5
Drill Pass Through Hole 10a
Connect Wires 11c
Mount External
Connection Box
Threaded Lock Nut
Drill Hole Through House 10b
11b
6
Connect Wires 11c
Feed Conduit and Wires 11a
NOTE: Whether using natural gas or LP gas the
pressure to the fuel inlet on the generator must be 11
- 14W.C. (0.6 PSI) A primary regulator must be used
if unit is connected to an LP fuel tank (not supplied).
NOTE: Generator mode switch should be placed in the
off position. Generator main line cuit breaker
should be switched to the off or open position.
W External box must be
locked to safety and to
tampering.
4. Clear an feet by 5 feet of grass and
v 5 . the
should a
str and 6 inches be and
length of pad (48" L x 24" W).
5. Lay black poly-film to cover the area.
6. Fill the area to ground level with pea gravel or crushed
stone.
7. Place the , which is attached to the mounting
pad, on the area you have just prepared.
8a. Drive an 8-foot grounding rod into the ground to grade.
8b. Attach one end of the grounding strap (No. 12 AWG
stranded copper wire) to grounding rod and the other
end to the grounding lug (located at rear corner of unit).
Make sure grounding rod and strap are not exposed
above ground level. (NEC code applies to grounding
method.)
FUEL HOOK UP & CHECK FOR LEAKS
9a. Make kk the
igid fuel
piping and the
generator using the
supplied
flexib ee le fuel line. Use
a sealant
suitab for ff gaseous
fuel .
Chec
for ff
vv ee or ay connections
with ter If a bubble with
the of
9b. If a and disconnect flexible
and
amount sealant. fle le fuel line,
open fuel supply and recheck for leaks.
If leak still exists, repeat step 9b.
10a. CONNECTIONTO CONNECTION BOX OO
Deter xible will pass the
house from . When you are cer you
have aa on inside the w ill a
small pilot hole through the wall to mark the
10b. Using a sa ill 1-3/4 inch diameter hole in the
s all to conduit to fit through.
11a. From the inside of the house, feed the end of the 30-foot
conduit (INCLUDED and pre-wired from transfer switch)
through the wall to outside.
11b. Remove the threaded lock nut from the conduit coupling.
11c. Remove the knock out in the lower right corner of the
exter x. From of
box, f 4 pin x. lock nut
over and
to Black to b k, to
, red red. Plug-n-
Pla . lug and
attach ground from conduit. Reinstall nut
and tighten. This wiring is complete.
11d. f , external connection
box ov to the hole. (Seal
the hole and silicone caulk from
both outside and inside of house.)
Site Preparation and Generator Placement
4
5
6
7
Crushed Stone or Pea Gravel
8b
8a
5
Drill Pass Through Hole 10a
Connect Wires 11c
Mount External
Connection Box
Threaded Lock Nut
Drill Hole Through House 10b
11b
6
Connect Wires 11c
Feed Conduit and Wires 11a
NOTE: Whether using natural gas or LP gas the
pressure to the fuel inlet on the generator must be 11
- 14W.C. (0.6 PSI) A primary regulator must be used
if unit is connected to an LP fuel tank (not supplied).
NOTE: Generator mode switch should be placed in the
off position. Generator main line cuit breaker
should be switched to the off or open position.
W External box must be
locked to safety and to
tampering.
ITEMS YOU MUST PURCHASE
12. MOUNTING OF AUTOMATIC TRANSFER SWITCH
Locate automatic transfer switch with built-in emergency load
center within one foot of main distribution panel. The automatic
transfer switch with built-in load center can be located to the
left or right of main distribution panel. Hold transfer switch
against the mounting surface. Level the transfer switch and
mark the mounting holes. Drill the appropriate size pilot holes.
Mount automatic transfer switch with built-in load center to
mounting surface with appropriate fasteners.
13a. CONNECTION OF EMERGENCY CIRCUITS
Remove the main electrical distribution panel cover. Remove
appropriate size knockout from the bottom or side of the main
panel. (A 2-foot flexible conduit is pre-wired from the transfer
switch with built-in load center.) Remove threaded lock nut
from conduit coupling. Feed all wires through knockout into
main panel. Slip lock nut over wires and tighten securely on
conduit coupling. Remove the black (hot) wire from a circuit
breaker that protects a circuit you want to have powered in the
event of a power failure.
Wire nut the black wire to the matching circuit lead wire from
the emergency circuit breaker from load center in the transfer
switch. (All circuit wires are color coded and labeled for easy
identification). Repeat this process with remaining circuits to
be powered by the generator. White wires (neutral) in your main
distribution panel should remain connected to neutral bar. It is
not necessary to move them. The emergency load center in the
transfer switch supplies the following circuits: Model 4389 (5)
15A 120V, (1) 20A 120V and (1) 30A 240V. Model 4456 (3)
15A 120V, (3) 20A 120V, (1) 20A 240V & (1) 30A 240V. Model
4390 will include (2) additional 15A 120V circuits.
4 7
Visit Municipal Office
Battery - Automotive type group 26/26R negative
ground 350CCA (Model 4389) or 550CCA (Models
4456 and 4390) minimum capacity
40 Amp (Model 4389) or 70 Amp (Models 4456 and
4390) double pole circuit breaker (Must be
compatible with your main electrical distribution
panel.)
Grounding rod with grounding strap
Crushed stone or pea gravel (approximately 10-12
cubic feet)
Black poly-film or other vegetation blocking fabric
(5-1/2' x 5')
Silicone caulk
Pipe sealant (suitable for gaseous fuel
connections)
Fasteners (to mount external connection box and
automatic transfer switch with built-in emergency
load center)
1
Connection of Emergency Circuits 13a Install Automatic Transfer Switch 12
1ft.
Connection of Emergency Circuits 13a
Fuel Connection 3
Note: Circuits to be moved must be protected by same
size breaker. For example, a 15 amp circuit in main
panel must be 15 amp circuit in transfer switch.
DANGER: Although you may choose to perform
electrical connections yourself, Generac Power
Systems, Inc. recommends that a licensed electrician
or individual with complete knowledge of electricity
perform the procedures in sections 12, (above) 13a, and
13b.
DANGER: Switch service
main circuit breaker to off
or open position prior to
removal of cover or removal
of any wiring of the main
electrical distribution panel.
The wires connected to the
service main circuit breaker remain live or hot. Avoid
contact with these wires and the service main circuit
breaker connection lugs.
NOTE: Balance must be maintained when moving
circuit locations from main electrical distribution panel
to emergency load center. Circuit breaker positions
alternate buss bars vertically. Circuits sharing a neutral
wire should either be moved together to adjacent
positions in emergency load center or not moved. If
you are unsure of proper procedure or if your
installation differs from that described in this guide,
consult a licensed professional at this time.
PLEASE READ ENTIRE GUIDE BEFORE STARTING THE INSTALLATION
PROCESS TO BE AWARE OF ALL REQUIREMENTS.
TOOLS REQUIRED: Drill, Drill Bits, Hole Saw (type and length will be determined by the materials you will be drilling
and cutting), Open-End Wrenches or Adjustable Wrenches, Socket Wrenches or Nut Drivers, Standard and Phillips
Screwdrivers, Level, Sledge Hammer, Channel-lock Pliers, Spade Shovel, and Safety Goggles.
1. It will be necessary to pay a visit to your local
municipal offices to apply for a building permit.
Building permits are necessary to ensure proper
installation, safety and adherence to all local
building code specifications. The location and
phone number can be found in the government
section of your local phonebook.
2. PLAN THE LOCATION OF YOUR GENERATOR.
Note: Do not place the generator directly under
a window.
Select an area outside of your home nearest your
incoming gas service.
3. Arrange for installation of rigid gas piping (per local
code specifications) to the location where you
intend to position your generator. Fuel piping
should include a fuel shut off valve. Optimally, the
termination of the rigid piping should be within 8-
10 inches of the fuel inlet of the generator.
13b. Install the 40 Amp or 70 Amp double pole circuit breaker
that you have purchased into main electrical distribution
panel. This circuit breaker must be compatible with your
main electrical distribution panel. It may be necessary to
reposition remaining circuit breakers or remove circuit
breakers that have been disconnected to accommodate the
insertion of the 40 Amp or 70 Amp double pole circuit breaker.
Connect white wire to the main distribution panel neutral bar.
Connect green wire to main electrical panel ground bar.
Connect the black and red wires to the 40 Amp or 70 Amp
double pole circuit breaker.
Recommended battery is automotive type group 26/26R 12V
negative ground with 350CCA (Model 4389) or 550CCA
(Models 4456 and 4390) minimum capacity. The hold down
clamp is included.
14. CONNECT STARTING BATTERY
NOTE: Dielectric grease should be used on battery posts to
aid in the prevention of corrosion.
Connect positive (+) (red) cable to positive (+) battery post.
Connect negative (-) (black) ground cable to negative (-)
battery post.:
NOTE: In areas where temperatures regularly fall below
10F (-12C) it is recommended that a pad type battery
15. READY THE SYSTEM FOR AUTOMATIC OPERATION
Switch service main circuit breaker to on or closed position.
Switch the circuit breakers in the emergency distribution panel to
the on or closed position. Switch the generator main line circuit
breaker to the on or closed position. Verify that the 40 Amp or
70 Amp double pole circuit breaker that was inserted in the main
electrical distribution panel is switched to the on or closed
position. Place generator mode switch in the AUTO position.
Verify that fuel valve on rigid gas piping is open. Perform steps
in Sections 2.1 through 2.5 of the Installation & Owners
Manual prior to testing the system.
16. TEST SYSTEM
Switch service main circuit breaker to off or open position. This
simulates the loss of utility power. The generator should crank
and start within 20 seconds. Load transfer should occur within
10 seconds of generator start. To return system to automatic
mode, switch service main breaker to on or closed position.
This simulates the return of power from the utility. The generator
will run for a short cool down period of several minutes while the
entire system stands ready for the next power outage.
NOTE: When utility voltage source is lost by the generator, the
system set light will flash rapidly.
17. SET EXERCISER
A switch on the control panel allows you to select the day and
time for the system to exercise. To select a time and day of the
week you must perform the following sequence at that time.
Verify that the Auto/Off/Manual switch is set to AUTO .
Hold down the Set Exercise Timer switch until the generator
starts (approximately 10 seconds) and release. The generator
will start and run for approximately twelve minutes and then
shut down on its own. If the battery is disconnected for any
reason the exercise time must be reset. The generator is now
set to exercise on that day and at that time every week.
NOTE: Until the exerciser is set, all the red LED's will flash in the
Auto or Manual mode.
Set the generators Auto/Off/Manual switch to OFF.
Turn off utility power supply to the transfer switch.
------------- WARNING -------------
If the Auto/Off/Manual Switch is not set to its OFF
position, the generator can crank and start as soon as
the battery cables are connected. If the utility power
supply is not turned off, sparking can occur at the
battery posts and cause an explosion.
3 8
External Connection Box with
5 pre-wired flexible conduit
from generator for easy plug n
play connection to transfer
switch.
1 flexible fuel line
Composite Mounting Pad
UL listed wire nuts (not shown)
30 pre-wired flexible conduit
from the automatic transfer
switch for connection to the
external connection box
Automatic Transfer Switch with
built-in emergency load center
2 pre-wired conduit for easy
connection to the main
distribution panel
Install the appropriate Circuit Breaker 13b
UL approved wire nuts are included with installation kit.
The battery area dimensions are: 8" L x 8" W.
YOUR GUARDIAN EMERGENCY AUTOMATIC BACKUP
POWER SYSTEM IS NOW READY!
Exerciser
Switch
Connect Starting Battery 14
Set Exerciser 17
INSTALLATION SYSTEM EQUIPPED WITH:
NOTE: In areas where temperatures regularly fall below
10F (-12C) it is recommended that a pad type battery
heater be installed to aid in cold climate starting.
7
0
7
0
2 9
GENERAL HAZARDS
For safety reasons, Generac recommends that the installation,
initial start-up and maintenance of this equipment is carried out
by a Generac/Guardian Authorized Dealer.
The engine exhaust fumes contain carbon monoxide, which can
be DEADLY. This dangerous gas, if breathed in sufficient
concentrations, can cause unconsciousness or even death. This
exhaust system must be installed properly, in strict compliance
with applicable codes and standards. Following installation, you
must do nothing that might render the system unsafe or in
noncompliance with such codes and standards.
Keep hands, feet, clothing, etc., away from drive belts, fans, and
other moving or hot parts. Never remove any drive belt or fan
guard while the unit is operating.
Adequate, unobstructed flow of cooling and ventilating air is
critical to correct generator operation. Do not alter the installation
or permit even partial blockage of ventilation provisions, as this
can seriously affect safe operation of the generator. The generator
MUST be installed outdoors.
When working on this equipment, remain alert at all times. Never
work on the equipment when you are physically or mentally
fatigued.
Inspect the generator regularly, and contact your nearest
Generac/Guardian Authorized Dealer for parts needing repair or
replacement.
Before performing any maintenance on the generator, disconnect
its battery cables to prevent accidental start up. Disconnect the
cable from the battery post indicated by a NEGATIVE, NEG or ()
first. Reconnect that cable last.
Never use the generator or any of its parts as a step. Stepping on the
unit can stress and break parts, and may result in dangerous
operating conditions from leaking exhaust gases, fuel leakage, oil
leakage, etc.
ELECTRICAL HAZARDS
All generators covered by this manual produce dangerous
electrical voltages and can cause fatal electrical shock. Utility
power delivers extremely high and dangerous voltages to the
transfer switch as does the standby generator when it is in
operation. Avoid contact with bare wires, terminals, connections,
etc., while the unit is running. Ensure all appropriate covers,
guards and barriers are in place before operating the generator. If
you must work around an operating unit, stand on an insulated,
dry surface to reduce shock hazard.
Do not handle any kind of electrical device while standing in water,
while barefoot, or while hands or feet are wet. DANGEROUS
ELECTRICAL SHOCK MAY RESULT.
The National Electrical Code (NEC) requires the frame and
external electrically conductive parts of the generator to be
connected to an approved earth ground. Local electrical codes
also may require proper grounding of the generator electrical
system.
After installing this home standby electrical system, the generator
may crank and start at any time without warning. When this occurs,
load circuits are transferred to the STANDBY (generator) power
source. To prevent possible injury if such a start and transfer occur,
always set the generators Auto/Off/Manual switch to its OFF
position before working on equipment and remove the fuse.
In case of accident caused by electric shock, immediately shut
down the source of electrical power. If this is not possible, attempt
to free the victim from the live conductor. AVOID DIRECT
CONTACT WITH THE VICTIM. Use a non-conducting implement,
such as a rope or board, to free the victim from the live conductor.
If the victim is unconscious, apply first aid and get immediate
medical help.
Never wear jewelry when working on this equipment. Jewelry can
conduct electricity resulting in electric shock, or may get caught in
moving components causing injury.
FIRE HAZARDS
For fire safety, the generator must be installed and maintained
properly. Installation always must comply with applicable codes,
standards, laws and regulations. Adhere strictly to local, state and
national electrical and building codes. Comply with regulations the
Occupational Safety and Health Administration (OSHA) has
established. Also, ensure that the generator is installed in
accordance with the manufacturers instructions and
recommendations. Following proper installation, do nothing that
might alter a safe installation and render the unit in
noncompliance with the aforementioned codes, standards, laws
and regulations.
Keep a fire extinguisher near the generator at all times.
Extinguishers rated ABC by the National Fire Protection
Association are appropriate for use on the standby electric
system. Keep the extinguisher properly charged and be familiar
with its use. If you have any question pertaining to fire
extinguishers, consult your local fire department.
EXPLOSION HAZARDS
Do not smoke around the generator. Wipe up any fuel or oil spills
immediately. Ensure that no combustible materials are left in the
generator compartment, or on or near the generator, as FIRE or
EXPLOSION may result. Keep the area surrounding the generator
clean and free from debris.
Gaseous fluids such as natural gas and liquid propane (LP) gas
are extremely EXPLOSIVE. Install the fuel supply system
according to applicable fuel-gas codes. Before placing the home
standby electric system into service, fuel system lines must be
properly purged and leak tested according to applicable code.
After installation, you must inspect the fuel system periodically for
leaks. No leakage is permitted.
ELECTRICAL INSTALLATION DRAWING
INTRODUCTION
Thank you for purchasing this model of the Guardian product line by
Generac Power Systems Inc. This model is a compact, high
performance, air-cooled, engine-driven generator designed to
automatically supply electrical power to operate critical loads during
a utility power failure.
This unit is factory installed in an all-weather, acoustical metal
enclosure that is intended exclusively for outdoor installation. This
generator will operate using either vapor withdrawn liquid propane
(LP) or natural gas (NG).
READ THIS MANUAL THOROUGHLY
If you do not understand any portion of this manual, contact Generac
or your nearest Generac/Guardian Authorized Dealer for starting,
operating and servicing procedures.
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert you to special instruction about a particular operation
that may be hazardous if performed incorrectly or carelessly.
Observe them carefully. Their definitions are as follows:
After this heading, you can read instructions that, if not strictly
complied with, will result in personal injury or property damage.
After this heading, you can read instructions that, if not strictly
complied with, may result in personal injury or property damage.
After this heading, you can read instructions that, if not strictly
complied with, could result in damage to equipment and/or property.
NOTE: After this heading, you can read explanatory statements
that require special emphasis.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the service are essential to preventing
accidents.
Four commonly used safety symbols accompany the DANGER,
WARNING and CAUTION blocks. The type of information each
indicates follows:
This symbol points out important safety information that, if
not followed, could endanger personal safety and/or
property of you and others.
This symbol points out potential explosion hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical shock hazard.
SAVE THESE INSTRUCTIONS The manufacturer suggests
that these rules for safe operation be copied and posted
near the units installation site. Safety should be stressed to
all operators and potential operators of this equipment.
Study these SAFETY RULES carefully before installing, operating or
servicing this equipment. Become familiar with this Owners Manual
and with the unit. The generator can operate safely, efficiently and
reliably only if it is properly installed, operated and maintained. Many
accidents are caused by failing to follow simple and fundamental
rules or precautions.
Generac cannot possibly anticipate every possible circumstance
that might involve a hazard. The warnings in this manual, and on
tags and decals affixed to the unit are, therefore, not all-inclusive. If
you use a procedure, work method or operating technique Generac
does not specifically recommend, you must satisfy yourself that it is
safe for you and others. You also must make sure the procedure,
work method or operating technique that you choose does not
render the generator unsafe.
Despite the safe design of this generator, operating this
equipment imprudently, neglecting its maintenance or being
careless can cause possible injury or death. Permit only
responsible and capable persons to operate or maintain this
equipment.
Potentially lethal voltages are generated by these machines.
Ensure all steps are taken to render the machine safe before
attempting to work on the generator.
Parts of the generator are rotating and/or hot during operation.
Exercise care near running generators.
The engine exhaust from this product contains chemicals known
to the state of California to cause cancer, birth defects or other
reproductive harm.
WARNING:
This product contains or emits chemicals known to the state of
California to cause cancer, birth defects or other reproductive harm.
WARNING:
1 10
PLEASE NOTE:
THIS BASIC INSTALLATION GUIDE IS NOT A
SUBSTITUTE FOR THE INSTALLATION &
OWNERS MANUAL INCLUDED WITH THIS
SYSTEM. PLEASE READ ALL INFORMATION
PRIOR TO INSTALLATION AND OPERATION OF
YOUR GUARDIAN

EMERGENCY AUTOMATIC
SYSTEM.
-------------
DANGER
-------------
-------------
WARNING
-------------
-------------
CAUTION
-------------
-------------
DANGER
-------------
GENERAC POWER SYSTEMS, INC.
P.O. BOX 297 WHITEWATER, WISCONSIN 53190
WEBSITE: www.guardiangenerators.com
Part# OD8561 Rev. A 2.03
PLEASE NOTE:
This basic installation guide is not a substitute for
the INSTALLATION & OWNERS MANUAL included
with this system. Please read all information prior
to installation and operation of your Guardian

Emergency Automatic Backup Power System.

b y G e n e r a c P o w e r S y s t e m s , I n c .
EmergencyAutomatic
Backup Power System
EmergencyAutomatic
Backup Power System
www.guardiangenerators.com
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The BASIC How-To Installation
Guide For The Do-It-Yourselfer