SIANDARD SPECIFICATION

FOR HOT INSULATION OF

VESSELS, PIPING AND
EOUIPMENTS
(v)
@m@ffi,ffi'
STANDARD SPECIFICATION NO.
6.14.0002 Rov. 4
pasel . f ag
3
31. 10, 07
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STANDARD SPECIFICATION FOR HOT
INSULATION OF VESSELS. PIPING
AND EQUIPMENTS
20.02,04 Revisd & lssued as Standard SKG
oz.oa.oz
[!l"joRd"i""
Enrire srandard Rmado &
15.01.82 lssusd aB Slandard Sreci,ic.tion NKM RSG
ffi'
Dai
Preparsd chocked
Stand.rds Standads
Comtni6.o Bu6au
Convanor Challman
Fohat No, 8{G0001-F1 Rv, 0 Copyrighl EIL
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EOUI PMENT
paqe2o, &
{g 36
Abbrevistions:
Ih
II
Ie
Is
r j r
lnsulation for heat conseryation
Insulation for steam lraced surfaces
Insulation for electrically tmced sufaces
Insulation for prsonal safty
Insulation for steam
jaoketed surfaces
Piping Strndards Committee
Convnor i Mr D Malhotra
MembeN: Mr S Chaada
Mr R Nanda
Mr L B Ajwani
Mr A T Dharmik
MrSKKohl i (HMTD)
MrPPLahi ri (SMMS)
Mr R Kannan (Construction)
Mr S Kaul (Proj)
Form.l No. 8-0{-0001.Fi Rev. 0
Copydght EIL
-
All ights reswed
nem@Fwfffi''
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
STANDARD SPECIFICAION No.
6-{+0002 Rev, 4
Pseo3oi ! 6
NO.
L0
L l
2. O
2 . 1
2. 2
3. 0
3. 1
3. 2. 1
3. 2, 2
3. 2. 4
3 _2.5
3. 4. 1
3.4.4
4. 0
4. 1
4. 2
4. 3
4. 5
4.6
4. 7
4. 8
4. 9
4. 10
5. 0
5. 1
5. 2
5. 3
5. 4
5. 5
6. 0
7. 0
CONTENTS
TITLE PAGE
Format No. 8-00-00O1-F1 Rev. 0
copyrishl EIL
-
All rtshls resorved
:
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{i!$i}r,[fi!3i'i?
* ^:T;Tff'l"J:"*
EQUIPMENT
Pase 4 or a 'l
tdi
FIGURES
NO. Df,SCRIPTION
l. Pipe lnsulation Details (Fibrous & Rigid lnsulation)
2. Pipe lnsulations: Method ofstaggering ofsections Rigid & Iribrous Insulation (Preformed
Pipe Sections only)
3. Horizontal Pipe: Fibrous Mattress Insulation; Detail ofspacer Rings for Cladding Support
4. Detail ofspacer Ring Fibrous Insulation (Mattress)
5. Bolted Insulation Support for Vertical Pipe
6. Insulation Details for Bends / Elbows
7. Insulalion Details: Pipe Bends & Elbows
U. Insulation Details: Pipe Branched & Reducers
9. Insulated Removable Cover: Valves
10. InsulationRemovableCover:FlangedJoints
I 1. Insirlation Dtails: Pipe Supports
12. lnsulation for Steam Traced Piping
13. HorizontalEquipmentlnsulation
14. Horizontal Equipment Heads
15. Uso ofFlexible Insulation in combination with Rigid lnsulation to com[Ensate forVessel
Expansion
16. lnsulation details: Vrtical Vesse.
)7. lnsulafion Details: Vertical Vessel Heads
18. Insulation Details: Vertical Vessels
19. Insulation Details, Vertical Storage Tank
20, Insulation Details: Sphere
Fom6t No. &oooo01+1 Rv. o
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-
All rigils 'se^d
BffiH@mm.
STANDARD SPEGIFIGATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
STANDARo SPECIFICATION No.
644.0002 Rev. 4
Pases ot $ 36
I.O GENERAL
1.1 scoPE
Ll.l This specification covers design. and material requirements for abov
Sround,
exiemal
insulation ofpiping and equipment operating between ambient tempetature and 760oC lor the
purpose of heat conse ation,
Paocess
stabilization, temperature maintenancg personnel
protection ard fire protection. Wherever necessary this specification indicates th basis for
selecting a criterion.
I . I .2 This specification is suitablc for use in normal process plant atmospheres. Alternative designs
and materials would be specified if necessary for corosive atmosphere or potential leaks and
spills ofchemicals.
l.l.3 All the codevstandards men$oned in this specification shall be oflatest issu.
1.1.4 This spcification does not cover cold seflice insulation. For cold services, Speoification 6-
44-0003 is applicable.
1.1,5 This specification does not oover insulation for boiler or fired heaters and associated air
heaters, economize$, flue ductirg and air ducting.
t.1.6 Pipjng, equipment, storagp tanks & vessels requiring insulation and the temperatures
(operating tmperatures) shall normally be specified, as applicable, on the following
Project
documents:
2,0
2. 1
-
Piping and Instrument Diagrams (P&IDS) and Line Lists.
-
Piping Genral An'angenent Drawings & Isometrics.
-
Instrument Piping Details and Schedules.
-
Vessel, Exchanger, Storage Tank and sphere documents and Insulation Schedules.
-
Equipment suppliers General Affangemnt Drawings for equipment items in Package
p,ant.
DESIGN BASIS
CRITERIA
2.L| Insulation thickness tables are based on heat loss criteda. For various parameters considerd
for insulatior thickfless calculations
'Guideline
for selecting insulation material & lhickness',
Document No- 1544-0241-GI-56 may be refereed Selected
'Insulalion
thiclmss tables'
for a particular job
shall be as pr'Job Proce$! dsigtr bssis'.
2.1.2 lnsulation is required for any oflhe following
purposes, as indicated in P&lDs and line lists:
-
Heat conservation
-
Process stabilization to assist process control.
-
Steam tracing
-
Electric aacing
-
Hot waler or solvent $acing (liquid)
-
Hot oil tracing
-
Steadjacketing
-
Hot water or liquid jacketing
Fomal No- &0O000' l-F1 Rov. 0
Copy ght EIL-All ghts saNed
,"ffi@ffiffi'
-
Hot Oil Jacketing
-
Fire protection
-
Prsonnelprotection,
2.1.3 In$rlation for
'Personnl
Fotectior'
is applicable whre exposed surface temperatures exceed
65"C in normal or short-tenn operating conditions. Over intemally insulated piping and
equipments, provide open mesh metal guards and for surfaces which are not intemally
insulated, prcvide insulation on those pa(s of surfaces with which operating and maintenance
personnel may come in contaot while performing routine duties. The actu?l extent of
insulalion shall be detemined by Field Constouction Persoturel and/or operating pe$onnel
using the criteda thal the exposed surfaces located within 600mm horizontally or 2l00mm
vertically ofa normal access, u,alkway or work area are to be insulated.
2.1.4 lntmally refractory lined piping and equipment and any other items for which heat loss is
ssential shall not be insulated. (Se para 2.3.6).
2.1.5 Insulation is not desired for piping and equipment for which heat loss is desired
-
excepting
for personnel proiection or to avoid thernal stress problms.
2.1.6 Instruments and associated piping(other than impuls piping/tubing) subjct to opratinS flow
an or lempmture conditions prevailing in the connected piping or equipment shall be
insulated to the same requirenents as that of piping ot equipment. For impulse piping/tubing
refer impulse pipi0g insulation specificalions described olsewhere in the documeit.
2.2 EXTENT OF INSULATION ON PIPING SYSTBMS
2.2.1 tnsulated piping systems shall have straight pipe, bends, tees and pipe-fittings c-ompletely
ihsulated.
2.2.2 Unlss ofherwise spcifred, all valves atld flanged
joints
shall be completely insulated ouly in
'
steam, condensate srvice, hot oil lines ?rnd in lides which are tracr heated or
jacketed
to
maintain temperatures.
2.2.3 For bucket and floatD?e traps the inlet piping and trap shall be insulated"
2.2.4 lnsulation on inlet piping to thermostatic and thermodynarnic deam traps shall terminate at
approximately 500mm bfore the tmp.
2.2.5 Steam trap outlet piping other than closed condensate recovery system shall not be insulaled
except for persotrnel protection reasons,
2-2.6 Heat traced iqstumedtation shall be insulated. The fluid containing sections of such
. instruments add the associ4ted piping shall be completely insulared. Indication length shall
remain visible. Instrumentation other than heat traced shall not be insulated utless otherwise
required by lnstrumentation dpafiment.
2.2.7 Insulation shall not be applied ro th fotlowing, unless otherwise specified.
-
Piping vr'hich becomes hot intermittntly, such as relief valves, vonts, steam-out aod
snuJfrng stam systems, flare and blowdown systems,
-
Steam condens,ate lines downstream of stam traps discharging to drainage
rystem,
unless othrwise mentioned,
-
Supports for pipin& excluding pipe hangers to the extent covered by insulation.
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANDARo PEclfl cAnON No.
6.44-0002 Rev. 4
Page6or| srt 5d
Fomat No 8-00-0001-F1 Rev. 0
c.pyight EIL
-All
dghls se ed
gEM@F,WAffi-
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPII'ENT
STANDARD SPECIFIGATION No.
6-44-0002 Rev.4
Paga 7 or 6
S 3J
-
Steam Traps (except as noted in paragaph 2.2.3).
-
Valves, inciuding control valves and flanges in prooess piping systems (except as
noted in paragraph 2.2.2). However, prsonnel protection insulation for these items
shall be applied, as required.
-
Pip Union finings.
-
Thermowell bosses, lemperature and pressur tappings.
-
Expansionjoints, hingedjoints and hose assemblies
-
Sightflow ind;cators.
-
Flangejoints in Hydrogen service.
2.3 EXTENT OF INSULATION ON EQUIPMENTS
2.3.1 Support skirts of insulated veftical vessel greater than l200mm diameter shall be insulated
both intemaliy and extemally for a minimum distance of 600mm below the bolom tangent
line. The iDsulation shall terminate not less than 300mm above the anchor chair.
2.3.2 Support skirts of insulated vertical vessels of l200mm and Iess shall be insulated xtemally
only, as descibed in para 2.3.1.
2.3.3 Bottom heads of insulabed veftical vessels enclosed by a support skirt shall be insulated
without finishing material and shall be insulafed only rvhen the vessel outside diamter is
greater than 1200mm-
2,3.4 Turbines shall be insulated for heat consrvation.
2.3.5 Liquid ends ofpumps shall be insulated when heattracd andjacketed.
2.3.6 lnsulation shall not be applied to the following lnless otherwise speoified:
-
Pumps wifh opemting tmpemture below 200oC uniess pumped fluid has a pour point
above minimum design ambient temperatur.
-
Fans, coftpressors and blowers.
-
Liquid ehds ofpumps oxcept as noted in the paragraph 2.3.5 above.
-
Intemally insulated or refractory lined equipmenl unless specially designed for metal
tempersture conlrol.
-
Heads ofvessels nclosed by support skirts with vessel diameters l200mm and iess.
-
Intemal surfaces of insulated vessel support skirts with vessel diameter l200mm or
less.
-
Turbine casings io be insulaled shall exclude shaft seal caps, shaft bearing hor:sings,
throttle valves, govemors and suppofis.
-
Exchangr channel and coverc; shell and channel flanges & Exp- Joinls.
-
Nozzles flangs, manholes, handholes and flanges ofequipment.
Fomal N6- 8-!0-0001-F1 Rev. 0
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CffGH
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS. PIPING AND
EQUIPMENT
STANDARD SPECIFICATION No.
6.44-0002 Rev.4
Pasosors 036
TNIONETRS
hDiA UMTED
-
Suafaces ofcoolers and condense$.
-
Nameplats ofall equipment items.
-
Thermowell bossesj tmperature and pressure tappings-
3,0 $tATERtAt S
J. ] CENERAL
3.1.1 lnsolation mateials shsll be as pgr specifications describe-d in para 3.2. Selectd matrial(s)
for a particular job
shall be !s per Process De$ign Basis,
3.1.2 All materials shallbe ofhigh quality and good appeararce. Insulation materials shallbe oflow
chloride cintent, chemically inert, non-sulphurous
,
rot proof, vermin prooi impervious to hot
\ryater and steam, non-injurious to health ard non-conosive to steel and aluminium
(even if
soaked in water at smbient tempEtures for extended pedods).
3.1.3 The use of insulation or finishing materials containing ASBESTOS in any form is not
permitted.
3.1.4 No inflammable material shall be attached to the insulation.
3,1,5 Fibrous insulants, calcium silicate, perlite and cramic fibres can be used for the full
.
temperature lange mentioned against tbe respective material, for all applications except for
electrically heated applications.
3.1.6 For elelrically heated applications Polyurthane foam (PUR) or Polyisocyarurate (PIR)
block shall be used in combinstion, with rockwool as inner layer.
3.1.7 lor low opemting temperature (upto 125oC) services a su itable moisture barrier shall be used.
3.1.8 Insulation materials to be used over austetritic stainless stel surfaces shall be zinc free and
shall be iohibited with sodium silicate as per ASTM G795.The amount ofleachable chloride
in the insulation matcrial (except for calcium silicate) before application shall not exceed
1 oppm. In case of calcium silicate it should not exoeed 50ppm. For the ohemical analysis of
insulation materials ASTM C-871 shall b rcfend.
3.1.9 Dimensions and dimnsional tolmncs for pipe sectiols, mattresses & slabr shall generally
be as per respective codes unle$e othorwise mentioned. Thc numbe. of pics to be used shall
be as less as possible. When insralled the iosulation shall fit snugly aod shall have a tightjoinl
3.1:10 The insulation materials shall be as per ASTM/BS strndard!/codes for oveNeas
jobs
mless
otherwis specified.
3.2 INSULATIONMATENALS
3,2.1 Fibrous M-aterials (Rockwool & Glsss Wool)
I Shall be a prefomed insulation and shall be of long fibrd rock or glass material
prcoessed from a molten state into fibrcus form bonded with a binder and suitable for
ihe intended operational temperature range frorn ambient to 550oc and 350oC for
rockwool and glasswool respeotively. Slagwool is not acc+table.
Fomat No. &00-0001-F1 Rev. 0
Copydght Ell
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ar dghls Grved
e#mH@ruNffir,"
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS. PIPING AND
EOUIPMENT
STANDARD SPEclFlcAIloN No.
6-&l-0002 Rev. 4
Pase s of-S
3d
Unless otherwise specified, insulation material shall strictly conform to all the
requirements of quality standards listed blow:
.
Preformed pipe
insulation IS:984ZASTM C54? TYPE II or TYPE III
.
Metal-mesh covered bonded
nineral fibre blankd aod
blanket type pipe insulation
IS:8183/ASTM C592 CLASSII for piping & equipt.
Blankets shall be iaced on one side with 20mn galvanised
22SWO wircnesh stitched through with 22 SWC
galvanizd lacing wi.e. For insulation oyer
'Austenitic
SS
Piping & Equipnent' instead of galvanized wirenesh &
lacing wire SS3M/316 wiremesh & laciog wire shall be
applied.
.
Bonded Minerat fibre slab
insulation
I S: 8183
.
Mineral fibre block & board ASTM C6l2 TYPE IVl T\?E v
thermal insulalion
Insulation shall conform to the requirements of respectivo codes, unless otherwise
spcified herein and shall be tested and test certificates on reprcsentative samples
furnished as per IS:81 83 /IS:9842/ASTMtC541l ASTM:C592 /ASTMTC6 12.
.
Density(nin) 140 & 128 kg/rn'for resin bonded pipe sectiod and resin
bonded LRB blankls respectively of rockwooi; E0 & 64
kg/m' for rsin bonded pipe sctions and resin bonded
curved beveled segftents or LRB slabs respectively of
glasswool. Max resin content at lhe above mentioned
densities shall be 2% and 5% for rockwool and elasswool
respectively. 140 ISC/m' for IS^S183 bonded miniral fibre
dabs and 240 kg/m' /320 kg/m' for ASTM C6t2 TYPEIV
. -. _lTM
rl$Pggllyery-
.
Therrnal
**Menn
Temprature
"C
Ttrermal Cond. (mwcm
uC)
Conducliviq(max)l
0.43
o.s2
o.62
0.68
,
0.80
0.90
*The
values mentioned are for insulation mat al as per IS code: For Apparenl therrnal
conductivity for material as
per
ASTM codes refer resDective ASTM codc.
**Mean
Temperature
= (IIot
Face Temperatur + Cold Fac TmDeiatue) / 2
.
Bulk Density
50
t 00
150
200
250
300
.
Linear Shrinkage Not more than 2 percent when subjectd. to soaking hat at
-.
cnift;ive strenstd&,,,ffi ffi ffi
ffi
*'iP;tf##';*ii;r
(mininum) at l0% segmnts and LRB slabs; 120 kg/m'z for LRB
_dgf6rmatio!_
blankeh(malkesses)ublessotherwisespecified,
.
Chloride Content For stainlesslsteels, with
jnhibitors
less tban l0 PPM, for
3.2,2 Rigid Materirk (Calcium Silicare, Moulded Expadded Prlite,
PolyisocyanuratePol''urethane Foam Bloeks and CellulsrGless)
1 Calcium Silicate
It shall be suitabte for temperatures upto ?6OoC. Insulation shall conform to the
'
requirements of rcspeetive codes, unless otherwise specified herein and shall be lested
and test certificates on rep-rcsentative sample$ fumished as per IS 9428/ASTM C533
TYPE II.
Fomal No.8-00-O001-F1 Rry- 0
200 to 280 kg/m'.
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EuffiH@ruilffff'"
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
STANDARD SPECIFICAI|ON No.
6-{4-0002 Rev.4
Page 10 ofrp36
.
Compressive Strenth Reduction in thichEss shall not exceed l0% when lested
a) Dry under a load of 4t 5 kN/m' and
b) Wet (after 18 hrs immersio' in t'?tet) under a load
ol l?0kN/m,.
.
Hat Resistance wlen tested at mcreasing temperalures, the material shall bo
deefted suitable for use under conditions of soaking heat, for
24 h$, uplo a tempenture at which the following
2%
lSYo
Reduclion in thicLltess nol
exceeding l0% under a load
of345 kN/n'.
' *
Thermal Conductivily
**Mean
Tempenturc
vC
Thermal
(max) Conductivig(wnk)
requircments are mt:
Max,Linar
Sbrinkage(length)
Max. lrss in Mass
Compressive Strength
200 0.080
250 0. 088
300 0.097
350 0. 1l 0
400 0. 121
450 0. l ] 5
500 0. 148
.
Chloride contenr Not to exceed 50 PPM for CS zs wel as SS
*The
values mentioned are fot insulation material as per IS code; For Apparent thermal
-!9!du9r'"!9-191ry"99d9!q4ria!"ft
.,r9-.p99!iYe
49]}.1'c_949._.-
+ +
Mean Temperatgg:ll!9llgqgE4perature
I cold Face Temlenturd / 2
Moulded Expanded Perlite
Insulation shall be block form and pipe sections in accordance with ASTM C 610. It
shall be compounded from moulded expanded prlite & sodium silicate binder and
sb.ll be suitable for temperatures upto 550"C. Insulation shall conform to
requirements of respectiv codes, unless otherwise specified herein and shall be tested
and test certificates on rcpresentaave samples fumished as pet ASTM C 610. ?erlite
mslerial shall be tested es per C-692 for aPplication over SS sllrfeces"
.
Bulk DensiMmin) I92 kg/m'. Test as per ASTM C302 (pip) & ASTM
C303ftloki
.
ComFessive Strength 412 kPa(Min)- Tesr as per ASTM C 165.
(for blocks only) at 5%
deformation
'
ApparentThermal
Conductivity
Shall b as given below:
Test nethod shall be as per ASTM Cl77lC518 (Block) &
ASTM C335
(Pioe)
-M;an
Tempoa
-
Tlrennal Conducriviry Max.
w/inK
o.019
0.086
0_095
93
149
204
260 0. 106
3 1 6 0. . 1 I ,
371 0.126
.
waler Absorption of 149
thermal insulation Afler
heat aging & 48 hr waier
imnersion, moisture
sain, % by weiqht
(ma,\)
50
50
Fomar No. 8.00.0001-f1 Rcv, 0
260
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ffi@ffi|ffi-
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANOARD SPEC'FICATION No.
6.1,14002 Rev. 4
psg
fl or
3(
60 371
'
Linearshrinkase 2w\nax) ^t 649 "C for 24hrs
.
Chloride content For stainless steels. lss thanlo PPM. for other materials not
to exceed 20 bbm
Polyisooyanumte (PIR) / Polyurethane (PUR)
Rigid Polyisocyanurate / Poluurethane foam block, pipe and fittiig insulation shall be
manufactured with polyestr or polyether resins, flammabilig retarding agents,
special catalysts and a blowing agent. This can be used upto a tempenture of 125
deg.C. Insulation shall conform to following rquirments and shall be tested and test
certificates on reprcsentative samples irmished for conforftance to each of the
following requiremnts:
'
Selection of samples for
testing
As per ASTM C390 OR BS:29?2 (Frequency of sampling
claus lV). Unless othevise stated, the test specimens shall
be conditioned *ithout extemal strss at 231loc and 50i2
prcent rlativ humidiry for a minimum of24 hours bfore
Density 40lo 64 ke/rn
To be tested as
Per
ASTM C303 for Block-t
Te
and ASTM
C302 for pipe coverin
.
Themlal Conductivity Mean Temp.
"C Thermal Conductiviry (Maxirnum)
mwcm deg
l 0
24
38
0.238
o.245
0.252
Thermal conductivity resr shall be as
trEr
IS:3346 or ASTM
C177. Specimen lhickness shall be as per 13:3346 or 25mm
DerASTMCITT.
-. -Colnp.
St e.gtt (Mi')
-@
ASTM C165, at 10% deformation or at yield point,
whichever occurs firs! shall be 205 KPa. Test shall be as per
-l s: l
1239
pan
X.
- - -
permeability (max)
8.5 & 5.5 ng(Pa.s.h) for PIR & PUR respectively
Test shall be as Der 855608 or IS I 2436
.
Fire propetties lnsulation shall be self extinguishing type and shall satisry
ihe requirements for maximum extnt of bum (les tlan
25lnn for PIR and l25rnm for PUR) *hen tested as per
83:5608 (Horizontal buming chamcteristics- nax. extent of
burn) orIS:12436
Flexural Strength This is applicable to prefomed pipe coverings only and shall
.
Closed cell content Minimum percent 85. Test as pr BSi4370 Pait
-
Il (Test for
closed cell conten0
__
be 275Kpa(min).Tcslshall be as per ASTM C446.
_*
.
Hurqid aging (Max. allowabl value after aging at 60"C
-
90 to 100%
. relative humidity)-Maximum percent change in linear
dimension shall be 4. This limit applies to each ofthe three
.
foam dircction. Test shall be as
per
ASTM D2126.
.
Dimension stability after Test method as per IS: I 1239 Part
-
II
The max. dimensional change at different temperatures shall
t00oc+2oc (24 hr) 2r/.
125oc +2oc (24t'rJ
2o/o
.
Slfldard size and
Eleek
kngm
Widdr
upio 2400mm
upto 1200mm
Fomar No.8{o0001-Ft Rev. 0
copyright Ell
-
All .lghls reseved
*6E+ - h nr r.-- STANDARD SPEC|F|CAIoN
'Fii#9,@iRIJI+,I"r*h FoR Hor INsuLAloN oF
VESSELS. PIPING AND
STANDARD SPEcIFICAION No
6{4-0002 Rev. 4
pase12ore
36
UIPMENT
On length t6mm
On width l3mm
Oa thickness +1.6mm
_Pipq&uE!j9!
Lngth 750 to 1000nm
Inside diamter To suit srandard steel pipe
Shall b supplied as cylindrical shape slit in hatf lengthwise
or as curved segments cui iiom blocks or moulded segmenls
cut from blocks or moulded lo shape. Upto t4" size, only
pipe sctions slit
jr
halflengrhwis shall b used.
Dimnsional Tolerance:
I-ength
Thickness
-t_l!!i9lq'es!
20,2s, 30,40, 50, 60 and 75mm
Cellular Glass
Cellular Class formed and fused into unicellular form can be used upto a temperatu.e
of 350oC. Insulation shall conform to the requircments of rspective codes, unless
otherwise specified hrin and shall be tested and test certificates on reDresentativ
samples fiimished as per ASTM C552.
'
Density I l0 to 147 kg/nt'. Tesr as per ASTM C3O3 except thar no
drying will be necf,ssary. Derermine rhe no. ofspecimens as
per ASTM C390.
.
Thermal condwtivity Mean Temp.C
0.078
0. 063
o.o52
0.050
0.048
149
38
24
l 0
Thermal conductiviry shal be tested as pr ASTM C240,
Cl77 and C518. Tesr at least 3 specimens.
.
Comprssive Strength 517 k?a
(Avenge min) Test as per method ASTM C240 and recommended Practice
ASTM C165. Test at least fourspecimens.
3.23 lligh Temperarure InsulatioD Materiats (Above
550.C)
Fotlowing types ofinsulations may be used for high temp insulation applications.
Cemmic Fibre
Ceramic Fibre shall be composed prtncipally of Alumina silica {ibre blanket. It should
be used in the temperature range of 55toc to ?60"C. Ceramic fibre blankets shall be
made out of fibres having fibre length of about I 0 cm or more. It shall normally be of
610 mm width, l3mm or 25mm thickness. Unless otherwise specified insulation shall
conform to the rcquirements of ASTM C892 Type IIl, Grade 8 or to the specifications
described in the table below. Insulation shall be tested and tst certificates on
rcpresentative samples firmished. Ceramic fibre blankets stall be sampled for the
purpose oftst in accordance with ASTM C390.
Chmical & Physical characteristics of Ceramic Fibr Test Method
Blankets
SL
No
.
Cbemicalcomposition(Byvolume./.)
Fomar No. .00{001-F1 R6v. 0 Copyisht EIL
-
All dghls r*ryed
j -
.
*ffi@flfiffib
'I0iffi'divffidtrir -:TffT'Hl:"*
EQUTPMENT
Page 13 ortp
38
AIzOj@in) 43 IS 1335
Zro,(Min) IS-10085
_. __lge9:1Yc])__ _..__.
IS-152f___.
-
rio,(Max)
___qJ_____
lsl527
Sio,(MaxL-_ 57
_
.
Mean Fib'e Dia
(Microns)
- ---iOpr,t
l%- sta;Aard--t.5-J.5
- -- -Bs-2972 -
__-_.___deviation) . _.
.
DinensionalTolrance
Thickness
(-\
0% to
(+Y0%
wldJh (-)2% (Excess is permitted)
-_*:*_-_
--L9$t*','--_-(-)qz-"lEr9!!!r!-pesr4e4) :,***_,-.
.
Shot Conten(6/o Max) 20 ASTM C-892
i
Bulk Densiry(Ke/mr 128 ASTMC'167
Min)
. 'Bulk
Density (+) 30% &
G)Oelo
'
Ihermal Conductivity 0.1l(600"C) ASTM C-l7rls-3346
(Kcal,M IrfC)..Max
(Mean Ternp)
.
Linear Shrinkage(7.) 3(1200"C) ASTM C-356
(al nax temp) for
24hrs
.
rensile SE!!gt!!Ke&m'te!!)
_
Longitudinal 0.6 BS 1902 pan 6
*
The density shall be calculated on tle basis of actual dimensions and actual weight only, as
_S&E_d_bJlLe_ryryfacs'.I-
**ln
case of thermal conductivity, lhe test cenifica& fiom ar intemaiional laboratory or any
laboratory approved by dpartment of Science & Technology could be considered. Howevet
the same shall indicat values for other chamcteristics ofthe material, The test eertificate shall
not be more than 12 months old lioft the date ofoffer ofmaterial for insDection.
0.5
2 Calcium Silicate
For material spcifications refer clause 3.2.2(l)
3 Combination Iosulation ofceramic Fibre (lnner layer) & Rockwool (Outer layer)
For material specifications refer clalse 3.2.3(l) & 3.2.1
4 Combination Insulation ofcal. Silicate (lnner layer) & Rockwool (Outer layer,
For matarial specifications refer clause 3.2.2( I
)
& 3.2, I
3.2.4 Insulation material for Impulse lins
For impuls lines(Austenitic Stainless Steel), insulation matrial shall be sodium silicate
inhibited Ceramic fibre rope insulation of min density 250 Kglm', unlss otherwise mentioned.
Cemmic Fibre rope shall be made up of Ceramic Fibre insulation. lt shall comprise of cemmic
fibres laid parallel and finally wrapped with stainless steel wire to reinforce the fibres and
holding it in position. Oiher properties of ceramic fibre shall conform to the specificalions as
described in clause 3.2.3(l
)
3.2,5 Addition.l Tests / Chcks for Materials
Additional tests/ checks for density, thicknss, shape and size as per the requirements shall be
repated at site at the time of delivery once for eaah lot. The Contractor shall perform these
Fomat No, 8-00"000i-F1 Rev. 0 Copydghl EIL
-
All
shts,eserved
m@iFffi'-
STANDARD SPECIFICATION
FOR HOT INSTJLATION OF
VESSELS. PIPING AND
EQU'PMENT
aTANOARo SFECIFICAIION o
6-444002 Rev,4
Pa961aor$
9A
32.6
lests in th presence ofclient/Clint's representative on the samplo selcted at random. In case
of nonconformance the tests shall be repeated as pr nonns and f.equency decided at site as
per th dircctions of Site-in-Charge. In case of repeated nonconformance the complet lot of
insulation rnaferial shall be rejected. Special attention is required for fibrous material as its
installed thickness could be reduced due to compaction during transportation & stomge and
thus affecting performance.
-
All the codes mentioned shall be the latest issues.
-
Client/Client's represntative/Ell shall have ri8ht to inspect any or all the lests
conducted on insulation material by manufacturer at his shop or any laboratory.
Quslity
AssuBnce Plan (QAP)
Vendor shall prepare and submit the
Quality
assurance plan(QAP). The
QAP
shall include
every stage of manufacturing process starting from raw material stage to final stage of
manufacturing. The
QAP
shall also include refercnc of purchas order nunrbr and date, the
types of checks, methods of tests followd, frequency of checks, lot size & acceptable criteria
with permissible deviations.
WEATTIER PROTECNON JACKET 3.3
3.3.1 Unless otherwise mentioned, aluminium
jacketing
shall be used as weather prctection over
insulation excpt in fire hazardous ateas /above 55fC where it should be stainless stel or
aluminized steel. For
grade piping in offsites
jacket
material shall be galvanized steel.
Galvanize-d
jacketing
shall not be used over insulation on or near austonitic .stainless steel
anwor austenitic nickel Btel Piping & Equipment. Aluminium
jacketing
shall be as per ASTM
8209 Alloy 3003 Hl6 or ISi737 designatiot 31000 condition H3 for flat sheets and
designation 31500/51300 condition H4 for conrgaled sheets- For stainless stel claddinS, the
materials shall be in accordance wilh ASTM A167 or A240, tW 304 or 316. For aluminized
: stel claddin& the material shall be in accordanc with ASTM A463,
qpA, costing
designation T2-100. Galvanizd steel shall b as per IS:217IASTM A526 with 450 gmvm'of
coating. Cladding (other than galvanized steel) shall be coated on the side in contact with the
insulation with a polycraft moisturc barrir consisting of one layef of one mil hiSh density
polythylene film with a protective layer of 4o-pound minimum vi.gin kaft paper. Polykraft
moisture barier shall be hest laminated and applied in factory. Thickness of the
jacketing
shall be as follows:
I Fibrous Material (Rock, Glass Wool & Ceramic Fibre)
'
Applic{lion Thickne$ for Aluminium Thlchess for Stairless
claddirg (other thln grade steel /Aluminized seeel
piping in offsires
-
Refer nole cladding
below)
For shells of venical 0.7lmm
(22 SwG) Corrugated; 0.56mn (24 SWC)
stomge Taoks & The profile of corrugated shet Conugated; Tle profile of
vessels shall be 32ttm Jmm conu9ted sheel shall be
1.22mm (18 swc) FIat o.9lnrtr (20 S]UG) Fiat
For Horton Sphres &
Horizontal vessl shell
and heads; vertical
vessel beads
o.7lrnm (22 SWG) Flat 0.56mm (24 SwC)Flat
For removable covers l.22mln
(18
SWG) Flat l.22mm
(18
SWG) FIat
For all piping, other
than grade piping in
offsites
0-56nm (24 SWG) FIal
Fomal No.8-00'0001'F1 Rd. 0
0.7lmm (22 SWC) Flat
Copyright El!
-
All dghls rend
Em(afw^ffi*o
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
STAI'IDARD SPEclfl CAI|ON No.
6-{4-0002 Rev. 4
pag
1s of
36
For grsde piping irl
Offsites
0.56rnm (24 SWG) Galvanized
steel (Rcfcr noto below)
Note: For grade piping in offsites the cladding material shall be Calvanizd stel.
Rigid Matrial (Calcium Silicate, Moulded Expanded Perlite, Polyisocyanurate,
Poifrrethane Foam(PUR) Blocks, Cast-in-situ Polyurethane foam and Cellular Clsss)
.
Application Thickness for Aluminum
jrcket
Thickness for Stainless
/cladding sreel / Aluminlzed steel
0.46mm(26 swc) flat
.-_---i1c]!gSrgqisc---
.
Pipins, Horizontal 0.56mm(24 swc) flat
vessel had & Tanks
Roof
Venical Vesel Shells &
venical portion of
storage Tanks.
0.56mm (24 SwC) corrugated.
The circular profile of
corugated sheet shall be
32mm 5mm
0.46nm (26 swc)
coruSated. The citcular
profile of corrugated
sheet shall b
l2mm 5mm
l . 22mrn
(18
SwC) Fl at I . 22mm
(18
SWC) Fl at
3 .4 ANCILLIARY MATENALS
3.4.1 Securement Bands / Wire,s
c
If material is Aluminiuar,lhen spscification shall be ASTM 8209 Alloy 3003 H16 or
IS:737 desigoation 3 1 000 (Old NS3
)
condition H3; If Stainless Steel, it shall be I 8/8,
For securins fibrous insulation
On Piping
Band, 24 SWG thick x 1 zmm (min) wide, Stainless Steel.
On Equipmens
Band, 24 SWG thick x 20 mm widg Stainless Steel.
On Vertical Storage Tanks
Band, Stainless Steel,25mm wide x 24 SWG thick.
Horton Spherc
16 SWG SS Wire & Band, Stainlss Steel, 25mm wide x 0.6nm (min.) thk.
D
For Securing Rigid Insulation
On Piping upro 1 6" OD
Wire, stainless steel, I 6 SWG.
On ?iping I 8" OD & Larger, Vertical and Horizontal equipments
Band, stainless steel.20 wide x 24 SWG thiok.
For Securing Cladding on Insulation (all types)
ForPiping
Band, SS l2mm
(min) wide x 24 SWC thick,
On Equipment
Band. SS,20mm wide x 24 SWG thick.
Fomal No. 8{0{001
.F1
Rev. 0
Copy.ight EIL
-All
righis re!6Md
Eem@rumlp
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANDARO SPECIFICATION No.
6.4+0002 Rsv. 4
Paqe 16of qE{
C On Vrtical Storage Tanks & Spheres
Band. Stainless Stel.25mm wide x 24 SWG thick.
3.4.2 Rivets
Rivets .equired for metal
jacket
securement shall be the expanding Aluminium
''POP"
blind
eye type/ Stainless Steel,9.5mm longx 5mm diameter.
3.4J Scrrds
Screws requird for metal
jacket securement shall be Stainless Steel/cadmium plated steel self
tapping type A No.E dia x l2mm long to BS 4176 complete with neoprene washers under the
head.
3.4.4
'S.'
and
'J'
clips
-
Formed from 25mm wide stainless steel banding.
3.4.5 To ensure perfect waier proofing, all the claddingjoints shall be packed with sealing materials
which may either be in the form ofa elastomeric sealing compound or fibr based bituminous
felt ships.
4.0 APPLICATION
4. 1 GENEML
4.1-l The application methods, given in this Standad are geaeral in nature The Contractor is
responsible for applying an insulating system that will give a satisfactory operational
performance and the requircments
grven herein shall be regarded as the acceptable minimum.
The Contraclor shall carryout the work in accordance v/ith the trest practics of insulation
application with the minimum ofwaste and debris and the finaljob shall hav a neat, fficient
and workmanlike appearance.
4.1.2 The insulation shall be so desigred/applied such thal ingress of water is prevented, Ieaked
product can drain offand vapour carl escape.
4.1.3 Atl hydrostatic tests on piping and equiPmen! including steam tmcing systems, shall be
caried out before insulaling mate al is applied
The insulation Contractor shall only insulate those sctions of the
Plant
that have been
specifically released for such work by the enginer_in'chargc. If insulation must b installed
before prcssure tes! tben all welds and flanged
joints
in the pipe shall be left uncovered till
successful completion of pressure test. Then insulation shall b completed.
4. 1 .4 Surfuces to be insulated sball be thoroughly cleaned, dried and made free from loose soalq oil
or gtease. It shall be the Contractoi's responsibility to remove loosely adhering scalo and din
before applying insulation.
4.1.5 CorrosiotrPrevention
Piping, Equipment, Tanks etg shall be protecied against coFosion by painting under insulation
as oer soecifications described below:
Fohat No. 8{GO00!F l Rev. 0
copydghi EtL' All riglts |EsNd
E#ffi@ffiffifop
T0iiT3'3;iffdfr'l"J
-
:T#,T'[l]':"*
EQUIPMENT
Pase 17 oflg
36
st.
No.
Design
Tempemtur
i n' C
Surfale Preperation
& Pre-rection/Shop
Primer
Paint systen (Field)
Total
Final DFI
in MicroDs
(Inin,)
Remarks
Priner Finish paint
lnsulaled carbon steel. LTCS ard low allow steel Pipinq, Sloraae Tanks. EquiDment etc
-45
to 125 SSPOSP.IO;
lcoatofF-9
@
65-75F DFT/coai
None 2 coats ofF-14
@
l25F DFI/coar;
(2x125=250) or 3
coats ofF-15
@
80F DFI/coat;
x80=240)
315-325 or
305-315
No over-coating
F-9 as it will
lead to mud
cracking.
F-12 shall be
ambient
crrjng type
B 126400
ssPc-sP-t0;
I coat ofF-9
@
65-75p DFT/Coat
Non 3 coats of F-12
@
20p DFT/coat;
(3x20=60) of
t coatF-16
@
60 u DFVmat
t25
-
\35
2 Insulated scairless steel includina Alloy-2o
piping (Notei2)
Below 0"C to
all minus
Aluminium sheeting with aluminium foil and "chloride ffee mineral
sealant coating barium chromate" shall be applied
If lhe piping &
equipments are
alrady rected
lhan surface
shall be
prepared by
cleaning with
emery paper
fiee DM *"ter
followed by
wiping widr
organlc solveN
B 0t o 125 ssPc-sP-10
(l 5-25I surfac
profile)
I coarofFl4
@
l25p
DFT/Coat
None I coars ofF-14
@
I25I DFT/coat;
250
BI O to 125
(alternate)
SSPGSP-IO
(15-25I surface
profile)
I coat ofF-15@ 80ll
DFT/coat
None 1 coat of F-15
@
80F DFT/coat
+ I coat of F-15
fin;sh ooat
@
80rr
DFT/ coat;
(80+80=160)
240
c 12l to 400 SSPC-SP- IO;
I coat of F-16@ l25I
DFT/coat
None I coat of F-16@
125
F
DFT/coat
250
D 401 to 600 ssPc-sPl0;
734 @l2st'DF coar
None I coat of
Amercoat T38
@
125,1DFT/coat
250
the for
Only Amercoat
738 is suitable
600 deg-C and
cyclic
E Cyclic aervice
(-) I96 to 480
excpting
t-)45 to 120
SSPGSP.IO
't38
@r2SrDY-
coal
None I coat of
Anercoat 738
@
125I DFVcoat
250
3 No
paintinA
is required for insxiated monel, incoloy and nickel liDes.
NOTES
l. The blast cleaning abmsives for SS and Alloy steel sulfaces shall be SS grityshots or
Aluminium oxide gritYrhots,
2. For SS surfaces with cyclic tmperoture of-45 tol25 deg.C, both A & B(Bl) are applicable.
ABBREVIATIONS:
F-9
F-t2
F- 14
F-15
. F-16
Inorganic Zinc Silicate coating
Heat rssistant Silicone Alurninium painr
Specially formulatd polyamine cured coal for Epoxy coaring
Epoxy phenolic coating
Engineered Polysiloxane coatins
4.1.6 The insulation contractor shall not carryout any welding or drilling on plant equipment and
piping.
Format No. 8'0G0001-F1 Rov. 0
CoPyriEhl EIL
-
Nl dghb Berued
. .
*dmw@ffim.'
T$iffiilfff1fr8fi]i? "^:q:ii,:H;:"-
j
4.i.7 Insulation shall be finished, bevelled and rveatherproofed at all terminal points wher it is
required to rmove bolts etc. without damage to the insulation.
4.1.8 Equipment nameplates shall remain visible after insulation has been applied by bevelling back
the insulating material and careftlly sealing the exposed edges to prevent ingress of moisture.
4.1.9 All projections, such as lifting lugs, trunnions and stiffeners on piping and equipment (i.e.
vacuum ings) shall be insulated with the same thickness of insulation as specified for thc
equipmgnt item or pipeline.
4.1.10 Thermoweil bosss,
pressure tappings and weephole nipples shall not be insulated in but tft
accessible.
4.1.1] For Insulation thicknesses upto 75mm only single layer insulation shall be used, Multi-layer
insulation shall be required when the insulation thickoess is gteatr than ?5mm with th idner
layer being larger. Insulation installed itr two or more layers shall be staggered
joint
construction and each layer shall be secured in place and details of securement shall be the
.
same for each layer,
4.1.12 Wet or Dsrnaged lnsulation shall not be used under any circumstances
Material awaiting its protectiv cover shall be adequately protectd from damage, min and
cont4mination and shall be covered with cladding at a minimum loss oftime.
4.1.13 A minimum clearance of25mm between outside surface ofany insulation finish and adjacnt
equipment, pipe or structuml menbers shall be maintained.
4.1.14 tnsulation supporB shall not pmject out ofthe insulation outer surface and shall be given
sufficient coverage of insulating material to avoid hot spois on the metallic cover at support
.
positions.
4.1.15 Where insulated horizontal piping is supported on steel shoes, the height ofthe shoe shall be
such that the underside ofthe insulatioh finishitrg material is clear ofthe supporting slructure
upon which the shoe re"'ts by 25mm minimum.
4.1.16 Pieces ofiosutalion with crushed and damagedends shall nol be used.
4.2 PIPING
4.2,1 Strndhrd Sbapesofinsulaiion
I Fibrous Material (Rock or Classwool)
Shall be preformed pipe section in 2 halves for sizes upto which manufacturd and at
least fo! all pipes with outside diameter over insulation of 500mm. In bigger sizes,
multi-seg$ents are prefemble ifmanufactured, othrwise, blankets are acceptable
2 Calcium Silicate / Moulded Expanded Perlite
Hollow cylindrical shapes slit in half tengthwise (in a pl6ne including the cylindrical
axis) or as curved segments. Upto 14" pipe size, only hollow cylindrical shspes slit in
half lengthwise shall be used. Pipe sotioos bored / machined out of blocks shall not
be used,
Foinst No. 8{O-0001"F1 Rev. O
copyriqht EIL
-
Al ,ights r$rvsd
eem@ffiffiff"o
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS. PIPING AND
EQUIPMENT
STANOARD SPECIFICATION No.
6-a+0002 Rev. 4
Pase 1e or"
td
Polyisocyanurate / Polyrrethane
Shall be supplied as cylindrical shape slit in halflengthwise (in a plane including the
cylindrical axis) or ascurved sgmenF cut fiom blocks or moulded to shape. Upto 14"
pipe size, only pip sections slit in half iengthwise shall be used.
CellularGlass
Shall be supplied as cylindrical shape slit in half lengthwise (in a plane includidg the
cylindrical axis) or as segrnents. Upto 14" pipe size, only pipe seetions shall be used.
Ceramic Fibre
Shall be supplied in blanket strips in sizes as mentioned in the material spec in clause
3. 2. 3.
4.2.2 Applicrtion
I Horizontal Pipe
A General
Insulation material shall be applied to fit snugly against the contours and
shaped only wher necessary to achieve this requirement. The insulation shall
be carried out with the lea.st number of mate.ial pieces as possible and all
unavoidable gaps, cavities, and voids suitably filled up compatible loose fill
ma@nal.
B Pip Sctior / Moulded Blocks / Segments
-
Endjoints ofadjacent blocks shall be staggered one halfofthe length
ofthe block.
-
Included angle between segments shall not be less than 30 deg. for
both single and double layer insulation.
-
Further, minimum arc lngth of segments should meet following
staggering rquirements.
When double layer is applied, both longitudinal and circumferntial
joints
shall be staggered. The arc between the longitudinal seam lines of the inside
'and
outside layers of insulation shall have an angle of over l5 deg. or the
longitudinal
joints
slaggered at least by one layer thickness, whichever is
-
more stringent. Circumferential seams ofthe inside and outside layrs shall be
at least I 00mm apart.
C Blankets (Fibrous insulation
-
Rock orGlasswool)
Shall be applied over the surface with
joints
tightly butted and Iaced together
wilh lmm diameter galvanized lac;ng wire.
D Insulation Securement (All insulation materials)
Each layer ofins0lation shall be secured firmly in place with at least 3 loops
ofbinding wire / band, one loop to be placed not more than 75 from each end
and at least one loop to be equally spaced behveen end loops, for each section.
Binding wir shall be drawn about the insulation with ends tightly twisted
Fomat No. 8.0G0001-F1 Rv. 0
Copy.ight EIL
-
All dght$ reservd
nEffi@ftffitr^ff'.
STANDARO SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANDARD SPECIFICATION No.
6-44-0002 Rev, 4
%9e 20 oflg 16
togethgr, bent under & p.essed into the surface of insulation. Bands or )vires
in no case be spaced morc than 200mm apart.
-
For calcium silicate & Moulded expanded perlire, atl
joints
shall be
seoled wi$ insulating cemnt ol same composition as the Motrlded
block.
-
For Cellular
glass, Polyurethane foam and polyisocyalurate, joints
shall be sealed with suitable compatible marerial.
-
Each layer of insulation shall be secured by the same method as
above,
E Fmme work for supporting claddiflg fibrous insulation (See Fig: 3 and 4)
This is not necessary for rigid matrials. This is r4uired only for horizontal
pipe runs provided with fibrous insulation, in blanket forms; vertical piping
provided with fibrous materials need not tle provided with this. Piping
provided with fibrous resin bonded pipe sections also need not be providd
with this framwork,
Spacer rings shall be fabricated out of25x3 M.S. Flats. The oufside diameter
of these rings shall be equivalnt lo the outside diameter of the insulation.
Spacer rings shall b riveted to
'Z'
shaped stays fabrioated from the same
sized M.S. Ilats. These ings shall be suitably painted for corrosion
protectioo. Stays shall be provided at intervals ofnot more than300 along the
circurnference ofthe insulation, subject to a minimum of 3 stays. Spacer rings
shall b provided at cvery approx. 900. To minimize direct heat conductio!
lhrough the stays, a packing of 2 sheets of 3 thick mill board shall be provided
at thejoids of the stays and pipes. Joints between M S. Spacer Ring and stays
shall be rivted by 6 dia M.S. Rivers with 2 Sheets of 3 thick mill board
interposed.
Vertical Pipe (All insulation materials) (see Fig.s)
Insulation on vertical or near vettical piping (i.e. greater ahan 45 de8. angle from
horizontal) shall be supported by bolted on metal collars. Metal collars shall be of6
thick M.S. or Alloy Stel bar
(to suit piping marerial).
Outside diameter of collar shall be around 12 less than O.D. of itrsulation. wherc
multilaye. insulation is used, support coll6r shall be extended to provide for each
layer.
,
Support positions shall be at no greatr distaoc aPaft than the following:
Pipeopetalilglclqp.(oC) strpoonspacinq
Upto 4oo
401 to 500
501 to 550
551 t o 650
651 to 760
4500mm
350omm
2500mm
2000mm
l500mm
Expansion Joints
(Both vertical and horizontal piping. All insulation Materials)
(See
Fig.5)
Expansionjoint shall be provided at regular intcrvals as below:
Fomal No. 8.00.0001-Fl Rov. 0
copydqhl Ell
-
All rlsht8 rEsgrved
5Bm@ffiiffi'-
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANDAR9 SPECIFICAfl ON No.
6.44.0002 Rev. 4
Pase 2l ofQ
"!e
ed
Ternp fc)
Upto 200
201 to 300
301 t o 350
351 1o 400
401 t o 550
551 t o 650
551 t o 760
Spacirq(m)
Not required
t 0
6
5
4
3
Expansion
joint
shall be formed by a 25mm space between the pipe insulation
sctions and the space shall be filled by compressed mineral rock fibres. Expansion
joints
in each layer shall b offset at least 150 from each other in case ofmulti layer
insulation. Expansion
jgint
fo. first layer for vertical pipe shall preferably b
just
below insulation support collars,
Elbows and Bends (All insulation materials) (See Fig.6 and Fig.?)
Insulation matrial shall be mitrd and shall be sme as tlnt of pipe. Insulation
securement bands/wire shall be same as that for equivalent dia pipe. Each mitred
section shall be secured with minimum 2 wires/bands. For bends / elbows of nom.
pipe size 6" & below, due to lack of space, for all insulatioD materials, insulation shall
be secured by spirally wound 16 SWG SS wire for hard mateials & l0 SWG SS wire
for soft materials. Insulation
joints
of block material shall be suitably sealed $,ith
adhesive for isocyanurate,rPUR/cellular glass and by insulating cebent for calcium
silicate/Moulded expanded perlite. Fittings below 50mm nom. dia, if insulated of
calcium silicataMoulded expanded perlite, shall be insulated with insulating cement
build up in 6mm layers to lhe thiokness of insulation of the adjacent piping. Esch
layer of insulation cement shall b rcinforcd with 25mm No, 20 SWG wire netting.
Tee (All Insulation Materials) (See Fig.8)
Preformed pipe sections oa segments shall be careftlly cut and shaped around
"Te,'
junctions
and the insulation material oT the tangential pipo shall be caretully and
neatly cut to mate upto the material applied to the parent pipe without the creation of
voids or gaps, at the
junction.
Insulation shall be adequately securd by wire / bands
of same specification as that ofsame size pipe.
Flangd Joinls or Valves (all insulation materials (Fig.g
and l0)
Flanged Joints or Valves,
jf
to be insulated, shall be insulatd with prefabricated
removable covers, lined with pipe sections / lags / slabs.
Welded valves, if insulated, shall be insulated with oversized pipe sctions or lags, cut
and shaped to fit around the body of the valve, Insulated valves shall be completely
coveredj but the insulation shall be cut and shaped a.ound the valve stem and keDt
clear ofthe stuffing box gland.
Insul&tion Flashing (all insulation materials)
Insulation shall be stopped short of flanged
joints
and unions by a sufficient distance
to permit asy removal oftbe flange nuls and bolts or breaking ofthe unions to take
place without disturbanc or damage to the insulating material. At these positions th
insulation shail be beveled and sealed with d mtal closure which in trmr shall be
sealed with waterproof sealing material.
Fomat No. 8'00-0001+1 Rev. 0 Copyrighr EIL
-
All dghts seded
u#mffil@ruilim;,"
Pase22 ol 8Ag
8 Pipe Supponsi (All insulation materials) (Fig.l1)
Insulation at solid welded o. clamped suppons shall be cut and shaped to ft around
the support and ba[ded securely to enable the iDsulation to be carried with the pipe
movemenl. Wten the pip hangers pass througb insulation on pipidg outdoors, metaL
hoods packed wilh a waterprcof sealing material shall be fumished and installed.
Upper bolts ofthe hangr clamps arc notto be covord with insulation.
9 Steam Traced Piping (All insulation materials) (Fig.l2)
Steam traced piping and fittings sh6ll be installed with oversized sections to allow
accommodation of both parent pipe and tracer without damage or defomation ofthe
insulation. Traced instrument lioe and fittings shall be totally enclosd by the
insulation in a similar mannor and the designed wann air annulus maintained
throughout the tmcer pipe lngth. Insulation supports for vertical pip shall have
suitable clearance for tracer pipe. Composite box type insulation may be provided on
the steam supply lead lins, in oase they are routed together similarly this may be
provided for the retum lines to manifolds aiie. the nrn of tracels.
I0 Electrical Traced Piping (Polyisocyanurate / PUR)
Elecfical tracd piping shall be prcvidd with the same size insulation as would be
provided ifthe piping wete not electrically traced, unless otherwise specified.
HOzuZONTAL EQUIPMENTS
Standard Shapes of insulation
1 Fibrous Material
(Rock or Classwoo
,
Shells: Preferably preformed pip or multi pipe segments or slabs cut and shaped to
fit. Alternately, blanket nay be accepted.
I{eadsi Preformd blocks and slabs cut and shaped to fit. Altematively blanket may be
accepted.
2 Calciurn Silicate/ Perlit/ PUR/ Polyisocyanurate/ cellular Glass
Curved segmenls / blocks, miae cut and shaped to fit.
3 Ceramic Fibr
Shall be supplied in blanket strips in sizes as mentioned in the material spec in clause
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING ANO
EOUIP!'ENT
SIANOARD SPEclFlcATloN No.
6-44-0002 Rev, 4
4.3
431 Applicstion (AI Mstriab)
I Following
Fovided
by the vessel fabricator for insulator / cladding support /
securement, as
jndicated
in enclosed sketch No. 7-12-0033, shall be verified for their
presence by the insulation contractot beforc commencing insulstion work:
-
For vessels of diameter 2000lnm and above arc provided insulation support at
ho zontal centre line as also verlically at tangent lines. Ring support at
tangent lines arc provided with 6mm diameter holes. Thesc are to be used for
insulalion securement.
Fonn6t No, &oFoo0fFl Rev, 0
Copyrighl EIL
-
All dgltts sswed
n'm(sffi'-
S'ANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
Sf IDARD SPECIFICATION No.
6-1&)002 Rev. 4
Pase 23 ot B
9c
At vessel heads above 600mm outside diameter are provided flats haviog
6mm dia holes. The flats are for insulation support and holes provided in them
are to be used for insulation securement. Also provided on either head is a
cenaal ring made of l0 dia galvanized steel rod. For vessels which do not
have centml nozzle, these rings shall not be proyided by vessel fatficator. For
such vessels, insulation conhactor shall prcvid these rings.
Boot of vessel, if any. is provided wilh circular suppon ring with holes. as
indicated in sketch.
Blanket shall be applied over the surface with
joints
tightly butted and laced together
rvith 1 mm dia galvanized lacing wire.
Other block insulation shall be applied with the longer dimension parallel to the a,xis
of the vessel or equipment. When blocks are applied in multiple layers, all
joints
in
successive layers shall be parallel to th long axis, shall be staggered and sealed with
insulating cmnt for calcium silicat or suitable adhesivs for others. ln all cases, the
insulation is to fit the contour of the vessel or equipment, so that the use ofa leveling
coat of insulating cement should not be normally necessary to get an sccptable
smooth exterior.
Special considentions for insulating high temperatur Vessels (Required only if
provided with calcium silicate insulation) (Fig. l5)
This provision is rcquircd to take carc of the effects of equipnent circuferential
thermal expansion on insulatiotr.
This provision is required only for vessls and Exchangers provided with calcium
silicate insulation.
Calcium silicate insulation should be installed in bevelled or curved segments only, to
avbid voids and provide an effioient insulation system.
For equipmenls upto 3000mm in diameler and 2OOoC. to take care of equipment
circumferential expansion, the circumferential block is cut and fitted to be l3mm
greater in circumference than the equipment and secured so that tension ofthe bands
ploduces compression on the butt edges mther than on the surfac to$ards tJre vessel;
the little annular space and the compressiveness ofthe blocks would sufiice to take
careof circumferenlial expansion of equipment.
lflhe vessel is above J000mm in diameter or iflemperature is above 200oC or both, a
25mm thickRockwool fibre blanket insulation shall be applied arolnd the equipment
prior to the application ofcalcium silicate. This acts as an expansion area around the
equipment to act as mechanical and sometimes thermal cwhions. The calcium silicatE
block must b out and fitted to the outside radius ofthe equipment plus the thickness
of the Rockwool spacer insulation. The insulation, when install4 should rct
ompress the fibrous blanket.
Above provision to take care of circumferentisl xpansion is required both for shell
and head.
43.3 Insulation Securenrent (for all insulatioD matedrb) (Refer
Fig.13 and 14)
Each layer of insulation on shells ofequipment shall be secu.d by bands at overy 225 centres.
Each band shall be machine stretched and tensioned to rcmove slack onlv.
Format No. 8 00{001-F1 RE 0
Copy|ight EIL
-
A[ nghls resrud
ieffi@ffiffi"
TfiilTg"itffil3fi,'sT
"'":I1T;"111:"i:
.
EOUIPMENT
Paee24of sgd
Each layer ofinsulation on vessel heads shall be secured as followsl
Band shall be in radial dirction connecting the head centml floating ring and shell gi*h ring.
The radial bands shall be placed at not more than 150 centres for gid and 300 for fibrous
insulation, measured at the girth dng. These bands shall be machine stretched and sealed.
Outermost layer of insulation shall also be supported by drawing and securing 16 SwG
annealed wire through the 6 diameter holes providd in the shell girth ring as also the flais
provided on heads. The wir shall be drawn through overy hole and it shall be securd to the
ring with a knot,
4.4 VERTICALEQUIPMENTS
4.4,1 Standard Shapes
shapes for dilferent materials shall be same as specified for hodzontal quipmnt.
4.4.2 Application (For all insuletion mrterials) (Fig 16 & 1?)
Application detaits on shell, top and bottom heads shall be similar to that of horizontal
equipment. Insulation shall be laid on insulation support rings provided by the fabricator. See
Standard 7-12-0025.
4.43 Insulation Se.nremenl (xor all insulation mrterials) Fig. 16, l7 & 18)
Bottom and Top Head insulation shall be supported by 16 SWC SS wire .bawn throuSh holes
in the insulation supports provided by the fabricator,
Top head insulation shall be secured by floating ring/bands provided by vessel fabricator
similar to head ofhorizontal vessel.
Shell insulation shatl be supported by bards at every 225 centres on the cylindrical podion
and the bands shall be kept horizontal.
lnsulation Securement for Bottom head for vessl supporled on legs shall be idenrical to that
ofTop head.
For insul&tion securement of bottom heads inside skin no floating ringsAands need be
provided; Firm securement should b ensured
just
by 16 SWG anneale-d SS wire drawn over
insulation tightly and through the holes on support rings provided by the fabricator.
4.4,4 Dxpansion Joints (All iffuletiotr materiek)
Expansion
joirits
shall be
Fovided
every 4000mm (max.). The
joint
shall be providd at
insulalion support rings. lt shall be a 25mm space between the top of the insulation and the
bottom ofthe support ring. The space shall be filled up by compressed rockwool fibre.
4.5 FLANCE, NOZZLq CHANNEL COVER, MANWAY & HANDHOLE FLANGED COVER
(FOR ALL INSULATION MATERIALS
)
wbere insulation is required, these shall be inslrlared with lind removable prefabricated
covets securcd with bands or qu;ck release toggle clips.
Otherwise, insulation shall be stopped shofi of uninsulated flanges and nozzlcs E!c., a
sufficient distance to pmit withdrawal of bolts without disturbing the insulation lnsulation
shall be weathemroofed aod sealed at these locations.
Format No. 8{}0001-Fl Rev. 0
copydght EIL
-
AII ighrs rosoMd
"ffi|@ffi$ff*"
Tfi$lfifftl*,S?
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EOUTPMENT
Paeezsot
q
4(
4.6 IRREGULAR SURFACES SUCHAS PUMPS, COMPRESSORS, TURB]NES ETC,
4.6.1 Application
1 Fibrous Material: Material, application and insulation scurement
This shall b Prefabricated removable covers, lined witb pipe sectioDs / lags / slabs /
matresses.
2 Calcium silicate/Moulded Expanded Perlite
Insulation matrial shall be loose fill insulating cement/block insulation cut and fitted.
lnsulation shall be applied in maximum 25rnm thick layers until the scheduled
thickness is obtained.
Each layer shall tre covered with a layer of25mm hex. 20 SWC galvanised iron wire
mesh for othea than SS surfaces and with sS wire mesh lor SS surfaces. The final
layers shallbe uovelled to a smooth fiDish with a 6mm thick finishing cment.
Insulation shall be beveled back at 45 deg. ftom all casing flanges, shaft seal caps and
bearing boxes.
4.7 VERTICAL STORAGE TANKS (CARBON STEEL)
4,7.1 Standard Shopes of insulation
I Fibrous Material (Rock or Glasswool)
. Shall be in slab form..
2 Polyisocyanurate / Pollurcthane foam
Shall only be foamed cast in-situ.
,1,7.2
Application
I Supporting rings / spikes (rods) for suppo(ing insulation / cladding
A Shell
Refer Standard 7-13-0003 Sh.l&2 of 2. This Standard indicates the extent of
insulation / cladding supporting / securemnt details provided by tank
fabricator. Insulation contractor shall cheok for its presence before insulation
application v/ork.Iollowing is provided by tanl fabricator:
Water Shed
At the
junction
of shll and roof, a watershed is provided to act as top
covering for the shell insulation ss sholvn in Std.7-13-0003.
Insulation Support
Insulation support will consist of5mm dia steel rods provided at 400mm dia
diarnond pitch. Length ofthese lugs is 3mm less than insulation thickness.
Fom.t No. 84G0001-Fl Rov. 0
Copydght EIL
-
All nghb .6s61.d
$Bffiffi@ffiffi"r-
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS. PIPING ANO
EQUIPMENT
STANDARD SPECIFICATION NO.
6-4+0002 Rv.4
Paqe 26 or 8
36
Cladding Support
From tank top, horizontal rings shall be provided at every 1l75mm on tank
shel l .
B Tank Roof
Shall be provided as per Standard 7-13-0003.
Insulafion laying and securement
Shell (Application of fi brous insulation)
Insularion shall b applied between rings in horizontal mode. Mattresses
insulation shall be applied with
joints
lightly butted and Iaced together with
lmm dia. galvanized lacing wire. Matts shall be impaled to the smm rod and
speed washers fixed and presscd home for intimate contact ofth insulation-
In the case of multiple layers, speed washers are necessarJ only over the final
laycrs, (upto and includinS I sornms). Rods and sped washers of spring steel
should be selected to suit each other. While rods are provided by tank
fabricator, speed washers shall be fumished by insulation confactor.
Insulation shall be further secured by bands spaced centrally btween
insulation supports.
Shell
(Application of Polyisocyanurate / Polyuethane foam)
Shall be foaned cast in-situ as per vendor's pmcedure (approved by
ElL/Clienr/Client's .epresentalive) and to the satisfaction of Site-in-Charge.
The minimum requircment for thermal conductivity, density, compressive
strength, fire properhes and water vapoui permeability shall be as per para
3.2.2(3). Depending upon the application the thickness of cladding and bands
shall be as per
Wa
3.3 & 3.4 respectively. Contractor shall ensure that
cladding & band thicknsses are capable of withstanding foaming pressures
'which
aI developed af the time of ihjction of foam. Contactor can use
foa{red cast in-situ insulation only after getting the approval to material
spcification and application prccedurc-
Roof(For all matedals)
Application of both fibrous, polyisocyanurate and Polyurethane foam shall be
similarto that as for shell, Insulation support from 5mm diaM.S. lugs shall be
qxactly same as in shell.
B
4.8 HORTON SPHERES
4.8.1 Standad shapes & M.terial
Shallbe only Rockwool / Classwool blanket.
4.82 Applicrtion
Slructuml members provided by spheres fabricator for insulation/cladding socurment.
lnsulation & Cladding supports shall be as per Stan&rd 7-13-0015.
lnsulatiod laying and scurement
FoDal No.8.00.0001f1 Rev, 0
Coptrlght EIL
-
Al nghb reseNed
m@fttrfftr*,
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANDARD SPECIFICATION No.
6-44-0002 Rev,4
PasewrFs a+ dl
3e
oIERUPS EVERY t& Csri.lRES
l
LsoPno$DEIYAIIRPROOF
SPECnON P|.UG (SEE DEIIA)
GIAUSE r1.r {10 B an(MoED
ONttrIFOR TISROI'6 MA1ER]AL5
I CAICiJM SUclTE UPrO 1259
NO_IE !
FOR INSPECTION PLUG REFER
APPI.ICAELE C|.AI']SE
DETAIL'A'
EGURE
_
01
PIPD INSI'LATION DETAILS
(FIBROUS
&RIGID INSULATION)
INS'EdIKIN'IIJG DEIATS FOR
ltsst aPlPEs
FoBal No,8-00-000i-F1 R6v. 0 copyright EIL
-
Alt dghts restuad
ffi@ffis&"
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
STANDARD SPECIFIGATION No.
6-4fi)002 Rev, 4
Pase' - l , 4a41J56
SIACGA 3Y Oif, MLF OF I1I IENSTI]
0FElcHsECnO\:SE LAL JOIl[rs FoR
crrouM stlcalE, Follt Glass &
POLYFOCYANUMIE 3YA 9iTISII SEATIR
B$D 0R Ttrn oDX FRoM Elo oF
E CH 6ECnOi\ ' AT EVnY 200 CElflRES
{ASOVETO 8E PROVDEO FOR E&I] LIYERI
IHK OF ONE IIS|]IATION TAYER
FIGI}RE
-
02
PIPE INSULATION METIIOb OX' STAGGf,RING OF' SECTIONS
RIGID & FIBROUS INSULT.TION (PRf,FORMED
PIPI] SECTIONS ONLIO
Fomal No. 8-00.0001-F1 Fiev. o Copyng ElL
-
All rights reseNed
Eeffi@ffifffi,o
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANOARD SPECIFICATION NO.
6444002 Rev, 4
Pas.w 49 4,1
SINGLE TAYER BLANKET INSULATION
WITH ALUMINIUM SHEET FINISH
OUISIDE COVERING
SPACER Rll'lc
{25
x 3 MS FLAT)
SEE FIG,-4
WRE MESH OUTWARO
MESH OUMARD
I\,,IULTIPLE LAYER FIBROUS INSULATION :
SPACER RING FOR HORIZONTAT PIPE
FIGI]RE
_
03
HORIZONTAL PIPE I nBRoUS INSULATION; DETAIL OF SPACER RINGS FOR
CLA'DING SUPPORT
Formst No.8-00-0001-F1 Rev. 0
Copytight EIL
-
All dghts |Esryed
*ffieffiffi
STANDARD SPEGIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
gTANDARD gPECIFICATION
NO.
6"44-0002 Rev. 4
Pasaffi 36 6{
16
CIFC1'Mf ERENNqI D$TAAICE
NOIMoREll],q 300rm'
INSUI.ATION IHIC]OESS
MINIMUM 3 STAYS
TO BE PROVIDED
25 x 3|ln MILI) STEE- F|AT I,IILL BOARD
5.{i l,!1! 6IEEL Rl!EI
2 S}EEISOF 3 TlrX
n!.&{110t'ircsGss
iR;iEr.aan-6**
n|Cl$3SS
I61UPED LIIG
FIORE6TOIH
IMIERPOSED
DETAIL. B DETAIL. A
-
FIGI'RE
_
04
DETAIL OF SPACf,R RING FIBROUS INSLUATION (MATTRXSS)
\ t . . -
'
-..J.:-
T-
Fornat No &00{00r-Fl Rev_ 0 Copydght EtL
-
A[ ights lesrd
.e#@ftSffi"o
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
STANDARD SPECIFICATION No,
644-0002 Rev,4
Pao 3.#
rr or
!6
EXPNSION JOINTS IIIIIERE
REQUIRED IN VERT CAI.
P PE INSIJLA']IoN S&q[ BE
POSITLOIIED UNDER T}IE CLIP
SUPPORTS,
omm
{1/a')M.S
0R ArLoY BoLTEo CLIPS
(rNsur-AroRs SUPPLY)
E\PANSION JOINI
I
I
EXPANSION JOINT
BOLTLENGIH
PLUS25
I
I
I
I
6 M.S. OR ALIOY
fLAT BlN
O M,S. OR ALLOY
NIJT & EOLT
BOLIED COttAR M.S, OR NTOY
MAIERIAT CIIOICE TO SUIT PIPING
MATERIAL
CLIP SPACING
PIPE
"c
.EMP,
MM. SPACING'D'
Uf',f
I
uPIo 1c0 4500
100m 500 35fr)
500T0550 2500
'CIRCUMFERENNAL
EXPA]ISION SIIALL BE COIIS]DERED AT
rHESE OPERATING TEMPERATURES.
FIGURE
-
05
BOLTED ON INSULATION SIJPPORT FOR VERTICAL PIPE
13
Fomal No. 8-00-000tF1 R6v. 0
CoprtlghtE|L-All ghls Beryed
s*m@Wffi*o
gTANDARD
SPECIFICATION
FOR HOT II'ISULATION OF
VESSELS, PIPING AND
EQUIPMENT
gTANDARD gPECIFICATION
No.
6-44.0002 Rv, 4
Pase scffi 3s d/
46
sENDS WTH INSLIATION 0.0. 0F 80n'd f3 inl
AND OVER TO BE WEATIIER PROOFED WilH
IIETAI SHEET FABRICATED IN TODSTEP MCK
fiERS WIIH BE}' NO COUNIER BEAD,
INSULATION PIPE SECT]ONS
MJIERED TO CONFORM TO
CONTOI]R OF 8END.
PiPING TO 8E ]]VFNTNER PROOFED
}'IIT'IH META SHEET ON SIFAGHT
RUNS SECURED VllITH METII BENDS
SPICED MAX, INTERVALS
SECURING SEALS KSPT AWAY
FROI'| \lE!'!]NG ANGTE
SETf TAPPiNG SCRE!'I]s AT
OVERWS E\RY 15&M
APPLY MOIS1URE EANRER FOR CAI.CIUM SITICATEAID
MINERAL T/OOL lls PER CI. '1.1 FOR TEMP UPTO 125'C
, FIGTIRf,
-
06
INSIILATION DETAIIS FOR BENDS / EI,BOWS
SEADS ON OVEFIIPS
AT OPEMTJNGTEMPS
uP TO 125. C
t42
4'2
' * -
FomatNo- 8-0o{001-F1 Rev. 0
Copyighr EtL
-
A[ dghts rosorved
'ffi@ffisffirP
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANDARO SPECIFICANON NO,
6-14.0002 Rev. 4
Pasew 3]
ol: iA
,S
CL PS
slnm(MrN)
]NSULATIOI SECI]RING BAND
FIN]SI
SECIJRING BANDS
FIGURE
-
07
INSULATION DETAILS : PIPI BENDS & ELBOWS
SEE DETAIL
ABOVE
=
3
,F
if
[ ,
\
\\,,
Fomat No- &00{001-F1 R6v. 0
Copy ghl EIL-All ghls Eseryed
s*m@ffiuo
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EOUIPMENT
STANDARD SPEclFlcAnON No.
6-44-lto02 Rev,4
pug"4ara
:4
.l 16
FLASHING
CLADDING
PREFORMED P]PSECTIONS
CIADDING
BAND
CLADDING TO BE
FT.$IGED & SEATED
WTH SEAIfR
SELF TAPPING SCREWS
BAND
ECC REDUCER
EAND
FI.ASHING
CLAODINC
. SEALER
LOOSE MINERT!
w00L
ct A00tN0
CONC. REDUCER
APPLY MOISTIJRE EARRIER FOR CAICIIJ]\I S]LICATE ANS MINEML II'OOL
FIGI'RE
-
08
INSULATION DETAILS: PIPE BRANCEED & RXDUCER
LOOSE
.w001
SEAIR
. . . l
Y*
- l
_ _ (
Fomal No. 84G0@1-Fl Rv. 0 Copyight Ell
-
All ntghb rered
eem@ffi'-
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS. PIPING AND
, EOUIPMENT
STANDARo SPEclFlcATlON No.
6-44-0002 Rev.
,l
Pase
ry
3s 6{ }1
TOP OF COVER SLOPED
FOR DRAINAGE
VALVE COVER MADE IN
AT LEASTTWO PIECES
NSULANON LINING SECURED TO THE
COVER 8Y PRONGS PINS OR ADHESIVE
FASTEN WTH QUICK
RELEASE TOGGLES
F[-L V0tDS WtiH
FIBROUS ]NSILATION
GLAND LEFI
FREEOF
INSULATON
SHAPE T0 GIVE l2mm CLEATIANCE
-
AtL ROUND PROJECTING PARTS OF VALVE.
AtL CUT,OUTS TO BE SEATED WITH
MASTIC AND ADHESIVE TAPE.
FIGIJRE
_
09
INSULATED REMOVABLE COVIR: VALI'ES
- -_--_---' !
I
i ---
\ ! i
__i
i t . j
i'
ir-.,:7-t
-.--. :
'i
)---------: ---------'
i
:a------------t ----------- i
Fomat No. 8-0G0001-Fl Re* 0
Copyng ElL
-
All ishts $ffed
iem@ffi,ff'-
ATANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS. PIPING AND
EQUIPMENT
STATDARO SPECIFICATION No.
6-44t002 Rev. 4
Page 43 of 53
METALJACKET
FLLVOIDSWTH FIBREOUS
INSULATION
PREFORMEO P]PE SECTJONS
LLNING IIETAL COVER
PREFORMED PIPE SECNONS
LtNtNG META! covER
COVER TO BE MADE lN TWO 0R lrl0RE PIICES
FIGI'RE
-
10
INSI'LATION Rf,MOVABI,D COVER
-
FI,ANGED JOINTS
Format No, &0G0001-F1 Rv, 0
Copydght EIL
-
All ights |esesr!
7
EEffi@fffiffiH"
STANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EAUIPMENT
STANDARD SPECINCANON NO.
6-44{002 Rev. 4
Pag 4{#a 16
t l
II ALUM]NIU[,! BANDS II
l - - r l
l i
- - - - r , l -
,
l l l l
i t l l
l t t l
WHERE CTADDING IS TO BE CUI AWAY IT SHALL FtT CI.OSELY TO
THE PIPE AND IO BE COUPLETEIY WEATTIERPROOF
INSULATION DEraiL AT LINES
lr'lriTHouT
SHOES
0Bts
sHoulo oNLY BE REOUIRED lN EXCEPTIOI{A! CRCUTISTANCES)
INSULATION OF UNE ON SHOES
FIGIIRE
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INSULATION DETAILS PIPE SUPPORTS
Fomat No. &0G000i-Fl Rev, 0
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ATANDARD SPECIFICATION
FOR HOT INSULATION OF
VESSELS, PIPING AND
EQUIPMENT
STANDARD SPECIFICATION NO.
6-44-0002 Rov.
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Page 45 of 53
INSULATION FOR
SINGTETMCER
INSUI.ATION FOR TWO OR MORE
TMCERS EQUALLY SPACED
FIGIJR.D. 12
INSIJLATION OF STEAM TRACED PIPING
Fo.dal No, 8-00-0001-F1 R6v. 0
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