TENDER ENQUIRY NO.

BHE/FP/CVL/024 Section-IV Bill of quantities

RATE
In Rupees
SUPPLY , INSTALLATION , ENGINEERING ,TESTING AND COMMISSIONING OF FOLLOWING ITEMS OF COMPLETE
PORTABLE (PACKAGE) SEWAGE TREATMENT PLANT IN MULTISTOREY TOWNSHIP . ALL ITEMS TO INCLUDE
PROVIDING ALL MATERIALS AND IT'S ASSEMBLY AT SITE , LABOUR, T&Ps, CONSUMABLES ETC REQUIRED AT
JAGDISHPUR AS PER SPECIFICATIONS AND DRAWINGS AND AS DIRECTED BY ENGINEER-IN-CHARGE FOR TYPE- A, B,
C & D BLOCKS AND UTILITIES AND SERVICES OF CSU & FP TOWNSHIP INCLUDING TRANSIT INSURANCE AND
STORAGE INSURANCE AT SITE TILL HANDING OVER . BIDDER SHALL PROVIDE NOC AND INSPECTION CERTIFICATE
FROM THE UP POLLUTION CONTROL BOARD OF THE GOVT./ STATUTARY BODY.
Bidder shall provide Sewage Treatment Plant (STP) using Fludised Media Reactor technology (FMR) of capacity 200 cum
per day in MS FRP coated including other ancillary and releted works including Design, Engineering, and preparation of
civil/ structuaral drawings and providing all equipment / Piping etc at site, erection testing and commisioning of
equipments/ electricals/ piping including carriage etc. for Sewage treatment plant and system requirement to meet the
parameters for reusing water for gardening , car washing flushing etc. The plant comprises of the following except civil
construction i.e. Bar Screen Chamber, Sludge holding tank, Equilization tank, sludge drying beds, treated water tank and
grease trap which will be constructed by BHEL. Treated sewage parameters should be as per UPPCB norms . Vendor
need to submit test certificate from approved PCB lab.
M S Bar Screen:
Supplying, installing, testing and commissioning of bar screen consisting of one set shall be provided infront of the
intake works, so as to exclude the large sized particles with associated set of guide angles in MS flat of 10.0 mm screen
kept inclined at 45 degree to the horizontal at 40 mm c/c with one no. GI handrack. .
Bar rack fabricated from SS - 304 bars to cover the width of the screen chamber with a racking arm for manual operation.
02 Raw Sewage Pumps:
Supplying, installing, testing and commissioning Consisting of 2 Nos. centrifugal Non-submersible type raw sewage
water pumps (one working + one standby) with cutter version to pump sewage from equilisation sump to aeration tank at
uniform flow rate. The pump shall 5 H.P. electrical motor, mounted on a common base frame. The rate quoted shall be
inclusive of:
Dry run protection.
Industrial type electronic liquid level controllers with stainless steel probes / sensors or float switch for automatic
operation.
1no. pressure gauge 4" dial with valve tee and fittings.
2nos. cast iron lever operated slim seal type butterfly valves of CI body and spheroidal graphite iron disc (SG iron),with
nitrile rubber seal, tested to 10 kg / sq.cm Confrming to BS 5155 / MF6 standards and including a set of GI flanges as per
BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve / audco make) on
the delivery side.
2nos. slimseal flap type check valve with CI body and cast steel disc pressure rating PN-10 Kg / sq.cm including a set of
GI flanges as per BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve /
audco make) on the delivery side.
GI manifold finished neatly with hot dip galvanizing to 100 microns with flanged end on either sides and collar provision
for connectivity of above mentioned valves.
Alarm indication with signal in the event of pump failure etc.
The pump shall be suitable for the following requirements:
Flow rate -9.0 cu.m / hr
Head - 10 mtr
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
Set. 0.00
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
01
1 Set 0.00
2
Page 1
TENDER ENQUIRY NO. BHE/FP/CVL/024 Section-IV Bill of quantities
RATE
In Rupees
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
03 Coarse Bubble Diffusers:
Supplying, installing, testing and commissioning, consisting of coarse bubble duffuser with HDPE pipegrid with
necessary orifices HDPE pipe with removable deflector to provide clog-free oxygen for Equalisation Tank . 1 Lot 0.00
04 Fine Pore Diffusers:
Supplying, installing, testing and commissioning, consisting fine bubble diffuser along with membrane from EDI, USA,
set of EPDM membranes, SS 304 clips PVC support pipe(10 ksc pressure rating),PVC fitting, nylon rope braided hose with
all accessories to make it retrievable & to provide clog-free oxygen for Aeration Tanks.
1 Lot 0.00
05 Air Blowers: (1w + 1s)
Supplying, installing, testing and commissioning of Twin Lobe design type air blower complete with motors, pulleys,
Rigid one piece CI casing and side plates, silencer, base plate, Anti-friction bearings, Rotary oil sealings having horizontal
configaration.
Dry run protection.
industrial type electronic liquid level controllers with stainless steel probes / sensors or float switch for automatic
operation.
"Everest" / Janson make Twin Lobe roots type Airblower of 250 m/hr at 0.37 Kg/Sqcm capacity comprising of common
base frame, suction filter ,suction silencer, non return, V belt ,safety valve, belt guard, drive and driven pulleys,pressure
guage, inter connection pipping, discharge silencer, anti vibration pads including required motor..
2 nos. cast iron lever operated slim seal type butterfly valves of CI body and spheroidal graphite iron disc (SG iron),with
nitrile rubber seal, tested to 10 kg / sq.cm Confrming to BS 5155 / MF6 standards and including a set of GI flanges as per
BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve / audco make) on
the suction side.
2 nos. cast iron lever operated slim seal type butterfly valves of CI body and spheroidal graphite iron disc (SG iron),with
nitrile rubber seal, tested to 10 kg / sq.cm Confrming to BS 5155 / MF6 standards and including a set of GI flanges as per
BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve / audco make) on
the delivery side
1 no. pressure gauge 4" dial with valve tee and fittings.
The pump shall be suitable for the following requirements:
Capacity of Air Blower - 250 m / hr
Capacity of Air Blower - 250 m / hr
Flow pressure - 0.37 kg / sq.cm
Motor HP/ RPM - 12.5 / 1500
Nos. 0.00 2
Page 2
TENDER ENQUIRY NO. BHE/FP/CVL/024 Section-IV Bill of quantities
RATE
In Rupees
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
06 FILTER FEED PUMP:
Supplying, installing, testing and commissioning of filter feed pump Consisting of 2 Nos. centrifuge non-submersible type
filter feed pumps (one working +one standby) to feed semi tested water to secondary treatment process through sand
pressure filter, activated carbon filter and softener. The pump shall be coupled to the adequate H.P. electrical motor,
mounted on a common base frame. The rate quoted shall be inclusive of:
Dry run protection.
industrial type electronic liquid level controllers with stainless steel probes / sensors or float switch for automatic
operation.
1 no. pressure gauge 4" dial with valve tee and fittings.
2 nos. cast iron lever operated slim seal type butterfly valves of CI body and spheroidal graphite iron disc (SG iron),with
nitrile rubber seal, tested to 10 kg / sq.cm Confrming to BS 5155 / MF6 standards and including a set of GI flanges as per
BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve / audco make) on
the suction side.
2 nos. slimseal flap type check valve with CI body and cast steel disc pressure rating PN-10 Kg / sq.cm including a set of
GI flanges as per BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve /
audco make) on the delivery side.
GI manifold finished neatly with hot dip galvanizing to 100 microns with flanged end on either sides and collar provision
for connectivity of above mentioned valves.
Alarm indication with signal in the event of pump failure etc.
The pump shall be suitable for the following requirements:
Flow rate - 9 Cu.m / hr
Head - 20 mtr
07 STP Mechanism:
Supply, installation, testing and commissioning of FMR Single Tank System .Tank in Mild Steel (11.6 X2.5 X2.5) m LxBxH ,
FMR media, and FRP lamella settling media to be installed in Settling Tank alongwith suitable sludge removal
arrangement [ FMR System to be in two reactors]
1 Set. 0.00
08 CHLORINE DOSER:

Supply, installation, testing and commissioning of on line automatic electronic sodium hypo dosing unit with
automatically operated dosing pump etc., The unit shall comprise of the following:
One no. single moulded FRP cylindrical type chemical solution tank of 100 litres capacity having detachable lids with
moulded inserts for mounting of pumps and stirrer.
One on. Electronic diaphragm type positive displacement pump of Asia LMI make, for chemical dosing with plastic head.
The electronic pump shall be operated on 220V single phase supply and shall be mounted directly on the tank top.
Complete set of pipes, valves and fittings, foot valve magnetic float switch to trip the dosing pump at low level of
chemical in the tank.
The free chlorine content in the filtered water shall not be less than 0.5 PPM.
Shall consists of one no. 100 L HDPE/ LDPE tank with one no. PP, diaphragm typr pump of cap 8.5 lph shall be provided
with a tubular level indicator.
1 Set. 0.00
Nos 0.00 1
Page 3
TENDER ENQUIRY NO. BHE/FP/CVL/024 Section-IV Bill of quantities
RATE
In Rupees
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
The pump shall be suitable for the following requirements:
Min. Actuating Pressure - 0.3 kg/sq cm
Max. Working Pressure - 0.5 kg/sq cm
Max. Temperature - 50 C
Dosing flow range- 6.25 lph
Head - 5 - 10 mtr
09 MULTIGRADE SAND FILTER:
Supply, installation testing and commissioning of multigrade sand pressure filter for filtration of treated sewage water.
The filter shall be suitable for 13.0 Cu.m /hr flow rate and designed to operate for 16 hours and to handle Sewage Water
The SPF shall be designed for a specific velocity of 12m3 / hr / sq.m area and 800 mm dia.
The filtration unit shall comply with the following technical requirements:
Flow rate - 9.0 Cu.m / hr
Back wash duration - Once in 16 hours for 20 min
Multiport Value - 1.5 Inch
Painting Internal - Two coats of bituminous paint
Painting external - One coat of redoxide primer and above that finish paint
Filtering Media - Multi grade of Sand/Pebbles
Pressure drop across unit. - 1.0 Kg / sq.cm (max)
Dia of filter unit - 800 mm
Further the filtration unit shall comprise the following:
The filter vessel shall be fabricated out of MS plate (CRCA sheet of Jindal make) 5mm thick with dish ends out of 5mm
thick plate and painted internally with two coats of anticorrosive epoxy paint with primer and externally with two coats
epoxy primer followed by two coats of epoxy paint of approved colour.
The filter shall be fitted with inlet distribution and bottom collecting system.
Orifice board for monitoring back wash flow to be fitted.
Initial charge of underbed and carbon filtering media as required.
Complete set of valves, pressure gauge with needle valve and frontal pipe work done with MS pipes of Jindal Make(make:
Astral / Flowguard / Ashirwad/Crane).
(including installation)
Nos 0.00
1 Nos. 0.00
1
Page 4
TENDER ENQUIRY NO. BHE/FP/CVL/024 Section-IV Bill of quantities
RATE
In Rupees
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
10 ACTIVATED CARBON FILTER (ACF):
Supply, installation, testing and commissioning of activated carbon filter for filtration and removal of colour in treated
sewage water. The filter shall be suitable for 9.0 Cu.m/hr flow rate and designed to operate for 16 hours.
The ACF shall be designed for a specific velocity of 12m3 / hr / sq.m area and the approc dia shall not be less than 1200
mm dia.
The filtration unit shall comply with the following techinical requirement.
Flow rate - 9.0 Cu.m / hr
Back wash duration - Once in16 hours for 20 minutes
Multiport Value - 1.5 Inch
Painting Internal - Two coats of bituminous paint
Painting external - One coat of redoxide primer and above that finish paint
Filtering Media - Activated Carbon
Dia of filter unit -1200 mm
Pressure Drop across unit. - 1.0 kg/sq.cm (max)
Further the filtration unit shall comprise the following:
The filter vessel shall be fabricated out of MS plate (CRCA sheet of Jindal make) 5mm thick with dish ends out of 5mm
thick plate and painted internally with two coats of anticorrosive epoxy paint with primer and externally with two coats
epoxy primer followed by two coats of epoxy paint of approved colour.
The filter shall be fitted with inlet distribution and bottom collecting system.
Orifice board for monitoring back wash flow to be fitted.
Initial charge of underbed and carbon filtering media as required.
Complete set of valves, pressure gauge with needle valve and frontal pipe work done with MS pipes of Jindal Make (make:
Astral / Flowguard / Ashirwad).
(including Installation)
11 Plant Piping
Providing and Fixing of Galvanised iron pipes to I. S. 1239 (Jindal) including all G.I fittings like tees, elbows, bends,
unions, offsets, Hex nipples, collars, cutting threading the pipes, jointing, using white lead and cotton thread and
pressure testing the joints, including chasing the walls with groove cutting machine clearing the debris grouting of
concealed pipes, MS hook for fixing and making good the walls and floors.
Providing and fixing of ball valves of brass body nickel plated with stainless steel ball, lever operated and tested to 20kg /
sq.cm.
Providing and fixing cast iron lever operated slim seal type butterfly valves of with spheroidal graphite iron disc (SG
iron),with nitril rubber seal, tested to 10 kg / sq.cm (inter valve make) including a set of GI flanges as per BS-10 table bolt,
nuts, GI washer, Neoprene rubber gaskets etc.complete.
Providing & fixing of slim seal type cast iron horizontal flap type non return valves tested to 20 kg / sq.cm (Intervalve
make) including a set of GI flanges as per BS - 10 Table, bolts, nuts, GI washers, Neoprene rubber gaskets etc.complete.
Nos. 0.00
1 Lot 0.00
1
Page 5
TENDER ENQUIRY NO. BHE/FP/CVL/024 Section-IV Bill of quantities
RATE
In Rupees
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
12 Control panel
Shall consists of MCC Panel (motor control center) to accommodate all the drive units with cabling,glanding within the
STP Compartmental , design Indoor wall mounted type with top entry for cable the internal components either Siemen /
GE Shall be provided with 1 No. Energy meter.
To receive, control and distribute electrical power at 440 V, 50 Hz, AC in a sheet steel house.
MCC is to be manufactured/assembled as per the latest ISI specification, Indian Electricity Rules, Including special
requirements of concerned state electricity inspectorate.
The switch board shall be fabricated out of 14 SWG sheet steel and shall be un cubical design.
MCC of suitable rating to take care of full load of the sewage treatment plant including all motors and lighting.
MCC shall be provided with the following feeders:
Incoming Feeder :
3 phase, 4 wire,electronic digital energy meter suitable for full load
Voltmeter with selector switch protected through HRC fuses ranging from 0 - 500 V.
LED type indication for 3 phases, protected through HRC fuses.
Outgoing Feeder :
Motor feeder, 1 no. 3 phase and neutral MCCB of suitable capacity to be provided for lighting requirement of STP.
Power Cables (LT) for use on 415 V system shall be of 1100 volt grade, Aluminium conductor, PVC insulated as per IS :
1554 (Part I). Motor upto 5 HP copper conductor cable should not be less than 2.5 sq mm of size to be used.
Control Connector, Lugs/sockets shall be of copper conductor and of Aluminium for conductor cable,suitable,solderless,
crimping type.
13 Level Switches:
Each pump shall be provided with one no. float type level switches except for sludge recirculation pumps.
Switches shall be disconnector fuse units conforming to IES 947 - 3 and IS 13147-3. Mechanical interlock shall be provide
to prevent opening of door in switch "closed" position and vice versa
Push buttons shall be with contract elements,shall be generally mounted on openable covers,colours shall be as fallows:
Stop/open/emergency- Red
Start/close - Green
it should have minimum 1 NO + 1 NC contacts
Indication lamps shall be LED having clusters of size 22.5 mm dia operating on 240 volts AC
Cabling
0.00
1 Lot 0.00
1 Lot
Page 6
TENDER ENQUIRY NO. BHE/FP/CVL/024 Section-IV Bill of quantities
RATE
In Rupees
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
14 FILTER PRESS WITH SCREW PUMPS
Supplying, installing, testing and commissioning Consisting of 2 Nos.mono block type screw pumps (one working + one
standby) with cutter version to pump sewage from sludge holding tank to filter press at uniform flow rate. The pump shall
be coupled to the adequate H.P. electrical motor, mounted on a common base frame. The rate quoted shall be inclusive
of:
Type : Helical Screw Pumps
Make : U T Pumps/ Hydro Prokav Pumps/Rotomac/Equivalent make .
Capacity : 3m3/hr
RPM : 275 - 500 RPM
Operating Pressure : 5 Bar
Stator : Nitrile bonded to MS sleeve
Rotor : SS 304 HCP
Rotating Parts : Alloy Steel
Bearing Housing : CI
Standard Accessories : Base frame, guard, V - pully , etc.
15
Supplying, installing, testing and commissioning of treated water transfer pumps Consisting of 2 Nos. centrifuge non-
submersible type pumps (one working +one standby) to transfer STP treated water for irregation uses . The pump shall
be coupled to the adequate H.P. electrical motor, mounted on a common base frame. The rate quoted shall be inclusive
of:
Dry run protection.
industrial type electronic liquid level controllers with stainless steel probes / sensors or float switch for automatic
operation.
1 no. pressure gauge 4" dial with valve tee and fittings.
2 nos. cast iron lever operated slim seal type butterfly valves of CI body and spheroidal graphite iron disc (SG iron),with
nitrile rubber seal, tested to 10 kg / sq.cm Confrming to BS 5155 / MF6 standards and including a set of GI flanges as per
BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve / audco make) on
the suction side.
2 nos. slimseal flap type check valve with CI body and cast steel disc pressure rating PN-10 Kg / sq.cm including a set of
GI flanges as per BS-10 table 1 including bolt nuts, GI washers, and neoprene rubber gaskets Complete etc., (inter valve /
audco make) on the delivery side.
GI manifold finished neatly with hot dip galvanizing to 100 microns with flanged end on either sides and collar provision
for connectivity of above mentioned valves.
Alarm indication with signal in the event of pump failure etc.
The pump shall be suitable for the following requirements:
Flow rate - 15Cu.m / hr
Head - 35 mtr
1
2 set 0.00
set 0.00
Page 7
TENDER ENQUIRY NO. BHE/FP/CVL/024 Section-IV Bill of quantities
RATE
In Rupees
TE NO.- BHE/FP/CVL/024
BILL OF QUANTITIES (BOQ) AND PRICE SCHEDULE
PROVIDING, INSTALLING, TESTING ,DESIGN OF PORTABLE SEWAGE TREATMENT PLANT AT JAGDISHPUR
AMOUNT SL NO. DESCRIPTION OF ITEMS UNIT QTY.
CENTRALISED STAMPING UNIT & FABRICATION PLANT, JAGDISHPUR
16
Supplying, installing, testing and commissioning of Dewatering Pumps (Kirloskar MAKE) Consisting of 2 Nos. centrifuge
non-submersible type pumps (one working +one standby) to transfer rain water from sump well to drain . The pump shall
be coupled to the adequate H.P. electrical motor, mounted on a common base frame. The rate quoted shall be inclusive of
all accessories:
Capacity
type- sludge pump
Head - 35 mtr
Flow rate - 20 Cu.m / hr
17
Integrating and commissioning of all erected items for complete STP system alongwith piping fabrication work, supply of
piping required for STP , elecctrical connections etc,
1 job 0.00
Special Provisions under bidder's scope : Supplier shall provide suitable skilled, unskilled services manpower with
spares and necessary T & Ps at site during the guarantee period of 24 months from the date of handing over of
equipments at Jagdishpur (UP) for uninturrupted operation of the equipments and reducing the breakdown period. BHEL
shall provide suitable office cum storage space for the maintenance staff at site of work during the guarantee period.
(1) Value of the work actually executed on site in terms of Cl 16 of SCC i.e terms of payment shall be arrieved at upon
completion of following activities in full or parts under head (a), (b) and (c ) defined below:
(2) Billing breakup for payment purpose shall be as per following
(a)
Supply at site of above equipments duly verified by BHEL/ consultant as per Bill of material = 90% of all above item nos.
(b) Installation of supplied equipments = 5 % of all item nos.
(c ) Testing and commissioning of installed equipments and handing over = 5% of all item nos.
Note : Service tax including edu. cess and SAH edu. cess at applicable rate on grand total as per SCC Clause 8.3 shall
be payable extra .
0.00
2
TOTAL=
NOTE :
set 0.00
Page 8