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*Sec air, Primary air and Flue Gas system & APH*- Hanumantha Rao & Vijay
Kumar


1. Mention the motor rating of ID fan?


a) 1225 Kw b) 1125Kw c) 1400Kw


1. Which type of control is used in FD fan


a) IGV b) BPC c) hydraulic coupling


1. Below what pr of control oil the FD fan controls will not operate


a) 3 Ksc b) 5 Ksc c) 8 Ksc d) 9 Ksc


1. Does FD fan have lub oil pr low protection trip.


a) Yes b) No c) cant say


1. Describe the specification of FD fan


a) NDZV 31S b) NDV 20H c) AP 1 17/11 d) none of the above


1. What type of controls is used in ID fans


a) IGV b) BPC c) hydraulic-coupling d) both A& B e) both A&C f) both
B& C


1. Does ID fan have lub oil pr low protection trip?


a) Yes b) No c) cant say


1. What is the need of hydraulic coupling in ID fan



1. Ignitor fan is taking suction from where?


a) FD fan b) PA fan c) ID fan d) compressor discharge


1. Why scanner fan is required, what is the sources of suction for
scanner fan?


a) To maintain DP b) To protect scanner from damage c) none of these


1. Can we start FD fan without ID fan in service?


a) Yes b) No c) cant say


1. Whether SCAPH is used in our plant?


a) Yes b) No c) cant say


1. What type of APH is used w.r.t our plant


a) Regenerative b) recuperative c) tubular type d) cant say


1. How can one identify fire inside APH?


a) APH outlet temp raise b) APH outlet O2 will raise c)fire alarm will
come


1. How many lub oil pumps available for one ID fan?


a) One pump b) Two pumps c) Cant say d) Three pumps


1. APH main motor supply is drawn from where( for APH 1A)?


a) 1HA b) 1HC c) 1KB d) 1KA


1. Is there any stand by drive for APH, mention the type?


a) Yes, electric motor b) yes, air motor c) no d) cant say


1. What is the source of power supply for lub oil pump of ID fan?


a) 1HA b) 1HC c) 1KA d) 1HD e) 1KB


1. What is the permissive for starting of PA fan?
1. At least one PA fan in service
2. At least one FD fan in service
3. At least one Mill in service
2. Which one is correct
1. FD fan tripping will trip ID fan
2. ID fan tripping will trip FD fan
3. PA fan trip will trip FD fan



1. Which of the following fans are having stand by DC drive


a) Ignitor b) Scanner c) seal air fan.


1. How to start second ID fan if already one ID fan in service



1. How many mills can be taken in service with one PA fan in service


a) One Mill b) Two Mills c) Cant say d) All Three Mills


1. What is the logic for one FD fan trip to mill tripping?
1. Top mill in service will trip, provided all 3 mills in service
2. Top mill in service will trip, if only 2 mills in service
3. None of these



1. What are the mediums used for APH soot blowing?
1. Only air
2. Only steam
3. Both A & B
4. Cant say



1. What is course of action in case of ID fan lube oil leakage identified
by you?
1. Inform concerned shift in charge
2. Trip the system by pressing emergency E-stop
3. Cant say



1. Where is the oil carry over probe located in boiler (flue gas path)?
1. At ESP inlet
2. At ID fan inlet
3. At APH inlet
4. At ID fan outlet



1. What is the RPM of APH?
1. 1.5 rpm
2. 7 rpm
3. 14 rpm
4. 25 rpm



1. What is the purpose of having seal air fan?
1. Cooling of mill rollers
2. Sealing of oil leakage from gear box assembly
3. Protect journal assembly from coal dust ingress
4. Cant say



1. Whether scanner fan is having suction filter, why is it required


a) Yes b) no c) cant say

Q1) Write true or false:

Our steam generator capable of firing 100% of corex gas

True

Q2) At critical point the water turns in to steam on addition of

a) Sensible heat alone b) latent heat alone c) both

Ans: a) sensible heat alone

Q3) Principle of natural circulation in boiler

a) Seebeck effect b) joule effect c) thermo-siphon principle

Ans: c) thermo-siphon principle

Q4) The % of heat absorption in boiler drum

a) 5 b) 3 c) nil d) 14

Ans:c)nil

Q5) Explain reheater protection

When the turbine trips, generator circuit breaker opens and HP bypass
control valves are less than 2% open then reheater protection is
operated&boiler trips.

Q6) Write true or false:

Following conditions will initiate master fuel trip

1. Both ID Fans off b) Both FD Fans off c) Drum level very high
2. Furnace pressure very low e) Unit flame failure f) Low air flow


Ans: all are true.

Q7) Define Heat Rate?

Ans: Heat rate = Heat added to steam in boiler (Kcal)

-----------------------------------------------

Electrical energy sent out in Kwhr

Q8) Effect of soot deposits

1. Boiler efficiency increases
2. Boiler efficiency decreases
3. None of these

Ans; b

Q9) LRSB are normally employed for cleaning

1. The Super heater
2. Water walls
3. Reheaters
4. Both a&c

Ans : d

Q10) Soot blowing steam taken from..

Ans: Super Heater 10th Header

Q11) Atomising Medium for HFO .

Ans :Steam

Q12) Mention the alarm values of operating air & SF6 gas for a 220kv
breaker

Ans: For SF6: 6.2 bar & Operating Air: 18 bar

Q13) what is meant NIT Switch?

Ans: Normal Inter Transfer

Q14) How many station transformers are available in transformer bay & its
rating

Ans: Two,25 MVA

Q15) Rating of Main bus bar.Ans: 1600A

Q16) Define Switchgear

Ans: Switchgear is one, which makes or breaks an electric circuit.

Q17) Write True or False:

Isolator cannot operate unless the Breaker is open.

Ans: True

Q18) what type ignitor used in our boiler

Ans: Eddy plate with side Ifm

Q19) what type of oil gun used in our boiler

Ans: Parallel pipe design

Q20) what type of Scanner used for oil flame detection

Ans: UV Scanner




*Quiz Copetition on Operation Awareness*


No of Questions:40


Time : 30 min

1.How many Million Units will be generated per unit in a day ?.


a. 312 b. 3.12 c. 6.24 d. .312


2. What is the export cost of an unit ?


a. >Rs 5 b. <Rs 5 c. < Rs 1 d. None of these.


3. What is the abbreviation of PLF ?


a. Plant Life Factor b.Plant Load factor c.Power Load factor d.Pay
Load Factor


4. .What is the abbreviation of HRH ?


a. Hot reheat b.Heavy Red Hot c. Hot red hot d. none of these.


1. For this month we are selling power to..


a. Punjab b.Andra Pradesh c.Karnataka d.Maharastra.


6. Potable Tank is located at .


a. Above Bunker floor b. Above Service Building


c .Above Turbine Building. d. None of these.


7. What is the abbreviation of PPE ?


a. Pocket equipment b. Personnel Protective
equipment.


c. Panel protection Equipment. d. None of these.


8. Which is the water used for cooling steam in the Condenser?


a. Mineral Water b. Circulating Water


c .Drinking Water d. Demineralised Water.


9. What is the abbreviation of ACFS ?


a. Additional coal Firing system b.Adjusent Coal Firing system


c.All coal firing System d.All of the above.


10. What is the abbreviation of DCS ?


a. Direct control System. b.Distributed Control System


c. Down control system d.None of these.


11. Fly ash Generated is sold out at price of per ton ?


a. Rs:200 b. Rs:400 c. Rs:600 d. Free of cost


12. Which is the Islanding unit as on today ?


a. Unit # 1 b. Unit # 2 c. Both units d. None


13.How many tons of coal is required during 100% coal firing for full
load ?


a. 70 tons/hr b. 60 tons/hr c. 50 tons/hr d. 30
tons/hr


14. Number of hydrogen coolers in our generator ?


a. 4 b. 6 c. 2 d. None


15. Which air is used for APH air motor operation (excluding manual
operation) ?


a. Service air b. Instrument air c. Common air d.None.


16. How many types of drives are there in APH ?


a. 2 b. 3 c. 1 d. 4


17. What is the abbreviation of MSDS ?


a. Main Step Down station b. Main Stream Down station


c. Main Street Down station d. None


18. What is the abbreviation of PRDS ?


a.Pressurising & Depressurising Station


b.Pressure Reducing & Desuperheating Station


c. Pressure Rupture Disc Station.


d. Pressure Regulating & Desuperheating Station.


19. What is the capacity of the Corex gas holder ?


a. 1 Lac cubic meter b. 2 Lac cubic meter


c. 3 Lac cubic meter d. 4 Lac cubic meter


20. What is the CV of Corex Gas ?


a. 1500 1700 Kcal b. 2100 2300 Kcal


c. 1800 2000 Kcal d. 2500 Kcal


21. What is the BMCR of boiler ?


a. 375 tons b. 400tons c. 415 tons d. 515 tons


22. Keeping 4 oil burner in service for 1 Hour will Consume ________KL
of oil ?


a. 1 KL b. 2 KL c. 3 KL d. 4 KL


23. How many High Pressure Heaters are there in a Unit ?


a. 2 b. 3 c. 4 d. 5


24. What is the abbreviation of EMRV ?


a. Electro Motor Return valve b. Electro Matic Relief Valve.


c. Electro Magnetic Relief Valve d. Electro Motor Relief Valve.


25. How many Extractions are there in the Turbine ?


a. 4 b. 6 c. 8 d. 10


26. What was the PLF for the month of MAY 2007 ?


a. 99.98 b. 99.78 c. 99.58 d. 99.88


27. How many DM water Generating Trains are there in the DM Plant ?


a. 3 b. 2 c. 1 d. none


28. what is the schedule for turbine Lube Oil Pump changeover ?


a. Weekly b. Fortnightly c. Monthly d. None


29. Limit value for SPM is _______.


a. 160 Mg/m3 b. 150 Mg/m3 c. 140 Mg/m3 d. None


30. How many Ignitor fans are running Per Unit ?


a. 1 b. 2 c. Both d. None


31. What is the height of our Chimney ?


a. 115 Mts b. 125 Mts c. 135 Mts d. 145 Mts


32. Which type of Cooling Towers are there in our plant ?


a. Natural Draft b. Combi Draft


c. Induced Draft d.Forced Draft


33. Safe Limit of corex gas ?


a.100 ppm b.75ppm c. 50 ppm d. None


34. When does Corex gas Blower will come into service ?


a. Gas pressure < 100 b. Gas pressure < 200


c. Gas pressure < 300 d. None


35. Name the gas filled in the corex gas Rescue Breathing Apparatus ?


a.Compressed Air b.Oxygen c.Hydrogen d. Chlorine.


36. What is the Operating frequency range of the unit generator ?


a. 47.5 52.5Hz b. 49.5 54.5Hz c. 50.5 55 Hz d. None


37. How many ESP hoppers are there in a unit ?


a. 5 b. 10 c.15 d. None of the above.


38. Recently , which APH motor current hunting observed?


a. APH - 1A b. APH - 1B c. APH - 2A d. APH - 2B


39. Which elevation of SADC is kept in Manual for Unburnt study ?


a. Elevation A b. Elevation B c. Elevation C d.
Elevation D


40. Time taken for one LRSB operationmin ?


a. 2min b. 4min c. 5min d. 6min