Sie sind auf Seite 1von 81

Copyright 2012 Rockwell Automation, Inc. All rights reserved.

Determining When To Repair Aging


Equipment or Upgrade to New
Technology
-PRESENTED BY
Darryl Jacobs Schaedler Yesco
Thomas House Rockwell Automation
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
What well cover today
Evaluating Existing Equipment
Understanding Your Migration Options
Justifying and Prioritizing Migration Resources
Products and Services to Make it Easier to Upgrade
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Market Challenges
3
Companies are increasing looking at migration as a solution
Improve PRODUCTIVITY with better
asset utilization and system
performance
Promote GLOBALIZATION with easy
access to actionable, plant-wide
information
Cultivate INNOVATION with
increased system flexibility and
technical risk mitigation
Support SUSTAINABILITY with
extended product lifecycles and
better asset utilization
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 4
Typical Concerns
Cost
Loss of
Functionality
Too Busy
Technology
Acceptance
Reluctant
to Change
Companies also quote similar reasons for lack of migration
To get from there to here not so bad
To get from there to here is a much
wider gap and pain
Migration - Challenges
PLC2 phone
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Companies View of Migration
(the misconceptions and fables)
5
Migration can reduce risk & improve productivity !!!
Migration is
Costly
Migration will result
in loss of Production
Migration
is risky
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Benefits of Migration
Productivity gains through increased capacity,
repeatability, throughput and quality
Product / Process Innovation: make it future ready
Reduce maintenance and parts costs
Reduce downtime
Meet global standards
Gain a competitive advantage
Build a data ready system
6
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
*Evaluating Existing Equipment*
How do I determine what our situation really is?
- A great first step is knowing what you have in house
- SYD/RA offers installed base evaluation services
- Compare this to the product life cycle stage
- This is the beginning at looking at an overall strategy for long
term cost controls and superior productivity
While its not as simple as looking at obsolete parts it is an obvious
example toward justification and sense of urgency
1785-L26B
Repair Only
Last
$13,400
1785-L86B
In rack
replacement
$38,100
1756-L71
Migration
Option
$5,570
16KB
100KB
2MB
While we offer best in class repair services as a viable option to
maintain the operational life cycle this still locks you in time for support
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Repair or Replace (Migration)?
8
Practical Answer:
Repair part services is a very cost effective strategy where the commitment to maintain
shelf stock is closely monitored and you have a reliable repair center.
On discontinued or soon to be obsolete parts its really kicking the can down the road
that will create real high drama eventually without a plan in place. (see Murphy's law)
The Bottom Line
*If you plan to run the machine application for years to come..
*Unless you can afford 1 day to 1 week outages
*Dont mind repeating unexpected high service call costs
*Have copies of known good programs and resources to get in operation
*Have a known obsolete part that will require some engineering to replace
*Have 1, 2 or more critical little time bombs that can stop production
You should have started your migration upgrade plan yesterday.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
StepForward Program
Rockwell Automation Product Lifecycle Map
9
Active
Silver
Series
Discontinued Obsolete
Active - Current, in-stock product, Full support (consulting, repair, training, transactional, and contract services)
Silver Series - Low inventory, support through forecasted date, Well-defined migration path with incentives
Discontinued - No new product; repair services available
StepForward Program - Promotional incentives, tools & utilities to upgrade/migrate.
Obsolete - Product and repair services unavailable
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Silver Series
TM
The Silver Series Program is part of our communication
program to help you navigate through the transition phase.
The Silver Date is the forecasted date Rockwell Automation will not
accept orders for new product shipments. After a products Silver
Date, it officially enters the Discontinued phase.
The Silver phase is typically a 0 - 24 month timeframe during which
you can still order new products before they become discontinued.
In some situations, the Silver Series timeframe is shorter, due to
circumstances beyond Rockwell Automations control (e.g., when a
third-party supplier stops making an essential element for a Rockwell
Automation product).
10
Silver Series Website Link:
http://www.rockwellautomation.com/rockwellautomation/legacy/overview.page
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Rockwells Commitment
We offer migration solutions to Rockwell & from competitors products !!
11
Exceptional Product Longevity & Lifecycle Communication
Rockwell Automation has a strong track record of keeping products viable, resulting in long product lifecycles
relative to our competition. As our products age, we provide options to help customers extend product life as long
as possible, and enough advance notification to allow them to transition as seamlessly as possible to the next
generation of products.
Phased Migration Strategy and Extensive Migrations Toolkit
Rockwell Automation provides the broadest portfolio of upgrade and replacement options, along with a phased
migration approach that minimizes risk and protects customers investments as they move to new technology.
Global Partners Network with Domain Expertise
We have a large number of global partners who offer migrations options for various industries and disciplines.
Global Solutions and Services
Rockwell Automation provides project management, domain expertise, and global execution to help optimize our
customers experience during every phase of the automation lifecycle.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
A Word About Longevity
Rockwell Automation has a great track record of long term life cycle
support on products.
Example: Standard Panelview had a 23 year run before entering the
discontinued stage in 2012
Letters of product longevity expectations are available on line and in
the Knowledgebase
12
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
*Understanding Your Migration
Options*
How do I get this accomplished?
- Migrations are not all rip and replace. Phased migration
approach affords the most flexibility with a security blanket
- Rockwell Automation has a whole toolbox of hardware and
software migration solutions
How do I justify a budget for this?
- Developing a plan regardless of scale is key to predicting cost versus
end goal benefits.
- Phased migration plans are fit to budget and your pace
Show results to justify the next phase
- Get the right advice and assistance.
Schaedler -Yesco, Rockwell Automation and our partners have the
experience to assist you in this process.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Product Migration Options (the Help)
Let us help you develop the right migration plan for your company
14
Caution:
Often a the machine builder/OEM will offer upgrade
packages. Does this accomplish real modernization
and productivity goals or a band aid?
Get the information on what is being proposed to be
certain they are not putting you in another box in
reducing parts and maintenance cost goals.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Services to Mitigate Risk
15
Available services
to handle parts
management and
transition from
discontinued
products.
No plan on
where to start?
Engage a team
that has the
experience.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Migration Plan
16
Assess & document your control system
Understand your current & future needs
Identify reliability and longevity issues
Determine scope of project
Understand your cost and availability time
Assess
Work with Rockwell Automation &
Work with your partners to review your options
Develop migration plan to meet your needs
Document the benefits of the new system
Develop
A Plan
Engage the right partner
Execute developed plan
Document benefits of migration
Implement
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Migration Tools
Lets look some common examples in what is available today in hardware
and software migration tools. This is the how part of the implementation
plan.
PLC5 to Controllogix
SLC500 to Compactlogix
Panelview Standard to Panelview Plus 6
1336 series to Powerflex 750 series AC drives
17
Time will run out before we look at all of this
but it will be on the presentation copy.
Copyright 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C
PLC-5 Migration
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
PLC-5 Silver Series Update
Key PLC-5 products that are obsolete NOW ! !
1785-KE, 1771-ACN, 1771-ACNR, 1771-ACR15, 1771-ACNR15
1785-L40L, L30B, L20C15, L11B
Servo/Stepper modules 1771-QA, QB, QC
Encoder/TTL modules 1771-IG, IJ, IK
Key PLC-5 products that are in the silver series
1771 Chassis (A1, A2, A3 & A4) - 3/31/2013
1771-IAN, IBN, OAN, & OWNA (32 pt modules) - 12/31/2013.
1771-SDN - 12/31/2013
1785-L60B, L40C & L40C15 - 12/31/2013
1785-L20B, L20E, L40B, L40E, & L60L - 12/31/2014.
PLC-5 were introduced in 1985 - 25+ years ago!!!
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
PLC-5 Migration Tools, Utilities &
Programs
PLC-5 program conversion tool (Installed with RSLogix 5000)
Free utility Translate PLC-5/SLC 2.0 to convert the program.
1771 to 1756 Swing arm conversion system
Replace 1771 with 1756 IO while using the current swing arm.
DH+ Network migration options
Use 1756-DHRIO Module
Use Prosoft Ethernet to DH+ Gateway
RIO Network migration options
Use 1756-DHRIO Module
Use 1756-RIO Module
Use Prosoft Ethernet to RIO Gateway
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
PLC-5 to Logix Code Conversion
Please review the log file after conversion.
Please refer to publication 1756-RM085C-EN-P on how to use this tool.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Easily layout existing 1771 chassis and have
1756 chassis created automatically
IAB automatically prompts for items that
may not have a direct cross
IAB ensures correct modules and quantities
are selected.
1771 to 1756 Chassis
1771 Wiring Conversion System
components can be automatically
included (optional, but
recommended for ease of
installation)
Installation video and
documentation available
Full BOM and Report showing a
converted chassis and any
Application Considerations that may
apply.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
1771 to 1756 Chassis
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
24
1771 to 1756 Conversion Wizard in IAB
Drag and drop modules onto 1771 chassis to populate 1756 chassis with corresponding modules.
Press OK
when finished
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
IAB Report Features
Full BOM included
Graphic representation of populated chassis
Cross reference table including 1771 module to 1756 equivalent
Application Considerations for each 1756 module is also included.
Please refer to publication 1492-SG121B-EN-P for more details
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
DH+ & DH485 Migration - Logix Gateway
26
Multiple Communication Modules in a Logix Chassis
Bridge between Ethernet, DH+ and DH485
Reusable Solution once everything is converted to Ethernet
Ethernet/IP
1756-DHRIO 1756-DH485
DH+ Network RIO Network
DH-485 Network
Ethernet Network
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
1756-RIO Module for Phased Migrations
The 1756-RIO provides a Logix solution for communications over RIO
Key Features include
Provides one RIO network connection at 57.6K, 115K or 230K baud
Acts as a scanner on a remote I/O network
Acts as an adapter that exchanges data on a RIO network
Supports native RIO 16-bit words for data, control and status bits
Supports discrete data and block transfers in either mode
Supports as many as 10 produced/consumed data with 248
input/output words per connection
Maps all discrete and block transfer data into the produced/consumed
connections
This module eliminates the need for any message instructions to implement
Block Transfer Read (BTR) and Block Transfer Write (BTW) on RIO network.
The module is configured with an external configuration software (provided
with the module) and requires activated version of RSLinx.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
ProSoft DH+/RIO Gateway
28
AN-X2-AB-DHRIO: Data Highway Plus Gateway Features:
Enables devices on a EtherNet/IP network access to the
legacy processors on a DH+ network
This gateway configures through a web browser
Supports all DH+ baud rates (57.6, 115.2 and 230.4 Kbaud)
AN-X2-AB-DHRIO: Remote I/O Scanner Features:
Auto-Configuration utility discovers baud rate and maps racks reducing configuration errors
Partial Rack support
All Remote I/O baud rates are supported (57.6, 115.2, and 230.4 Kbaud)
Supports offline configuration through a CSV file
Monitoring tools are provided via the web interface to monitor input and output values
Web pages include Remote I/O diagnostics for Block Transfers, any configured racks, and the
Remote I/O network
Supports up to 32 Remote I/O adapters, and rack numbers 0 76 (Octal)
Supports up to 15 I/O connections to a ControlLogix processor for I/O
Each connection can have a unique RPI from 5 - 750 mSec
User can specify an Alias Base tag to be used in mapping the pre-defined I/O
Works with Controllogix
or Compactlogix
29
Migrating from PLC-5 / 1771 IO
Phase I: Monitor Mode
DH+
Human Machine Interfaces
and Programming Panels (IDT)
Remote I/O Network
HMI / EOI*
*Making the decision to keep or replace
HMI before performing controller code
conversion will save time and money
Phase I
Check your converted logic before
implementing: Run Logix in monitor
mode, reading inputs & outputs
disabled . Learn More
1756-RIO Module used in Monitor Mode allows you check
your program before going live. The module reads the inputs
but outputs are disabled. Learn More
30
Migrating from PLC-5 / 1771 IO
Phase II: Controller Replacement
DH+
Human Machine Interfaces
and Programming Panels (IDT)
Remote I/O Network
HMI / EOI*
*Making the decision to keep or replace
HMI before performing controller code
conversion will save time and money
Phase II
Phase I
The 1771 to 1756 Swing Arm conversion
allows replacement using existing wiring and
mounting holes. Learn More
1756-DHRIO allows communication
over the existing DH+ network
1756-RIO module
configured as a
scanner which
allows ControlLogix
communications to
RIO Adaptors
located in remote
racks. Learn More
31
Migrating from PLC-5 / 1771 IO
Phase III: HMI Conversion
EtherNet/IP
Remote I/O Network
Phase II
Phase III
Phase I
Replace legacy HMI/EOI w/ Engineering Servicesgraphic
utilities to assist conversion Panelview Standard and other third
party products. Learn More
DH+
32
Migrating from PLC-5 / 1771 IO
Phase IV: Remote I/O Rack Replacement
EtherNet/IP
Remote I/O Network
Phase II Phase III
Phase IV
Phase I
DH+
1756-RIO modules
configured as
adaptors in the
remote racks.
With the 1771 to 1756 Swing-
Arm Interface 1771I/O racks
can quickly be replaced with
1756 I/O without disturbing
the I/O field wiringone
rack at a time if necessary.
Learn More
33
Migrating from PLC-5 / 1771 IO
Phase IV: Remote I/O Rack Replacement
EtherNet/IP
Remote I/O Network
Phase II Phase III
Phase IV
Phase I
Other RIO Nodes
Drives
Scales
34
Migrating from PLC-5 / 1771 IO
Phase IV: Remote I/O Rack Replacement
EtherNet/IP
Phase II Phase III Phase IV
Phase I
EtherNet/IP
Other RIO Nodes
Drives
Scales
ProSoft
AN-X-ABRIO
Module
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
SLC500 Migration
SLC Silver Series Update
Key SLC products that are obsolete NOW !!
1747-L20x, L30x, L40x Fixed SLC controllers.
1746-HSRV IMC110 Servo module
Key SLC products that are in the silver series
SLC were introduced almost 20 years ago!!!
1747-DCM DIRECT COMMUNICATION MODULE 12/1/2013
1747-KE DH-485/RS-232C INTERFACE MODULE 12/1/2013
1746-BAS SLC Basic Module 12/1/2013
1746-BAS T SLC Basic Turbo Module 10/1/2013
1746-IM4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER 8/30/2013
1747-M2 SLC EEPROM Memory Module 4/30/2013
1746-OB6EI
ELECTRONICALLY PROTECTED ISOLATED SOURCING DC OUTPUT
MODULE
4/2/2013
1747-ASB SLC 500 REMOTE I/O ADAPTER MODULE 11/1/2013
Supporting our Customers SLC Investment
37
SLC 5/03
PanelView Standard
Serial
SLC 5/05
PanelView Plus
Ethernet
EtherNet/IP
PanelView Plus
1747-AENTR
CompactLogix
OR
Notice the SLC500 entered in to the Ethernet ready
processor fold with the SLC5/05.
As part of a long term migration strategy it allows the
network to be built first so any eventual conversion goes
directly Ethernet.
Small networked migration using an
Ethernet adaptor
38
SLC 5/04
PV Std
Serial
SLC 5/04
PV Std
Serial
SLC 5/04
PV Std
Serial
DH+
Serial
PanelView Std
SLC 5/04
SLC 5/05
Ethernet
SLC 5/05 SLC 5/05 SLC 5/05
PV Std
Serial
PV Std
Serial
PV Std
Information
PV +
Serial
Ethernet
Informatio
n
PV +
CompactLogix
PV + PV +
PV +
1747-AENTR
1747-AENTR
1747-AENTR 1747-AENTR
Steps to migrate to CompactLogix
39
Publication - MIGRAT-PP004-EN-E September 2011
Migration Tools: SLC

500 Ethernet/IP Adaptor


(1747-AENTR)
40
The SLC Ethernet Adaptor (1747-AENTR) allows SLC I/O racks to be controlled by any
Logix Programmable Automation Controller (PAC):
Must be located in the first slot (slot 0) of an SLC rack
Replaces SLC controller in local rack
Replaces the existing RIO adaptor (1747-ASB) in remote racks
Replaces ControlNet adaptor (1747-ACN15, 1747-ACNR15) in remote racks
Supports SLC 500 extended rack
Performance depends on module configuration
Requires RSLogix 5000 v20 or greater
Utilizes electronic data sheet add on profile capability in v20
Supports various Ethernet network topologies
Device Level Ring (DLR)
Star
Linear
StepForward incentives available for migrating to AENTR
While providing a way to reuse existing rack I/O
it also sets up the possibility of consolidating
processors.
Migration Tools:
CompactLogix 5370 Controllers
41
Key features and benefits include:
Improved Performance 2- 2.5x over current platform
< 1ms Screw to Screw throughput
>25% improvements in network performance
Embedded Dual port EtherNet/IP with Device Level
Ring function
Built-in USB port for quick connection to
RSLogix5000
Battery-less operations
CIP Sync Support(IEEE1588) in all catalogs
SD card for program backup and data storage (incl)
CIP Motion support (up to 16 axis) in selected
catalogs with Kinematics functions
User memory from 384KB to 3MB
CompactLogix 5370 L2
CompactLogix 5370 L1
CompactLogix 5370 L3
Migration Tools Logix Gateway
42
Multiple Communication Modules in a Logix Chassis
Bridge between Ethernet, DH+ and DH485
Reusable Solution once everything is converted to Ethernet
Ethernet/IP
1756-DHRIO 1756-DH485
DH+ Network RIO Network
DH-485 Network
Ethernet Network
ProSoft DH485 Gateway
43
EtherNet/IP to DH-485 Gateway - 5201-DFNT-DH485
Helps to connect DH485 network to an EtherNet/IP network.
Supports DH485 Master & Salve modes.
In Slave mode, the module accepts commands from one or more
Masters to read/write data stored in the module's internal data
memory. In this mode, the ProLinx unit is answering DH-485
commands and has the appearance of an SLC processor to the
network
In Master mode, the ProLinx DH-485 driver will actively gather data
from other devices on the network, controlling the read/write data
transfer between the gateway and other DH-485 devices, such as
SLC processors. Data transfer can be initiated and executed with
other devices without any ladder logic being required in the Rockwell
Automation slave hardware
Migration Tools:
Integrated Architecture Builder (IAB)
44
IAB includes a Migration Wizard specifically created for SLC to Logix (CompactLogix or
ControlLogix) migrations
Minimize cost and risk to convert SLC systems to Logix systems
Enter current SLC BOM into IAB and select a conversion option to quickly convert
the BOM to an equivalent Logix system
IAB will automatically select system components, size power supplies, etc.
Convert system in 30 minutes or less with minimal training
Helps you determine any critical application considerations
Convert
Migration Tools: Logic Code Translation Tool
in RSLogix 5000
45
Updated and updateable
controller list
Wizard-style step-by-step dialogs guide the
user through the translation process
Migration & Conversion Services
46
Complete turnkey services delivered through Rockwell Automation
CSM that focuses on one-for-one replacement:
Upgrade your operator interface with
current technology
Replace an AC or DC drive with current
technology
Replace a PLC with current technology
Update automation software and
communication/HMI technology
Convert an analog drive to its digital
counterpart
Implement or convert a network for your
automation assets
Experience the Difference!
Electrical Lighting Automation DataComm
ENJ OY the EXPO!
Please complete your survey!
Schaedler Yesco Expo 2014
The Premier Electrical Tradeshow in Central PA!
A Two-day, Jam-Packed Schedule!
Over 100 Booths from Leading Manufacturers!
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Electronic Operator Interface Migration
PanelView Standard - obsolete
PanelView 300 & Micro
PanelView 550
PanelView 600
PanelView 1000
Announced Silver Series in January 2011
End of life December 31, 2012
Repairs will be made 5-7 years after 2012
or as long as parts are available
PanelView Standard was introduced in 1993 - 21 years ago!
PVe has been discontinued
PanelView 1000e and 1400e was in production until September 2008
Repairs will be made 5-7 years after 2008, or as long as parts are available
50
1000e/1400e
Remanufacture
1000e/1400e
Advance
Exchange
1400e Flat
Screen
Upgrade
PanelView Plus
Conversion
10 day turn around
1 yr warranty
Firmware upgrade
Functional test
24 hr replacement
1 yr warranty
Firmware upgrade
Functional test
10 day turn around
LCD upgrade
Factory designed
upgrade to original
specs
LCD >2X life CRT
1 yr warranty
Fixed Price includes:
PanelView Plus EOl
Engineering Services
Start-up Services
Operational Test
Client Acceptance
Documentation
1000e /1400e Support Options
Migration Option
Option 1 Option 2 Option 3 Option 4
Additional EOIs Status
DTAM limited availability from Spectrum Controls
Dataliners - obsolete
InView taken over by Spectrum Controls
51
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
PanelView Standard Migration to
PanelView Plus
Value in Moving to an Integrated Architecture
Solution
Reduce development time
Shared tag database with Logix
Faceplates
Global Objects
Macros
Connectivity
Single database in managing tag changes
Direct tag browsing
Multi-Application Support (PVP 6)
PDF, MPEG, Word, Excel, PPT and Image Viewer
Support
ActiveX Support (pre-installed)
Internet Explorer
Remote Connectivity - VNC, RDP, ViewPoint, FTP
53
Manage inventory and upgrades with
modular units:
Logic module
Display module
Communication modules
Additional Enhancements
Utilization of digital photographs and
animation with bitmap support
Runtime RAM Usage
FactoryTalk Security
Recipe Plus
Historical Trending
Data Logging
As easy as one, two
1. Open your PanelView Standard application in FactoryTalk View Studio.
2. Save it as a PanelView Plus compatible application.
80% of the time, no further modification
is required
Conversion log in FTView Studio identifies
any features not supported by PanelView Plus 6
Typically may want to take advantage
of the enhanced features and graphics
available in PanelView Plus 6.
54
55
PanelBuilder32 Migration Guide
Migrating PanelBuilder32
Applications
(Publication: 2711P-AP001A-EN-P)
PanelBuilder32 Migration
to FactoryTalk View ME
This document provides guidelines and procedures for migrating a
PanelView Standard terminal and applications to the PanelView Plus
terminal platform.
PanelView
Standard
PV Std to PVP Hardware Migration
56
PV Plus 600 Keypad
PV Plus 600 Keypad/Touch
PV 550 Keypad
PV 550 Keypad/Touch
PV 1000 Keypad
PV 1000 Touch
PV Plus 400
PV 550 Touch
PV 600 Touch
Cutout Compatible
PV Plus 600 Touch
PV Plus 6 700 Keypad
PV Plus 6 700 Keypad/Touch
PV 600 Keypad
PV 600 Keypad/Touch
PV Plus 6 1250 Keypad or Keypad/Touch
PV Plus 6 1250 Touch
.
PanelView Conversion Services
Application Migration to
FactoryTalk View ME
PanelView Standard to
PanelView Plus Migration
A bundled service offering for migrating
Includes all necessary:
Project supervision
Hardware
Conversion Engineering Services
Leverage past experiences to:
Reduce overall price points
Improve turn around times
Start-up & Acceptance Services
Delivered Onsite by local RA engineers
Standardized service bundle
Delivered for a fixed price predictable budget
For further information on services go to:
www.rockwellautomation.com/services/onsite
Need to upgrade your RIO PanelView?
58
PanelView
Standard
PanelView Plus 6
PLC 5
ProSoft Part Number: AN-X2-AB-DHRIO
Remote I/O Adapter to Ethernet/IP HMI
Upgrade your HMIs without replacing your Control System
RIO
Communication Module Compatibility
Terminal
Communications Compatibility
ENET CNET DH+ DH485 DNET RIO
PanelView Plus 6 700, 1000, 1250, 1500
(CE6.0-based)

2
PanelView Plus & CE 700, 1000, 1250, 1500
(CE4.1-based)

1

1
PanelView Plus 400, 600
3
(CE4.1-based)

4

4
PanelView Plus Compact 400, 600, 1000
(CE4.1-based)
3

59
1
Will be supported with new sales while parts last (5 years)
2
ProSoft provides an Ethernet to RIO gateway device (AN-X-ABRIO)
3
PVP 400/600 and PVP Compact in redesign for release in CY2013.
4
Future Support will be based on 3
rd
party gateway
Migration Guides
Migrating PanelView Standard Applications
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf
Migrating PanelView Enhanced Applications
http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf
Legacy PanelViews to PanelView Plus Catalog Conversion
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdf
PanelView Plus to PanelView Plus 6 Catalog Conversions
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdf
60
PanelView Plus to PanelView Plus 6
61
PanelView Plus 6 700-1500
PanelView Plus 700-1500
Obsolete 12-31-2012
Migration
PVP 700-1500 to PVP6 700-1500
62
Migration to PanelView Plus 6 700 to 1500 is
Mechanically compatible
Application compatible
More performance for less!
Silver Series since January 2011
End-of-Life before December 1, 2012
5 year support (warranty/repair) after December 1, 2012
PanelView Plus 700 to 1500 with RIO and DNET
New catalog numbers to support installed base
Expected EOL by end of 2015
PVP RIO & DNET - Configured Units
New Remote IO Catalog Numbers
2711P-T7C1D2
PVP 7 Touch, DC, 128 MB, & RIO Card
2711P-T7C1D6
PVP CE 7 Touch, DC, 128 MB, & RIO Card
2711P-B7C1D2
PVP 7 Combo, DC, 128 MB, & RIO Card
2711P-B7C1D6
PVP CE 7 Combo, DC, 128 MB, & RIO Card
2711P-T10C1D2
PVP 10 Touch, DC, 128 MB, & RIO Card
2711P-T10C1D6
PVP CE 10 Touch, DC, 128 MB, & RIO Card
2711P-B10C1D2
PVP 10 Combo, DC, 128 MB, & RIO Card
2711P-B10C1D6
PVP CE 10 Combo, DC, 128 MB, & RIO Card
2711P-T12C1D2
PVP 12 Touch, DC, 128 MB, & RIO Card
2711P-T12C1D6
PVP CE 12 Touch, DC, 128 MB, & RIO Card
2711P-B12C1D2
PVP 12 Combo, DC, 128 MB, & RIO Card
2711P-B12C1D6
PVP CE 12 Combo, DC, 128 MB, & RIO Card
2711P-T15C1D2
PVP 15 Touch, DC, 128 MB, & RIO Card
2711P-T15C1D6
PVP CE 15 Touch, DC, 128 MB, & RIO Card
2711P-B15C1D2
PVP 15 Combo, DC, 128 MB, & RIO Card
2711P-B15C1D6
PVP CE 15 Combo, DC, 128 MB, & RIO Card
16 new configured RIO catalogs
units
DC Only
128 MB Only (PVP and PVP CE)
Pre-assembled
16 new configured DNET units
DC Only
128 MB Only (PVP and PVP CE)
Pre-assembled
Similar catalog - replace C1 with C10
2711P-T7C1D2 changes to
2711P-T7C10D2
Example: PVP to PVP 6 Clean Transfer
64
Legacy PVP
2711P T7C15D1
CNET
Current PVP6
2711P T7C4D1
ENET and RS232
2711P T7C4D8 2711P RN15S
PVP6 Platform Comm Card
2711P T7C4D8
PVP6 Platform
Allen-Bradley

PanelView Plus 6
Currently available in 7, 10, 12, 15 inch screen sizes
Extended version is $260 more than Standard PVP6 and includes:
Internet Explorer/Office Viewers/Media Player
Remote Desktop Connectivity
PVP6 400/600 - available now
Extended features only available on 6-inch
PVP6 Compact (4 & 6 available now)
10 Display is planned for Q2 2014
Current Firmware added the following:
Rotate Display
VNC support for 2 clients (including another PVP6)
Logo Manager
Backup/Restore Utility onboard
65
Allen-Bradley

PanelView Plus 6
Dual NIC Accessory Card - 2711P-RN20
The PanelView Plus 6 logic module contains 1 Ethernet adapter. Adding
a 2nd Ethernet adapter allows connection to an additional subnet.
Perform non-production critical, value-added networking communication:
ViewPoint: Remote user access to a ViewPoint service running on the
PVP terminal
VNC: Live video feed of the terminal to multiple remote users
Web Browser: Terminal user access to web material stored in a remote
location on the enterprise network
SMTP (E-mail): Connect the terminal unit to the enterprise network to permit
the terminal to send notifications to recipients via e-mail (e.g., when an alarm
occurs)
FTP: Interface terminal through an FTP connection to read/write files
remotely
Data Logging: The terminal can be configured to store production
data to a remote network location (file server)
Requires PVP6 700-1500 running Firmware Version >= v6.10 or higher
PVP6
NIC1:
192.168.1.20
NIC2:
10.10.10.20
Cell/Area Zones
Manufacturing Zone
Eliminate labor used to create common
machine and equipment images
Symbol Factory provides over 4000 vector
graphics
Show change of state through color and
shading
Images such as pumps, motors and equipment
are available for immediate downloading
Simple drag and drop
Design Time Productivity
Faceplates can save 50% to 90% of complex screen development time
Tie predefined images to Add-On-Instruction sets
PowerFlex 700 Faceplate
Design Time Productivity
Setup multiple languages without font linking
MS Arial Unicode font means one runtime file can configure up to 20 languages
Including Chinese, Russian, Japanese and Korean in one runtime file
Maintenance Efficiency
Cut downtime costs with instant information
Access PDF instruction manuals on the spot
Bookmarked pages may be tied to specific alarms, or on-screen buttons
Improved VNC experience and performance (Virtual Network Computing )
New VNC server on PanelView Plus 6 700-1500 supports two VNC client connections
New VNC Client for terminal-to-terminal communication
Quickly access a remote terminal from any other PanelView Plus 6 700--1500
Quick access to VNC Client with Program Launcher ActiveX
Two types of Password protection (Read Only and Full Access)
VNC Improves Remote
Access to PanelView Plus 6
VNC Server
VNC Clients
PVP6
iPhone/ iPad
Android Tablet
FactoryTalk ViewPoint Benefits
Web HMI for PanelView Plus 6
Single license included with each PV+6
Extends visualization & real-time decision
capabilities to browser-based remote users
Plant managers & supervisors
Mobile personnel
Provides on-demand access from anywhere
In the office
At Home
On the road
Lowers Total Cost of Ownership
No client software to install & maintain
Supports multiple browsers / client devices
Internet Explorer, Firefox
Panelview Plus 6 400/600 Comparison
72
Runtime MER Compatibility
Terminal
MER Compatibility
V6.x V5.1 V5.0 V4.0 V3.2
PanelView Plus 6 700, 1000, 1250, 1500
(CE6.0-based)

PanelView Plus & CE 700, 1000, 1250, 1500
(CE4.1-based)

PanelView Plus 400, 600
(CE4.1-based)

PanelView Plus Compact 400, 600, 1000
(CE4.1-based)

73
Please be aware that there are new Kepware drivers for PV+ 6
Need to upgrade your RIO PanelView?
74
PanelView
Standard
PanelView Plus 6
PLC 5
ProSoft Part Number: AN-X-AB-DHRIO
Remote I/O Adapter to Ethernet/IP HMI
Upgrade your HMIs without replacing your Control System
RIO
Communication Module Compatibility
Terminal
Communications Compatibility
ENET CNET DH+ DH485 DNET RIO
PanelView Plus 6 700, 1000, 1250, 1500
(CE6.0-based)

2
PanelView Plus & CE 700, 1000, 1250, 1500
(CE4.1-based)

1

1
PanelView Plus 400, 600
3
(CE4.1-based)

4

4
PanelView Plus Compact 400, 600, 1000
(CE4.1-based)
3

75
1
Will be supported with new sales while parts last (5 years)
2
ProSoft provides an Ethernet to RIO gateway device (AN-X-ABRIO)
3
PVP 400/600 and PVP Compact in redesign for release in CY2013.
4
Future Support will be based on 3
rd
party gateway
Migration Guides
Migrating PanelView Standard Applications
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap001_-en-p.pdf
Migrating PanelView Enhanced Applications
http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p-qs001_-en-p.pdf
Legacy PanelViews to PanelView Plus Catalog Conversion
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap002_-en-p.pdf
PanelView Plus to PanelView Plus 6 Catalog Conversions
http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p-ap003_-en-p.pdf
76
Copyright 2009 Rockwell Automation, Inc. All rights reserved.
Legacy AC drive Migration Tools
1336 series to Powerflex 750 conversion
Copyright 2009 Rockwell Automation, Inc. All rights reserved. 78
79
LSC FasTrac Packaged Drives and Motors
Legacy Product Upgrades
Legacy 1336 Drive Upgrades
Same panel, and mounting
dimensions
Replicate termination locations
Flange and panel-mount designs
Roll-in installations
Rockwell Automation Drive Center offering
Conversion guides for legacy AC drives
80
As newer products are introduced conversion guides for both legacy and
still current products are posted to take advantage of the new features,
smaller footprint and better price point.
81
LSC FasTrac Packaged Drives and Motors
Legacy Product Upgrades
DC Drive Upgrades
Same panel, and mounting
dimensions
Replicate termination locations
2-60HP 1397-FP3K Replacement Drive
75-250HP 1397-FP3K Replacement Drive

Das könnte Ihnen auch gefallen