Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Determining When To Repair Aging
Equipment or Upgrade to New Technology -PRESENTED BY Darryl Jacobs Schaedler Yesco Thomas House Rockwell Automation Copyright 2012 Rockwell Automation, Inc. All rights reserved. What well cover today Evaluating Existing Equipment Understanding Your Migration Options Justifying and Prioritizing Migration Resources Products and Services to Make it Easier to Upgrade Copyright 2012 Rockwell Automation, Inc. All rights reserved. Market Challenges 3 Companies are increasing looking at migration as a solution Improve PRODUCTIVITY with better asset utilization and system performance Promote GLOBALIZATION with easy access to actionable, plant-wide information Cultivate INNOVATION with increased system flexibility and technical risk mitigation Support SUSTAINABILITY with extended product lifecycles and better asset utilization Copyright 2012 Rockwell Automation, Inc. All rights reserved. 4 Typical Concerns Cost Loss of Functionality Too Busy Technology Acceptance Reluctant to Change Companies also quote similar reasons for lack of migration To get from there to here not so bad To get from there to here is a much wider gap and pain Migration - Challenges PLC2 phone Copyright 2012 Rockwell Automation, Inc. All rights reserved. Companies View of Migration (the misconceptions and fables) 5 Migration can reduce risk & improve productivity !!! Migration is Costly Migration will result in loss of Production Migration is risky Copyright 2012 Rockwell Automation, Inc. All rights reserved. Benefits of Migration Productivity gains through increased capacity, repeatability, throughput and quality Product / Process Innovation: make it future ready Reduce maintenance and parts costs Reduce downtime Meet global standards Gain a competitive advantage Build a data ready system 6 Copyright 2012 Rockwell Automation, Inc. All rights reserved. *Evaluating Existing Equipment* How do I determine what our situation really is? - A great first step is knowing what you have in house - SYD/RA offers installed base evaluation services - Compare this to the product life cycle stage - This is the beginning at looking at an overall strategy for long term cost controls and superior productivity While its not as simple as looking at obsolete parts it is an obvious example toward justification and sense of urgency 1785-L26B Repair Only Last $13,400 1785-L86B In rack replacement $38,100 1756-L71 Migration Option $5,570 16KB 100KB 2MB While we offer best in class repair services as a viable option to maintain the operational life cycle this still locks you in time for support Copyright 2012 Rockwell Automation, Inc. All rights reserved. Repair or Replace (Migration)? 8 Practical Answer: Repair part services is a very cost effective strategy where the commitment to maintain shelf stock is closely monitored and you have a reliable repair center. On discontinued or soon to be obsolete parts its really kicking the can down the road that will create real high drama eventually without a plan in place. (see Murphy's law) The Bottom Line *If you plan to run the machine application for years to come.. *Unless you can afford 1 day to 1 week outages *Dont mind repeating unexpected high service call costs *Have copies of known good programs and resources to get in operation *Have a known obsolete part that will require some engineering to replace *Have 1, 2 or more critical little time bombs that can stop production You should have started your migration upgrade plan yesterday. Copyright 2012 Rockwell Automation, Inc. All rights reserved. StepForward Program Rockwell Automation Product Lifecycle Map 9 Active Silver Series Discontinued Obsolete Active - Current, in-stock product, Full support (consulting, repair, training, transactional, and contract services) Silver Series - Low inventory, support through forecasted date, Well-defined migration path with incentives Discontinued - No new product; repair services available StepForward Program - Promotional incentives, tools & utilities to upgrade/migrate. Obsolete - Product and repair services unavailable Copyright 2012 Rockwell Automation, Inc. All rights reserved. Silver Series TM The Silver Series Program is part of our communication program to help you navigate through the transition phase. The Silver Date is the forecasted date Rockwell Automation will not accept orders for new product shipments. After a products Silver Date, it officially enters the Discontinued phase. The Silver phase is typically a 0 - 24 month timeframe during which you can still order new products before they become discontinued. In some situations, the Silver Series timeframe is shorter, due to circumstances beyond Rockwell Automations control (e.g., when a third-party supplier stops making an essential element for a Rockwell Automation product). 10 Silver Series Website Link: http://www.rockwellautomation.com/rockwellautomation/legacy/overview.page Copyright 2012 Rockwell Automation, Inc. All rights reserved. Rockwells Commitment We offer migration solutions to Rockwell & from competitors products !! 11 Exceptional Product Longevity & Lifecycle Communication Rockwell Automation has a strong track record of keeping products viable, resulting in long product lifecycles relative to our competition. As our products age, we provide options to help customers extend product life as long as possible, and enough advance notification to allow them to transition as seamlessly as possible to the next generation of products. Phased Migration Strategy and Extensive Migrations Toolkit Rockwell Automation provides the broadest portfolio of upgrade and replacement options, along with a phased migration approach that minimizes risk and protects customers investments as they move to new technology. Global Partners Network with Domain Expertise We have a large number of global partners who offer migrations options for various industries and disciplines. Global Solutions and Services Rockwell Automation provides project management, domain expertise, and global execution to help optimize our customers experience during every phase of the automation lifecycle. Copyright 2012 Rockwell Automation, Inc. All rights reserved. A Word About Longevity Rockwell Automation has a great track record of long term life cycle support on products. Example: Standard Panelview had a 23 year run before entering the discontinued stage in 2012 Letters of product longevity expectations are available on line and in the Knowledgebase 12 Copyright 2012 Rockwell Automation, Inc. All rights reserved. *Understanding Your Migration Options* How do I get this accomplished? - Migrations are not all rip and replace. Phased migration approach affords the most flexibility with a security blanket - Rockwell Automation has a whole toolbox of hardware and software migration solutions How do I justify a budget for this? - Developing a plan regardless of scale is key to predicting cost versus end goal benefits. - Phased migration plans are fit to budget and your pace Show results to justify the next phase - Get the right advice and assistance. Schaedler -Yesco, Rockwell Automation and our partners have the experience to assist you in this process. Copyright 2012 Rockwell Automation, Inc. All rights reserved. Product Migration Options (the Help) Let us help you develop the right migration plan for your company 14 Caution: Often a the machine builder/OEM will offer upgrade packages. Does this accomplish real modernization and productivity goals or a band aid? Get the information on what is being proposed to be certain they are not putting you in another box in reducing parts and maintenance cost goals. Copyright 2012 Rockwell Automation, Inc. All rights reserved. Services to Mitigate Risk 15 Available services to handle parts management and transition from discontinued products. No plan on where to start? Engage a team that has the experience. Copyright 2012 Rockwell Automation, Inc. All rights reserved. Migration Plan 16 Assess & document your control system Understand your current & future needs Identify reliability and longevity issues Determine scope of project Understand your cost and availability time Assess Work with Rockwell Automation & Work with your partners to review your options Develop migration plan to meet your needs Document the benefits of the new system Develop A Plan Engage the right partner Execute developed plan Document benefits of migration Implement Copyright 2012 Rockwell Automation, Inc. All rights reserved. Migration Tools Lets look some common examples in what is available today in hardware and software migration tools. This is the how part of the implementation plan. PLC5 to Controllogix SLC500 to Compactlogix Panelview Standard to Panelview Plus 6 1336 series to Powerflex 750 series AC drives 17 Time will run out before we look at all of this but it will be on the presentation copy. Copyright 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C PLC-5 Migration Copyright 2012 Rockwell Automation, Inc. All rights reserved. PLC-5 Silver Series Update Key PLC-5 products that are obsolete NOW ! ! 1785-KE, 1771-ACN, 1771-ACNR, 1771-ACR15, 1771-ACNR15 1785-L40L, L30B, L20C15, L11B Servo/Stepper modules 1771-QA, QB, QC Encoder/TTL modules 1771-IG, IJ, IK Key PLC-5 products that are in the silver series 1771 Chassis (A1, A2, A3 & A4) - 3/31/2013 1771-IAN, IBN, OAN, & OWNA (32 pt modules) - 12/31/2013. 1771-SDN - 12/31/2013 1785-L60B, L40C & L40C15 - 12/31/2013 1785-L20B, L20E, L40B, L40E, & L60L - 12/31/2014. PLC-5 were introduced in 1985 - 25+ years ago!!! Copyright 2012 Rockwell Automation, Inc. All rights reserved. PLC-5 Migration Tools, Utilities & Programs PLC-5 program conversion tool (Installed with RSLogix 5000) Free utility Translate PLC-5/SLC 2.0 to convert the program. 1771 to 1756 Swing arm conversion system Replace 1771 with 1756 IO while using the current swing arm. DH+ Network migration options Use 1756-DHRIO Module Use Prosoft Ethernet to DH+ Gateway RIO Network migration options Use 1756-DHRIO Module Use 1756-RIO Module Use Prosoft Ethernet to RIO Gateway Copyright 2012 Rockwell Automation, Inc. All rights reserved. PLC-5 to Logix Code Conversion Please review the log file after conversion. Please refer to publication 1756-RM085C-EN-P on how to use this tool. Copyright 2012 Rockwell Automation, Inc. All rights reserved. Easily layout existing 1771 chassis and have 1756 chassis created automatically IAB automatically prompts for items that may not have a direct cross IAB ensures correct modules and quantities are selected. 1771 to 1756 Chassis 1771 Wiring Conversion System components can be automatically included (optional, but recommended for ease of installation) Installation video and documentation available Full BOM and Report showing a converted chassis and any Application Considerations that may apply. Copyright 2012 Rockwell Automation, Inc. All rights reserved. 1771 to 1756 Chassis Copyright 2012 Rockwell Automation, Inc. All rights reserved. 24 1771 to 1756 Conversion Wizard in IAB Drag and drop modules onto 1771 chassis to populate 1756 chassis with corresponding modules. Press OK when finished Copyright 2012 Rockwell Automation, Inc. All rights reserved. IAB Report Features Full BOM included Graphic representation of populated chassis Cross reference table including 1771 module to 1756 equivalent Application Considerations for each 1756 module is also included. Please refer to publication 1492-SG121B-EN-P for more details Copyright 2012 Rockwell Automation, Inc. All rights reserved. DH+ & DH485 Migration - Logix Gateway 26 Multiple Communication Modules in a Logix Chassis Bridge between Ethernet, DH+ and DH485 Reusable Solution once everything is converted to Ethernet Ethernet/IP 1756-DHRIO 1756-DH485 DH+ Network RIO Network DH-485 Network Ethernet Network Copyright 2012 Rockwell Automation, Inc. All rights reserved. 1756-RIO Module for Phased Migrations The 1756-RIO provides a Logix solution for communications over RIO Key Features include Provides one RIO network connection at 57.6K, 115K or 230K baud Acts as a scanner on a remote I/O network Acts as an adapter that exchanges data on a RIO network Supports native RIO 16-bit words for data, control and status bits Supports discrete data and block transfers in either mode Supports as many as 10 produced/consumed data with 248 input/output words per connection Maps all discrete and block transfer data into the produced/consumed connections This module eliminates the need for any message instructions to implement Block Transfer Read (BTR) and Block Transfer Write (BTW) on RIO network. The module is configured with an external configuration software (provided with the module) and requires activated version of RSLinx. Copyright 2012 Rockwell Automation, Inc. All rights reserved. ProSoft DH+/RIO Gateway 28 AN-X2-AB-DHRIO: Data Highway Plus Gateway Features: Enables devices on a EtherNet/IP network access to the legacy processors on a DH+ network This gateway configures through a web browser Supports all DH+ baud rates (57.6, 115.2 and 230.4 Kbaud) AN-X2-AB-DHRIO: Remote I/O Scanner Features: Auto-Configuration utility discovers baud rate and maps racks reducing configuration errors Partial Rack support All Remote I/O baud rates are supported (57.6, 115.2, and 230.4 Kbaud) Supports offline configuration through a CSV file Monitoring tools are provided via the web interface to monitor input and output values Web pages include Remote I/O diagnostics for Block Transfers, any configured racks, and the Remote I/O network Supports up to 32 Remote I/O adapters, and rack numbers 0 76 (Octal) Supports up to 15 I/O connections to a ControlLogix processor for I/O Each connection can have a unique RPI from 5 - 750 mSec User can specify an Alias Base tag to be used in mapping the pre-defined I/O Works with Controllogix or Compactlogix 29 Migrating from PLC-5 / 1771 IO Phase I: Monitor Mode DH+ Human Machine Interfaces and Programming Panels (IDT) Remote I/O Network HMI / EOI* *Making the decision to keep or replace HMI before performing controller code conversion will save time and money Phase I Check your converted logic before implementing: Run Logix in monitor mode, reading inputs & outputs disabled . Learn More 1756-RIO Module used in Monitor Mode allows you check your program before going live. The module reads the inputs but outputs are disabled. Learn More 30 Migrating from PLC-5 / 1771 IO Phase II: Controller Replacement DH+ Human Machine Interfaces and Programming Panels (IDT) Remote I/O Network HMI / EOI* *Making the decision to keep or replace HMI before performing controller code conversion will save time and money Phase II Phase I The 1771 to 1756 Swing Arm conversion allows replacement using existing wiring and mounting holes. Learn More 1756-DHRIO allows communication over the existing DH+ network 1756-RIO module configured as a scanner which allows ControlLogix communications to RIO Adaptors located in remote racks. Learn More 31 Migrating from PLC-5 / 1771 IO Phase III: HMI Conversion EtherNet/IP Remote I/O Network Phase II Phase III Phase I Replace legacy HMI/EOI w/ Engineering Servicesgraphic utilities to assist conversion Panelview Standard and other third party products. Learn More DH+ 32 Migrating from PLC-5 / 1771 IO Phase IV: Remote I/O Rack Replacement EtherNet/IP Remote I/O Network Phase II Phase III Phase IV Phase I DH+ 1756-RIO modules configured as adaptors in the remote racks. With the 1771 to 1756 Swing- Arm Interface 1771I/O racks can quickly be replaced with 1756 I/O without disturbing the I/O field wiringone rack at a time if necessary. Learn More 33 Migrating from PLC-5 / 1771 IO Phase IV: Remote I/O Rack Replacement EtherNet/IP Remote I/O Network Phase II Phase III Phase IV Phase I Other RIO Nodes Drives Scales 34 Migrating from PLC-5 / 1771 IO Phase IV: Remote I/O Rack Replacement EtherNet/IP Phase II Phase III Phase IV Phase I EtherNet/IP Other RIO Nodes Drives Scales ProSoft AN-X-ABRIO Module Copyright 2009 Rockwell Automation, Inc. All rights reserved. SLC500 Migration SLC Silver Series Update Key SLC products that are obsolete NOW !! 1747-L20x, L30x, L40x Fixed SLC controllers. 1746-HSRV IMC110 Servo module Key SLC products that are in the silver series SLC were introduced almost 20 years ago!!! 1747-DCM DIRECT COMMUNICATION MODULE 12/1/2013 1747-KE DH-485/RS-232C INTERFACE MODULE 12/1/2013 1746-BAS SLC Basic Module 12/1/2013 1746-BAS T SLC Basic Turbo Module 10/1/2013 1746-IM4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER 8/30/2013 1747-M2 SLC EEPROM Memory Module 4/30/2013 1746-OB6EI ELECTRONICALLY PROTECTED ISOLATED SOURCING DC OUTPUT MODULE 4/2/2013 1747-ASB SLC 500 REMOTE I/O ADAPTER MODULE 11/1/2013 Supporting our Customers SLC Investment 37 SLC 5/03 PanelView Standard Serial SLC 5/05 PanelView Plus Ethernet EtherNet/IP PanelView Plus 1747-AENTR CompactLogix OR Notice the SLC500 entered in to the Ethernet ready processor fold with the SLC5/05. As part of a long term migration strategy it allows the network to be built first so any eventual conversion goes directly Ethernet. Small networked migration using an Ethernet adaptor 38 SLC 5/04 PV Std Serial SLC 5/04 PV Std Serial SLC 5/04 PV Std Serial DH+ Serial PanelView Std SLC 5/04 SLC 5/05 Ethernet SLC 5/05 SLC 5/05 SLC 5/05 PV Std Serial PV Std Serial PV Std Information PV + Serial Ethernet Informatio n PV + CompactLogix PV + PV + PV + 1747-AENTR 1747-AENTR 1747-AENTR 1747-AENTR Steps to migrate to CompactLogix 39 Publication - MIGRAT-PP004-EN-E September 2011 Migration Tools: SLC
500 Ethernet/IP Adaptor
(1747-AENTR) 40 The SLC Ethernet Adaptor (1747-AENTR) allows SLC I/O racks to be controlled by any Logix Programmable Automation Controller (PAC): Must be located in the first slot (slot 0) of an SLC rack Replaces SLC controller in local rack Replaces the existing RIO adaptor (1747-ASB) in remote racks Replaces ControlNet adaptor (1747-ACN15, 1747-ACNR15) in remote racks Supports SLC 500 extended rack Performance depends on module configuration Requires RSLogix 5000 v20 or greater Utilizes electronic data sheet add on profile capability in v20 Supports various Ethernet network topologies Device Level Ring (DLR) Star Linear StepForward incentives available for migrating to AENTR While providing a way to reuse existing rack I/O it also sets up the possibility of consolidating processors. Migration Tools: CompactLogix 5370 Controllers 41 Key features and benefits include: Improved Performance 2- 2.5x over current platform < 1ms Screw to Screw throughput >25% improvements in network performance Embedded Dual port EtherNet/IP with Device Level Ring function Built-in USB port for quick connection to RSLogix5000 Battery-less operations CIP Sync Support(IEEE1588) in all catalogs SD card for program backup and data storage (incl) CIP Motion support (up to 16 axis) in selected catalogs with Kinematics functions User memory from 384KB to 3MB CompactLogix 5370 L2 CompactLogix 5370 L1 CompactLogix 5370 L3 Migration Tools Logix Gateway 42 Multiple Communication Modules in a Logix Chassis Bridge between Ethernet, DH+ and DH485 Reusable Solution once everything is converted to Ethernet Ethernet/IP 1756-DHRIO 1756-DH485 DH+ Network RIO Network DH-485 Network Ethernet Network ProSoft DH485 Gateway 43 EtherNet/IP to DH-485 Gateway - 5201-DFNT-DH485 Helps to connect DH485 network to an EtherNet/IP network. Supports DH485 Master & Salve modes. In Slave mode, the module accepts commands from one or more Masters to read/write data stored in the module's internal data memory. In this mode, the ProLinx unit is answering DH-485 commands and has the appearance of an SLC processor to the network In Master mode, the ProLinx DH-485 driver will actively gather data from other devices on the network, controlling the read/write data transfer between the gateway and other DH-485 devices, such as SLC processors. Data transfer can be initiated and executed with other devices without any ladder logic being required in the Rockwell Automation slave hardware Migration Tools: Integrated Architecture Builder (IAB) 44 IAB includes a Migration Wizard specifically created for SLC to Logix (CompactLogix or ControlLogix) migrations Minimize cost and risk to convert SLC systems to Logix systems Enter current SLC BOM into IAB and select a conversion option to quickly convert the BOM to an equivalent Logix system IAB will automatically select system components, size power supplies, etc. Convert system in 30 minutes or less with minimal training Helps you determine any critical application considerations Convert Migration Tools: Logic Code Translation Tool in RSLogix 5000 45 Updated and updateable controller list Wizard-style step-by-step dialogs guide the user through the translation process Migration & Conversion Services 46 Complete turnkey services delivered through Rockwell Automation CSM that focuses on one-for-one replacement: Upgrade your operator interface with current technology Replace an AC or DC drive with current technology Replace a PLC with current technology Update automation software and communication/HMI technology Convert an analog drive to its digital counterpart Implement or convert a network for your automation assets Experience the Difference! Electrical Lighting Automation DataComm ENJ OY the EXPO! Please complete your survey! Schaedler Yesco Expo 2014 The Premier Electrical Tradeshow in Central PA! A Two-day, Jam-Packed Schedule! Over 100 Booths from Leading Manufacturers! Copyright 2009 Rockwell Automation, Inc. All rights reserved. Electronic Operator Interface Migration PanelView Standard - obsolete PanelView 300 & Micro PanelView 550 PanelView 600 PanelView 1000 Announced Silver Series in January 2011 End of life December 31, 2012 Repairs will be made 5-7 years after 2012 or as long as parts are available PanelView Standard was introduced in 1993 - 21 years ago! PVe has been discontinued PanelView 1000e and 1400e was in production until September 2008 Repairs will be made 5-7 years after 2008, or as long as parts are available 50 1000e/1400e Remanufacture 1000e/1400e Advance Exchange 1400e Flat Screen Upgrade PanelView Plus Conversion 10 day turn around 1 yr warranty Firmware upgrade Functional test 24 hr replacement 1 yr warranty Firmware upgrade Functional test 10 day turn around LCD upgrade Factory designed upgrade to original specs LCD >2X life CRT 1 yr warranty Fixed Price includes: PanelView Plus EOl Engineering Services Start-up Services Operational Test Client Acceptance Documentation 1000e /1400e Support Options Migration Option Option 1 Option 2 Option 3 Option 4 Additional EOIs Status DTAM limited availability from Spectrum Controls Dataliners - obsolete InView taken over by Spectrum Controls 51 Copyright 2009 Rockwell Automation, Inc. All rights reserved. PanelView Standard Migration to PanelView Plus Value in Moving to an Integrated Architecture Solution Reduce development time Shared tag database with Logix Faceplates Global Objects Macros Connectivity Single database in managing tag changes Direct tag browsing Multi-Application Support (PVP 6) PDF, MPEG, Word, Excel, PPT and Image Viewer Support ActiveX Support (pre-installed) Internet Explorer Remote Connectivity - VNC, RDP, ViewPoint, FTP 53 Manage inventory and upgrades with modular units: Logic module Display module Communication modules Additional Enhancements Utilization of digital photographs and animation with bitmap support Runtime RAM Usage FactoryTalk Security Recipe Plus Historical Trending Data Logging As easy as one, two 1. Open your PanelView Standard application in FactoryTalk View Studio. 2. Save it as a PanelView Plus compatible application. 80% of the time, no further modification is required Conversion log in FTView Studio identifies any features not supported by PanelView Plus 6 Typically may want to take advantage of the enhanced features and graphics available in PanelView Plus 6. 54 55 PanelBuilder32 Migration Guide Migrating PanelBuilder32 Applications (Publication: 2711P-AP001A-EN-P) PanelBuilder32 Migration to FactoryTalk View ME This document provides guidelines and procedures for migrating a PanelView Standard terminal and applications to the PanelView Plus terminal platform. PanelView Standard PV Std to PVP Hardware Migration 56 PV Plus 600 Keypad PV Plus 600 Keypad/Touch PV 550 Keypad PV 550 Keypad/Touch PV 1000 Keypad PV 1000 Touch PV Plus 400 PV 550 Touch PV 600 Touch Cutout Compatible PV Plus 600 Touch PV Plus 6 700 Keypad PV Plus 6 700 Keypad/Touch PV 600 Keypad PV 600 Keypad/Touch PV Plus 6 1250 Keypad or Keypad/Touch PV Plus 6 1250 Touch . PanelView Conversion Services Application Migration to FactoryTalk View ME PanelView Standard to PanelView Plus Migration A bundled service offering for migrating Includes all necessary: Project supervision Hardware Conversion Engineering Services Leverage past experiences to: Reduce overall price points Improve turn around times Start-up & Acceptance Services Delivered Onsite by local RA engineers Standardized service bundle Delivered for a fixed price predictable budget For further information on services go to: www.rockwellautomation.com/services/onsite Need to upgrade your RIO PanelView? 58 PanelView Standard PanelView Plus 6 PLC 5 ProSoft Part Number: AN-X2-AB-DHRIO Remote I/O Adapter to Ethernet/IP HMI Upgrade your HMIs without replacing your Control System RIO Communication Module Compatibility Terminal Communications Compatibility ENET CNET DH+ DH485 DNET RIO PanelView Plus 6 700, 1000, 1250, 1500 (CE6.0-based)
2 PanelView Plus & CE 700, 1000, 1250, 1500 (CE4.1-based)
1
1 PanelView Plus 400, 600 3 (CE4.1-based)
4
4 PanelView Plus Compact 400, 600, 1000 (CE4.1-based) 3
59 1 Will be supported with new sales while parts last (5 years) 2 ProSoft provides an Ethernet to RIO gateway device (AN-X-ABRIO) 3 PVP 400/600 and PVP Compact in redesign for release in CY2013. 4 Future Support will be based on 3 rd party gateway Migration Guides Migrating PanelView Standard Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf Migrating PanelView Enhanced Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf Legacy PanelViews to PanelView Plus Catalog Conversion http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdf PanelView Plus to PanelView Plus 6 Catalog Conversions http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdf 60 PanelView Plus to PanelView Plus 6 61 PanelView Plus 6 700-1500 PanelView Plus 700-1500 Obsolete 12-31-2012 Migration PVP 700-1500 to PVP6 700-1500 62 Migration to PanelView Plus 6 700 to 1500 is Mechanically compatible Application compatible More performance for less! Silver Series since January 2011 End-of-Life before December 1, 2012 5 year support (warranty/repair) after December 1, 2012 PanelView Plus 700 to 1500 with RIO and DNET New catalog numbers to support installed base Expected EOL by end of 2015 PVP RIO & DNET - Configured Units New Remote IO Catalog Numbers 2711P-T7C1D2 PVP 7 Touch, DC, 128 MB, & RIO Card 2711P-T7C1D6 PVP CE 7 Touch, DC, 128 MB, & RIO Card 2711P-B7C1D2 PVP 7 Combo, DC, 128 MB, & RIO Card 2711P-B7C1D6 PVP CE 7 Combo, DC, 128 MB, & RIO Card 2711P-T10C1D2 PVP 10 Touch, DC, 128 MB, & RIO Card 2711P-T10C1D6 PVP CE 10 Touch, DC, 128 MB, & RIO Card 2711P-B10C1D2 PVP 10 Combo, DC, 128 MB, & RIO Card 2711P-B10C1D6 PVP CE 10 Combo, DC, 128 MB, & RIO Card 2711P-T12C1D2 PVP 12 Touch, DC, 128 MB, & RIO Card 2711P-T12C1D6 PVP CE 12 Touch, DC, 128 MB, & RIO Card 2711P-B12C1D2 PVP 12 Combo, DC, 128 MB, & RIO Card 2711P-B12C1D6 PVP CE 12 Combo, DC, 128 MB, & RIO Card 2711P-T15C1D2 PVP 15 Touch, DC, 128 MB, & RIO Card 2711P-T15C1D6 PVP CE 15 Touch, DC, 128 MB, & RIO Card 2711P-B15C1D2 PVP 15 Combo, DC, 128 MB, & RIO Card 2711P-B15C1D6 PVP CE 15 Combo, DC, 128 MB, & RIO Card 16 new configured RIO catalogs units DC Only 128 MB Only (PVP and PVP CE) Pre-assembled 16 new configured DNET units DC Only 128 MB Only (PVP and PVP CE) Pre-assembled Similar catalog - replace C1 with C10 2711P-T7C1D2 changes to 2711P-T7C10D2 Example: PVP to PVP 6 Clean Transfer 64 Legacy PVP 2711P T7C15D1 CNET Current PVP6 2711P T7C4D1 ENET and RS232 2711P T7C4D8 2711P RN15S PVP6 Platform Comm Card 2711P T7C4D8 PVP6 Platform Allen-Bradley
PanelView Plus 6 Currently available in 7, 10, 12, 15 inch screen sizes Extended version is $260 more than Standard PVP6 and includes: Internet Explorer/Office Viewers/Media Player Remote Desktop Connectivity PVP6 400/600 - available now Extended features only available on 6-inch PVP6 Compact (4 & 6 available now) 10 Display is planned for Q2 2014 Current Firmware added the following: Rotate Display VNC support for 2 clients (including another PVP6) Logo Manager Backup/Restore Utility onboard 65 Allen-Bradley
PanelView Plus 6 Dual NIC Accessory Card - 2711P-RN20 The PanelView Plus 6 logic module contains 1 Ethernet adapter. Adding a 2nd Ethernet adapter allows connection to an additional subnet. Perform non-production critical, value-added networking communication: ViewPoint: Remote user access to a ViewPoint service running on the PVP terminal VNC: Live video feed of the terminal to multiple remote users Web Browser: Terminal user access to web material stored in a remote location on the enterprise network SMTP (E-mail): Connect the terminal unit to the enterprise network to permit the terminal to send notifications to recipients via e-mail (e.g., when an alarm occurs) FTP: Interface terminal through an FTP connection to read/write files remotely Data Logging: The terminal can be configured to store production data to a remote network location (file server) Requires PVP6 700-1500 running Firmware Version >= v6.10 or higher PVP6 NIC1: 192.168.1.20 NIC2: 10.10.10.20 Cell/Area Zones Manufacturing Zone Eliminate labor used to create common machine and equipment images Symbol Factory provides over 4000 vector graphics Show change of state through color and shading Images such as pumps, motors and equipment are available for immediate downloading Simple drag and drop Design Time Productivity Faceplates can save 50% to 90% of complex screen development time Tie predefined images to Add-On-Instruction sets PowerFlex 700 Faceplate Design Time Productivity Setup multiple languages without font linking MS Arial Unicode font means one runtime file can configure up to 20 languages Including Chinese, Russian, Japanese and Korean in one runtime file Maintenance Efficiency Cut downtime costs with instant information Access PDF instruction manuals on the spot Bookmarked pages may be tied to specific alarms, or on-screen buttons Improved VNC experience and performance (Virtual Network Computing ) New VNC server on PanelView Plus 6 700-1500 supports two VNC client connections New VNC Client for terminal-to-terminal communication Quickly access a remote terminal from any other PanelView Plus 6 700--1500 Quick access to VNC Client with Program Launcher ActiveX Two types of Password protection (Read Only and Full Access) VNC Improves Remote Access to PanelView Plus 6 VNC Server VNC Clients PVP6 iPhone/ iPad Android Tablet FactoryTalk ViewPoint Benefits Web HMI for PanelView Plus 6 Single license included with each PV+6 Extends visualization & real-time decision capabilities to browser-based remote users Plant managers & supervisors Mobile personnel Provides on-demand access from anywhere In the office At Home On the road Lowers Total Cost of Ownership No client software to install & maintain Supports multiple browsers / client devices Internet Explorer, Firefox Panelview Plus 6 400/600 Comparison 72 Runtime MER Compatibility Terminal MER Compatibility V6.x V5.1 V5.0 V4.0 V3.2 PanelView Plus 6 700, 1000, 1250, 1500 (CE6.0-based)
PanelView Plus & CE 700, 1000, 1250, 1500 (CE4.1-based)
PanelView Plus 400, 600 (CE4.1-based)
PanelView Plus Compact 400, 600, 1000 (CE4.1-based)
73 Please be aware that there are new Kepware drivers for PV+ 6 Need to upgrade your RIO PanelView? 74 PanelView Standard PanelView Plus 6 PLC 5 ProSoft Part Number: AN-X-AB-DHRIO Remote I/O Adapter to Ethernet/IP HMI Upgrade your HMIs without replacing your Control System RIO Communication Module Compatibility Terminal Communications Compatibility ENET CNET DH+ DH485 DNET RIO PanelView Plus 6 700, 1000, 1250, 1500 (CE6.0-based)
2 PanelView Plus & CE 700, 1000, 1250, 1500 (CE4.1-based)
1
1 PanelView Plus 400, 600 3 (CE4.1-based)
4
4 PanelView Plus Compact 400, 600, 1000 (CE4.1-based) 3
75 1 Will be supported with new sales while parts last (5 years) 2 ProSoft provides an Ethernet to RIO gateway device (AN-X-ABRIO) 3 PVP 400/600 and PVP Compact in redesign for release in CY2013. 4 Future Support will be based on 3 rd party gateway Migration Guides Migrating PanelView Standard Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf Migrating PanelView Enhanced Applications http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf Legacy PanelViews to PanelView Plus Catalog Conversion http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdf PanelView Plus to PanelView Plus 6 Catalog Conversions http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdf 76 Copyright 2009 Rockwell Automation, Inc. All rights reserved. Legacy AC drive Migration Tools 1336 series to Powerflex 750 conversion Copyright 2009 Rockwell Automation, Inc. All rights reserved. 78 79 LSC FasTrac Packaged Drives and Motors Legacy Product Upgrades Legacy 1336 Drive Upgrades Same panel, and mounting dimensions Replicate termination locations Flange and panel-mount designs Roll-in installations Rockwell Automation Drive Center offering Conversion guides for legacy AC drives 80 As newer products are introduced conversion guides for both legacy and still current products are posted to take advantage of the new features, smaller footprint and better price point. 81 LSC FasTrac Packaged Drives and Motors Legacy Product Upgrades DC Drive Upgrades Same panel, and mounting dimensions Replicate termination locations 2-60HP 1397-FP3K Replacement Drive 75-250HP 1397-FP3K Replacement Drive