Manual Bizerba CWE

Checkweigher CWE
Operating instructions
65.010.000.565 Program version 10.0
Operating instructions CWE
65.010.000.565
Translation of original operating instructions
Bizerba Service
Telephone +49 (0)1805--24356
Alle Rechte vorbehalten
All rights reserved
Touis droits rservs
Reservados todos los derechos
Tutti i diritti riservati
C 08 / 2007
Bizerba Gmbh & Co. KG,
72336 Balingen
Postfach 10 01 64
72301 Balingen/Germany
Tel. (+49 7433) 12--0, Fax (+49 7433) 12--2696
E--mail: marketing@bizerba.com
Internet: http://www.bizerba.com
Table of contents
65.010.000.565 I
1 About these instructions 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Safe--keeping 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Target group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Other applicable documents 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Symbols used 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Representation of calling up a menu 2 . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Warning notices 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 About the device 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Scope of delivery 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Option 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Intended use 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Designation label 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Notes on calibration 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 Standards and guidelines 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7 Operating conditions 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8 Warranty 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 Disposal/Environmental protection 9 . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Safety instructions 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Trained personnel 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Protective and safety devices 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Device signs 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Sources of risk related to the system 11 . . . . . . . . . . . . . . . . . . . . . . . .
4 Installation 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Device and operating controls 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Main switch 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Operating device 5.7 display 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Operating device touch screen 17 . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Soft keys 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Ticket printer and memory card connection 22 . . . . . . . . . . . . . . . . . . .
6 How to operate 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Switch on device 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents Operating instructions CWE
65.010.000.565 II
6.2 Switch off device 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Reset scales 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Start and stop device 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Set language 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Set screen contrast 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Navigate menus or tables 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Enter data 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Permission levels and passwords 31 . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 Product data 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11 Production data 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12 Display 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.13 Service 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.14 Macros 75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Programming 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Rights management 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Permissions level 9: Customer--specific programming 83 . . . . . . . . . .
7.3 Configure product data 86 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Production data 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Device settings 93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Display 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7 Communication 110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8 Process 111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Troubleshooting 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Message description 113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Execute a package reset 116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Execute a device reset 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Maintenance 118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Cleaning 118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Maintenance 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Technical data 127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Subjekt index 131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
Operating instructions CWE About these instructions
1 65.010.000.565
1 About these instructions
Readtheoperatinginstructions beforeconnectingandswitchingonthedevice. Youwill find
information on how to get maximum performance from the device as well as how to avoid
possible hazards in the operating instructions.
These operating instructions explain howto operate and set the device. They also include
functions that are only required by Bizerba Service. Contact your technical consultant if ne-
cessary.
These operating instructions do not differentiate between standard equipment and availa-
ble options. Please contact your Bizerba technical consultant to obtain information on avai-
lable versions.
Our products are subject to constant further development and various country--specific re-
gulations. Pictorial and graphic examples in the operating instructions may differ from the
supplied version.
1.1 Safe--keeping
These operating instructions are an integral part of the device and must be kept next to it,
easily accessible for all personnel.
If the device is resold, the complete operating instructions must be provided with it.
1.2 Target group
The device may only be operated by trained personnel. This means that the operator must
be familiar with the content of these operating instructions.
Installation, servicing and repairs may only be performed by qualified personnel authorized
by Bizerba.
1.3 Other applicable documents
-- General notes on cleaning and maintenance 6.547.98.1.00.00
-- Brief cleaning instructions 6.547.49.1.00.00
1
About these instructions Operating instructions CWE
2 65.010.000.565
1.4 Symbols used
The following symbols are found in the operating instructions:
Text with arrow prompts you to carry out an action.
1 Position number in figure.
<OK> Text within < > describes a key.
[Article number] Text within [ ] describes a soft key.
Display Text within indicates the display text.
Observance of these notes is mandatory.
This information is provided for greater understanding.
Prerequirement and menu settings have a gray background.
1.5 Representation of calling up a menu
To portray menu navigation quickly and clearly, the operating instructions use the following
abbreviations (example):
/ [Device configuration] / [Languages + characters] / [Operator language]
The complete path from the main menu is specified. In this example this is written as fol-
lows:
Press the following keys and soft keys:
1.
2. [Device configuration]
3. [Languages + characters]
4. [Operator language]
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Operating instructions CWE About these instructions
3 65.010.000.565
1.6 Warning notices
The signal word above the symbol indicates the risk level:
DANGER
Source of danger with high risk with imminent danger for
personnel!
The consequences are:
-- critical injuries
-- severe damage to health
Measures to avoid the danger are specified.
WARNING
Source of danger with medium risk with potentially threate-
ning danger for personnel!
The consequences can be:
-- serious injuries
-- damage to health
-- serious damage to property
CAUTION
Source of danger with low risk with potentially threatening
danger for personnel!
The consequences can be:
-- Injuries
-- Damage to property
CAUTION
Source of danger, improper use!
Damage to property can result.
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About the device Operating instructions CWE
4 65.010.000.565
2 About the device
2.1 Scope of delivery
The device is available in many different versions. An example is shown in the figure.
1
3
2
5
4
6
7
8
9
1 Display and operating unit: the 5.7 QVGA display is shown
2 Receipt printer, memory card connection
3 Main switch
4 Switch cabinet
5 Light barrier
6 Conveyor belt or swing run--out belt (depending on the transport direction)
7 Belt, underneath, the scales
8 Swing run--out belt or conveyor belt (depending on the transport direction)
9 Foot screws
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About the device
5 65.010.000.565
2.2 Option
We offer a comprehensive range of options for the device. Contact your Bizerba trade con-
sultant for complete information.
The following options are available (excerpt):
-- 12.1 SVGA color display with touch screen
-- Receipt printer
-- Memory card connection
-- USB connection
-- Transport belts in various widths and lengths
-- Ejector
-- Conveyor belt cover for scales
2.3 Intended use
-- The device may only be used for checking the weight of packaged foodstuffs or goods.
-- It may only be used in industrial or commercial fields.
-- It may not be used in potentially explosive areas.
-- The goods to be checked may only be fed to the scales via the device transport belts.
-- The packages need to be fed continuously to the device with regular intervals between
the packages. Package guiding must be arranged in such a way that the packages do
not get pushed together on the conveyor belts of the device.
-- The packages must be positioned on the center of the belt when they are transported
over the scales. Use the appropriate package guiding device. Please contact your Bi-
zerba trade consultant for details.
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6 65.010.000.565
2.4 Designation label
The designation label on the device is located on the scales underneath the weighing belt.
The designation label may differ in design depending on device and country of installation.
07
1
2
13
14
15
3
4
5
6
7
8
9
10
11
12
1 Bizerba internal designation label- number
2 Manufacturer, Type designation
3 Serial number
4 Maximum load
5 Minimum load
6 Calibration value
7 Tare-Balance range
8 Maximum belt speed
9 Software identification
10 Permitted pressure of compressed air
11 Permitted ambient temperature
12 Electrical connection values
13 CE identification with the last two digits of the year in which the CE identification was
applied.
14 Precision class of scales (see page 129)
15 Calibration mark with year number of next re--calibration
Only in Germany: Adjustment for area ... indicates calibration area.
2
About the device
7 65.010.000.565
2.5 Notes on calibration
The device is authorized for calibratable use.
Scales that are verified to a specific calibration area (acceleration of fall) may not be used
in other calibration areas without being recalibrated.
The user of the device must ensure that it is only used for its intended use in accordance
withstatutory terms andconditions. This includes observation of the verificationguidelines,
in particular amendments, supplements and additions.
Non--ECcountries: Please comply with the statutory terms and conditions of the respective
country.
2.5.1 EC- verification
The year of the -EC
13
verification is found on the designation label of the device. If a cali-
bration mark
15
is on the designation label, the year in which the next recalibration must
take place is listed: e.g. 07 for 2007.
The statutory terms and conditions of the respective country must be heeded in the follo-
wing cases:
-- If a different calibration value, lead sealing or other designation is on the designation
label.
-- If no calibration mark, lead sealing or other designation is on the device.
2.5.2 Reverification
Reverification of scales is executed according to the respective statutory country regula-
tions. Currently, the validation of verification for scales in Germany is two years. Validation
of verification begins with initialization of use (installation and commissioning). See desi-
gnation label on page 6, position
13
.
In accordance with the national verification terms and conditions, the operator is obliged
to take heed of the appointments set for regular recalibration. The operator must register
the device with the appropriate verification authorities at predetermined intervals for recali-
bration.
Other verification conditions apply in other countries. Please find out about the statutory
terms and conditions in your country.
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8 65.010.000.565
2.6 Standards and guidelines
The device fulfils the following requirements:
Measuring technology:
Guideline 90/384/EEC Scales guidelines for nonautomatic scales
OIML R 51--1 Automatic catchweighings instruments
OIML R 76--1 Nonautomatic weighing instruments
DIN EN 45501 Metrological aspects of nonautomatic scales
Electromagnetic compatibility
Guideline 2004/108/EC EMC guideline
DIN EN 61000--6--2 Interference resistance industry
DIN EN 61000--6--4 Emitted interference industry
Electrical safety
Guideline 2006/95/EC Low voltage guideline
DIN EN 60950--1 Electrical safety in office machines
Guideline 98/37/EC Machine guideline
2.7 Operating conditions
Do not install or commission equipment until the operating conditions have been fulfilled:
-- Temperature and air humidity:
The permitted values and protection type are found on the designa-
tion label on the device -- or see page 128.
-- Vibration--free installation area:
Vibrations can affect measurements made by the scales. During pro-
duction, avoid for example, fork--lift truck activity near the device.
-- Align horizontally To ensure the precision of the sales, it is of absolute necessity that
the device is aligned horizontally.
-- Draft Drafts can affect the measurements made by the scales. If required,
use the hood over the weighing belt.
-- Air convection: Free air convection must be able to form around the unit in order to
avoid inadmissible heating.
-- Supply voltage: The permitted values can be found on the designation label on the
device -- or see page 128.
-- Electrical charge: Packages may not be charged electrically when being transported
to the Bizerba transport belts.
-- Trained personnel:
Only trained personnel can maximize the performance of the device
and avoid risks.
-- Written permission for changes:
Modifications to the devices require our prior written consent.
2
About the device
9 65.010.000.565
Please contact us or our competent customer servicepoints if you haveany doubts concer-
ning the practical application of these conditions.
In the event of third--party devices in our scope of delivery, it is the regulations set by the
manufacturer that apply.
2.8 Warranty
We do not accept any liability for damages resulting from:
-- Non--compliance with our operating conditions and operating instructions.
-- Unauthorized installation.
-- Defective electrical installation by the customer.
-- Structural changes to our equipment.
-- Removal of lead sealings or calibration seals.
-- Incorrect programming and operation.
-- Backup not executed.
-- Natural wear and tear.
Guarantee is not given if defects/damage occur as a result of utilization by person we have
not authorized. Guarantee is not given if parts other than the original Bizerba- spare parts
or resources are used.
If you reset or programdevices, check the newsetting with a test run and test printout. This
helps to avoid faulty results.
Check that our products are handled correctly and repeat training if necessary.
2.9 Disposal/Environmental protection
Only valid for Germany:
This device contains batteries which fall under the Battery Ordinance for the return and dis-
posal of used batteries and accumulators.
This ordinance requires you, as the end user, to return the device to the manufacturer or
dealer, at the end of its proper use, for the purposes of recycling and correct disposal.
Bizerba and its dealers are naturally willing to take back these defunct old devices.
Please contact your competent expert adviser in these cases.
If your device contains a rechargeable battery, you are required by the Battery Ordinance
to return the used battery to the dealer or the public return points provided for this purpose.
Naturally, Bizerba and its dealers will also take back the used batteries.
2
Safety instructions Operating instructions CWE
10 65.010.000.565
3 Safety instructions
3.1 Trained personnel
The device may only be operated by people who have been instructed in the operating pro-
cedure. The operating personnel must read and understand the safety instructions inthese
operating instructions.
The statutory stipulated minimum age of the operating personnel is 14 years. Please find
out about deviations to this ruling in your country.
Even though the device is equipped with all the required safety installations, injuries to the
operating personnel or damage to property is possible if the safety instructions are not hee-
ded.
Only qualified trade personnel or Bizerba service technicians may open the device compo-
nents.
3.2 Protective and safety devices
Do not start the device until all the protective and safety installations are in operation. Do
not change or remove any protective and safety installations.
3.2.1 Main switch
The main switch is on the side of the switch cabinet. Switch the device off at the main switch
in the following situations:
-- In the event of impending risk.
-- When cleaning and maintenance work is being carried out on the outside of the switch
cabinet.
DANGER
Electrical voltage in the switch cabinet even when the main
switch is switched off!
Risk to life from an electrical charge.
Before carrying out work in the switch cabinet, disconnect the power
connector.
Work in the switch cabinet may only be carried out by qualified trade
personnel or Bizerba service technicians.
If required, the main switch can be protected against being switched on:
Put a padlock through the main switch and lock it.
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Operating instructions CWE Safety instructions
11 65.010.000.565
3.2.2 Hood over ejector
The operating personnel can be protected from ejectors by the protective hood.
Before switching on the device, position the protective hood.
3.3 Device signs
3.3.1 Risk of crushing hands and fingers
A warning sign is attached to this device. It warns against the risk of
crushing hands and fingers.
When the device is in operation keep hands and fingers away from
moving parts.
3.4 Sources of risk related to the system
3.4.1 Components that start automatically
The device is designed for fully--automatic operations. During fully--automatic operation,
the transport belts and ejectors (optionally), for example, can be switched on and off auto-
matically.
Keep fingers, hands or long hair away from the moving parts of the device.
Switch off the device at the main switch before carrying out cleaning and maintenance
work.
Conveyor belts
Do not place any objects on the transport belts and do not use the transport belts as a
storage facility.
Ejector
When the device is switched on do not grasp inside the work area of the ejector.
If necessary, install a protective hood over the ejector.
Pusher: Ensure that the distance between pushed and belt is not more than 4 mm.
This setting makes sure that you cannot jam your fingers when the pushers
pulls away.
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12 65.010.000.565
3.4.2 Rotating parts
The belt drive contains rotating parts. To avoid body party, hair or clothing being caught and
pulled into the machine, follow the instructions below:
Wear closely fitting clothes.
Do not wear necklaces, ties, or similar.
Wear a hair net if you have long hair.
3.4.3 Device stability
If the device is not screwed to the floor it might tip when being loaded.
Screw the device to the floor.
Do not climb on to the device.
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Operating instructions CWE Installation
13 65.010.000.565
4 Installation
The initial installation and commissioning as well as instruction in the operation, cleaning,
care and maintenance will be carried out by the responsible Bizerba Customer Service
Agent or the Bizerba specialist adviser.
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14 65.010.000.565
5 Device and operating controls
5.1 Main switch
The main switch is on the side of the switch cabinet.
DANGER
connector.
5.2 Operating device 5.7 display
s
<Article data> To select the product data menu, see page 33.
<Production data> To select production data, see page 47.
<Display> To select a format for display of statistics, see
page 53.
5
15 65.010.000.565
<Configuration> To select the configuration menu, see page 82.
<Service> To select the service menu, see page 59.
No function.
For the keys that correspond to the soft keys
shown in the display, see page 20.
<Shift> Switching to large and small caps.
<Key> To select permission levels, see page 31.
<Record> To access macros from backup, see page 78.
<Selection> Access menu with additional functions or key
functions. If necessary, press the key twice to
open the menu.
-- Macro menu To edit and program macros, see page 75.
-- Execute package reset
Restart device after an interruption
-- Program softkey
Copy a soft key to permission level 9.
-- Rename softkey
Change the name of an approved soft key.
-- Set contrast Change the contrast of the display.
-- [2nd], [ALT], [ALT]+[2nd]
Enter key combination; e.g. [2nd] +<Record>,
to copy a soft key to permission level 9.
-- Execute device reset
Permission levels 4 and 5: restart device.
-- Abort cancel function.
<Zero point> Set scales to zero. The zero setting is within a
range of a maximum of +/--2% of the nominal
weight.
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16 65.010.000.565
<Info> Display verification information:
-- Software ID: Software identification
-- Log software update:
Log book of software updates
-- Teach history: Log book of teach procedures
-- Maximum belt speed:
Maximum belt speed
-- Operating hours:
Hours in operation; the time that is calculated is
the time when the device is switched to Start.
<Print> The device sends printouts to the configured
printer.
<Toggle> Show or hide soft keys.
<Esc> Cancel function or close display.
<Select> Open an input field in a table for editing purpo-
ses.
<Back> Move backup up a menu tree or backwards
through a table. After switching on the device,
or after changing to a different permission level,
<Back> no longer has a function.
<ETC> Move forwards or backwards in menus or tables
that are comprised of several pages. If you can
browse, the bottom of the display contains the
symbol > or <.
<OK> Confirm input. If the display shows a menu, the
menu level moves higher with each press of a
key as far as the main menu. For this function,
see page 26.
Cursor keys To scroll through a table, see page 26.
. . .
To enter figures or text, see page 27.
<+/--> To change signs before numbers, or to switch
between two settings in a table, see page 30.
<Clear> -- View error messages, see page 82.
-- Deactivate a function in a table.
-- Delete text in text input.
<Start> Start processing.
<Stop> Stop processing.
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17 65.010.000.565
5.3 Operating device touch screen
<Zero point> Set scales to zero. The zero setting is within a
range of a maximum of +/--2% of the nominal
weight.
<Language> Change language setting of the device.
<Article data> To select the product data menu, see page 33.
<Production data> To select production data, see page 47.
<Display> To select a format for display of statistics, see
page 53.
<Configuration> To select the configuration menu, see page 82.
<Service> To select the service menu, see page 59.
No function.
<Start> Start processing.
<Stop> Stop processing.
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18 65.010.000.565
<Toggle> Show or hide soft keys.
<Key> To select permission levels, see page 31.
<Two--line> To show additional keys, see below.
<Info> Display verification information:
-- Software ID: Software identification
-- Log software update:
Log book of software updates
-- Teach history: Log book of teach procedures
-- Maximum belt speed:
Maximum belt speed
-- Operating hours:
Hours in operation; the time that is calculated is
the time when the device is switched to Start.
<Home> Change to main menu.
<Back> Move backup up a menu tree or backwards
through a table. After switching on the device,
or after changing to a different permission level,
<Back> no longer has a function.
<ENTER> = <OK> Confirm input. If the display shows a menu, the
menu level moves higher with each press of a
key as far as the main menu. For this function,
see page 26.
<ETC> Move forwards or backwards in menus or tables
that are comprised of several pages. If you can
browse, the bottom of the display contains the
symbol > or <.
<ID> System bus address of the device. If a device
name has been entered, the device name is
also displayed. After clicking on to a field, other
devices in the system network can be selected
Visible after pressing <Two--line>:
<2nd.> It is used for key combinations. Click once: The
key is pressed. Click again. The key is not pres-
sed.
<ALT> It is used for key combinations. Click once: The
sed.
<Shift> Switching to large and small caps. Click once:
The key is pressed. Click again. The key is not
pressed.
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19 65.010.000.565
<R> It is used for key combinations. Click once: The
sed.
<Record> To access macros from backup, see page 78.
<Clear> -- View error messages, see page 82.
-- Deactivate a function in a table.
-- Delete text in text input.
<One--line> Hide additional keys.
Visible in other specific displays:
<Esc> Cancel function or or close display.
<+/--> To change signs before numbers, or to switch
between two settings in a table, see page 30.
<Select> Open an input field in a table for editing purpo-
ses.
<Printer> The device sends printouts to the configured
printer.
Cursor keys To scroll through a table, see page 26.
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20 65.010.000.565
5.4 Soft keys
Depending on the active permission level only those soft keys are visible that you can use.
[Free] identifies soft keys with no function.
Device with5.7 display: <F1>to <F8>operate the soft keys that are shown in the display
next tothe correspondingkeys. Theoperating instructions use thetext shownin thedisplay
as soft key names. See figure: Soft key [Article data], Soft key [Display].
Device with touch screen: Press the soft keys directly. Labeling <F1> to <F8> is not avai-
lable.
5.4.1 Icons in soft keys
The icon in the soft key indicates the soft keys function:
Call up menu.
Execute function immediately: e.g. Delete data.
Call up function that requires an input value and that is executed as
soon as input has been made.
Call up table.
Call up scroll menu. Settings are selected via the cursor keys.
Reference to a function in another branch of the menu tree (link).
Call up text editor.
Call up search.
A number, or a number with a physical unit above the soft key name
indicates the active setting.
Afield separated into two is shown above the soft key name if two set-
tings are possible. The black field identifies the active setting.
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21 65.010.000.565
A black field is in one or more soft keys if more than two settings are
possible. The setting with the black field is the active one. In the exam-
ple, this is on the left: the top most of the three soft keys.
Permissions level 9: The # character in the soft key indicates that it
is password protected.
5.4.2 Icons in tables
Tables contain fields that show information and which cannot be changed there.
2
1
1 Field is crossed out: The value cannot be changed.
2 The field is gray: The value cannot be changed.
Device with touch screen: If values cannot be changed, they are light gray.
5.4.3 Icons at the edge of the display
3
Permission level 3, see page 31.
Capitalization is active. Switch between capitalization and small let-
ters via <Shift>.
> Press <ETC> to display additional functions.
< Press <Back> to return to the previous function.
To copy a soft key to permission level 9, see page 83.
Processing is locked.
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22 65.010.000.565
An update or data distribution is running in the background.
Transfer of statistic data is running.
Disk icon flashing: a line backup or load is running.
Licence icons
No licence component available.
No licence authorized.
One or more licenses are authorized.
Authorize demo licence.
720
Temporary licence with details of remaining amount of time in
hours.
Macro recorder icons
The macro recorder is not active.
Record
Record pause
Play
Play pause
!
Exception flag: Macro is temporarily deactivated in order to execute
an exception handling in the menu (e.g. acknowledge error).
5.5 Ticket printer and memory card connection
Ticket printer andmemory cardconnectionareintheswitchcabinet. Aprotectivecover pre-
vents dirt and moisture getting into the device.
CAUTION
Dirt and moisture getting into the device!
Ticket printer and memory card can be damaged; thermal paper
can no longer be used.
Only open the protective cover to print or to connect the memory
card.
Afterwards close the protective cover again.
Feed paper forward: Keep the key on the ticket printer held down.
5
Operating instructions CWE How to operate
23 65.010.000.565
6 How to operate
Operation of devices with a 5.7 display or with a touch screen is almost identical. Below,
the touch screen is only mentioned if there are differences.
When using the touch screen you can usually touch the icons directly in addition to the pro-
cedure that is described.
These instructions are based on pictures of displays of devices with
a 5.7 display. In devices with a touch screen, the soft keys and infor-
mation blocks are sometimes arranged differently.
6.1 Switch on device
Prerequisites:
-- The device is has been installed properly and connected.
-- The operating conditions listed on page 8 have been fulfilled.
-- The operating personnel has been trained and complies with the safety instructions
listed in chapter 3.
-- The weight belt is empty.
Switch on the device at least 20 minutes before start to production.
It takes this amount of time for the scales to reach the correct opera-
ting temperature. If production is started earlier, the precision of the
weighing process might be affected.
Turn the main switch in a clockwise direction.
The main menu appears after a few seconds.
The permission level is 1.
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24 65.010.000.565
Wait 20 minutes until you start production.
It takes this amount of time for the scales to reach the correct operating tempe-
rature.
Press <Start>.
6.2 Switch off device
Frequent breaks where the device is switched off can affect the
precision of the weighing process. Leave the device switched ondu-
ring short breaks in production. Do not switch off the device until pro-
duction is over.
Press <Stop>.
Turn the main switch in an anti--clockwise direction.
Secure the device against being switched on again: Put a padlock through the main
switch and lock it.
6.3 Reset scales
The device is automatically set to 0 when it is switched on and also at certain intervals.
If the weight display is not equal to 0 when no package is on the scales, they can be set
to zero manually. Manual setting to zero is possible within a range of +/--2%of the nominal
weight.
Inautomatic scales equipment, azeropoint adjustment of thescales is requiredafter aspe-
cific period of time of number of packages. The device then interrupts the weight checking
process for a short period of time.
The reason for the display of weight larger than 0 could be a foreign body on the scales.
If necessary, clean the weight belt, see page 120.
If the weight belt is empty, press <Reset>.
The weight display is 0.
6.4 Start and stop device
Prerequisites:
-- The device is configured for the production environment.
-- Product data is complete, see page 33.
-- The device has been switched on for at least 20 minutes.
-- The scales have been reset.
-- Permissions level: 1
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25 65.010.000.565
Start device: Press <Start>.
Start the conveyor belts.
If no packages are fed to the device for a specific amount of time, the weight
belt and exit belt are stopped automatically. As soon as packages are on the
move again, the conveyor belts start automatically.
Stop device: Press <Stop>.
The conveyor belts stop.
6.5 Set language
The following languages are available as standard: German, English, French, Italian, Por-
tuguese, Spanish.
Permissions level: 1
/ [Device configuration] / [Languages + characters] / [Operator language]
or
Device with touch screen: press <language>.
Press the soft key for the language you require.
The language you selected is active immediately.
6.6 Set screen contrast
Device with 5.7 display: press <Option> and select Set contrast.
or
/ [Display configuration] / [Display] / [Set contrast]
Press the soft keys that are displayed.
6.7 Navigate menus or tables
6.7.1 Scroll through menus or tables
Large menus or data tables are displayed across several displays. Texts or arrows at the
bottom edge of the display show that there is more information:
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26 65.010.000.565
Press <ETC> to move forwards.
Press <Back> to move backwards.
<Back> -- in the case of most menus -- moves you back to the previous menu. It is also pos-
sible to take several steps backwards. After switching on the device, or after changing to
a different permission level, <Back> no longer has a function.
6.7.2 Return to the previous menu level
Each time you press <OK> the display changes to the previous menu level.
Example: Changing from [Service] / [Software] to [Service].
Press <OK>.
The display shows [Service].
6.7.3 Return to the main menu
Device with 5.7 display:
Press .
Press <OK>.
Device with touch screen:
Press <HOME>.
6.7.4 Moving around tables
A scroll bar indicates when the display is incomplete and that you can move around using
the cursor keys. The white part of the scroll bar identifies the area that the display is cur-
rently showing.
1
2
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27 65.010.000.565
When scroll bars
1
or
2
are visible, you can move the display using the cursory keys
(scroll).
Scroll back directly to the beginning or end: Press <Shift> at the same time as pres-
sing the cursor keys.
This also applies to database tables: When a field is marked in the column, called
Attribute enter the initial letter of the attribute.
The cursor jumps to the next Attribute with that initial letter.
6.8 Enter data
6.8.1 Enter numbers and text 5.7 display
Enter numbers and text via the key field.
Prerequisite: The cursor is positioned in the input field.
Enter number: Press the required number key <0> to <9>.
If only numbers are permitted in the input field, the number is written immedia-
tely in the input field.
If other characters are also permitted in the input field, you must followthe des-
cribed procedure.
Enter other character: Press the relevant number key. Other characters are specified
via the number keys, which can be operated via the number keys.
A selection is displayed for about 2 seconds of the characters that can be ope-
rated via this key. Examples:
Quickly repeat pressing the key until the character you want is highlighted. Or select a
character with the cursor key.
After about 2 seconds, the highlighted character is written to the input field.
If you nowpress <OK> the highlighted character is immediately writ-
ten to the input field. The waiting period is no longer applicable.
Switching between large and small letters
Press <Shift>.
The setting changes every time you press the key. When large letters are ac-
tive, this icon is seen in the display.
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28 65.010.000.565
Overwrite text
Press <Toggle>.
[Overwrite].
The setting changes every time you press the key.
Delete character
Press <Clear>.
The character left of the cursor is deleted.
6.8.2 Enter numbers and texts touch screen
The touch screen displays a keyboard if this is required. Except for the additional functions
described below, you operate the keyboard in exactly the same way as a normal PCkeybo-
ard.
Prerequisite: A field is highlighted to show that it is possible to enter numbers or text.
Tip on the field or press <Select>.
If you are only allowed to enter numbers, a numerical keyboard appears.
If you are only allowed to enter text, a full keyboard appears.
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29 65.010.000.565
1 [Overwrite]: Switch on/off overwrite text
2 End display of keyboard
3 <ETC>: Call up second display of keyboard
Overwrite text
[Overwrite].
Delete character
Press <Clear>.
The character left of the cursor is deleted.
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30 65.010.000.565
6.8.3 Edit table
Tables contain text fields
1
, number fields
2
, lists
3
and fields that can switch between
two settings
4
, see figure.
1
3
2
4
Edit text fields
1
and number fields
2
, see page 27.
With the touch screen you can usually tip the icons directly in addi-
tion to the described procedure.
6.8.4 Select setting from list
The icon, , identifies a list.
Highlight the field you want (
3
, see figure).
Press <Select>.
The list is opened. The current setting is highlighted.
Select the required setting.
Press <OK>.
The new setting is saved.
6.8.5 Switch between two settings
The icon, , identifies a selection between two settings.
Highlight the field you want (
4
, see figure).
Press <+/-->.
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31 65.010.000.565
6.8.6 Switch on/off function
A field separated into two is shown above the soft key name if two settings are possible.
The black field identifies the active settings:
Press soft key.
6.9 Permission levels and passwords
The functions displayed depend on whether the permission level is active. The permission
levels are protected by passwords.
The display indicates which permission levels are active via a key icon and a number:
1 for permission level 1.
The permission levels are their functions:
0: Standby: You choose this permission level to clean the display
1 Check settings: In permission level 1, you can check the settings, but you cannot
change them.
2 Only article change:
In permission level 2, you can select another product fromthe availa-
ble product list.
3 Create and maintain article:
In permission level 3, you can change product data as well as certain
settings in the area of production data and service.
4 Service / Configuration:
In permission level 4, you can access functions for the first configura-
tion or for service purposes.
5 BIZERBA: Permission level 5 contains functions for Bizerba service.
9 Customer--related operator level:
In permission level 9 only those soft keys are available that you have
linked to this permission level (page 83).
6.9.1 Change permission level
To change passwords, see page 82.
Press <key>.
The list of the available permission levels appears.
The permission level, 5 BIZERBA is only displayed if permission level 4 is ac-
tive.
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32 65.010.000.565
Enter the number of the permission level.
If you change to a lower permission level, the selected permission level is ac-
tive.
If you change to a higher permission level, the password input window is dis-
played.
Enter password and confirm with <OK>.
If the password was correct, the selected permission level is active. Otherwise
an error message is displayed.
Permission level 0 (standby)
If permission level 0 is active, most of the keys no longer have a function -- and the following
display appears:
Press <key> to select another permission level.
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33 65.010.000.565
6.10 Product data
This chapter describes howyou define, view, change, copy or delete product data.Product
data is saved according to a product number. The product numbers correspond to the PLU
numbers of other Bizerba devices.
6.10.1 Enter tare manually.
The tare value is usually part of product data. This is where you can enter the tare manually.
The tare in product data is not changed. During a product change, the device loads the tare
value from product data.
/ [Tare]
Enter a value and press <OK>.
6.10.2 Read product data
/ [Read current article]
The product data of the current product is displayed. It is not possible to make
any changes.
6.10.3 Modify product data
/ [Article number]
The following soft keys are displayed:
[Cancel]: Cancel function.
[Article number]:
Find product number (PLU number).
[Article text]:
Find product name.
[OK]: Confirm input.
Enter the product number into the displayed input field.
Press <OK>.
The selected product number is active. In [Article number] you can see the pro-
duct number displayed.
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34 65.010.000.565
Find product number (PLU number)
/ [Article number] / [Article number]
A table appears sorted according to product numbers and containing all pro-
duct names and product numbers. An input field is available in the table to
search for product numbers.
Enter product number.
During input the cursor jumps to the first corresponding product number.
or
Select the product number you require via the cursor keys.
Press <OK>.
The related product number is displayed in the input field.
Press <OK>.
Find product name
/ [Article number] / [Article text]
A table appears sorted alphabetically and containing all product names and
product numbers. An input field is available in the table to search for product
names.
Enter product name.
During input the cursor jumps to the first corresponding product name.
or
Highlight the product name you want.
Press <OK>.
The related product number is displayed in the input field.
Press <OK>.
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35 65.010.000.565
6.10.4 Define new product
Copy product data, see page 43. Change product data, see page
43.
/ [Article maintenance]
[Article number]:
Find product number.
[Next availb. no.]:
Inserts the next available product number into the input field.
[Article text]:
Find product name.
[Next]: Open table with product data.
[Next availb. no.].
The next available number appears in the input field.
[Next].
An empty table appears.
1
3
2
5
4
6
7
8
The following product data can be configured:
Article text 1 :
Name of product
Nominal weight 2 :
Weight of product.
Tare 3 :
Tare weight of the product.
Package length 4 :
Length of the product in transport direction. The smaller the package
length, the greater the maximumperformance of the device. The de-
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36 65.010.000.565
vice operates with the total from Package length and Tolerance
package length.
Tolerance package length 5 :
Slippage on the transport belts can lead to a difference between the
actual package length and the package length measured by the de-
vice. A further reason for measuring tolerance is when a package is
turned on the transport belt.
If the tolerance range that is selected is too small, the device might
measure impermissible package lengths and register an error. If the
tolerancerangethat is selectedis toobig, themaximumperformance
of the device is reduced.
Throughput 6 :
E.g. The package performance of a preset packaging machine in
items/min. After entering all the product data, the device checks to
see if the desired throughput is possible.
Selection criteria 7 :
To select the type of statistical evaluation, see page 39.
Tendency regulation 8 :
Activateatendency regulation(seepage44), if youwant the external
control or metering facility to be controlled.
Extra text (display is not visible until you have scrolled):
Any kind of extra text.
Compulsoryfieldsthat needtobefilledout areasfollows: Nominal weight, pak-
kage length, tolerance of package length, selection criteria.
Enter all the required product data.
Press <ETC>.
The next table appears. The table depends on the selection criteria you have
chosen. Example FPV Europe:
Enter all the required product data. For further information on the selection criteria, see
page 39.
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37 65.010.000.565
Press <ETC>.
If additional attributes are set in the database, the following table appears with
these attributes Addl article parameters.
Enter all required article data into the table Addl article parameters.
Press <ETC>.
The next table appears.
1
The following new attributes are available:
Teach status 1 :
The teach status indicates if teach parameter have already been sa-
ved for this product data, see page 45.
Minimum weight, Maximum weight:
Display of minimumweight and maximumweight. The attributes are
only visible if product data is already available.
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38 65.010.000.565
If all values are correct, press <ETC>.
If the tendency regulation has been activated, the device will expect you to en-
ter the required attributes into the next table. See page 44.
If the tendency regulation was not activated, the following message appears:
Adapt pack.--spec. scale parameters Please wait ... .
The device works out whether it can fulfill the specifications automatically of if
the product data needs to be optimized.
A selection list appears after a few seconds:
1
3
2
4
The following functions are available:
Learn package 1 :
Starts the teach procedure, see page 45. In order to attain maximum
performance of the device, the teach procedure is required.
Check on permissible verif. limits (recomm.) 2 :
To start check on verification error limits, see page 46. The device re-
commends this procedure. It can operate with the product data but
also without running the check.
Check on permissible verification limits:
To start check on verification error limits, see page 46. The check is
a prerequisite for the device to work with the product data.
Save article 3 :
Save product data. The product data is complete. The device can
operate with it.
Save article and start learning mode later:
Save product data. The product data is not complete. A learning pro-
cedure must be carried out later.
Abort article 4 :
Cancel procedure, do not save.
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39 65.010.000.565
Select a function and press <OK>.
If Save article or Save article and start learning mode later was selected, the
input field for the product number appears.
If necessary, select another product number and press <OK>.
Theproduct datahas beensaved. If existingproduct datamight beoverwritten,
a security check question appears.
6.10.5 Selection criteria
The following selection criteria are available when entering product data:
For each selection criteria, the display shows a statistic icon, see
page 55.
Selection criteria Unknown
You have not yet selected any selection criteria. Or the selection criteria that exist in the
database do not meet the requirements of the device.
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40 65.010.000.565
Selection criteria Weight determination
The device weighs all packages and the statistic evaluation contains all packages.
Settings are required for the following attributes:
Nominal weight: Nominal weight of the product.
Divider: Specify the divider or ejector if all packages should be ejected.
Statistics: Statistical evaluation of all packages. In order to switch the function
on or off, press <+/-->.
Selection criteria Checking contents
The device executes a check for completeness based on the package weight; e.g. number
of screws in a box.
Too light: Limit value after which the package is deemed too light.
good: Upper limit value, up to which the package weight is considered to
be OK.
Too heavy: Limit value after which the package is deemed too heavy. The value
is identical to the good value. That is why no input can be made
here.
Statistics: Statistical evaluation of all packages within the predefined range. No
selection is made based on the statistics. In order to switch the func-
tion on or off, press <+/-->.
Selection criteria Sliding contents control
The device executes a check for completeness based on the package weight; e.g. number
of screws in a box. The sliding content check is not affected by external influences such
as humidity because slow changes to the mean value have been taken into account.
Too light: Limit value after which the package is deemed too light.
good: Upper limit value up to which the packages are considered OK.
Too heavy: Limit value after which the package is deemed too heavy. The value
is identical to the good value. That is why no input can be made
here.
Sliding mean value lower limit, Sliding mean value upper limit:
Lower limit and upper limit for sliding mean values. The limit values
can either be entered as an absolute weight or as a percentage. The
device checks to see if the entries are feasible and if necessary dis-
plays an error message. The input field that triggers the error mes-
sage is highlighted.
No. of packages for sl. mean value:
Number of packages fromwhichtheslidingmeanvalueis calculated.
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41 65.010.000.565
Ejector: Specify divider or ejector when packages need to be ejected. Afunc-
tion can be selected for each weight range.
Selection criteria Weight classification
The device differentiates between weight classes. You can configure the weight classes
as yourequire. Anejector is allocatedtoeachweight class inorder tocontrol further proces-
sing of the packages depending on their weight. Setting the number of weight classes.
Range 1 to, Range 2 to etc.:
Each line corresponds to a weight class.
Limiting value: Upper limit value for the appropriate weight class.
Ejector: Specify divider or ejector when packages need to be ejected. Afunc-
tion can be selected for each weight class.
Selection criteria FPV Europe
The device checks and manages the packages in line with European prepack regulations
(FPV).
TO: Upper tolerance weight: The device calculates the upper tolerance
weight in accordance with prepack regulations from the nominal
weight. You can change the value.
TU1, TU2: Lower tolerance weight: The device calculates the lower tolerance
weight in accordance with prepack regulations from the nominal
weight. You can change the values.
max. lower tolerance2:
Maximum share of packages in the weight range LT1 and LT2: The
device automatically calculates the percentage value. You cannot
change the value.
Too light: Specify a divider or ejector if too light packages should be sorted.
good: Specify the divider or ejector when accepted packages need to be
ejected.
Too heavy: Specify a divider or ejector if too heavy packages should be sorted.
Selection criteria USA -- Non USDA standardized
This selection criteria is valid for all non meat and poultry products. It is also valid for all
meat andpoultry products that arenot producedinfactories monitoredby theUSDAautho-
rities. The device checks and manages the packages in accordance with the specifications
of NIST Handbook 133.
The device accepts all packages with a statistical mean value that is equal or larger than
the nominal weight. There is only a lower tolerance limit LT1.
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42 65.010.000.565
TO: Upper tolerance weight: From the nominal weight, the device works
out the upper tolerance weight in accordance with NIST Handbook
133. You can change the value.
TU1: Lower tolerance weight. From the nominal weight, the device works
out the lower tolerance weight in accordance with NIST Handbook
133. You cannot change the value.
ejected.
Selection criteria USA -- USDA standardized
This selection criterion is valid for all meat and poultry products that are produced in facto-
ries monitored by the USDA authorities. The device checks and manages the packages
in accordance with the specifications of NIST Handbook 133.
All attributes are identical to the selection criteria USA -- non USDA regulated.
Selection criteria USA -- USDA only liquid mater.
This selection criterion is valid for all products in liquid form that are produced in factories
monitored by the USDA authorities, e.g. for baby food. The device checks and manages
the packages in accordance with the specifications of NIST Handbook 133.
All attributes are identical to the selection criteria USA -- Non USDA standardized.
Selection criteria Free selection
The device checks and manages packages in accordance with lower and upper limits that
have been specified. The mean value of the packages may not undershoot the specified
nominal weight.
Lower limit: Minimal weight for good packages.
Upper limit: Maximum weight
ejected.
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43 65.010.000.565
6.10.6 Copy product data
This procedure is very similar to Defining a new product, see page 35.
The differences are:
At the beginning, do not immediately start to search for the next available number, but
enter the product number into the copy template.
Edit product data.
Finally, enter a new product number in order to save the product data.
6.10.7 Modify product data
This procedure is very similar to Defining a new product, see page 35.
The differences are:
At the beginning, do not immediately start to search for the next available number, but
enter an existing product number.
Edit product data.
Finally, do not change the product number when you save the product data.
6.10.8 Delete product data
/ [Delete article]
[Article number]:
Find product number (PLU number), see page 34.
[Article text]:
Find product name, see page 34.
[OK]: Confirm input.
CAUTION
The device immediately deletes product data once you have
confirmed with <OK>!
Possible data loss.
Carefully select product data.
Enter product number.
or
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44 65.010.000.565
Find product number: [Article number] or [Article text] press and select a product num-
ber.
Press <OK>.
The product number and product data are deleted.
6.10.9 Print product data
You can send the product data on the current product to the printer that has been configu-
red.
/ [Print of all parameters]
6.10.10 Trend regulation
You need an optional license for this function.
If the tendency regulation has been activated in the table, General article data (see page
35), the device expects input of attributes for tendency regulation after the selection criteria
have been chosen.
The displayed attributes depend on the settings in the database. They might be different
to the attributes described here.
1
3
2
5
4
6
7
8
Target wgt 1 : The package weight that should be attained with the help of the ten-
dency regulation. Depending on the filling system, the target weight
may be greater or smaller than the nominal weight.
NmbOfPckg f.meanValue 2 :
Number of packages whose weight is sued to calculate the mean va-
lue that is used to manage to control equipment.
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45 65.010.000.565
Upper limit 3 , Lower limit 4 :
Packages not within the specified upper and lower limit are not used
to calculate the mean value (outliers).
Tolerance + 5 , Tolerance -- 6 :
If themeanvalueof thepackageweight is withinthis tolerancerange,
the tendency regulation is not applied.
Start delay 7 : Number of packages that are not used to calculate the mean value
at the start of the process.
Neutral path 8 : Number of packages that are not used to calculate the mean value
according to a regulation.
Ctrl factor: Specification as to which signal the control equipment requires in or-
der to change the mean value, e.g. by 1 g.
Start value: Start value for the constructional control equipment.
The device checks to see if the entries are feasible and if necessary
displays an error message. The input field that triggers the error
message is highlighted.
6.10.11 Teach package
In order to attain maximum performance of the device, the teach procedure is required.
With each learning procedure, the device adjusts optimally to the device.
The learning procedure comprises statistical weighings fromthree different packages and
10 dynamic weighings of these packages respectively. The device evaluates the measure-
ments and saves the package--specific data.
The package--specific data may contain an offset between the statistically measured
weight and the dynamically measured weight. That is why the subsequent Check on per-
missible verification limits is required.
You can teach each package. When the prespecified product data demand that a learning
procedure be carried out, the respective message appears before the product data is sa-
ved.
Thepackages must bepositionedonthecenter of thebelt whenthey
are transported over the scales. Use the appropriate package gui-
ding device. Please contact your Bizerba trade consultant for de-
tails.
The display shows you an operator dialog which guides you through the complete proce-
dure.
Prerequisite: the display shows Article maintenance, see page 38.
Ensure that no interferences such as draughts or vibrations occur around the scales.
Do not run around in front of the device.
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46 65.010.000.565
Select Learn package and press <OK>.
You are requested to place the package on the scales and to press <OK>.
Place the package on the center of the weighing belt and press <OK>.
Remove the package from the scales as soon as the device prompts you.
Press <OK>.
Start the conveyor belts. You are requested to reposition the package.
Reposition the package at an adequate distance fromthe light barrier, on the middle of
the feed conveyor. Once the package has reached the light barrier, it should have attai-
ned the speed of the conveyor belt.
The counter indicates howoften the package has been weighed. After several
weighings, the statistical evaluation is provided.
If the conveyors stop automatically, measurement of this package is complete.
You are requested to repeat the process with another package.
Place a new package on the weighing belt and press <OK>.
The procedure begins again for the new package.
Repeat the procedure for three packages.
After thethird packageyou arerequested tocarry out a check of theverification
error limits, see page 46.
or
If the following message is displayed: Package cannot be learned with this speed of
belt, carefully repeat the learning procedure. If several learning procedures are carried
out unsuccessfully, you might need to reduce throughput/min.
6.10.12 Check for verification error limits
With the Check on permissible verification limits the device checks to see if the device
measures the weight of the package correctly in accordance with the package--specific
data and that the verification regulations are adhered to.
If, based on the specified product data, the device calculates that it can comply with the
verification regulations, Check on permissible verification limits without executing a lear-
ning procedure, the display shows Check on permissible verif. limits (recomm.). After a
learning procedure, you are obliged to carry out a check against verification error limits.
Thepackages must bepositionedonthecenter of thebelt whenthey
are transported over the scales. Use the appropriate package gui-
ding device. Please contact your Bizerba trade consultant for de-
tails.
The display shows you an operator dialog which guides you through the complete proce-
dure.
Prerequisite: The display shows Article maintenance, see page 38. Or a learning proce-
dure has already been executed.
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47 65.010.000.565
Ensure that no interferences such as draughts or vibrations occur around the scales.
Do not run around in front of the device.
Select Check on permissible verification limits and press <OK>.
You are requested to have three packages prepared. One package should be
heavy if possible and one package should be light if possible. The length of the
packages is supposed to vary if possible.
Press <OK>.
Place the package on the center of the weighing belt and press <OK>.
Remove the package from the scales as soon as the device prompts you.
Press <OK>.
Start the conveyor belts. You are requested to reposition the package.
Reposition the package at an adequate distance fromthe light barrier, on the middle of
the feed conveyor. Once the package has reached the light barrier, it should have attai-
ned the speed of the conveyor belt.
The counter indicates howoften the package has been weighed. After several
weighings, the statistical evaluation is provided.
If the conveyors stop automatically, measurement of this package is complete.
You are requested to repeat the process with another package.
Place a new package on the weighing belt and press <OK>.
The procedure begins again for the new package.
Repeat the procedure for three packages.
If the checked three packages are within the predetermined verification error
limit, the following message is shown: Check on permissible verification limits
successful. The product data is subsequently saved, see page 39.
If the checked three packages are not within the predetermined verification er-
ror limit, carefully repeat the procedure. If the procedure is carried out several
times unsuccessfully, reduce throughput/min.
6.11 Production data
This chapter describes function that are used for control and evaluation of production.
6.11.1 Enter order data
/ [Production numbers]
[Shift number]:
Opens the input field for the shift number.
[Operator number]:
Opens the input field for the operator number.
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48 65.010.000.565
[Batch number]:
Opens the input field for the batch number.
[Lot number]:
Opens the input field for the lot number.
To enter order data, press the required soft key.
An input field appears.
Enter the number and press <OK>.
The order data has been modified. The number you entered appears in the soft
key that was chosen.
6.11.2 Set numerator
Numerator are consecutive numbers. Numerators can be configured to form, for example,
order totals, batch totals and shift totals.
Soft keys are only active when the corresponding numerators are also activated in the con-
figuration menu, see page 87.
/ [Numerator]
[Single numerator]
[Value range single num.]
[Total1 numerator]
[Total2 numerator]
[Total3 numerator]
[Value range *1 numerator]
Modify start value of numerators
Numerators begin counting with 1. You can enter a different start value for each numerator,
in order, for example, to take into account a box that is already partially filled.
If you give a numerator a start value other than 1, this specification
is given a higher priority as the range of values. For this reason, do
not change the start value if, at the same time, a range of values has
already been specified.
[Single numerator], [Total1 numerator], [Total2 numerator] or [Total3 numerator].
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49 65.010.000.565
Enter the number from which the numerator should start counting and press <OK>.
The display shows the start value in the soft key.
Predetermine the range of values of the numerators.
If you predetermine a range of values for the numerator, the device displays a message
as soon as the predetermined value is reached. In this manner, you can support the device,
for example in commissioning.
[Value range single num.], [Value range *1 numerator], [Value range *2 numerator] or
[Value range *3 numerator].
The input fields for the start and end of the range of values appear.
To count from 1 upwards: Enter a number in the input field End.
or
To count backwards to 1: Enter a number in the input field Start.
Press <OK>.
The range of values is locked.
6.11.3 Output and delete total
The device saves the individual weights and tare weights of the tested packages in various
memory stores. With order--, batch--, or shift--end you can export the different totals. De-
pending on howthe device is configured, it sends data to a printer, for example, or to a me-
mory card or connected computer.
/ [Release total]
The following soft keys are displayed. Press <ETC> to see all soft keys:
[Total 1]
[Total 2]
[Total 3]
[Article total]
[Prod.group total]
[Daily total]
[Tare total]
[Printout:*A > 0]
[Evaluation of total A]
[Evaluation of total B]
[Evaluation of total C]
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50 65.010.000.565
Release total 1, 2, 3, product total, daily total or tare total
[Total 1], [Total 2], [Total 3], [Article total], [Daily total] or [Tare total].
The total is sent and subsequently deleted.
Release product group total
[Prod.group total].
An input field for the product group number appears.
Enter the product group number and press <OK>.
The total is sent and subsequently deleted.
Release product total for product totals larger than 0
This function only returns product totals that are larger than 0.
[Printout:*A > 0].
A table appears with attributes to define the data range:
Article No.: Start, Article No.: End:
The range of product numbers that can be exported.
Customer number: Start, Customer number: End:
The range of customer numbers that can be exported.
Print options:
List of options defining how the data should be grouped for export.
Creating mean value:
Export mean value or do not export mean value.
Deduct from attrib.area:
If one of the totals has to be deducted, select the attribute; e.g. Arti-
cle number.
Ded.da.rec.fr.attrib.val.:
Attribute value to be deducted; e.g. a product number.
Enter the required options and press <OK>.
A security question appears.
Select yes and press <OK>.
The total is sent to the EDP and subsequently deleted.
Release total evaluation A, B, or C
These functions are only available if key attributes have been defined for the totals in the
configuration menu.
E.G. Press [Evaluation of total A].
A table appears with attributes to define the data range:
Article No.: Start, Article No.: End: Example:
BecauseArticlenumber has been set as thekey attributein thecon-
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51 65.010.000.565
figuration menu, these attributes are related to the Article number:
Range of product numbers that can be printed.
Print options:
List of options defining how the data should be grouped for export.
Data print beginning/end:
Export date or do not export date.
Creating mean value:
Export mean value or do not export mean value.
Deduct from attrib.area:
If one of the totals should be deducted, select the attribute e.g. Arti-
cle number.
Ded.da.rec.fr.attrib.val.:
Attribute value to be deducted; e.g. a product number.
Enter the required options and press <OK>.
The total is sent to the EDP and subsequently deleted.
6.11.4 Release and delete statistics report
The device sends the statistics report to the configured printer, or to a memory card or EDP
interface.
/ [Statistics report]
[Report main stat.]:
Release and delete the main statistics report.
[Report marg. stat.]:
Release and delete the margin statistics report.
[Report free stat.1].
Release and delete free statistics 1.
[Report free stat.2]:
Release and delete free statistics 2.
[Print buffered data]:
Release and delete buffered data.
CAUTION
The device deletes the statistical data immediately after it
has been exported!
Possible data loss.
Select the statistics report carefully.
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52 65.010.000.565
Press the required soft key.
The statistics are released and deleted.
The report is only deleted if the report was successful. Until this has happened,
the device cannot continue operations.
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53 65.010.000.565
6.12 Display
You can change between menu display and statistics display and adjust the statistics dis-
play to suit your requirements.
6.12.1 Change between menu display and statistics display 5.7
display
Themenudisplay is activeafter switching onthe device. If nooperators arecarried out after
a few minutes, the device changes automatically to the statistics display.
Changing between menu display and statistics display: Press <Toggle>.
The display changes every time a key is pressed.
Menu display Statistics display
6.12.2 Show or hide all soft keys touch screen
Press <Toggle>.
Depending on the previous situation, all soft keys are either shown or hidden.
The size of the remaining display does not change.
6.12.3 Select the display format of the statistics display
[L1: Large diagr. display]:
The display shows a large graphic of the statistical data, see page
54.
The display shows the weight of the current package, see page 57.
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54 65.010.000.565
The display shows a graphic of the statistical data and further statisti-
cal values, see page 58.
The statistics displays described below can be adjusted to suit your
requirements, see page 105.
Press <Toggle> to see the statistics display you have chosen.
6.12.4 Large display of graphics
The large graphics display provides a quick overview of all the important statistical data.
1 Statistics icon
2 Product text
3 Product number
4 Tare weight
5 Nominal weight
6 NET: A tare weight has been specified. The display shows the net weight.
7 Net weight of the current package
Via the statistics function icon
1
further icons are available:
-- The scales have been reset.
-- The tendency regulation (option) regulates a higher supply.
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55 65.010.000.565
-- The tendency regulation (option) regulates a lower supply.
Statistics icons
The following icons are available for statistics functions
1
:
-- Weight determination
-- Contents control
-- Sliding content check
-- Weight sorting
-- FPV Europe
-- USA -- non ISDA standardized
-- USA -- USDA standardized
-- USA -- USDA only liquid matters
-- Free selection
1 Accepted packages in %
2 Accepted packages as a bar chart
3 Current throughput
4 Current throughput as a % of the predefined throughput
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5 Weight: Current package (at a higher belt speed, several packages are combined)
6 Weight: Average of checked packages
7 Weight: Mean value of the predefined number of packages, in this example -- the
last 10 packages
8 Unit of weight
9 Weight flow of the last 25 checked packages (at a high belt rate multiple packages are
combined)
10 Standard deviation
11 Histogram: Non--accepted packages are represented in white
12 Histogram: Accepted packages are displayed in gray
13 Non--accepted packages in % and number (#)
If the icons , or should be positioned on top of each other, the following priori-
ties determine which icon appears in the display:
-- Top priority for mean value of a prespecified package number:
-- Medium priority for the average of checked packages:
-- Lowest priority for the current package:
Histogram
A histogramindicates statistical distribution as a bar chart. In this chart the bars are tipped
to the left. The weight classes are on top of one another. The length of the bars to the left
indicates the frequency of packages per weight class. White areas in the bars identify non--
accepted packages.
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57 65.010.000.565
6.12.5 Large weight display
The large weight display indicates the weight of the current package displayed in a large
size. In the following figure, you can see the differences of the large graphic display high-
lighted, see page 54.
1 Weight: Current package (at a higher belt speed, several packages are combined)
2 Weight: Mean value of the predefined number of packages, in this example -- the last
10 packages
3 Weight: Average of checked packages
4 Unit of weight
5 Weight: Current package
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6.12.6 Small graphic display
The small graphic display indicates additional statistical values next to the histogram. In
the following figure, you can see the differences of the large graphic display highlighted,
see page 54.
1 Prespecified totals memory
2 Icon for number of pieces
3 Number of pieces
4 Total weight
5 Tare total
6 CP value
7 cpk value
8 Give away per package
9 Give away, percent
10 Give away, absolute
Positions 6 to10 inthe figureillustrated areonly visiblewhen thedis-
play for numerical data is active, see page 109.
Statistical data: cp, cpk, Give away
cp 6 : The value is a measurement of process distribution. It has to be lar-
ger than or equal to 1.
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59 65.010.000.565
cpk 7 : Thevalue is a measurement for thedistribution andmean valueposi-
tion of the process. If the mean value is in the middle, the following
applies: cpk = cp. In a well--mastered process, cpk is larger than cp.
Give away: Give away is the name for overfilled packages.
Give away, absolute 10 :
Total weight of accepted packages -- (number of accepted packages
* nominal weight)
Give away per package 8 :
Give away absolute/number of accepted packages.
Give away, percent 9 :
(Giveaway absolute* 1000) / (Number of acceptedpackages * nomi-
nal weight)
The device makes an internal calculation in per mill. The decimal
point in the display is adjusted for percentages.
6.13 Service
This chapter mainly describes functions that are used for data backup and diagnosis.
6.13.1 Display software version
The display shows the software version, the weighing range of the scales and additional
technical data of the device.
Press <Info> and select Software ID.
or
/ [Software] / [Software version]
Press <Info> and select Log software update in order to see the history of the last soft-
ware updates.
6.13.2 Display or delete saved messages
Display messages: Permissions level 2
Delete messages: Permissions level 3
/ [Software] / [History of messages]
The display shows any saved messages. If the messages are longer than one
page, the display does not not show any scroll bars.
Press <OK>.
A security question appears, asking you if you want to delete any messages.
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60 65.010.000.565
To make sure that no message are deleted: Press <OK>.
or
To delete messages. Select yes and press <OK>.
6.13.3 Device selection
If the device is integrated in a system network, you can trigger service print--outs from all
devices in the systemnetwork. Select the devices here fromwhich you want to trigger ser-
vice print--outs.
/ [System services] / [Device selection]
only own:
In the following table for device selection only your own device has
been selected.
all: In the following table for device selection all devices fromthe system
network have been selected.
no: In the following table for device selection, no device has been selec-
ted.
A table for device selection appears. The following input is possible:
X: device selected.
--: uninterrupted line: device no longer selected.
. . .: dotted or gray line: No devicewith this number inthe systemnetwork.
If necessary, select or deselect devices using <+/-->.
Press <OK>.
Data storage: Select yes and press <OK>.
or
Do not save data: Select no and press <OK>.
or
Return to table: Select Return and press <OK>.
6.13.4 Manage licenses
You can acquire additional software licenses for the device. Ex works each device is given
trial licenses relating to a date and operating time.-
-- Enter the license code in order to activate the licenses
-- Print a list of licenses
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61 65.010.000.565
-- Switch on/off the demo and trial licenses
-- Switch on/off licenses
Activate licenses
If you acquire licensable software retrospectively, you receive a license code. With this li-
cense code you can activate the license for your device.
/ [System services] / [Licences]
The list of available functions appears. Enter licence code is highlighted.
Press <OK>.
A table appears. If several devices exist, the table contains a row for each de-
vice.
In the column Licence code enter the license code for the desired device.
Press <OK>.
If the license code is valid, the software license is activated. Otherwise you will
see a message.
Print a list of licenses
In order to obtain an overview of all activated licenses, you can print a complete list.
Select Print licence list and press <OK>.
The device sends data to the printer that has been configured. Activated licen-
ses are marked in the list with [+]. Non--activated licenses are marked in the
list with [--].
Switch on/off the demo and trial licenses
You can switch off any demo- or trial licenses. This allows you to check if all the functions
you required are supported without the -demo and trial licenses. If the functions you require
are not supported, you must configure your device differently, or acquire the missing licen-
ses.
The following licenses permit the following:
Demo licence: Authorization of licensable software a specific, date--relevant pre--
specified period.
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62 65.010.000.565
Trial license. Thelicensablesoftwareavailablefor youto usefor aprespecifiedpe-
riod without charge. The remaining time is displayed next to the li-
cense icon in the lower part of the display in hours
720
. A trial
license switches off automatically when the remaining time has ex-
ceeded 100 hours. You can switch the trial license back on again and
use it until the time period has expired.
Activate demo/test license or select Demo/test licence OFF and press <OK>.
Switching licenses on and off
You can switch off the licenses. The soft keys of licensable functions are displayed in gray
and access is locked. This icon appears on the display .
Select Licences on or Licences off and press <OK>.
6.13.5 Service print--outs
You can print out various service print--outs in order, for example, to archive information.
Depending on how the device is configured, it sends data to a printer, for example, or to
a memory card or connected computer.
Print the device settings
/ [System services] / [Service printouts] / [Print device set.]
A table appears with the attributes that determine the printed area:
Outgoing lines:
This contains the connection parameters, PSV_PCK WDout flag,
Add.data to PSV_PCK, Contents of PSV_DATA, Send if data is
mod., Add. data to statistics.
EDP: This contains the AEDP parameters, Gx--Com parameters, list prin-
ter parameters, scanner parameters.
Conf. data Delta prin.:
Modified default settings (delta configuration).
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63 65.010.000.565
Configuration:
This contains the scales configuration and total configuration.
Configuration (tables):
This contains the Ethernet address, weight class data, totals prese-
lection data, direct product keys.
DB attribute config.:
The database attribute configuration contains GGDAT, GGETIKET,
AMPAR, GGCAB, GGSUM, GGSCAN.
Menu tree level 9:
Menu tree for permission levels 9.
Not valid!:
No function.
Select the desired function and press <OK>.
The device sends data to the printer that has been configured.
Print log book of metal detector
Only for devices with a metal detector. The protocols in this log book document the com-
plete production process. The documentationguidelines set by HACCPregulations areful-
filled.
/ [System services] / [Service printouts] / [Log metal detector]
The list of available functions appears:
Archive protocol:
The protocol contains the following information including date and
time. Information is listed chronologically in the protocol. The device
deletes all information once it has been completely printed without
any errors:
-- Metal detection
-- Errors and operational interruptions that have occurred
-- Product change
-- Changes to the device setting togs
-- Start, end and progression of the test routines
Temporary protocol:
Same content as in Archive protocol. The device does not delete
information after it has been completely printed out without any er-
rors.
Product statistics:
Statistics contain the following information:
-- Begin and end of inspection of a specific product
-- Device settings
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64 65.010.000.565
-- Statistical dataabout thenumber of products, metal detectionander-
rors
Charge statistics:
The same content as Product statistics. Use this statistics if you
produce the same product for different brands or chain of stores.
Data on device:
The printout contains information on the device and its settings:
-- Production line, device identification, date, time
-- Software status, search frequency, conveyor speed
-- activated/deactivated functions
-- Intervals for test routines
-- Number of metal detections and error messages since commissio-
ning
-- Settings for the various products
Audit report:
For each inspection routine, the device checks the actions and re-
sults that have been carried out. The report is printed as soon as the
inspection has been concluded properly.
The device sends data to the printer that has been configured.
Redirect service printouts
/ [System services] / [Service printouts] / [Deviating print service print]
[Via printer port]:
The device sends printouts to the configured printer.
[Only e--service]:
The device sends printouts to the eService. If this setting is active,
the device does not print out any more statistic reports.
The setting is active.
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65 65.010.000.565
6.13.6 Test functions
The device offers test functions that are useful for service purposes.
Test belt tension of transport conveyor belts
/ [Test] / [Test belt tension]
Depending on the previous status, the belt tension test is either started or stop-
ped.
Test belt drives
During the test the display shows the transmitter signals.
/ [Test] / [Test belt drive]
[Test IB]: Starts the feed belt for 2 seconds.
[Test SB]:
Starts the singling belt for 2 seconds.
[Test WB]:
Starts the weighing belt for 2 seconds.
[Test EC1]:
Starts exit belt 1 for 2 seconds.
[Test EC2]:
Starts exit belt 2 for 2 seconds.
The transport conveyor belt starts immediately and stops after 2 seconds.
Calculate belt speed or throughput
You can enter belt speed or throughput and the devices calculates the other relevant value.
/ [Test] / [Test infeed]
[Speed]: Set belt speed.
[Throughput]:
Set throughput.
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66 65.010.000.565
Depending on the product data, the device calculates the other relevant value.
Convert operation type of scales
With this test function you determine how the scales shall weigh and save data.
/ [Test] / [Process configuration]
[Automatic]:
The scales weigh and save data as soon as they are loaded.
[Manual]:
The scales weigh and save data as soon as <Print> is pressed.
[Start automat]:
The scales weigh and save data during automatic processing.
If [Automatic] has been selected and you start automatic proces-
sing, the device changes automatically to the setting [Start auto-
mat].
6.13.7 Data backup on memory card
Format memory card
The formatting process deletes all the data on your memory card.
Make sure that all the data on the memory card can be deleted.
Make sure that the memory card is inserted into the memory card slot. The memory card
slot is next to the ticket printer behind the protective cover.
/ [Data backup] / [Format memoryCard]
Format memory card: Select yes and press <OK>.
or
Do not format memory card: Leave cursor on no and press <OK>.
A message appears that the memory card has not been changed.
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67 65.010.000.565
Save line backup
In the case of a line with several devices you can save the data fromall devices in one wor-
king step. The system bus address of the devices may not be subsequently modified.
Prerequisites:
-- How to define the devices belonging to a line, see page 70.
-- The devices are connected with each other via the system bus.
-- The devices are switched on.
/ [Data backup] / [Mc: Line backup] / [Mc: Store line]
Enter the name of the data backup. Comply with the rules for DOS file names.
Press <OK>.
A table appears. The table columns contain the devices that belong to the line.
The table rows contain different data groups. You can select the device from
which you want to save data. The following input is possible:
X: Data is saved.
--: Uninterrupted line: data is not saved.
. . .: dotted or gray line: data group not available.
Select or deselect a data group for each device: Select a table field and press <+/-->.
Depending on the setting the input in the table field changes from X to -- or
the reverse.
or
Select all data groups for a device: Select the table header of the device and press <Se-
lect>.
or
Deselect all data groups for a device: Select the table header of the device and press
<+/-->.
or
Select a data group for all devices: Select the data group in the left table column and
press <Select>.
or
Deselect a data group for all devices: Select the data group in the left table column and
press <+/-->.
or
Select all: Select the left table field in the table header and press <Select>.
or
Deselect all: Select the left table field in the table header and press <+/-->.
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68 65.010.000.565
Start line backup: Press <OK>.
The line backup can take a few minutes -- depending on the quantity of data.
During line backup, the icon flashes in the display .
The data from each device is completely transferred before line backup of the
next device begins.
Once line backup is complete, a message appears.
During a line backup, you can display the progress of data transmis-
sion, see page 69.
Load line backup
Only load a line backup back to the line where it has come from.
Prerequisites:
-- The devices are connected with each other via the system bus.
-- The devices are switched on.
-- Automatic processing has stopped.
/ [Data backup] / [Mc: Line backup] / [Mc: Load line]
A selection list appears.
Select line backup and press <OK>.
The following message appears: When loading setups, the backup setup is
automatically activated and the devices are switched off/on..
Press <OK>.
The following question appears: Adopt only local master data?.
Only load local master data: Select yes and press <OK>. Continue with Which attri-
bute configuration do you wish to use for database?.
or
Load all master data: Select no and press <OK>.
The following question appears: Master data Create or Add.
Create: The line backup overwrites the data on the device.
Add: The line backup is added to existing data.
Recreate master data: Select Create and press <OK>.
The following question appears: Which attribute configuration do you wish to
use for database?.
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69 65.010.000.565
Use from data backup:
The attribute configuration is loaded from the line backup.
Device configuration maintained:
The attribute configuration remains unchanged.
or
Add master data: select Add and press <OK>.
which you want to save data. Continue selecting data.
Load attribute configuration fromline backup: Select Use fromdata backup and press
<OK>.
which you want to save data. Continue selecting data.
or
Keep device attribute configuration: Select keep from device and press <OK>.
which you want to save data.
Select data: If necessary, select or deselect data. Procedure as for Save line backup.
Load line backup: Press <OK>.
The data from each device is completely transferred before line backup of the
next devicebegins. Afterwards, thedevice is switched off and onautomatically.
Oncethelinebackupis complete, this messageappears Line backuploaded.
During a line backup, you can display the progress of data transmis-
sion, see page 69.
Next, enter system date and time, see page 93.
Display status of line backup
During a line backup you can have the progress of data transmission displayed. The table
contains information on each device and data group as to whether the data has already
been transferred or not.
The data from each device is completely transferred before line backup of the next device
begins. Therefore you can switch off devices where data transmission has already taken
place.
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/ [Data backup] / [Mc: Line backup] / [Mc: Line state]
The table rows contain different data groups. The following input is possible:
ok: Data has been transferred completely.
X: Data is being transferred.
--: Data has not been transferred.
Display of a number:
An error has occurred.
If an error has occurred: Select a table field and press <Select>.
A plain text message appears.
Delete line backup
Delete the line backups you no longer required.
/ [Data backup] / [Mc: Line backup] / [Mc: Cancel line]
Select line backup and press <OK>.
The line backup has been deleted.
Select device for line backup
If alinecomprises several devices, youcandetermineherewhichdevices shall beincluded
in the line backup. This selection applies to the line backup of devices and for the loading
of the line backup onto the devices.
/ [Data backup] / [Mc: Line backup] / [Mc: Line dev.select.]
A table appears. Devices 1 to 9 are in the first row of the table. The higher de-
vice numbers are in the following table rows. The following input is possible:
X: Device selected.
--: continuous line: Device deselected.
. . .: dotted or gray line: No devicewith this number inthe systemnetwork.
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Select a table field and press <+/-->.
Depending on the setting, the table entry changes between X and --.
Repeat the procedure until all devices for line backup have been selected.
Press <OK>.
Save Settings: Select yes and press <OK>.
or
Do not save and close table: Select no and press <OK>.
or
Do not save and return to table: Select Return and press <OK>.
6.13.8 User--defined soft keys
Save user--defined soft keys
User--definedsoft keys canbecreatedinpermissions level 9, seepage83. Theseuser--de-
fined soft keys can be saved to a memory card.
/ [Data backup] / [Partial backup] / [Userdef. softkeys] / [Store softkeys]
Enter name of soft key. The name can be a maximum of four characters, e.g. SOF1.
Take note of large and small case.
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Press <OK>.
If no soft keys with same name exist on the memory card, the soft key is saved
immediately. The following message appears: Data saved.
If a soft key with the same name already exists on the memory card, a security
question appears.
Overwrite soft key: Select yes and press <OK>.
The following message appears: Data saved.
or
Do not overwrite soft key: Select no and press <OK>.
The following message appears: Data not saved.
Load user--defined soft keys
You can load user--defined soft keys from the memory card.
/ [Data backup] / [Partial backup] / [Userdef. softkeys] / [Load softkeys]
Select a soft key name and press <OK>.
The following message appears: Data loaded.
6.13.9 Save or load language from the user interface
In addition to the standard languages, the user interface of the device can be translated
into customer--specific languages. You can save the data for this language on the memory
card, and load it from the memory card on to the device.
Save language of user interface on memory card
/ [Data backup] / [Partial backup] / [Resources] / [Mc: Save language]
Enter name of language. The name may be a max. of 4 characters, e.g. SPR1. Take
note of large and small case.
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Press <OK>.
The language is saved on the memory card. The following message appears
after data transfer: Data saved.
Load language of user interface from memory card
/ [Data backup] / [Partial backup] / [Resources] / [Mc: Load language]
A selection list appears. The following message appears: Select data bak-
kup..
Select a language and press <OK>.
The device loads the language. The following message appears after data
transfer: Data loaded.
6.13.10 Setup
The setup saves all settings except for the database and the BOS archive (BOS: Basic
Operation System). The device copies the data to a permanent memory area. The device
can save a maximumof 3 setups. The setups can be additionally copied to a memory card
and loaded from a memory card.
Save setup
/ [Setup] / [Create setup]
Enter name of setup. The name may be a max. of 4 characters, e.g. SET1. Take note
of large and small case.
Press <OK>.
If no setup with the same name has already been saved, the setup is saved
immediately. The following message appears: Data created.
If a setup has already been saved with the same name, this message appears:
Setup name existing. Select new name..
If three setups have already been saved, the following message appears: No
more free capacity for setup..
No setup with same name available: Press <OK>.
The message disappears.
or
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Setup with same name available: Press <OK>.
The following message appears: Data not saved.
or
All storage locations for setups are occupied: Press <OK> and delete old setups, see
page 74.
Activate setup
Stored setups can be activated at any time. Plan carefully with which setup you want to
change the data of the device.
The @INI setup contains the works settings of the device and is always included in a data
backup. The @SAVsetup is produced during the first line backup. With each additional line
backup, @SAV is updated.
An imported setup cannot be activated until the device has been
switched off and on again.
/ [Setup] / [Activate setup]
Select a setup and press <OK>.
The following message appears: Important data modification: Process can
only be done after switch on/off of device..
Press <OK>.
The setup is being loaded.
Switch device off and on.
The new setup is active after a restart.
Delete setup
Delete setups you no longer require. This frees up storage space for new setups. The de-
vice can save a maximum of 3 setups.
Only the Bizerba customer services can delete the Service -Setup @BIZ.
CAUTION
The device deletes the setup immediately after you have
confirmed with <OK>.
Possible data loss.
Select setup carefully.
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/ [Setup] / [Clear setup]
Select a setup and press <OK>.
The setup is deleted immediately. The following message appears: Data dele-
ted.
6.14 Macros
Macros are user procedures that have been saved. They have the following advantages:
-- You can operate the device more quickly.
-- You can be sure that all the necessary input has been queried.
-- The risk of incorrect input, e.g. input in the incorrect table fields is reduced.
-- You can make individual functions accessible to the user fromhigher permission levels.
-- Training time and expense for new users is reduced.
Macros are always allocated to the permission levels in which the procedure begins.
Macros only function on the operating device type with which they
were programmed. You cannot use a macro from a device with
touch screen for a device without touch screen and vice versa.
6.14.1 Macro menu
All macro functions are summarized in the macro menu.
Device with touch screen: If <Shift> is not visible, press <Two--line>.
Press <Shift> and <Record> at the same time.
The Macro menu appears.
The Macro menu always contains all entries. Functions in gray are functions
whose prerequirements have not been fulfilled:
Recording start:
Start recording.
Recording pause:
Stop recording of a data entry.
Recording end:
Stop recording and save.
Append recording:
Modify existing macro.
Delete macro:
Delete macro.
List macros:
Show list of macros. Macros can be started or stopped from the list,
see page 80.
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Recording delay:
For checking purposes, have the macro run at a slower pace.
Abort macro:
Cancel macro.
Exit macro menu:
Exit the macro menu.
6.14.2 Record macro
If you record a macro, you have to operate certain functions in diffe-
rently to operating them directly. Please read the following sub--
chapter.
CAUTION
Macros can change the permissions level. Unqualified per-
sonnel receive access to higher permissions levels.
Possible damage to property or loss of data can result from miso-
peration of higher permissions levels.
Programmacros in such a way that they always return to the original
permissions level.
Prerequisites:
-- The recording of macros has been approved, see page 94.
-- The permissions level is active in which the macro shall be used later.
-- If the macro needs to be allocated to a soft key in permissions level 9, permissions level
9 needs to be active.
Select Recording start and press <OK>.
The device automatically changes to the main menu.
The macro saves the operating procedure. The display shows a macro icon,
see page 22.
Operate the device. Read the following sub--chapter for information on special features
involved in operations.
Press <Shift> and <Record> at the same time in order to cancel recording.
Select Recording end and press <OK>.
A message appears prompting you to select a key for the macro.
Press the key that should start the macro.
If the key is free, an input field appears. Continue by entering the macro name.
Otherwise you will see a message.
If the key has already been assigned: Press the key that should start the macro.
The previous assignment is deleted.
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Enter macro name and press <OK>. The name can be a maximum of 15 characters.
Take note of large and small case.
If a password is required for the macro, enter the password. Otherwise leave the input
field empty.
Press <OK>.
Enter password for the macro and press <OK>.
The macro is now saved.
Allow character input during macro
While a macro is being recorded, character input has to proceed as follows.
Example: In [Article data] / [Article number] you have to enter an article number.
During the recording of the macro, select [Article data] / [Article number].
Select Recording pause and press <OK>.
The macro saves the fact that it has to wait for input at this point.
During Recording pause you can continue working at this menu level or at
a lower menu level. The macro does not save this.
Recording is continued automatically, if you change into a menu level that is
higher than then one in which Recording pause was called.
Press <OK>.
Change to higher menu level [Article data]. The macro recording is continued
automatically.
Increase or decrease figures by macros
During the recording of a macro, you can increase or decrease numerators or values.
Prerequisite: The macro moves the cursor into an input field for numbers.
Increase number by value x: Press <Cursor up> an x number of times.
or
Decrease number by value x: Press <Cursor down> an x number of times.
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Switch function by macro
There are soft keys which can switch between two settings by pressing them repeatedly.
An example is: [Automat] Stop/Start in the main menu. In order to operate these soft keys
with a macro independent of the previous setting, use the following key combinations:
Select left setting, e.g. [Automat] Stop: [2nd] and press the soft key at the same time.
or
Select the right setting, e.g. [Automat] Start: and press <Shift> and soft key at the
same time.
Selecting a function from the scroll menu
During the recording of a macro, you have to make sure that the positioning of the cursor
in the scroll menu is clear.
Prerequisite: The macro can move the cursor to a scroll menu.
Press <Shift> and <Cursor up> at the same time.
The cursor marks the first entry in the scroll menu.
Press <Cursor down> as often as is needed to mark the desired function.
Press <OK>.
The function is applied.
6.14.3 Cancel macro recording
You can cancel the recording of the macro at any time.
Prerequisite: The macro recording is active.
Select Abort macro and press <OK>.
Save recording:
Save the previous recording. To save a macro, see page 76.
Cancel recording:
Delete the previous recording.
6.14.4 Start macro
Macros can be started via the assigned key or from the list of macros: see page 80.
Prerequisite: Macros are saved in the current permissions level.
Press <Record>.
A message appears.
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Press the key that starts the macro.
The operating procedure saved by the macro is started. The display shows a
macro icon, see page 22.
if the macro pauses for character input: Enter character and press <OK>.
If the macro has aborted, the macro icon goes off in the display.
6.14.5 Have the macro played back more slowly
For testing purposes you can play back the macro more slowly.
Select Recording delay and press <OK>.
Enter the delay between the operating steps in milliseconds.
Press <OK>.
Macros are played back slower on all permissions levels. You can observe
what the macros do.
After the test, enter 0 for Recording delay. This causes the macros
to run without delays.
6.14.6 Append recording
You can add more functions to an existing macro.
Prerequisite: Macros are saved in the current permissions level.
If necessary, play back macro slowly: see page 79.
To start a macro, see page 78.
Press <Shift> and <Record> at the same time once the macro has reached the position
at which it should be supplemented.
Select Append recording and press <OK>.
The macro saves the operating procedure. The display shows a macro icon,
see page 22.
Operate the functions that should be saved in the macro.
Press <Shift> and <Record> at the same time in order to cancel recording.
Select Recording end and press <OK>.
To find out the further procedure for recording macros, see page 76.
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6.14.7 Delete macro
Prerequisite: The macro you want to delete belongs to the current permissions level.
Select Delete macro and press <OK>.
Press the key of the macro you want to delete.
Macro without password: The macro is deleted.
Macro with password: An input field appears.
Macro with password: Enter password and press <OK>.
The macro is deleted.
6.14.8 List macros
The function List macros in the macro menu shows all the macros in the current permis-
sions level. The advantage of calling a macro from the menu is that the you dont need to
know the key assigned to the macro.
You can only rename macros, print macro content and print the list of macros in this menu.
Select List macros and press <OK>.
A list of all the macros in the current permissions level appears:
The first character in a row is the key that has been assigned to the macro.
Next is the name of the macro.
If a # is affixed to the name, this means that the macro is password protected.
Select macro and press <OK>.
Start macro:
Start macro. The procedure is the same as that on page 78.
Delete macro:
Delete macro. The procedure is the same as that on page 80.
Rename macro:
See below.
Print macro:
See below.
Print list:
See below.
Exit macro menu:
Exit the macro menu.
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Rename macro: Select Rename macro and press <OK>.
The same procedure begins for saving a macro, frompage 76. You can assign
a key, a name, or a password to the macro.
or
Print macro content: Select Print macro and press <OK>.
The device sends the macro contents to the configured printer.
or
Print macro list: Select Print list and press <OK>.
The device sends a list of macros in the current permission level to the configu-
red printer. The list contains the relevant key, name and information as to whe-
ther a password has been assigned (#) for each macro.
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7 Programming
This chapter describes the functions of the Configuration menu.
7.1 Rights management
7.1.1 Modify password
You can modify all passwords.
/ [Permission configuration] / [Password editor]
Select permissions level.
Enter the old password.
Enter new password.
Repeat new password.
Modify eService password
/ [Permission configuration] / [eService passw.edit.]
Enter the old password.
Enter new password.
Repeat new password.
7.1.2 Lock or release service password
All permissions are made accessible via the service password. If unauthorized persons ac-
quire the service password, you should lock it.
/ [Permission configuration] / [Service password]
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7.2 Permissions level 9: Customer--specific programming
Permissions level 9 can be programmed as you wish in order to easily operate frequently
required functions. The following functions are available:
-- To copy soft keys to permissions level 9, see page 83
-- To create soft keys with submenus, see page 84
-- To copy macros to soft keys, see page 84
-- To edit soft keys, see page 85
7.2.1 Copying soft keys to permissions level 9
You can only copy those soft keys that directly execute functions. You cannot copy soft
keys that move to a lower menu level.
Key programming is permitted, see page 94.
Select the permission level of the soft key you want to copy.
Select the menu that includes the soft key.
Device with 5.7 display: press <Selection> and select Program softkey.
You are prompted to press the soft key you want to copy.
or
Device with touch screen: Press <2nd.> and <Record>.
You are prompted to press the soft key you want to copy.
The device moves automatically to permissions level 9.
You are prompted to press the target soft key.
If necessary, press <ETC> or move to a submenu in permissions level 9.
Press target soft key.
If the target soft key has already been assigned, a security question appears.
Press <OK> to overwrite the old soft key.
The soft key has now been copied. A selection list appears.
Remain at mode level T:
Remain in permissions level 9.
Return to previous mode level:
Return to the permissions level of the soft key.
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7.2.2 Create soft keys with a submenu
In the following cases use these submenus:
-- If you want specific functions to only be accessible by password.
-- If you need more than 16 soft keys in permissions level 9.
-- If you want to group soft keys.
Device with 5.7 display: Press <Selection> and select Program softkey.
You are prompted to press the soft key you want to edit.
or
Select Sublevel and press <OK>.
Enter the name of the soft key. Two rows are permitted. If the name is longer than one
row, use an empty space, hyphen or punctuation mark as a separator. The device does
not take any separator rules into consideration
Press <OK>.
You are presented with the option of entering a password for the soft key.
No password: Select no and press <OK>.
The submenu is now created.
or
With password: yes and press <OK>.
An input field for the password appears.
Enter password.
Repeat password.
The submenu is now created. The # character in the soft key identifies that
it is protected by password.
7.2.3 Copy macros to soft keys
Device with 5.7 display: Press <Selection> and select Program softkey.
or
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Select Macro and press <OK>.
Press the key that is assigned with the macro.
The soft key is given the name of the macro. The Record icon appears
in the soft key as well as the name of the key that starts the macro. The # cha-
racter identifies that the soft key is protected by password.
7.2.4 Edit soft key
Device with 5.7 display: Press <selection> and select [2nd].
or
If the device is protected by password, an input field appears.
Enter password and press <OK>.
Delete softkey:
Delete soft key. Before, a security question appears.
Modify softkey text:
Rename soft key. Not possible for soft keys that have been copied.
Change/create passw:
Change password or create newpassword for soft keys with subme-
nus. Do not enter a password if you do not want it tobe password pro-
tected.
Deactivate softkey or Activate softkey:
Lock active soft key or release locked soft key. The display displays
soft keys that have been locked in gray.
Show softkey properties:
Display soft key properties.
Select the desired function and press <OK>. Next, follow the user guidance.
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7.3 Configure product data
7.3.1 Length of product number
Product numbers may be 2 to 9 digits long.
/ [Article data configuration] / [Digits article number]
Select length of product number and press <OK>.
7.3.2 Lock or release product change via keyboard
If you want a product change to be controlled by EDP, you can lock product changes at the
device.
/ [Article data configuration] / [Change mode] / [Article change via keyboard]
7.3.3 Country--specific sorting
/ [Article data configuration] / [Change mode] / [Country--spec. sorting]
The sorting options standard, Germany and Sweden can be selected.
Select sorting and press <OK>.
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7.4 Production data
7.4.1 Configure numerators
Individual numerator
/ [Production data configuration] / [Numerator] / [Single numerator]
[Without numerator]:
The numerator is deactivated.
[With numerator]:
The numerator is activated. The numerator is deleted when it ex-
ceeds the predefined range of values or maximum number of digits.
[As a constant]:
Thenumerator is activated. Thevalueof thenumerator remains con-
stant.
[Delete with *1], [Delete with *2], [Delete with*3]:
The numerator is activated. The numerator is reset after the next sin-
gle weight when the respective total has been printed.
[Delete with *A, *PG, *D]:
gle weight, if either the product total, product group total or daily total
has been printed.
[Number of article totals]:
The item number of the product total is treated like a numerator va-
lue. After a product change the device operates using the same nu-
merator as before.
[Nmb. indiv. pckg. *2]:
Thenumber of singlepackages fromtotal *2is treatedlikeanumera-
tor value.
Select the required function.
Total1--numerator, Total2--numerator, Total--numerator
/ [Production data configuration] / [Numerator] / [Total1 numerator] or [Total2 nume-
rator] or [Total3 numerator]
[Without numerator]:
The numerator is deactivated.
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[With numerator]:
The numerator is activated. The numerator is deleted when it ex-
ceeds the predefined range of values or maximum number of digits.
[As a constant]:
Thenumerator is activated. Thevalueof thenumerator remains con-
stant.
[Delete with *2], [Delete with*3]:
Only for [Total1 numerator]: The numerator is activated. The nume-
rator is reset after the next single weight when the respective total
has been printed.
[Delete with*3]:
Only for [Total2 numerator]: The numerator is activated. The nume-
rator is reset after the next single weight when the respective total
has been printed.
[Delete with *A, *PG, *D]:
gle weight if either the product total, product group total or daily total
has been printed.
Select the required function.
7.4.2 Total preselection
This is where you define the rules as to how Total 1, Total 2, and Total 3 are formed.
Total 1
/ [Production data configuration] /[Total] / [Presel. total] / [Presel.type total 1]
[Preselect nmb. o. pcs]:
A specific number of pieces triggers the total.
[Preselect weight]:
A specific weight triggers the total.
Inorder topredefinethenumber of pieces, press [Preselect piece*1] andenter thenum-
ber of pieces.
or
In order to predefine a weight, press [Weight preselect.*1] and enter a weight.
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Total 2
/ [Production data configuration] / [Total] / [Presel. total] / [Presel.type total 2]
[Preselect weight]:
[Number of total 1]:
A specific number from Total 1 triggers the total.
Inorder topredefinethenumber of pieces, press [Preselect piece*2] andenter thenum-
ber of pieces.
or
In order to predefine a weight, press [Weight preselect.*2] and enter a weight.
or
In order to predefine a number for Total 1, press <Number *1 in *2> and enter a value.
Press <OK>.
Total 3
/ [Production data configuration] / [Total] / [Presel. total] / [Presel.type total 3]
[Preselect weight]:
[Presel.via si.numerat.]:
The final total of the single numerator triggers the message Total 3
reached. If you choose this setting, then [Delete with*3] must be set
for the single numerator, see page 87.
Enter a value for number of pieces, weight or number for a total: Proceed as described
in Total 2.
Press <OK>.
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7.4.3 Statistics reports
There is a standard statistics report for each statistics type. If you need different content
in the statistics report, create a customer--specific statistics report. There are 10 customer--
specific statistics report.
The device sends the statistics report to the configured printer, or to a memory card or EDP
interface.
Content of statistics reports 1 to 10
/ [Production data configuration] / [Statistics report] / [Stat.report contents]
A table appears.
Only some of theattributes andonly onestatistics report are visibleat thesame
time.
In order to give the statistics report a name, select thetable fieldDesignation andenter
an identifier.
To format statistics reports, select the table field, Formatting rule and press <Select>.
Without:
No formatting. The device prints the attributes in the same order as
in the table.
With: The attributes are merged into categories and formatted.
Select setting and press <OK>.
Specify the content of statistics reports 1 to 10
For each attribute you can choose in which channel it should be sent. Channels A--G are
connections, e.g. to EDP, to a memory card or to an external printer. Howchannels are lin-
ked is determined in the interface configuration in permissions level 5.
Attributes displayed in gray have been preassigned. You cannot change these attributes.
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Select attribute and press <Select>.
Select channel.
Activate channel: Press <Select>.
or
Deactivate channel: Press <Clear>.
To return to the table, press <OK>.
or
To allocate all channels to a statistics report with all attributes: Select table header and
press <Shift> and <Select> at the same time.
Press <OK> to save the data.
Press <OK>.
Extra statistics data
In addition to the content of statistics reports 1--10, you can attach additional attributes for
statistical data to each channel.
/ [Production data configuration] / [Statistics report] / [Add. data to statistics]
A table appears.
The first table column contains a list of the additional attributes.
The following table columns are the channels, to which the device sends the
statistics.
Terminology of the table entries is as follows:
X: Function selected
--: Continuous line: Function not selected.
. . .: Dotted or gray line: Channel not available.
Edit a single table cell: Select table cell and press <+/-->.
or
Edit thewholerowof thetable: Select thefirst cell of therowinthetableandpress <+/-->.
In order to edit the whole row of the table, press <OK>.
or
Edit the whole row of the table: Proceed as described in Edit complete row of table.
Press <OK> to save the data.
Press <OK>.
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Conditions that act as triggers in statistics reports
The device can trigger a statistics report automatically. This is where you select the trigger
conditions.
/ [Production data configuration] / [Statistics report] / [Statistics report]
A table appears.
The first column in the table contains trigger conditions for statistics reports.
The following columns contain the Main statistics, Secondary statistics, Free
statistics 1 and Free statistics 2.
Select table field and press <+/-->.
X: Function selected
--: Function not selected.
or
Select a numerical table field and enter the required number value.
or
Select a table field with the list icon and press <Select>.
no report:
Do not trigger report.
Activate report:
Trigger report.
Store statistic:
The statistical evaluation of a product can be interrupted and conti-
nued at a later date. The device saves the statistical data in the data-
base. When product processing is continued, the device imports stati-
stical data from the database.
Statistics report interface
This is where you select the output target for the statistics report.
/ [Production data configuration] / [Statistics report] / [Statist. report output to ..]
A selection list is displayed:
no report
Direct printing
Print buffer
Interface
Print buffer + Direct printing
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Interface + Direct printing
Interface + Print buffer
Interface + Print buffer + Direct printing
7.5 Device settings
7.5.1 Set clock
/ [Device configuration] / [Set system clock] / [System clock]
Input fields for time and date are displayed.
Enter value and press <OK>.
7.5.2 Select date format
/ [Device configuration] / [Set system clock]
The following settings are possible:
Europe: day, month, year
USA: month, day, year
year, month, day,
7.5.3 Set language
See page 25.
7.5.4 Select keyboard layout
/ [Device configuration] / [Languages + characters] / [Keyboard layout]
The following settings are possible: Western Europe, Cyrillic, Eastern Europe,
Greek.
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7.5.5 Select character set
/ [Device configuration] / [Languages + characters] / [Character set]
The following settings are possible: Western Europe, Cyrillic, Eastern Europe,
Greek, East2.
7.5.6 Lock or allow key programming
If key programming has been allowed, the following functions are available:
-- Copy soft keys in permissions level 9
-- Change soft key name
-- Program macros
/ [Device configuration] / [Device operation] / [Key programm.]
7.5.7 Delete customer--specific soft key texts
You can delete customer--specific soft key texts.To deactivate customer--specific soft key
texts temporarily, see below.
/ [Device configuration] / [Device operation] / [Delete mod. softk. text]
7.5.8 Deactivate customer--specific soft key texts
You can deactivate customer--specific soft key texts temporarily.
/ [Device configuration] / [Device operation] / [Modif.softkey texts]
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95 65.010.000.565
7.5.9 Enter device number
The device prints the device number on the statistics report. This is not the number in the
system network.
/ [Device configuration] / [Device number]
7.5.10 Enter device name
You can choose any name for the device.
/ [Device configuration] / [Device name]
Enter name and press <OK>.
7.5.11 Configure light barrier
Predefine masking section
Packages with an irregular external form may trigger a light barrier several times. In order
to avoid this, define a masking section. After the first edge of the package, the light barrier
is deactivated for the length of the masking section.
The masking section for each product has to be smaller than the
length of the package. If the masking section is too long, this impairs
package detection and may stop processing.
Therefore, set 0 mmas the masking section as default. Only use an-
other valueif thisisrequiredfor your packages. Examples: Foil pak-
kaging or packages with holes.
/ [Device configuration] / [Automat] / [Conveyors] / [Light barriers] / [LB1 susp. path]
or [LB2/3 susp. path]
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96 65.010.000.565
7.5.12 Belt speeds
/ [Device configuration] / [Automat] / [Conveyors] / [Speed]
[Speed] Belt speed during weighing operation. Product--specific belt speeds
take priority. Input of another belt speed is subsequently locked.
[Conveying speed]
Belt speed during transport operation
7.5.13 Operating mode
/ [Device configuration] / [Automat] / [Conveyors] / [Operating mode]
[Transport]:
Transport, no weighing
[Weighing Continuous]:
Weighing with running weighing belt
[Weighing Start/Stop]:
Weighing with halted weighing belt
7.5.14 Separation factor
The device singles out packages by operating the singling belt at different speeds combi-
ned with a preset feed belt (optional). This is where you enter the speed relationship as a
percentage.
/ [Device configuration] / [Automat] / [Conveyors] / [Speed factor IB/SB]
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97 65.010.000.565
7.5.15 Divider and package ejector
The operating principle behind all dividers and package ejectors is the same. The preset-
tings depend on the type of divider and package ejector that is being used.
Switch--on time
Example: Divider 1.
/ [Device configuration] / [Automat] / [Dividers] / [Divider 1] / [Package ejector]
Divider or package ejector operation
Example: Divider 1.
/ [Device configuration] / [Automat] / [Dividers] / [Divider 1] / [Version divider 1]
[Divider 1: position]:
The divider is activated by pressure. When no pressure is exerted it
reverts back to its start position.
[Divider 1: Pusher]:
The divider is activated briefly and reverts back to its start position
immediately.
[Divider 1: pul.ifModif]:
For each change in position, the divider requires an impulse.
[Divider 1: centr. push.]:
Such as [Divider 1: Pusher]. The divider meets the long side of the
package in the middle.
Minimum pressure of compressed air supply
Enter the minimumpressure of the compressed air supply of the divider or package ejector
here. The device checks if these additional devices are ready to be operated.
Example: Divider 1.
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98 65.010.000.565
/ [Device configuration] / [Automat] / [Dividers] / [Divider 1] / [Add. device min. pres.]
Polarity
This is where you set either a positive or negative logic:
+: A signal change from 0 V to +24 V is an active signal.
--: A signal change from +24 V to 0 V is an active signal.
Example: Divider 1.
/ [Device configuration] / [Automat] / [Dividers] / [Divider 1] / [Polarity divider 1]
Eject package for quality assurance
/ [Device configuration] / [Automat] / [Dividers] / <ETC> / [QA: Eject pack.]
The next package is ejected as a defective package.
7.5.16 I/O signals
Polarity of feed control
/ [Device configuration] / [Automat] / [Further I/O signals] / [Infeed control] / [Infeed
control]
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99 65.010.000.565
I/O unit: with or without
If an I/O unit is installed in the switch cabinet, activate it here.
/ [Device configuration] / [Automat] / [Further I/O signals] / [With IO unit]
Polarity of fault input
/ [Device configuration] / [Automat] / [Further I/O signals] / [Error input]
Polarity of fault output
/ [Device configuration] / [Automat] / [Further I/Osignals] / [Fault output] / [Fault out-
put]
Polarity of signal for weighed package
/ [Device configuration] / [Automat] / [Further I/O signals] / [Signal pckg weighed]
Lock polarity of signal for discharge
/ [Device configuration] / [Automat] / [Further I/O signals] / [Disable transp.]
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100 65.010.000.565
Polarity of signal for drive lock
/ [Device configuration] / [Automat] / [Further I/O signals] / [Belt reeze]
Polarity of signal for external package marker
/ [Device configuration] / [Automat] / [Further I/O signals] / [External Package mar-
king.]
Program configurable inputs
You can program three configurable inputs. The only functions that are possible are those
that can be triggered by pressing a key or that can switch between two settings.
/ [Device configuration] / [Automat] / [Further I/O signals] / <ETC> / [Programming
config. Inputs]
How the three inputs are assigned is displayed.
Select an input and press <OK>.
Assigning (softkey, key, key combination):
Allocate a function to a key that has not yet been assigned.
Overwriting (softkey, key, key combination):
Allocate a different function to a key that has already been assigned.
Automat: Stop (direct):
Allocate the Stop transport belts function.
Automat: Start (direct):
Allocate the Start transport belts function.
Delete: Delete assignment.
Assigning (softkey, key, key combination) or Overwriting (softkey, key, key combina-
tion) in order to assign a different soft key.
While the soft key is being selected, the display shows this icon 1 2 3 .
A longer--held signal tone confirms selection.
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101 65.010.000.565
7.5.17 Set tendency regulation parameters
Enter the regulation parameters for ruling over an on--site metering facility.
/ [Device configuration] / [Automat] / [Fixed Tend. reg.param.]
A table appears. The following functions are available:
Physical unit:
Regulation signal options in Hz, mA, V, ms, impulses
Impluse width:
Impulse length in ms for impulses
Weight unit control:
Weight unit for the Ctrl factor
Ctrl factor:
Specification as to which signal the control equipment requires in or-
der to change the mean value for Weight unit control
Start value:
Start value for constructional control equipment
7.5.18 Delays
All delays are summarized here.
/ [Device configuration] / [Automat] / [Delays]. Press <ETC> to see all soft keys.
Delays can be adjusted for the following functions:
Package ejector
All dividers
Feed control
Fault output
Zero point correction
7.5.19 Metal detector: without or with
permissions level: 4
/ [Device configuration] / [Periphery] / [Metaldetector] / [Metaldetector]
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7.5.20 List printer
Select printer driver
/ [Device configuration] / [Periphery] / [List printer] / [Printer driver]
EPSON FX80:
FX80 printer or FX80 compatible printer
EPSON LX300:
LX300--printer or LX300 compatible printer
PC: Send print job to a computer.
EPSON FX80 (reduced):
Simple thermal or matrix printer with reduced scope of function.
GLP58:
Bizerba GLP 58 industry printer
Internal printer:
Internal printer
Enter paper size
/ [Device configuration] / [Periphery] / [List printer]
[Paper length]
[Upper page margin]
[Lower page margin]
Paper take--up: Endless or single page
/ [Device configuration] / [Periphery] / [List printer] / [Paper feed]
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Print settings
/ [Device configuration] / [Periphery] / [List printer] / [Print] / [Printer port]
A table appears.
If necessary, press <Select> in order to change the setting.
Press <OK>.
Print routing for service print
/ [Device configuration] / [Periphery] / [List printer] / [Print] / [Deviating print service
print]
[Via printer port]:
Output print job at configured printer
[Only e--service]:
Output print job to eService
Enter list number
If a list printer is available, select the list type you want to print.
/ [Device configuration] / [Periphery] / [List printer] / [List number]
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7.5.21 Texts
Create simple texts 1 to 10
/ [Device configuration] / [Extensions] / [Data] / [Texts] / [Simple texts 1--10]. Press
<ETC> to see all soft keys.
The soft keys for the texts are displayed.
Input text and press <OK>.
7.5.22 Numbers
Enter product group number
This is where you can change the product group number that has been called by the pro-
duct data.
/ [Device configuration] / [Extensions] / [Data] / [Numbers] / [PG No.]
Enter the number of pieces per package
You can change the number of pieces per package that has been called by the product
data.
/ [Device configuration] / [Extensions] / [Data] / [Numbers] / [Pieces/package]
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105 65.010.000.565
Enter general numbers
You can enter 20 general numbers.
/ [Deviceconfiguration] / [Extensions] / [Data] / [Numbers] / [General numbers 1--20]
Soft keys for groups of five with general numbers are displayed.
Press the soft key for the group of five you want.
7.6 Display
7.6.1 Select weight unit g or kg
/ [Display configuration] / [Weight indicated in ]
7.6.2 Configure large weight display and large graphic display
/ [Display configuration] / [Display layout] / [Large weight display]
[Large weight field]:
Selection list for display in large weight field
2
. The large graphic
display does not have a large weight field. That is why this soft key
has no significance for the large graphic display.
[Small weight field]:
Selection list for display in the small weight field
1
.
You can configure content for the
1
and
2
areas for these displays. In order to configure
the area
3
of the large graphic display, see below.
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106 65.010.000.565
2
1
3
Large weight display Large graphic display
The following functions are available in the selection lists:
No display
Weight display
Device name
Mean value from n weight values
Mean value of packages checked
Mean value of accept. packs
Only an option for [Small weight field]: Analog display
Select a display from the list.
Press <OK>.
The next time the large graphic display or large weight display are accessed,
the display your have selected is shown.
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7.6.3 Configure small graphic display
/ [Display configuration] / [Display layout] / [Small diagram display]
[Small weight field]:
Selection list for display in the small weight field
1
.
[Total window 1]:
Soft key selection for displays in the totals window
2
.
You can configure the content of the
1
and
2
areas for this display.
[Small weight field].
The following functions are available in the selection list:
No display
Weight display
Device name
Mean value from n weight values
Mean value of packages checked
Mean value of accept. packs
Analog display
Select a display from the list.
Press <OK>.
[Total window 1]. Press <ETC> to see all soft keys.
The following soft keys are available:
[W/o 1st tot.window]:
Do not display totals window.
[Total 1]
[Total 2]
[Total 3]
[Article total]:
Weight total per product.
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108 65.010.000.565
[Prod.group total]:
Weight total per product group.
[Daily total]:
Weight total per day.
[Tare total]:
Weight total of tare.
[*1 of act. presel.col.], [*2 of act. presel.col.]:
Total 1 or 2 of current preselection column.
Press <OK>.
The next time the small graphic display is accessed, the displays you selected
are shown.
7.6.4 Configure statistics display
Analog display
This is where you can select the displays within the analog display (see figure).
/ [Display configuration] / [Statistics display] / [Analog display]
[Current weight]:
Display or do not display the current weight
[Mean value chckedPckg.]:
Display or do not display the mean value of checked packages
[Mean value n pckg.]:
Display or do not display the mean value of n packages
[Mean value ... pckg.]:
Enter the number, n, of packages to be used to calculate the mean
value
Only in [Mean value ... pckg.]: Enter a value and press <OK>.
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109 65.010.000.565
Statistics display select
/ [Display configuration] / [Statistics display] / [Select stat.--display]
No statistics display
2. Main statistics column
Display--optimized statistics, see page 109
Display or do not display statistics: num. data
This is where you choose whether giveaway and other statistics data should appear in the
small graphics display, see page 58.
/ [Display configuration] / [Statistics display] / [Statistics: num. data]
Preset the weight range of the statistics display
The statistics display contains the data from all packages from the predefined weight
range. The device only displays the statistics. The device does not export the data.
/ [Display configuration] / [Statistics display] / [Display opt. statist.]
A table appears. This is where values can be preset for the upper weight limit
and lower weight limit in the statistics display.
Reset weight range in statistics display
You have to reset the statistics display manually. Product changes do not influence the sta-
tistics display.
/ [Display configuration] / [Statistics display] / [Reset displ. opt.statist.]
The statistics display deletes the values of all previous packages and begins
again.
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7.7 Communication
7.7.1 Send e--mail
The device is configured to send e--mails.
/ [Communication configuration] / [Emails] / [Send email]
A selection list of possible recipients appears.
Select the recipient using the cursor keys.
or
Enter the name of the recipient.
Press <OK>.
The e--mail subject line appears.
Enter the e--mail subject line.
or
Search for saved text, see page 110.
[Next].
The e--mail text appears.
Enter the e--mail text.
or
Search for saved text, see page 110.
[Send email].
The device sends the e--mail. If the e--mail configuration contains errors, you
will see a message.
Find saved text for e--mail
The editor for the e--mail subject line or e--mail text is open.
Press <Toggle>.
The display shows additional soft keys.
[Load].
Aninput fieldappears for the text number. Youcan alsosearch for the text num-
ber or the text.
Enter text number and press <OK>.
The text appears in the editor.
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7.7.2 Delete remote soft keys
If an operator dialog linked to a higher--priority EDP has a fault, it might be necessary to
delete the soft keys that have been set by the EDP, as well as the operator dialog. The on-
line -connection is switched off.
/ [Communication configuration] / [Del. remote softkeys]
7.7.3 Year formatting via interface
Select if the device should send the year in a 2--digit or 4--digit format.
/ [Communication configuration] / [Year via interf.]
7.8 Process
7.8.1 Select content of statistics display
You can create two statistics, whose limits are independent of the weight classes. These
statistics can only be shown in the display.
/ [Process configuration] / [Wgt class statistics] / [Edit weight class stat.] / [Select
stat.--report]
A table appears. The right columns contain the following free statistics Free
statistic 1 and Free statistic 2.
Lower limit:
Minimum weight of packages. Packages under the minimumweight
are not accepted.
Upper limit:
Maximum weight of packages.
Statistics report:
Selection of statistics report with which the data is sent.
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7.8.2 Access Calculate formula
You can save formulas, which handle calculations that you have preset. The device saves
the formula under a text number.
For additional information, please contact Bizerba Service.
/ [Process configuration] / [Calculate formula]
A list of texts 1 to 20 appears.
Select text number and press <OK>.
When a formula has been saved, the calculation of the formula is activated.
If no formula has been saved, a message is displayed.
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Operating instructions CWE Troubleshooting
113 65.010.000.565
8 Troubleshooting
You will find that in the event of the following faults, you will usually be able to remove them
yourself. If you are not able to remove them yourself, please contact Bizerba Service.
Please provide Bizerba Service with the following information:
-- Device type (see rating plate)
-- Device no. (see rating plate)
-- Troubleshooting
This helps our people in the service center to prepare for the service assignment.
8.1 Message description
8.1.1 Acknowledge messages
The following soft keys are displayed by the device together with the error message:
-- [Cancel]: Close display. Processing remains locked (lock).
-- [Enable]: Close display and approve processing (end lock). The error has to
be removed.
-- [Accept]: Acknowledge individual error message.
-- [Accept all]: Acknowledge all error messages. The device executes a package
reset. Empty the transport belts of the device.
-- [Close window]: Close display. Processing remains locked (lock).
-- [Next message]: Call the next error message.
-- [Details [ETC]]: Call up information on the error message.
-- [Solve problem [ETC]]:
Have suggestions as to how to solve the problem displayed.
-- [Error list]: Call up error list.
8.1.2 Redisplay lock messages
Lock messages are messages that lock processing. If a lock has been set you can have
the lock message displayed.
Press <Clear>.
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114 65.010.000.565
8.1.3 Lock messages: Process blocked:
Message Cause Rectification
Process blocked: Error du-
ring loading of article data
record
Product data is incomplete. Check product data and if
necessary make additions.
Change product.
Only a successful product
change can end the lock.
record Statistics report prin-
tout failed.
A product change has trig-
gered a statistics report.
The printer has no paper.
The device stops proces-
sing until printing has been
successful.
Insert paper.
Trigger statistics report.
Change product.
record Transmission of sta-
tistics report failed.
A product change has trig-
gered a statistics report. It
has not been sent. The de-
vice stops processing until
sending has been success-
ful.
Remove send error. E.G.
switch on the computer that
is receiving the data.
Trigger statistics report.
Change product.
Process blocked: Statistics
report cannot be sent/prin-
ted during configuration:
Printer bypass -- Only eSer-
vice
The device cannot send
any statistics reports if the
print routing is activated for
eService.
Print routing [Via printer
port] select, see page 103.
8.1.4 Messages: Scale
Scale outside range Goods for weighing were
on the scales when they
were switched on.
Or the weight of the goods
is heavier than the weig-
hing range.
Unload scales.
Note the weighing range:
see designation label on
device.
Scale outside zero range
when activated
When switched on the sca-
les are not within the +/--
10% of MAX.
Clear the weighing belt.
Press <Reset>.
Zero tracking not possible The scales cannot carry out
an automatic zero point
correction. The weight va-
lue when the scales are not
loaded is not within 3e.
Check that the weighing
belt is empty.
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115 65.010.000.565
Rectification Cause Message
Zero tracking not possible,
provide package gap.
The scales should not be
loaded briefly for an auto-
matic zero point correction.
Create a gap in the packa-
ges.
When the weighing belt is
empty, the scales automati-
cally correct the zero point.
Zero tracking not possible,
stop automat, set scale to
zero
The scales cannot carry out
an automatic zero point
correction.
Stop device.
If the weight belt is empty,
press <Reset>.
Package too short The package is shorter
than is specified in the pro-
duct data.
A disturbance is affecting
the light barrier.
Check that the packages
on the transport belts cor-
respond to the product
data.
Check light barrier.
Package too long The package is longer than
is specified in the product
data.
The packages are askew
on the transport belts.
A disturbance is affecting
the light barrier.
Check that the packages
on the transport belts cor-
respond to the product
data.
Check the position of the
packages on the transport
belts.
Check light barrier.
8.1.5 Messages: Package
Infeed error The feed rate is to high or
the belt speed of the device
is too low.
Adjust belt speeds.
Separation error The interval between pak-
kages is too small.
Reducing the singling fac-
tor for devices with a feed
belt and singling belt: see
page 96.
Otherwise adjust the belt
speed.
Repeats error on pckg.
handling Automat stopped
After a certain number of
errors, the device has stop-
ped. Errors are listed in the
display history.
Call error messages via
<Clear> and remove the
errors.
The number of errors requi-
red to stop the machine
can be set in permissions
level 5.
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116 65.010.000.565
8.1.6 Additional messages
Macro does not exist! Pos-
sible cause: [CAPS] and
[2nd] not set correctly or in-
correct authorization level!
After <Record> you pres-
sed a key that has no ma-
cro allocated to it.
Before pressing the key
check the large caps/small
caps setting.
If necessary, call up ma-
cros from the list: see page
80.
If the macro is not in the
list, select the correct per-
missions level.
Error on stop of weighing
conveyor belt
In start--stop operating
mode the package was not
stopped correctly on the
scales.
Check length of package.
Reducing the singling fac-
tor for devices with a feed
belt and singling belt: see
page 96.
Otherwise adjust the belt
speed.
Light barrier error The light barrier cannot de-
tect any packages.
Check and clean light bar-
rier.
External error input Disturbance on constructio-
nal equipment.
Remove error from con-
struction side.
8.2 Execute a package reset
A lot of product disturbances can be resolved by executing a package reset. In a package
reset, the device deletes the data from all the packages that are on the transport belts.
The automatic machine has stopped.
Device with 5.7 display
Empty the transport belts of the device.
Press <Selection>.
Select Execute package reset.
Press <OK>.
Device with touch screen
Empty the transport belts of the device.
Press <Shift> and <ALT> and <R> at the same time.
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117 65.010.000.565
8.3 Execute a device reset
A device reset restarts the device.
The automatic machine has stopped.
The weight belt is empty.
Device with 5.7 display
Press <Selection>.
Select Execute device reset.
Press <OK>.
Device with touch screen
Press <2nd.> and <Shift> and <ALT> and <Clear> at the same time.
8
Maintenance Operating instructions CWE
118 65.010.000.565
9 Maintenance
9.1 Cleaning
Disconnect the power supply before cleaning the device.
Close the protective lid of the ticket printer and the memory card pro-
perly.
When cleaning to the building is being carried out, cover the device.
The following are not permitted for cleaning:
Sharp, hard, or pointed objects
-- Water or steam jet devices
-- Compressed air
-- Cleaning agents that are hazardous to health or that contain solvents
9.1.1 Cleaning plan
Clean at least every day
Transport belts: Remove the transport belts (see page 120) and clean. Use the
cleaning agents mentioned on page 120.
Belt unit: Remove the transport belts (see page 120) and clean the belt unit.
For information on cleaning stainless steel, turn to page 119.
Clean at least once a week.
Display and operating unit:
Clean with a soft, moist cloth free of lint. Do not use any abrasive
agents. The cleaning agent must be compatible with foodstuffs.
Switch cabinet with holder for transport belts:
See the cleaning information for stainless steel on page 119. To pro-
tect against corrosion, subsequently treat with Bizerba service oil,
see page 123.
Clean as required
Light barrier and reflex film:
Clean using a soft, lint--free cloth.
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65.010.000.565 119
9.1.2 Stainless steel surfaces
Devices made of stainless steel are extremely weather resistance and therefore suitable
for most environmental conditions. However, stainless steel can corrode as well (rust).
If rust appears onthesurface, this is surfacerust anddoes not come fromthe material itself.
This rust is a result of contact corrosion for example.
Cleaning agents for stainless steel surfaces
-- All stainless steel cleaning materials are permitted. Before applying, make sure you
read the package instructions.
-- Halogen (i.e. chloride-- and fluoride--, salt-- and hydrofluoric acid--free cleaning agents
are also permitted.
-- After cleaning the device must be rinsed well with tap water.
Do not use the following cleaning agents:
-- Materials and agents made of unalloyed steel
-- Abrasive fleece
-- Cleaning agents that contain salt or hydrofluoric acid
-- Chrome--, silver--, and brass cleaning agents
Type of stain Cleaning agent to use
Lime--scale Acidic cleaning agents, e.g. phosphorous, saltpeter,
sulfamic acid, (wear protective gloves)
Surface rust Acidic cleaning agents, e.g. phosphorous, saltpeter,
sulfamic acid, (wear protective gloves)
Grease and oil stains Alkaline cleaning agents (wear protective gloves)
Spray paint Solvent cleaning agent or organic solvent (e.g. turpen-
tine, nitro dilution (take note of accident prevention
guidelines)
Lime--scale or sprays of ce-
ment mortar
Rubber scraper, wooden spatula (no metal scrapers
or knives)
Maintenance information for stainless steel
Bizerba only uses high--quality stainless steels. To avoid the formation of rust on high--qua-
lity steel parts thedevice shouldnot betreated tosubstances containingchloride (e.g. clea-
ningagents or disinfectants) andshouldnot beexposetoachlorideatmosphere. If this can-
not be avoided, the steel parts should be rubbing over with cleaning oil, e.g. the Bizerba
service oil (material number 94008900022) is absolutely necessary to prevent against the
formation of rust.
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120 65.010.000.565
The cleaning oil conforms with the German Food and Necessary Articles Act (LBMG, 5,
para. 1, sentence 1) and fulfils the requirements and guidelines of sec. 21 CFR 178.3570
of FDA regulations and has an H1 approval according to USDA. Please see also the EU
safety data sheet from page 123.
9.1.3 Conveyor belts
The discharge belt has a smoother surface than the other transport belt. Cleaning guideli-
nes apply to all transport belts.
Degree of suitability Cleaning agents
that are suitable -- weak alkalines
-- pH--neutral cleaners
are not suitable -- Acetone
-- Alcohols
-- Cloth soaked in petrol
-- Cleaning agents containing chlorides
-- Methanol
-- Methylacetat
-- Methylacrylate
-- Methylenchloride
-- tepid soapy water
-- Strong alkalines
-- Turpentine oil
Cleaning information:
-- Clean the belts regularly with the permitted cleaning agents according to the recom-
mended cleaning information provided by the manufacturer.
-- Clean the transport belts carefully once they have been removed, with either brushes,
a sponge or a cloth, depending on the stains. Do not use a high--pressure cleaner
-- Do not place the transport belts in the cleaning agent, but rather use a solvent--friendly
cloth to clean the surface.
-- Allow the belts to dry well after cleaning.
-- Before reinstalling the transport belts, check them for any damage (e.g. cracks, groo-
ves) and if necessary replace them.
-- Ensure that there is enough ventilation and comply with the fire--protection precautions.
9
65.010.000.565 121
Remove and clean the transport belts
You can remove the transport belts easily for cleaning purposes via the quick--release faci-
lity. Installation of the belts is accomplished in the reverse order.
Replacement of transport belts is the same at all belt stations.
Switch off the device at the mains.
1
2
Open the quick--release lever 1 on the switch cabinet side and at the front of the trans-
port belt.
Swivel the roller opposite the toothed belt upwards and remove the toothed belt from
the toothed belt wheel on the drive motor.
Turnthequick--releaselever 2 half aturninaclockwisedirectionandremovethetrans-
port belt from the belt unit.
Clean the transport belts according to the instructions on page 120. After wet cleaning,
dry the belts well.
9
122 65.010.000.565
Install the transport belts
The discharge belt has a smoother surface than the other transport
belt. Do not swap the discharge belt.
Pull the transport belt on to the belt unit.
3
Place the belt unit on the frame. The 4 raised areas on the topside of the frame must slot
into the related holes
3
in the belt unit.
Swivel the roller opposite the toothed belt upwards and position the toothed belt on the
toothed belt wheel on the drive motor.
Close the quick--release clamp 1 over the side of the switch cabinet and the front side
of the transport belt.
Turn the quick--release lever 2 half a turn in a clockwise directionand toclamp thebelt.
Once the belts have been installed, move them by hand and check to see if they can
be easily moved in a longitudinal direction.
9
65.010.000.565 123
9.1.4 Safety data sheet Bizerba Service--Oil
conformable to EC directive 91/155 EEC
1.1Product name: Bizerba Service--Oil
Article No. 94008900022
1.2Company: Bizerba GmbH & Co. KG 72336 Balingen
Postfach 100164, 72301 Balingen/Germany
Emergency telephone no.: 0049 7433--120
2. Composition/information on ingredients
Chemical characterization (preparation): synthetic hydrocarbon oil, ester oil
Additional information: none
3. Hazards identification:
No particular hazards known.
4. First aid measures:
After inhalation: not applicable
After contact with skin: wash off with soap and plenty of water
After contact with eyes: rinse with plenty of water
After ingestion: do not induce vomiting, obtain medical attention: Advice to doctor: treat
symptomatically. If swallowed or in the event of vomiting, risk of product entering the lungs.
5. Fire--fighting measured
Suitable extinguishing media: water spray, foam, dry powder, carbon dioxide, (CO
2)
Unsuitable extinguishing media: high volume water jet
Special hazards: in case of fire the following can be released: Carbon, monoxide, hydrocarbons
Special protective equipment for firefighters: standard procedure for chemical fires.
Additional information: water mist may be used to cool closed containers. In the event of
fire and/ore explosion do not breathe fumes.
6. Accidental release measures:
Personal precautions: risk of slipping due to leakage/spillage of product.
Environmental precautions: do not flush into surface water or sanitary sewer system.
Methods for cleaning up/taking up: soak up with inert absorbent material. Dispose of absor-
bed material in accordance with the regulations. Additional information: none
7. Handling and storage
Handling: advice on safe handling. Avoid formation of aerosol.
Advice on protection against fire and explosion: no special precautions required.
Requirements on storage rooms and vessels: no special storage conditions required
Incompatible materials: incompatible with oxidizing agents
Further information on storage conditions: store at room temperature in the original container.
8. Exposurs controls/personal protection
Additional advice on system design: not applicable
Ingredients and specific control parameters: none
Personal protective equipment:
Respiratory protection / hand protection / eye protection / body protection:
No special protective equipment required.
General protection and hygiene measures: clean skin thoroughly after work; apply skin
cream. Do not inhale aerosol.
9
124 65.010.000.565
9 Physical and chemical properties:
Form liquid Lower explosion limit not applicable
Colour light yellow Upper explosion limit not applicable
Odour characteristic Vapour pressure--first not applicable
Pour point -- 50 C Density: approx. 0.82g/cm
2,
20C
Flash point > 185 C Water solubility: insoluble
Flammability not applicable ph value not applicable
Ignition temperature not applicable Kinematic viscosity: approx 15 mm
2
/s, 40C
Autoflammability not applicable Further information: none
10 Stability and reactivity
Conditions to avoid: do not heat above flash point
Materials to avoid: strong oxidizing agents
Hazardous decomposition products: none under normal use.
Additional information: none
11 Toxicological information
The toxicological data has been taken from products of similar composition.
Acute toxicity: LD
50
/ oral/rat = > 2 g/kg. (literature data)
Chronic toxocity:none
Human experience: health injuries are not known or expected under normal use.
12 Ecological information
Information on elimination (persistence and degradability): product is insoluble in water. May
be separated out mechanically in purification plants.
Behavour in environmental compartments: ecological injuries are not known or expected un-
der normal use.
Ecotoxic effects: aquatic toxicity is unlikely due to low solubility.
Additional information: should not be released into the environment.
13 Advice on Disposal
Disposal: dispose of in accordance with your local, state and federal regulations as used oil
for reconditioning.
Disposeof contaminatedpackagingandrecommendedcleaning. Offer rinsedpackagingma-
terial to local recycling.
14 Transport information
Land transport: GGVS/GGVE: not applicable
Inland waterways transport: ADN/ADNR: not applicable
Sea transport: IMDG--Code not applicable
Air transport ICAO / IATA --DGR: not applicable
Further information: not classified as dangerous in the meaning of transport regulations.
15 Regulatory information
Labeling according to EU--guidelines: the product does not require a hazard warning label
in accordance with EC--directives/German regulations on dangerous substances.
National regulations:
16 Other information
USDA--H1--approval
The information provided in this Safety Data Sheet is correct to the best of our knowledge,
information and belief at the date of its publication. The information given is designed only
as a guidance for safe handling, use, processing, storage, transportation, disposal and re-
lease and is not to be considered a warranty or quality specification.
9
65.010.000.565 125
9.2 Maintenance
9.2.1 Change the ticket roll
The LED on the ticket printer flashes slowly when the ticket roll is empty.
Open the protective cover in front of the ticket printer.
1
Push both lid locks 1 down and fold down the lid on the ticket printer.
Change the ticket roll. Check the correct winding direction of the ticket roll -- see figure.
Close the lid 1 until it snaps into place.
Close the protective cover in front of the ticket printer.
9.2.2 Change the fuse
The various components in the device are individually protected against a short circuit. A
fuse plan is included in the switch cabinet. The fuse plan indicates the position and fuse
value of the fuses. We recommend contacting Bizerba customer services in the event of
a disturbance or if any of the components malfunction.
DANGER
connector.
WARNING
Incorrect fuse!
Destruction of electrical components, risk of fire.
Always use the predefined fuse value and type.
9
126 65.010.000.565
9.2.3 Change the battery
In the event of a power failure, the CPUbattery secures the data saved on the device. The
life of the battery is limited. That is why the device monitors the power in the battery. When
the battery power goes under a certain minimumvalue, a message appears on the display.
Inform the respective customer service office.
DANGER
connector.
WARNING
Incorrect CPU battery!
Risk of explosion.
Always use the prescribed battery type.
Please follow the instructions of the manufacturer when disposing used batteries.
9
Technical data Operating instructions CWE
65.010.000.565 127
10 Technical data
10.1 Dimensions
The device is available in many different versions. An example is shown in the figure.
Front view
10
65.010.000.565 128
View from above
10.2 Power supply
Supply voltage 220 -- 240 V, 50 Hz, 3 A
or
120 V, 60 Hz, 5 A
Supply line Length approx. 2.5 m, connector must comply with
country regulations
10.3 Environmental conditions
Device
family
Protec-
tion type
accor-
ding to
IP
Ambient temperature
C Celsius
(degF Fahrenheit)
Operation storage
min. max. min. max.
Relative humidity %
Operation storage
min. max. min. max.
1
Scales,
checkweig-
her, thermal
printer
65 0 (+32)
+40
(+104)
--20
(--4)
+60
(+140)
90 90
Label rolls
--10
(+14)
+40
(+104)
+15
(+60)
+35
(+94)
80 30 80
External de-
vices
The limit values of the respective manufacturer apply.
1
Bedewing of equipment is not permitted
10
65.010.000.565 129
10.4 Noise level
Noise level < 80 dB(A)
10.5 Display types
10.5.1 5,7--Display
Display type LCD with backlighting
Design monochrome
Screen size 145 mm (5,7)
Resolution 320 x 240
Display size [mm] 120 x 90
In the event of an increased ambient temperature (above the specified device operating
temperature) black spots may occur. This effect is a result of the technology involved in
liquid crystal displays. The black spots disappear when the ambient temperature reduces.
10.5.2 Touch screen
Display type TFT with touch screen
Design color
Screen size 304 mm (12,1)
Resolution 800 x 600
Display size [mm] 245 x 180
10.6 Conveyor belts
The size of the belts may differ depending on configuration and application.
Dimensions
CWE 3000 CWE 6000
Belt widths [mm] 225 / 300 300 / 400
Belt lengths [mm] 325 / 400 / 500 / 600 400 / 500 / 600 / 750
10.7 Scale
For technical data on the scales, see the designation label on the device.
10
65.010.000.565 130
10.8 Package data
For information on the permitted package weight, see the designation label on the device.
10.8.1 Package sizes
The permissible package sizes depend on how the system has been configured.
Device
Length [mm] Width [mm] Height [mm]
CWE 3000 min. 65
max. 500
min. 10
max. 300
min. 5
max. 300
CWE 6000 min. 65
max. 600
min. 10
max. 400
min. 5
max. 500
10.8.2 Performance
Maximumperformance of the device depends on weight, length, flat surface (swing effect)
and regular feeding of packages.
packs/min max. 340
10
Subjekt index
65.010.000.565 131
Subjekt index
B
Battery
Change the CPU battery, 126
Disposal, 9
Belt speed, displays, 16 , 18
C
Calculate formula, 112
Calibration mark, 6
Calibration value, 6
Calibration zone, 6
Change the fuse, 125
Changes to the device, 8
Check for verification error limits, 46
Class of protection, 128
Cleaning rules, 118
Conveyor belts, 120
Stainless steel, 119
Clothing, Safety instructions, 12
Compressed air, 6
preset minimum pressure, 97
Configure polarity, 99
Constructional changes, 8
Conveyor belts, 4
Calculate speed, 65
configure belt speed, 96
Display speed, 16 , 18
remove and clean, 121
Safety instructions, 11
Technical data, 129
test transport, 65
Counter
see Numerator, 48
see total, 49
Country--specific sorting, 86
Customer--specific programming. See
Permissions level 9
D
Daily total, 49
Data backup
Line backup, 67
Memory card, 66
Date
Format, 93
set, 93
Delays, 101
Designation label, 6
Device
Device reset, 15 , 117
Package reset, 15 , 116
secure the device against being
switched on, 24
select for service print--out, 60
start and stop, 24
switch off, 24
switch on, 23
Device conversion, 8
Device name, 95
Device number, 95
Device operating mode, 96
Dimensions, Technical data, 127
Display
configure, 105
Icons, 20
messages, 59
Set contrast, 25
Technical data, 129
Display--Text, Language, 25
Disposal, 9
Divider, configure, 97
E
Ejector, Safety instructions, 11
Electrical voltage, Safety instructions,
10
11
0
Operating instructions CWE Subjekt index
65.010.000.565 132
Enter data
5,7--Display, 27
Touch screen, 28
Environmental conditions, 128
Error messages, 113
eService
Modify password, 82
Print routing, 103
F
Foot screws, 4
Free statistics, configure, 111
G
Guidelines, 8
H
Hours in operation, displays, 16 , 18
Humidity, 128
I
I/O signals, 98112
Icons, in display, 20
Individual numerator, 87
Intended use, 5
Interface, year format, 111
K
Keyboard, select layout, 93
Keys
Key combinations (5.7 display), 15
Lock/Allow programming, 94
Operating device (5.7 display), 14
Touch screen, 17
see soft keys, 20
L
Language
Load language file from memory card,
73
Save language file on memory card, 72
select, 25
Large and small letters, 27
Licenses, 60
activate, 61
Licence icons, 22
Print list, 61
switch on/off, 62
Switch on/off the demo and trial
licenses, 61
Light barrier, 4
configure, 95
Line backup
delete, 70
Display progress, 69
load, 68
save, 67
Select device, 70
List printer, configure, 102
Lock/Release product change, via
keyboard, 86
Log book
Software update, 16 , 18
Teach procedures, 16 , 18
M
Macro, 7581
copying to a soft key, 84
Display key assignment, 80
Macro recorder icons, 22
Print content, 80
Print the list of macros, 80
rename, 80
start, 78
Main switch, 4 , 14
Maintaining the device, 118
Memory card
format, 66
Line backup, 67
Memory card connection, 22
11
0
Subjekt index
65.010.000.565 133
Menu display, 53
Menus, edit, 25
Messages, 113
Metal detector
activate/deactivate, 101
Print log book, 63
Mode level, 31
Monitor
Set contrast, 25
Technical data, 129
N
Noise level, 129
Number, enter, 104
Number of pieces per package, 104
Numerator, 48
configure, 87
O
Operating conditions, 8
Operating device
5.7 display, 14
Touch screen, 17
Operating interface
Language, 25
Load language from memory card, 73
Save language on memory card, 72
Operator controls
Main switch, 14
Operating device (5.7 display), 14
Operating device (touch screen), 17
Optimize scales, according to
package (teach), 45
Order data, 47
P
Package
eject, 98
Messages, 115
Package ejector, configure, 97
Package reset, 116
Package size, Technical data, 130
Password, 31
Lock/Release service password, 82
modify, 82
Permissions level, 31
Permissions level 9, 8385
Personnel, Safety instructions, 10
PLU data, see product data, 33
Predefine masking section, 95
Print log book of metal detector, 63
Print the device settings, 62
Printer
Change the ticket roll, 125
Configure list printer, 102
Feed paper forward, 22
Print routing, 103
Product data, 33
copy, 43
Create product, 35
delete, 43
modify, 33 , 43
print, 44
read, 33
Product group number, enter, 104
Product group total, 49
Product name, find, 34
Product number
find, 34
Specify length, 86
Product total, 49
Production data, 47
Purpose of device, 5
Pusher, Safety instructions, 11
Q
QS package, 98
R
Rating plate, 6
Receipt printer, 4
Change the ticket roll, 125
Feed paper forward, 22
Recycling, 9
11
0
Operating instructions CWE Subjekt index
65.010.000.565 134
Remote soft keys, delete, 111
Reset
Device reset, 15
Package reset, 15
Reset
Device reset, 117
Package reset, 116
Reverification, 7
S
Scale
Check for verification error limits, 46
Manual operation, 66
Messages, 114
Technical data, 129
Scales, reset, 24
Scope of delivery, 4
Select character set, 94
Selection criteria, 39
Contents control, 40
FPV Europe, 41
Free selection, 42
Sliding content check, 40
USA -- non USDA standardized, 41
USA -- USDA only liquid matters, 42
USA -- USDA standardized, 42
Weight determination, 40
Weight sorting, 41
Send e--mail, 110
Separation factor, 96
Serial number, 6 , 29
Service print--outs, 62
Service printouts, redirect, 64
Set clock, 93
Setup, 73
activate, 74
delete, 74
save, 73
Show or hide, soft keys (touch
screen), 53
Soft keys, 20
Copying, 83
create with a submenu, 84
Deactivate customer--specific naming,
94
Delete customer--specific naming, 94
Delete remote soft keys, 111
delete, rename and allocate a
password, 85
Icons in soft keys, 20
load, 72
Lock/Allow programming, 94
save, 71
Start macro, 84
Software version
display, 59
displays, 16 , 18
Original Bizerba spare parts, 9
Standards, 8
Start--Stop operating mode, 96
Statistics, Free statistics, 111
Statistics display
configure, 53 , 108
Histogram, 56
Large display of graphics, 54
Large weight display, 57
select, 53
Small graphic display, 58
Statistics report, 51
configure, 90112
Supply voltage, 6 , 128
Switch cabinet, 4
T
Table, edit, 25
Tare, Soft key, 33
Tare total, 49
Teach, 45
Technical data, 127
Temperature, 6 , 128
Test functions, 65
Texts, Simple texts, 104
Throughput
calculate, 65
Technical data, 130
11
0
Subjekt index
65.010.000.565 135
Throughput operating mode, 96
Time. See Hours in operation ; Set
clock
Total, 49
Total evaluation A, B, or C, 50
Total preselection, 88
Total1, 2, 3--numerator, 87
Touch screen, 17
deviating display pictures, 23
Transport operating mode, 96
Trend regulation, 44
Set tendency regulation parameters,
101
Troubleshooting, 113117
U
Unit, Weight unit in display, 105
Use of device, 5
V
EC--first verification, 7
Verification error limit (optimize
scales), 46
W
Warranty, 9
11
0
Appendix Operating instructions CWE
65.010.000.565 136
Appendix
Declaration of conformity
Hauptverwaltung Balingen
Postfach 10 01 64, 72301 Balingen
Wilhelm--Kraut--Strae 65
72336 Balingen, Germany
Declaration of conformity
We hereby declare that the construction type of the following named device
Description: Automatic checkweigher
Type: CWE series ...
EC type--approval no. DE--07--MI006--PTB008
Test Center: PTB
corresponding to the construction patterndescribed inthe type--approval as well as incom-
pliance with the valid requirements in the following EC guidelines:
EC weighing instrument guidelines 90/384/EEC
EC Measuring device guidelines 2004/22/EG
EC EMC Directive 2004/108/EG
EC Low Voltage Directive 2006/95/EG
EC Machinery Directive 98/37/EC
Harmonized standards and technical specifications applied:
Metrology: OIML R51--1 and DIN EN 45501 (OIML R76--1)
EMC: DIN EN 61000--6--2, 8.2002; DIN EN 61000--6--4, 8.2005
Security: DIN EN 60950; DIN EN 12100--1/--2
The basis for the conformity declaration is the contract documents (Bizerba order
documents).
Inthe case of a modificationthat has either not beencoordinatedwithBizerba or that
has not been carried out by Bizerba, the validity of this declarationno longer applies
to the above described device.
August 15, 2007
Manufacturer signature
Signatorys position: Managing Director
Martin Arndt
Bizerba GmbH & Co. KG

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