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Confidential

Service manual
TM-U675/U675P
(without autocutter)

Issued Date

200

Issued by

English
401093601

EPSON

Confidential

TM-U675/U675P(without autocutter) Service Manual

Revision Table
Rev.

Page

Description

Rev. A

All pages

Newly authorized

Rev. B

Front
cover

Manual title changed in the following way.


Old: TM-U675/U675P (with MICR)
New: TM-U675/U675P (without autocutter)
Reason for change:
There was a need to review the TM-U675/U675P service manual due to the addition of with
autocutter and paper path spacer supported model.
New manual system:
The TM-U675/U675P service manual has been separated into the following 2 volumes.
TM-U675/U675P (without autocutter) service manual (this manual)
(Applicable models:)
TM-U675/U675P without autocutter
TM-U675/U675P with MICR/without MICR
TM-U675/U675P paper path spacer supported model / paper path spacer unsupported
model
TM-U675/U675P (with autocutter) service manual (manual code: 4012391)
(Applicable models:)
TM-U675/U675P with autocutter
TM-U675/U675P with MICR/without MICR

All pages

Headers of all pages have been changed in the following way.


Old: TM-U675/U675P (with MICR) service manual
New: TM-U675/U675P (without autocutter) service manual
Reason for change:
There was a need to review the TM-U675/U675P service manual system.

Chapter
2

The explanations of Chapter 2 have been completely revised. Also, some illustrations have
been revised as a result.
Reason for change:
To make the explanation easier to understand.

1-20,
1-21

Changed the explanation for Removing Paper Jam.


Reason for change:
Mistakes and missing information.

Appendix
E,
F-1,
G-1

Eliminated the RS-232 I/F circuit board unit connector plate (type AA) from the parts list
and the exploded diagram.
Reason for change:
The RS-232 I/F circuit board unit connector plate (type AA) is no longer supplied as a
service part.

Revision Table i

Confidential
Rev.

Page

Description

Rev. B
(continued)

2-114,
Appendix
E,
F-1,
G-1

Removed the caution seal and added the head caution seal. The number of caution
seals used changed from 2 to 1.
Seal design
Caution seal (Eliminated part)

Head caution seal (Added part)

Reason for change:


Improvement in safety.
3-10

Added CAUTION.
Reason for change:
Missing in earlier version.

B-2,
B-3

Changed the period for cleaning the MICR head in the following way.
Old: Every three months
New: Once a year or every 72,000 passes
Reason for change:
Higher MICR head performance than originally estimated is confirmed.

D-67 D-76

Changed contents of manual to align with changes in specifications. (Details omitted.)

1-14

Table 1-4, step 8 Location of Measurement has been changed in the following way.
Old: Located near Q7 drain
New: Located near Q7 source
Reason for change:
Missing in earlier version.

D-32

Eliminated the explanation for Endorsement printing.


Reason for change:
Missing in earlier version.

ii Revision Table

Confidential

TM-U675/U675P(without autocutter) Service Manual

Rev.

Page

Description

Rev. B
(continued)

D-57

The following descriptions have been eliminated.


Through this example uses a bar magnetic, actual reading of magnetic ink characters is
performed by passing current through a coil in the read head, creating an electromagnetic
field.
Reason for change:
Missing in earlier version.

Appendix
E,
F-1,
G-1

Added 76 mm width specification kit.


76 mm width specification kit
76 mm roll paper can be used by attaching the following components to the roll paper
holder.
159 = Roll paper guide
160 = Holder plate (type B)
161 = 76 mm kit
159
160

(Numbers indicate those used in the


exploded diagrams.)

161

Reason for change:


The 76 mm kit was to be included or to be assembled at shipment part way through
production.
2-86,
2-114,
3-10,
Appendix
E,
F-1,
G-1,
Addendum 1

Added an explanation for the paper path spacer supported model. See Addendum 1 for
details of the paper path spacer supported model.
Reason for change:
The paper path spacer supported model was added.

Revision Table iii

Confidential

iv Revision Table

Confidential

TM-U675/U675P (without autocutter) Service Manual


CONFIDENTIALITY AGREEMENT

BY USING THIS DOCUMENT, YOU AGREE TO ABIDE BY THE TERMS OF THIS AGREEMENT. PLEASE RETURN
THIS DOCUMENT IMMEDIATELY IF YOU DO NOT AGREE TO THESE TERMS.

This document contains confidential, proprietary information of Seiko Epson Corporation or its affiliates. You
must keep such information confidential. If the user is a business entity or organization, you must limit disclosure
to those of your employees, agents, and contractors who have a need to know and who are also bound by
obligations of confidentiality.

On the earlier of (a) termination of your relationship with Seiko Epson, or (b) Seiko Epsons request, you must
stop using the confidential information. You must then return or destroy the information, as directed by Seiko
Epson.

If a court, arbitrator, government agency, or the like orders you to disclose any confidential information, you must
immediately notify Seiko Epson. You agree to give Seiko Epson reasonable cooperation and assistance in the
negotiation.

You may use confidential information only for the purpose of operating or servicing the products to which the
document relates, unless you obtain the prior written consent of Seiko Epson for some other use.

Seiko Epson warrants that it has the right to disclose the confidential information. SEIKO EPSON MAKES NO
OTHER WARRANTIES CONCERNING THE CONFIDENTIAL INFORMATION OR ANY OTHER
INFORMATION IN THE DOCUMENT, INCLUDING (WITHOUT LIMITATION) ANY WARRANTY OF TITLE
OR NON-INFRINGEMENT. Seiko Epson has no liability for loss or damage arising from or relating to your use of
or reliance on the information in the document.

You may not reproduce, store, or transmit the confidential information in any form or by any means (electronic,
mechanical, photocopying, recording, or otherwise) without the prior written permission of Seiko Epson.

Your obligations under this Agreement are in addition to any other legal obligations. Seiko Epson does not waive
any right under this Agreement by failing to exercise it. The laws of Japan apply to this Agreement.

No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
Seiko Epson Corporation.

The contents of this document are subject to change without notice. Please contact us for the latest information.

While every precaution has been taken in the preparation of this document, Seiko Epson Corporation assumes no
responsibility for errors or omissions.

Neither is any liability assumed for damages resulting from the use of the information contained herein.

Neither Seiko Epson Corporation nor its affiliates shall be liable to the purchaser of this product or third parties
for damages, losses, costs, or expenses incurred by the purchaser or third parties as a result of: accident, misuse, or
abuse of this product or unauthorized modifications, repairs, or alterations to this product, or (excluding the U.S.)
failure to strictly comply with Seiko Epson Corporations operating and maintenance instructions.

Seiko Epson Corporation shall not be liable against any damages or problems arising from the use of any options
or any consumable products other than those designated as Original EPSON Products or EPSON Approved
Products by Seiko Epson Corporation.

Cautions

EPSON and ESC/POS are registered trademarks of Seiko Epson Corporation

Rev. B

Confidential
Contents
Revision Table
Confidentiality Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
For Safe Repair and Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Key to Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Safety Precautions on Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Safety Precautions on Maintenance/Repair/Inspection . . . . . . . . . . . . . . . . . vii
Note on Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Modular Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Aim of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Manual Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter 1 Troubleshooting
Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Diagnosing Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Symptoms and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Printer Mechanism Power on Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Opening and Closing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Detecting the Head Carriage Home Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Starting and Stopping Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Printing Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Ending the Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
MICR Reader Test (Only with Printers that Have a MICR Unit) . . . . . . . . . . 1-7
Troubleshooting Using the ERROR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Test Points on the Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Test Points on the Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Power Supply Line Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Locations of the Main Elements on the Main Circuit Board Unit . . . . . . . . . . . . . . 1-15
Procedures for Replacing the Print Head Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Removing Paper Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Paper Jams in the Roll Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Paper Jams in the Slip Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Detector Functions and Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Chapter 2 Assembly and Disassembly
Before Assembly and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
About this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Assembling the Mechanism Assembly (M-U675) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Pre-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Assembly of the Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Assembling the TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
Pre-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
Assembly of the TM-U675 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
Chapter 3 Adjusting and Setting
Before Adjusting and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Phase Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Adjusting the Platen Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Setting Threshold Values for Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

ii

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix A Service Tools and Lubricants


Appendix B Maintenance
Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MICR Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning Sheet Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedures for Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-1
B-1
B-2
B-3
B-3
B-3

Appendix C Installation
Connecting to the Host PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting to a Direct Connection Display Module . . . . . . . . . . . . . . . . . . . . . . . .
Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C-1
C-2
C-3
C-4

Appendix D Product Overview


Component Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outline of Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printing Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detection Mechanism Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roll Paper Feed Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slip Feed Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Validation Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ribbon Feed Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MICR Mechanism (Factory Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outline of Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPU and Peripheral Logic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slip Mechanism Drive Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Malfunction Protective Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outline of Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MICR Reader (Factory Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interface Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D-1
D-2
D-2
D-7
D-15
D-25
D-29
D-29
D-31
D-34
D-34
D-35
D-36
D-37
D-39
D-50
D-60
D-63
D-64
D-65
D-66
D-67
D-67
D-69
D-70
D-70
D-71
D-72
D-73
D-74

Appendix E Parts List


Alphanumeric List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Reference Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9

Rev. B

iii

Confidential
Appendix F Exploded Diagrams
TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Mechanism Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Mechanism Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3
Frame Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4
Frame Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7
MICR Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
Appendix G General Lubrication Point Diagrams
TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Mechanism Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Mechanism Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
Frame Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
Frame Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-5
Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
MICR Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
Appendix H Circuit Board Unit Circuit Diagrams
Main Circuit Board Assembly (Outline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Main Circuit Board Assembly (1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
Main Circuit Board Assembly (2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3
Main Circuit Board Assembly (3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
Main Circuit Board Assembly (4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
Main Circuit Board Assembly (MICR I/F Block) . . . . . . . . . . . . . . . . . . . . . . . H-6
Main Circuit Board Assembly (Memory Block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-7
RS-232 I/F Circuit Board Assembly (UB-S01) Circuit Diagram . . . . . . . . . . . . . . . H-8
Parallel I/F Circuit Board Assembly (UB-P02) Circuit Diagram . . . . . . . . . . . . . . H-9
RS-485 I/F Circuit Board Assembly (UB-S02) Circuit Diagram . . . . . . . . . . . . . . . H-10
Appendix I Printer Handling
Using the Power Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Opening the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Installing or Replacing the Paper Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Removing paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-5
Installing the Ribbon Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7
Inserting Slip Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9
Inserting Validaton Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9
Reading MICR Characters On Personal Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10
Adjusting the Roll Paper Near End Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-11
Using the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12
PAPER OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12
SLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12
Control Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12
FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-13
RELEASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-13
Appendix J Screw Types
Appendix K Parts Layout
Main Circuit Board Unit (Parts Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
Main Circuit Board Unit (Solder Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2

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RS-232 I/F Circuit Board Assembly (UB-S01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3


Parallel I/F Circuit Board Assembly (UB-P02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3
RS-485 I/F Circuit Board Assembly (UB-S02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3
Addendum 1 Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model)
TM-U675 PPSS Model Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM-U675 PPSS Model Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Identify the TM-U675 PPSS Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing and Removing the Paper Path Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Paper Path Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Paper Path Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Threshold Values for Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Addendum 1-2
Addendum 1-3
Addendum 1-4
Addendum 1-5
Addendum 1-5
Addendum 1-7
Addendum 1-11

Confidential
For Safe Repair and Maintenance Work
Key to Symbols
The symbols in this manual are identified by their level of importance, as defined below. Read
the following carefully before handling the product.

WARNING:
You must follow warnings carefully to avoid serious bodily injury.

CAUTION:
Observe cautions to avoid minor injury to your self, damage to your equipment, or loss
of data.
Note:
Notes have important information and useful tips on the operation of your equipment.

Safety Precautions on Handling


This section presents important information intended to ensure safe and effective use of this
product. Please read this section carefully and store it in an accessible location.

WARNING:
Shut down your equipment immediately if it produces smoke, a strange odor, or unusual
noise. Continued use may lead to fire or electric shock. Immediately unplug the
equipment.
Only disassemble this product as described in this manual. Do not make modifications to
the unit. Tampering with this product may result in injury, fire, or electric shock.
Be sure to use the specified power source. Connection to an improper power source
may cause fire or shock.
Never insert or disconnect the power plug with wet hands. Doing so may result in severe
shock.
Do not allow foreign matter to fall into the equipment. Penetration by foreign objects
may lead to fire or shock.
If water or other liquid spills into this equipment, unplug the power cord immediately.
Continued usage may lead to fire or shock.
Do not place multiple loads on the power outlet (wall outlet). Overloading the outlet
may lead to fire.

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Always supply power directly from a standard domestic power outlet.


Handle the power cord with care. Improper handling may lead to fire or shock.
Do not modify or attempt to repair the cord.
Do not place any object on top of the cord.
Avoid excessive bending, twisting, and pulling.
Do not place cord near heating equipment.
Check that the plug is clean before plugging it in.
Be sure to push the prongs all the way in.

CAUTION:
Do not connect cables in ways other than those mentioned in this manual.
Different connections may cause equipment damage and burning.
Be sure to set this equipment on a firm, stable, horizontal surface. Product may break or
cause injury if it falls.
Do not use in locations subject to high humidity or dust levels. Excessive humidity and
dust may cause equipment damage, fire, or shock.
Do not place heavy objects on top of this product. Never stand or lean on this product.
Equipment may fall or collapse, causing breakage and possible injury.
To ensure safety, please unplug this product prior to leaving it unused for an extended
period.
Do not touch the print head or the paper feed motor. Wait for the head and the motor
to cool. The head and the motor can be very hot after printing for a long time. Touching
them may cause burns.

Safety Precautions on Maintenance/Repair/Inspection

WARNING:
Be sure to use the designated type of fuse for the circuit board. Use of a different type
may result in fire.
Remove the power cord and all other cables from this product before disassembly or
reassembly to prevent electrical shock.
To prevent the possibility of electrical shock, do not perform maintenance, repair, or
inspection during a thunder storm.

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CAUTION:
Wear a grounded wrist band when handling the internal circuit boards to prevent
damage from static electricity.
When removing an internal circuit board, place it on an anti-static rubber sheet or
similar surface to prevent damage from static electricity.
Parts on the circuit board may become hot during operation. Therefore, wait
approximately 10 minutes after turning the power off before touching them.
Be careful not to subject the circuit boards to shock or vibration, because this may
damage them.
Do not touch the circuit board or cable terminals with your hands to prevent
contamination that may result in a malfunction.
Do not use an alcohol, benzine, thinner, trichloroethylene, or ketone-based solvent to
clean the parts. This type of solvent may damage the plastic and rubber parts.
Wipe off any dirt with a dry or slightly moist cloth. Be sure to remove the power cord
from the outlet at this time.

Note on Disposal
Note:
Be sure to follow current laws or regulations when disposing of the product.

Modular Connector
The following label is visible near the two modular connectors on the back of this product.

Use the modular connectors specifically designed for the cash drawer and customer display for
this product. Do not connect these connectors to an ordinary telephone line.

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About This Manual


Aim of the Manual
This manual was created to provide the information on printer maintenance and repair required
by technicians who handle this work.

Manual Content
The manual is made up of the following sections:
Chapter 1 Troubleshooting

Describes troubleshooting procedures (specific


problems and remedies)

Chapter 2 Assembly and Disassembly

Describes product assembly and disassembly

Chapter 3 Adjusting and Setting

Describes product adjustment and setting


procedures

Appendix A Service Tools and


Lubricants

Describes tools and lubricants required to


perform maintenance and repair

Appendix B Maintenance

Describes required procedures to perform


maintenance and inspection

Appendix C Installation

Describes installation procedures

Appendix D Product Overview

Provides reference information for maintenance


and inspection

Appendix E Parts List

Contains a list of spare parts

Appendix F Exploded Diagrams

Disassembly diagrams for the product

Appendix G General Lubrication


Point Diagrams

Lubrication point diagrams for this product

Appendix H Circuit Board Unit Circuit


Diagrams

Circuit diagrams for the product

Appendix I Printer Handling

Describes required handling procedures when


performing maintenance and repair

Appendix J Screw types

Describes screw types

Appendix K Parts layout

Describes parts layout

Addendum 1 Maintenance of
the TM-U675
Model with Paper Path
Spacers (Validation/Slip
Model)

This addendum explains the differences in


maintenance for the TM-U675 model that
supports paper path spacers. Note that this
model is called as the validation/slip model
from sales point of view.

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Chapter 1

Troubleshooting
Before Servicing
The beginning of this manual (pages vi to ix) provides precautions you should observe to
perform work safely and the necessary information to service this product safely. Always read
that information before starting your work.

Diagnosing Failures
Use one of the following methods to diagnose the area where a failure occurred.
See Table 1-1 for diagnosing the area where a failure occurred by the symptom of the
problem.
See Table 1-2 on page 1-9 for diagnosing the area where a failure occurred from the ERROR
LED code.
See Table 1-4 on page 1-13 when the failure is on the main circuit board unit.
Note:
The explanation of how to use the self test is on page 1-6.
The explanation of power on self checks is on page 1-4.

Symptoms and Solutions


This explains how to find the source of a problem using the symptom. The numbers in the
Solutions column indicate the order to use to check the problem. If you cannot determine the
cause of the problem after checking the first item, proceed to the next number.
Table1-1 Symptoms and Checkpoints
Symptom

Checkpoints (by Priority)

Power does not turn on.


Power on self check is not completed.
Or, POWER LED does not light.

1. Check the power supply unit. Check that 24V is coming out of
the power supply.
2. Check the main circuit board unit. (See page 1-13.)
3. Unplug the printer. Then unplug each motor or coil's connector
from the main board one by one; plug the printer back in, and
power it on. This will let you know if any motor or coil has burned
out and is pulling down the power. (See page 1-11.)
4. Replace the I/F circuit board. (See page 2-110.)

There are missing dots in the print.

1. Replace the print head unit. (See page 1-17.)


2. Replace the main circuit board unit. (See page 2-86.)

The print is thin.

1. Replace the ribbon cassette. (See page I-7.)


2. Proceed to Ribbon wont feed below.

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Table1-1 Symptoms and Checkpoints
Symptom

Checkpoints (by Priority)

Ribbon wont feed.

1. Replace the ribbon cassette. (See page I-7.)


2. Check sprocket and gears for paper particles.
3. Check the carriage motor and gears. (See page 1-11.)
4. Replace the main circuit board. (See page 2-86.)

Unevenness occurs in the concentration of


the print.

1. Replace the ribbon cassette. (See page I-7.)


2. Adjust the platen gap. (See page 3-8.)

There is ink smudging on the print surface.

1. Check for paper residue around the print head unit.


2. Adjust the platen gap. (See page 3-8.)

Paper jams

Remove the jammed paper by following the directions in


Removing Paper Jams on page 1-20.

Roll paper feed failure

1. Check that the roll paper is inserted correctly. (See page I-2.)
2. Check the paper feed motor. (See page 1-11.)
3. Check the J/S change solenoid. (See page 1-11.)
4. Replace the main circuit board unit. (See page 2-86.)

Slip paper/validation paper feed failure

1. Check that the slip paper/validation paper is inserted correctly.


(See page I-9)
2. Check the paper feed motor. (See page 1-11.)
3. Check the J/S change solenoid. (See page 1-11.)
4. Replace the main circuit board unit. (See page 2-86.)

Roll paper take-up failure

1. Check that the roll paper is inserted correctly. (See page I-5.)
2. Check that the take-up assembly is installed correctly into the
printer. (See page I-5.)
3. Check that the take-up belt is attached correctly.
(See page 2-99.)
4. Check the paper feed motor. (See page 1-11.)
5. Check the J/S change solenoid. (See page 1-11.)
6. Replace the main circuit board. (See page 2-86.)

The printer wont recognize when slip paper


is inserted.

1. Clean away dirt around the slip B. O. F. detector assembly or the


slip T. O. F. detector assembly. (See page B-2.)
2. Replace the slip B. O. F. detector assembly. (See page 2-54.)
3. Replace the slip T. O. F. detector assembly. (See page 2-68.)
4. Replace the main circuit board unit. (See page 2-86.)

The printer wont recognize when validation


paper is inserted.

1. Clean away dirt around the validation detector assembly. (See


page B-2.)
2. Replace the validation detector assembly. (See page 2-54.)
3. Replace the main circuit board unit. (See page 2-86.)

Roll paper semi-auto loading paper feed


failure

1. Check that the roll paper is inserted correctly. (See page I-2.)
2. Remove paper residue and dirt from the inside the paper feed
frame assembly.
3. Check the paper feed motor. (See page 1-11.)
4. Check the J/S change solenoid. (See page 1-11.)
5. Replace the main circuit board unit. (See page 2-86.)

1-2 Troubleshooting

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Table1-1 Symptoms and Checkpoints


Symptom

Checkpoints (by Priority)

Drawer kick operation failure

1. Replace the main circuit board unit. (See page 2-86.)

Display module display failure

1. Check that the unit is a serial model. (The display module will
not work on parallel models.)
2. Check that DIP switch 2-2 is set to ON. (If it is OFF, the display
module will not work.)
3. Check fuse F3 on the main circuit board unit. (See page 1-15.)
4. Replace the main circuit board unit. (See page 2-86.)

MICR reading failure

1. Clean the MICR head. (See page B-3.)


2. Replace the MICR head. (See page 2-72.)
3. Replace the MICR fixing and MICR fixing sheet.
(See page 2-10)
4. Replace the MICR solenoid. (See page 2-12.)
5. Replace the main circuit board unit. (See page 2-86.)

Missing characters/misprinted characters/


font breakdown

1. Check the settings of the DIP switches. (See page D-67.)


2. Replace the interface cable. (See page C-1.)

ERROR LED is lit.


(When it is flashing, see page 1-9.)

1. Close the front cover or roll paper cover (rear cover).


2. Replace with new roll paper. (See page I-2.)

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Printer Mechanism Power on Checks
The printer mechanism runs through the following tests when you turn on the power supply to
the printer.
Opens and closes the platen.
Detects carriage home position.
Feeds roll paper to the printer.
This section describes the items that you can check visually.

Opening and Closing the Platen


The printer opens and closes the platen once. Check this operation with the front cover opened.

check for the platen open and


close operation

Figure 1-1 Opening and closing the platen

Detecting the Head Carriage Home Position


The head carriage on a dot impact printer moves to the left side (home position) once and then
to the right side before stopping. Check this operation with the front cover opened.
check for head carriage
movement

Figure 1-2 Detecting the head carriage home position

1-4 Troubleshooting

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Feeding Roll Paper


Roll paper is fed 1 to 2 mm. You cannot see this if the roll paper is not inserted.

check for paper feed

Figure 1-3 Feeding roll paper

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Troubleshooting 1-5

Confidential
Starting and Stopping Self Tests
Printing Tests
Starting the Tests
Roll paper self test:
The printer starts printing on the roll paper when you turn on the power while holding
down the receipt FEED button when all the covers are closed.
Slip paper self test:
The SLIP LED flashes and the printer enters the slip paper wait mode when you turn on the
power while holding down the RELEASE button when all the covers are closed. Printing
starts on the slip paper when you insert a slip of paper in the printer.
Validation paper self test:
Turn on the power supply while holding down the FEED and the RELEASE buttons while
the cover is closed. The SLIP LED flashes and the printer enters the validation paper wait
status. In this state, printing begins on the validation paper when you insert validation
paper.

Test Wait Mode


Roll paper self test:
After the test print is completed, the printer enters the self test wait mode. The PAPER OUT
LED flashes after printing "SELF-TEST printing. Please press PAPER FEED button."
Test printing starts when you press the receipt paper FEED button.
Slip paper self test:
When the printer status print is completed, the printer ejects the slip and waits for the next
slip of paper. Test printing starts when you insert a slip of paper in the printer.
Validation paper self test:
When the printer has ejected the validation paper, you can insert the next validation sheet
and printing continues.

Ending the Test


The printer prints "***completed***" and the test ends when the determined number of lines
have been printed. The printer enters the normal mode after the power on tests are
completed.

1-6 Troubleshooting

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MICR Reader Test (Only with Printers that Have a MICR Unit)
1. Load the roll paper in the printer.
2. Turn off the power supply to the printer.
3. Open the roll paper cover.
4. Press the RELEASE button while turning on the power supply.
5. Press the RELEASE button seven times.
6. Close the roll paper cover.
7. The following message is printed on the roll paper. The SLIP LED flashes.
**** RECOGNITION MODE ****
Please set check.

8. Insert check paper into the printer. Insert so that the MICR characters are facing upward on
one side of the paper insertion slot. The printer will run a test to read the check.

9. After reading is completed, remove the check. The printer prints the check data on the roll
paper.
<Example Printing> With E13B Font Check Paper

??????????? ????????????? ????


T012345678T 9012345678900 1234

Rev. B

Data that was read


(lower line).

Troubleshooting 1-7

Confidential
<Example Printing> With CMC7 Font Check Paper

=0000066 =123456789012^ 210987654321/


???????? ?????????????? ?????????????

Data that was read


(lower line).

10. Verify that the check was read correctly. You can continue running the test by inserting
more checks.
11. When you have finished the test, turn off the power supply to the printer.

1-8 Troubleshooting

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Troubleshooting Using the ERROR LED


You can learn the cause of a failure by checking the ERROR LED code. The following table
shows problems and solutions to repair the printer. Numbers in the "Solutions" column indicate
the order to use to check the problem. If you cannot determine the cause of the problem after
checking all the solutions listed, go back to the flowchart given earlier in this chapter.
Table1-2 Error causes and solutions
Type of Error and ERROR LED Pattern

Explanation

Carriage home position detection


error

The head carriage


home position was
not correctly
detected.

Solutions
(Listed in the order you should use to check printer)
1. Check the carriage assembly for paper jams.
(To remove the carriage cover, see page 1-17.)
2. Check for paper dust on the H.P. detector
assembly. (To remove the carriage cover, see
page 1-17.)
3. Replace the H.P. detector assembly. (See page 222.)

Carriage out-of-step error

There is no carriage
detector output
even when the
carriage is
instructed to move.

1. Check the carriage assembly for a paper jam.


(To remove the carriage cover, see page 1-17.)
2. Check the rotary encoder on the carriage motor
gear used to detect carriage position (The rotary
encoder is on the intermediate circuit board
assembly. You need to disassemble the
intermediate circuit board assembly to check the
encoder. To remove the intermediate circuit
board assembly, see page 2-22.)
3. Check the carriage motor. (See page 1-11.)
If the motor is shorted, replace it along with the
main board.
4. Replace the main circuit board unit to see if the
problem is fixed. (See page 2-86)

Slip eject error

The slip paper was


not ejected
normally.

1. Look into the printer from the left side to check for
a paper jam in the slip paper transport path.
2. Check the paper feed motor. (See page 1-11)
If the motor is shorted, replace it along with the
main board.
3. Replace the main circuit board unit to see if the
printer is repaired. (See page 2-86)

Roll paper cover open error

The roll paper cover


(rear cover) was
detected as open
when printing.

Close the roll paper cover (rear cover).

Memory or gate array R/W error

The R/W check did


not operate
properly for the
memory or the
gate array.

Replace the main circuit board unit to see if the


printer is repaired. (See page 2-86.)

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Confidential
Table1-2 Error causes and solutions
Type of Error and ERROR LED Pattern

Explanation

Solutions
(Listed in the order you should use to check printer)

High voltage error

The power supply


voltage is high.

Replace the power supply unit to see if the printer is


repaired. (See page C-4.)

Low voltage error

The power supply


voltage is low

Replace the power supply unit to see if the printer is


repaired. (See page C-4.)

CPU execution error

An abnormal CPU
operation was
detected, or the I/F
board is
disconnected.

1. Check whether the I/F board is connected.

One of the
following was
detected.

1. Check if the printer is repaired after replacing the


print head unit. (See page 1-17.)

Drive circuit error

Print head
thermistor
detection error
Lever drive motor
assembly error

2. Replace the main circuit board unit to see if the


printer is repaired. (See page 2-86.)

2. Check the resistance of the lever drive motor


assembly. (See page 1-11.) Replace if shorted.
3. Check if the printer is repaired after replacing the
lever motor T. P. detector assembly. (See page 269.)
4. Check if the printer is repaired after replacing the
main circuit board unit. (See page 2-86.)

Head high temperature error/roll


paper error

One of the
following problems
has occurred.
The roll paper
has been
inserted into the
path wrong.
The print head
temperature is
high.

1-10 Troubleshooting

1. If the error has occurred after loading the roll


paper, the roll paper has been inserted into the
path wrong. Reinstall the roll paper.
2. If the error occurred during printing, a high head
temperature has been detected. This error may
occur if you print continuously for too long. Leave
the printer as it is. The error will be automatically
cleared when the temperature has decreased. If
this error occurs frequently, check if the ambient
temperature is within specifications.

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Test Points on the Printer Mechanism


This section shows how to test the motor and the coils.
Table1-3 Test points on the printer mechanism
Name of
Mechanism
Mechanism
assembly
(M-U675)

Rev. B

Part Name

Internal Element

Function

Where to Check

Normal Status

Lever drive coil


A (left side
when facing
the front of the
printer)

Coil

Form stopper
operation
Slip paper roller
(sub) operation

Remove the cable


connector
connected to
CN30 on the main
circuit board unit
and test between
pin 26 and pin 27.

Approx. 70

Lever drive coil


B (right side
when facing
the front of the
printer)

Coil

Platen open
and close.
Cylindrical
printer platen
open and close

Remove the cable


connector
connected to
CN30 on the main
circuit board unit
and test between
pin 26 and pin 28.

Approx. 70

Carriage motor

4 phase stepping
motor

Head carriage
drive

Remove the cable


connector
connected to
CN30 on the main
circuit board unit
and test between
pin 1 and pin 2
and between
pin 3 and pin 4.

Approx. 4.5 (per


1 phase)

Lever drive
motor assembly

DC brush motor

Form stopper
operation
Slip paper roller
(sub) operation
Platen open
and close
Endorsement
printer platen
open and close

Remove the cable


connector
connected to
CN30 on the main
circuit board unit
and test between
pin 29 and pin 30.

The line must be


continuous.

Paper feed
motor

4 phase stepping
motor

Slip paper feed

Remove the cable


connector
connected to
CN30 on the main
circuit board unit
and test between
pin 17 and pin 18
and between
pin 19 and pin 20.

Approx. 8 (per 1
phase)

J/S change
solenoid

Coil

Change of
journal paper
drive/slip paper
drive.

Remove the cable


connector
connected to
CN30 on the main
circuit board unit
and test between
pin 21 and pin 22 .

Approx. 45

Troubleshooting 1-11

Confidential
Table1-3 Test points on the printer mechanism
Name of
Mechanism
Mechanism
assembly
(M-U675)

Part Name

Internal Element

Function

Where to Check

Normal Status

MICR solenoid

Coil

MICR hold drive

Remove the cable


connector
connected to
CN27 on the main
circuit board unit
and test between
pin 1 and pin 2 .

Approx. 28.8

1-12 Troubleshooting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Test Points on the Main Circuit Board Unit


Power Supply Line Check
After a main circuit board unit failure, one basic method for diagnosing the cause of the problem
on the main circuit board unit is to check the power supply line. Use the following table to check
the power supply line. First, check step number 1, and proceed to the next step if that is not the
problem.
Table1-4 Checking the power supply line
Step
#
1

Type of Voltage
Voltage input
from the power
supply

Location of
Measurement

Condition of
Measurement

Normal
Value

CN29, pin 1

Output when
the power
supply is ON.

24 V 10 %

Presumed Cause of the Error


It is possible that the problem is prearcing of the F1 fuse. The fuse may
have pre-arced because of an
unusual input circuit.
Always replace the fuse after
removing the cause of the pre-arcing.
If you do not remove the cause of the
pre-arcing, and replace this fuse, the
problem may expand to
misoperation. Also, always use the
specified type of fuse when replacing.

Voltage input
from the power
supply

U11, pin 1

Output when
the power
supply is ON.

24 V 10 %

It is possible that the problem is prearcing of the R3 fuse. The fuse may
have pre-arced because of a
problem in the logic power supply
circuit or because of a VCC overvoltage.
If pre-arcing of the R3 fuse happens,
do not repair the main circuit board
unit. The quality of several parts on the
circuit board is weakened by prearcing of the R3 fuse and safe
operation cannot be guaranteed.

Logic voltage
(VCC)

VCC pad
(near L2)

Output when
the power
supply is ON.

5V5%

It is possible that the logic power


supply circuit has malfunctioned.
If you find this line has a problem, do
not repair the main circuit board unit.
The quality of several parts on the
circuit board is weakened, and safe
operation cannot be guaranteed.

Logic voltage
(VCC-PWR)

VCC-PWR pad
(near U14,
pin 40)

Output when
Q51 (C) is "0."
(24V SW1="H")

5V5%

The logic power supply circuit or Q44


could have malfunctioned.

Logic voltage
(VCC-PWR2)

U19, pin 8
potential

Output when
Q60 (C) is "0."
(24V SW2="H")

5V5%

The logic power supply circuit or Q59


could have malfunctioned.

Rev. B

Troubleshooting 1-13

Confidential
Table1-4 Checking the power supply line
Step
#

Type of Voltage

Location of
Measurement

Condition of
Measurement

Normal
Value

Logic voltage
(VCC_SEN)

CN30, pin 5
potential

Output only
when there is
output sensor
conductivity
when CPU
output port
(SEN_PWR) is "L."

5V5%

The logic power supply circuit or Q44


could have malfunctioned.

Mechanism
voltage
(24 VA)

Located near
Q17 drain

Output when
Q24 (C) is "0."
(24V SW2 = "H")

24 V 10 %

Q17 could have malfunctioned.

Mechanism
voltage
(24 VB)

Located near
Q7 source

Only output
continuously
when power
supply unit is
connected.

24 V 10 %

TH1 could have malfunctioned.

Mechanism
voltage
(24C)

Located near
Q29 base

Output when
Q46 (C) is "0."
(24V SW1="H")

24 V 10 %

It is possible that the problem is prearcing of the F2 fuse. The fuse may
have pre-arced because of a defect
in the 24V line circuit elements.

Presumed Cause of the Error

If pre-arcing of the F2 fuse happens,


do not repair the main circuit board
unit. The quality of several parts on the
circuit board is weakened by prearcing of the F2 fuse, and safe
operation cannot be guaranteed.

1-14 Troubleshooting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Locations of the Main Elements on the Main Circuit Board Unit


The following shows the locations of the main elements on the main circuit board unit.

Fuse (F3)

Fuse (F1)

CPU (U3)
Gate array (U30)
*under the
memory board

Fuse (F2)

Carriage motor
controller (U14)

Slip paper feed motor


controller (U17)

Memory board
Font ROM (U513)
Program ROM (U508)
SRAM (U509)
Impact dot head
drivers (QM3)

Impact dot head


drivers (QM6)

*Rear side
Fuse (F4)
Fuse (R3)

Figure 1-4 Locations of the main elements on the main circuit board unit

Rev. B

Troubleshooting 1-15

Confidential
Procedures for Replacing the Print Head Unit
Follow the steps below to replace the print head unit.
1. Turn off the power switch to the printer. Remove the power supply unit from the printer.
2. Open the printer front cover and remove the ribbon cartridge.

Figure 1-5 Removing the ribbon cartridge

3. Pull the cable connector out of the slit in the case.

Figure 1-6 Pulling the cable connector out

When you are reattaching the cable, arrange the cable wires as shown below.

Figure 1-7 Arranging the cable wires

1-16 Troubleshooting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

4. Remove the two screws and remove the carriage cover frame assembly.
screw

screw

Figure 1-8 Removing the carriage cover frame assembly

When you are reattaching the frame, insert the tooth on the left side into the shaft and align
the nib on the right side with the nib hole.
nib

tooth

Figure 1-9 Tooth and nib

Rev. B

Troubleshooting 1-17

Confidential
5. Move the head carriage to the right side and remove the print head unit flexible plastic cable
(FPC) from the connector.

Figure 1-10 Removing the print head unit FPC

6. Remove the screw and remove the print head unit.

Figure 1-11 Removing the print head unit

When attaching, pass the print head unit FPC through the slit in the head carriage and attach
below the two nibs.
slit

two nibs

Figure 1-12 Slit and two nibs

1-18 Troubleshooting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

7. Remove the nose guide from the print head unit.

nose guide

Figure 1-13 Removing the nose guide

8. To reinstall the print head, reverse the procedures you used to remove it. When reinstalling,
affix the head seal to the print head unit.
print head unit

head seal

Figure 1-14

Rev. B

Troubleshooting 1-19

Confidential
Removing Paper Jams
Paper Jams in the Roll Paper
1. Pull the latch lever to the front and open the roll paper cover.
2. Remove the take-up assembly.
3. Open the clamshell mechanism while pushing on the levers on both ends.

levers

Figure 1-15

4. Remove the paper.


5.

Close the clamshell mechanism. Push on the clamshell mechanism until you hear a clicking
sound.

6. Close the roll paper cover.

Paper Jams in the Slip Paper


1. Check that the power to the printer is turned ON. If it is not ON, turn it ON.
2. If the slip paper does not release, press the RELEASE button to free the slip paper.
3. Remove paper from the paper insertion side.
If you cannot remove the paper from the paper insertion side, or paper is cut partially while you
are removing it, follow the directions in the previous section entitled Paper Jams in the Roll
Paper to open the clamshell mechanism and remove the paper.

1-20 Troubleshooting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Detector Functions and Positions


The following shows the positions and the functions of the detectors.
Table1-5 Detectors and functions
Mechanism

Function

Home position detection


mechanism

Initial setting of printer (carriage home position)

Carriage detection mechanism

Detection of head carriage malfunction

B.O.F. detection mechanism

Slip detection

T.O.F. detection mechanism

Slip detection

Paper ejection detection


mechanism

Slip detection

Roll paper end detection


mechanism

Roll paper detection

*Roll paper near-end


detection mechanism

Roll paper detection

Validation detector mechanism

Validation paper detection

Lever motor T.P. detection


mechanism

Lever drive motor timing signal detection

Front cover detection mechanism

Front cover open/closed status detection

Rear cover detection mechanism

Detects the open/close status of the rear cover

*The roll paper near-end detector mechanism is installed in the paper supply unit.
N.E. detector(Micro switch)
Paper end detector assembly
Rear cover detector assembly
Paper ejection detector assembly
Front cover detector assembly

Validation detector assembly


Slip T.O.F. detector
assembly
Carriage detector
assembly

Slip B.O.F. detector


assembly
Lever motor T.P. detector
assembly

H. P. detector
assembly

Figure 1-16

Rev. B

Troubleshooting 1-21

Confidential

1-22 Troubleshooting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Chapter 2

Assembly and Disassembly


Before Assembly and Disassembly
Always observe the following precautions when disassembling and assembling the printer.

CAUTION:
Always remove the power supply unit from the printer before working. Power is flowing
in the internal circuit board even if you turn the printer off with the power supply switch.
You can damage the printer if you work with the power supply still attached.
Remove all peripheral equipment connected to the printer before starting your work.
Do not perform any work that is not described in this chapter. Doing so can result in
injuries or damage to the printer.
Do not touch the FPC or the FFC pins with your hands.

About this Chapter


Procedures
This chapter provides the procedures for assembling. Reverse them to disassemble the printer.
Assembly is organized into Assembling the Mechanism Assembly (M-U675), and
Assembling the TM-U675. Each section is further divided into Pre-assembly and
Assembly.
Do Pre-assembly steps first, and then do Assembly after you have assembled the parts into
units to some degree.

Rev. B

Assembly and Disassembly 2-1

Confidential
Assembling the Mechanism Assembly (M-U675)
Pre-assembly Procedures
Pre-assembly of the Validation Detector Assembly
1. Solder lead wires S, T, R to the validation circuit board.
697 Validation detector assembly
757 Lead wire (type R)
758 Lead wire (type S)
759 Lead wire (type T)

Figure 2-1

2-2 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the Slip B.O.F. Detector Assembly


1. Solder lead wires C, D, E to the slip B. O. F. detector assembly.
2. Insert the slip B. O. F. detector assembly into the slip insertion detector holder.
606 Slip insertion detector holder
696 Slip B.O.F. detector assembly

742 Lead wire (type C)


743 Lead wire (type D)
744 Lead wire (type E)

Figure 2-2

Rev. B

Assembly and Disassembly 2-3

Confidential
Pre-assembly of the Lever Drive Coil Assembly
1. Attach lever drive coils (type A, B) to the lever coil mounting plate sub assembly. The rack
for lever drive coil (type A, B) should face upward. Do not confuse type A and B. Type A
uses brown lead wires. Type B uses gray lead wires.
2. Assemble the paper feed trigger attraction plates to the lever drive coils (type A, B).
3. Hook paper feed trigger claw springs onto the lever coil mounting plate sub assembly and
paper feed trigger attraction plate. One side of the hook on the paper feed trigger claw
spring is single and the other side is double. Attach the double side onto the paper feed
trigger attraction plate.
4. Lubricate the areas where the paper feed trigger attraction plate contacts other parts (eight
places).
G-36

732
Paper feed trigger attraction plate

732
Paper feed trigger attraction plate

G-36

621
Lever drive coil (type A)

G-36

622
Lever drive coil (type B)

731
Paper feed trigger claw spring

731
Paper feed trigger claw spring

695
Lever coil mounting plate sub assembly

Figure 2-3

2-4 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the Paper Feed Motor


Note:
Perform the following three steps only if your printer has a MICR unit.
1. Insert the paper feed motor into the motor shield case. Insert the paper feed motor gear into
the hole in the motor shield case. Check that the motor printed circuit board (PCB) fits into
the notch.
2. Insert two motor shield spacers into the motor shield case.
3. Attach the motor shield cover onto the motor shield case (two places). Align the screw holes
and the nibs on the opposite side, and push in so that they snap fit.
781 Motor shield cover
725
Screw (C.C.S-tite, 2.5X5)

779
Motor shield spacer
739
Paper feed motor

780
Motor shield case

726
Screw (C.B.S-tite F, 3X6)

Figure 2-4

Rev. B

Assembly and Disassembly 2-5

Confidential
Pre-assembly of the J/S Change Solenoid Assembly
1. Attach the J/S change solenoid to the J/S solenoid mounting plate. When doing so, tighten
the screw while the J/S change solenoid is touching the nib on the right side of the J/S
solenoid mounting plate.
2. Attach the J/S change lever to the J/S solenoid mounting plate, and hook the J/S change
spring.
3. Lubricate the sliding part of the J/S change solenoid mounting plate and the J/S change
lever in four places.
651
J/S change spring

G-36

G-36

650 J/S change lever

716
Screw (C.C., 2X3)
774
J/S solenoid mounting plate

727
J/S change solenoid

Figure 2-5

2-6 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the Slip T. O. F. Detector Assembly


1. Solder lead wires I, J, K to the slip T. O. F. detector assembly.
703 Slip T.O.F. detector assembly
748 Lead wire (type I)
749 Lead wire (type J)
750 Lead wire (type K)

Figure 2-6

Rev. B

Assembly and Disassembly 2-7

Confidential
Pre-assembly of the Lever Motor T. P. Detector Assembly
1. Solder lead wires F, G, H to the lever motor T. P. detector assembly.

704 Lever motor T.P. detector assembly


745 Lead wire (type F)
746 Lead wire (type G)
747 Lead wire (type H)
Figure 2-7

2-8 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the MICR Unit


Note:
Perform the following 16 steps only if your printer has a MICR unit.
1. Solder the MICR connector assembly lead wires to the MICR head.
2. Align the MICR frame and MICR head with the nib and attach with one screw.
782 MICR assembly
786
MICR connector assembly

793
Screw (C.P.(S-P2), 2.5X5)

792 MICR frame assembly

Figure 2-8

Rev. B

Assembly and Disassembly 2-9

Confidential
3. Attach the MICR fixing sheet to the MICR fixing. Set the hole on the MICR fixing sheet over
the MICR fixing nib and attach so that the MICR fixing sheet does not protrude from the
MICR fixing.
4. Attach the MICR fixing to the MICR lever. The tabs on the MICR fixing should fit into the
MICR grooves.
5. Assemble by inserting the MICR roller shaft. (Attach the shaft with one E-ring.)
787 MICR lever

778 E-ring (1.2)

777 MICR roller shaft


Hole
791 MICR fixing sheet
788 MICR fixing

Nibs
Tabs
Looking directly from the bottom

Figure 2-9

2-10 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

6. Insert the two MICR lever guide shafts into the MICR frame, starting with the end with the
smaller diameter.
7. Lubricate the areas where the MICR lever and the MICR frame are in contact (six places).
8. Attach the MICR frame to the MICR lever as shown in the drawing.
787 MICR lever

792 MICR frame assembly

796 MICR lever guide shaft

G-47

G-47

G-47

Figure 2-10

Rev. B

Assembly and Disassembly 2-11

Confidential
9. Fit the MICR solenoid into the MICR case.
10. Align and fit the MICR solenoid nib into the MICR frame assembly.
11. Position and attach the MICR lever fixing plate to the MICR lever nib. (Use two screws to
attach.)
Note:
Tighten the screws while holding the MICR solenoid. Check that the MICR lever will fall under its
own weight.
784 MICR lever fixing plate

794
Screw (C.P.(S), 2.6X8)

783 MICR case

789 MICR solenoid

Figure 2-11

2-12 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

12. Insert to attach the MICR roller shaft from the opposite direction of the MICR lever fixing
plate. Attach with one E-ring.
13. Attach the MICR lever spring on the hooks.
14. Check that opening and closing the MICR head assembly has a clicking feel to it.
15. Insert the MICR shield cover into the three slits in the MICR frame.
16. Hook the MICR connector assembly lead wire to the hook on the MICR frame.
785 MICR shield cover (type A)

778 E-ring (1.2)

790
MICR lever spring

777 MICR roller shaft

Figure 2-12

Rev. B

Assembly and Disassembly 2-13

Confidential
Pre-assembly of the Carriage Frame Unit
1. Lubricate the carriage motor shaft.
2. Insert the carriage drive pulley into the carriage motor shaft.
3. Lubricate the inside of the carriage drive pulley.
4. Attach the belt drive cap to the carriage drive pulley and secure it with one E-ring. Place the
belt drive cap with flat surface face up to install it.
720
E-ring (2)
603
Belt drive cap
633
Carriage drive pulley

G-36

G-36

733
Carriage motor

Figure 2-13

2-14 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the Carriage Assembly


1. Insert the oil rings into the carriage assembly and lubricate. When doing so, insert the flat
surface of the oil rings so that they are facing up and down.
2. Hook the carriage spring to the carriage assembly. Push in until you feel the carriage spring
click.

709
Carriage assembly

605
Oil ring

611 Carriage spring

O-10

Rounded side

O-10

Figure 2-14

Rev. B

Assembly and Disassembly 2-15

Confidential
3. Insert the carriage belt into the carriage assembly. Fit the belt along the grooves in the
bottom side of the carriage assembly. For the direction of the belt, see the illustration below.

629
Carriage belt

Figure 2-15

2-16 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the H. P. Detector Assembly


1. Solder lead wires L, M, N in that order to the H. P. detector assembly.
707 H.P. detector assembly
751 Lead wire (type L)
752 Lead wire (type M)
753 Lead wire (type N)

Figure 2-16

Rev. B

Assembly and Disassembly 2-17

Confidential
Pre-assembly of the Carriage Frame
1. Lubricate five shafts on the carriage frame sub assembly.
2. Insert the ribbon feed spring into the shaft shown in the figure below. Set the ribbon feed
spring claw upward and insert all the way by rotating the ribbon feed spring clockwise.
3. Lubricate the surface of the ribbon feed spring.
4. Attach the ribbon take-up gear assembly to the top of the ribbon feed spring. Align the
ribbon feed spring claw and the ribbon take-up gear assembly and insert.
5. Attach the carriage transmission pulley to the shaft shown in the figure below.
6. Apply lubrication to the hole in the carriage transmission pulley.
7. Attach the belt drive cap. Place the belt drive cap with the flat surface face up to install it.
712 Ribbon take-up gear assembly
G-36

601
Ribbon feed
spring

603 Belt drive cap


G-36

632
Carriage transmission pulley

Carriage frame
sub assembly
G-36
G-36

Figure 2-17

2-18 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

8. Insert the carriage drive transmission gear into the shaft shown in the figure below.
9. Insert the ribbon reduction gear into the shaft shown in the figure below.
10. Insert the ribbon intermediate gear into the shaft shown in the figure below. The smaller
diameter ribbon intermediate gear should be on the lower side.
11. Attach the ribbon drive plate assembly above the ribbon reduction gear and the ribbon
intermediate gear. Set the gear side of the ribbon drive plate assembly downward.
12. Attach the gear train cover to the carriage drive transmission gear.
13. Fasten the belt drive cap, carriage drive transmission gear, and ribbon drive plate assembly
with three E-rings.
720
E-ring (2)

720
E-ring (2)

768
Gear train cover

706
Ribbon drive plate assembly

682
Ribbon reduction gear

634 Carriage drive transmission gear

683 Ribbon intermediate gear

720 E-ring (2)

Carriage frame sub assembly

Figure 2-18

Rev. B

Assembly and Disassembly 2-19

Confidential
14. Insert the hole in the carriage motor onto the carriage frame sub assembly nib. Temporarily
fasten the screw on the lead wire side.
15. Loosen the screw you temporarily tightened in the previous step (less than one turn).
16. Hook the belt tension spring on the carriage motor and carriage frame sub assembly.

Carriage frame sub assembly

Nib

733
Carriage motor

775
Screw
(C.P.S-tite(P4), 3x6)
630 Belt tension spring

Figure 2-19

2-20 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

17. Attach the carriage assembly to the carriage frame sub assembly. When doing so, set the
carriage spring under the bent part on the carriage frame sub assembly as shown in the
illustration. Insert the carriage guide shaft and secure it with one E-ring.
18. Lubricate the right and left sides of the carriage guide shaft.
19. Hook the carriage belt onto the carriage drive pulley (shown with 1 in the illustration) and
carriage transmission pulley (shown with 2 in the illustration) in that order.
20. Tighten the screw (the screw loosened in step 15) on the lead wire side of the carriage motor.
21. Secure another screw to firmly tighten the carriage motor.

688
Carriage
frame sub
assembly

723 E-ring (5)


2

O-10

709
Carriage assembly

775
Screw (C.P.S-tite(P4), 3x6)

631
Carriage guide shaft
O-10

611 Carriage spring


688
Carriage frame sub assembly

Figure 2-20

Rev. B

Assembly and Disassembly 2-21

Confidential
22. Align the intermediate circuit board assembly to the carriage frame sub assembly with two
dowels, and attach the intermediate circuit board cover.
23. Tighten the intermediate circuit board assembly and intermediate circuit board cover
together with two screws.
24. Attach the H. P. detector assembly to the carriage frame sub assembly with one screw. Pass
the H. P. detector assembly lead wires to the bottom through the hole in the carriage frame
sub assembly.
775 Screw (C.P.S-tite(P4), 3x6)
707 H.P. detector assembly

688
Carriage
frame sub
assembly

708
Intermediate
circuit board assembly
769
Intermediate circuit board cover
775 Screw (C.P.S-tite(P4), 3x6)
775
Screw (C.P.S-tite(P4), 3x6)

Figure 2-21

2-22 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

25. Pass the flexible plastic cable (FPC) for the print head unit (Eb) through the slit in the
carriage assembly. When you do this, the FPC should be below the two hooks on the
carriage assembly. Install the print head unit (Eb) onto the carriage assembly. Connect the
FPC to the intermediate circuit board assembly connector.
26. Attach the nose guide on the print head unit (Eb) while aligning the three nibs. Secure the
nose guide with one screw.
27. Attach the head seal to the print head unit (Eb).
28. Lubricate the carriage motor gear and the top of the E-ring fastening the ribbon drive plate
assembly.
Hooks

Slit

623
Nose guide
FPC

608
Screw (C.P.P-tite, 3X12)

689
Print head unit (Eb)

FPC

795
Head seal

G-36

G-36

Figure 2-22
689
Print head unit (Eb)

FPC

709 Carriage assembly

688
708
Carriage frame sub assembly Intermediate circuit board assembly

Figure 2-23

Rev. B

Assembly and Disassembly 2-23

Confidential
29. Solder four carriage motor cables and three H. P. detector assembly cables to the
intermediate circuit board assembly.
30. Solder intermediate cables A, B, C to the intermediate circuit board assembly.
31. Cover intermediate cables A, B, C with the intermediate cable tube. Fold the intermediate
cables A, B, C to the right side.
Three cables
for H.P. detector
assembly

771
Intermediate cable tube

Four cables
for motor
carriage
734 Intermediate cable (type A)
735 Intermediate cable (type B)
736 Intermediate cable (type C)

708 Intermediate circuit board assembly

Figure 2-24

2-24 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the Front Cover Detector Assembly


1. Solder lead wires V, U, W in that order to the front cover detector assembly.
691 Front cover detector assembly

760 Lead wire (type U)


761 Lead wire (type V)
762 Lead wire (type W)

Figure 2-25

Rev. B

Assembly and Disassembly 2-25

Confidential
Pre-assembly of the Rear Cover Detector Assembly
1. Solder lead wires X, Y, Z to the cover detector circuit board.
692 Rear cover detector assembly

763 Lead wire (type X)


764 Lead wire (type Y)
765 Lead wire (type Z)

Figure 2-26

2-26 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the Paper End Detector Assembly


1. Solder lead wires O, P, Q to the paper end detector circuit board.
710 Paper end detector assembly
754 Lead wire (type O)
755 Lead wire (type P)
756 Lead wire (type Q)

Figure 2-27

Rev. B

Assembly and Disassembly 2-27

Confidential
Pre-assembly of the Assist Paper Guide Assembly
1. Attach the backup paper guide cap to the center of the assist paper guide.
2. Attach the paper hold roller and assist paper guide spring to the assist paper guide. When
doing so, attach the assist paper guide spring in the direction shown in the figure.
3. Pass the paper hold roller shaft through the assist paper guide and fasten C-rings in 2 places.
4. Lubricate the center of the hole in the paper hold roller.
678 Backup paper guide cap
664 Assist paper guide

G-36

642 Paper hold roller shaft

772
C-ring (5103-21)

665
Paper hold roller

653 Assist paper guide spring


772 C-ring (5103-21)

Figure 2-28

2-28 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Paper feed frame assembly


1. Insert the paper guide lever and the sub paper hold roller into the paper feed frame
assembly.
2. Pass the sub paper hold roller shaft into the paper feed frame assembly and sub paper hold
roller. (E-ring, 1 place)
3. Attach the paper guide lever spring and paper ejection detector holder to the paper guide
lever with one E-ring. Attach the paper guide lever spring in the direction shown in the
figure.
698 Paper feed frame assembly

724
E-ring (2.3)
640
Sub paper hold roller shaft
663
Sub paper
hold roller

639
Paper guide lever shaft

658 Paper guide lever

724
E-ring (2.3)
652 Paper guide lever spring

Figure 2-29

Rev. B

Assembly and Disassembly 2-29

Confidential
4. Attach the sub paper feed roller assembly and the crank shaft holders to the paper feed
frame assembly.
5. Lubricate the areas where the sub paper feed roller assembly and the crank shaft holder are
in contact.
6. Attach the parallel pin and paper feed gear to the sub paper feed shaft with two E-rings.
722
E-ring (4)

G-48

730
Crank shaft
holder

699 Sub paper feed roller assembly

G-48

602 Parallel pin (1.6X10)


730 Crank shaft holder
648 Paper feed gear
722 E-ring (4)

699
Sub paper feed roller assembly

602

Figure 2-30

2-30 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

7. Hook the paper guide lever spring to the paper guide lever and paper feed frame. Insert the
tip of the short side of the spring into the lever groove, and bend the spring to hook the tip of
the long side on the inside in the gap in the frame.
698 Paper feed frame assembly

658 Paper guide lever


652
Paper guide lever spring

Figure 2-31

Rev. B

Assembly and Disassembly 2-31

Confidential
8. Snap-fit the paper feed frame assembly to the paper end detector to attach.
710 Paper end detector assembly

Figure 2-32

2-32 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

9. Attach the paper feed roller to the paper feed frame assembly.
10. Attach the crank shaft holder, parallel pin, and the paper feed gear to the paper feed roller
with two E-rings.
11. Lubricate the sliding parts of the paper feed roller and crank shaft holder.
12. Attach the paper feed gear to the axis shown in the figure for the paper feed frame assembly
with one E-ring.
G-48

722 E-ring (4)


730 Crank shaft holder

648 Paper feed gear


722 E-ring (4)

G-48

666
Paper feed roller

730
Crank shaft holder

602

648 Paper feed gear


722 E-ring (4)

602 Parallel pin (1.6X10)


666
Paper feed roller

Figure 2-33

Rev. B

Assembly and Disassembly 2-33

Confidential
13. Attach the assist paper guide to the paper feed frame assembly using the paper feed roller
springs.
14. Set the hooks for the paper feed roller springs into the grooves for the shaft and hang the
loop of the spring onto the protrusion on the paper feed frame assembly. Be careful of the
direction of the attachment of the spring.

654
Paper feed roller spring

654
Paper feed roller spring

Figure 2-34

2-34 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

15. Insert the slip feed roller holder into the slip feed roller.
16. Attach the slip feed roller to the platen lever assembly with one E-ring. Insert the pinshaped nib of the slip feed roller holder into the third hole from the left on the platen lever
assembly.
17. Push the slip drive gear into the slip feed roller from the side with the larger diameter.
18. Apply lubrication to both sides of the slip feed roller and the slip feed roller holder. Rotate
the roller several times to allow the oil to work its way completely around.
72 E-ring (3)
624 Platen lever assembly

668
649 Slip drive gear
668
Slip feed roller

G-48

659
Slip feed roller holder

G-48

Figure 2-35

Rev. B

Assembly and Disassembly 2-35

Confidential
19. Insert the nylon lock nut (M3) onto the platen lever assembly on the side where the platen
ground plate (type A) is to be attached. The rounded side of the nylon lock nut (M3) should
be facing the direction shown in the illustration.
20. Insert the platen ground plate (type A) into the platen lever assembly.
21. Insert the two platen springs into the platen lever assembly.
22. Insert another nylon lock nut (M3).
23. Attach the platen assembly to the platen lever assembly. Secure the two platen adjustment
screws.
24. Attach the slip paper guide to the platen lever assembly. Hang the slip paper guide on the
hooks in three places on the platen lever assembly and fit the 2 nibs.
685
Platen adjustment screw
711 Platen assembly

718
Nylon lock nut

604
Platen spring

685 Platen
adjustment screw

718 Nylon lock nut


674
Platen ground
plate (type A)
670
Slip paper guide

604
Platen spring

Figure 2-36

2-36 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

25. Attach the platen lever assembly, platen ground plate B, and the platen lever spring to the
paper feed frame assembly. Insert the platen lever spring onto the cross-shaped protrusion
on the paper feed frame, and insert the other end onto the protrusion on the platen lever
assembly.
26. Insert the left and right platen lever shafts into the holes in the platen lever assembly and
attach with two E-rings.
721 E-ring (3)
721 E-ring (3)

626
Left platen lever shaft

727
J/S change solenoid

625
Platen lever spring

675
Platen ground plate
(type B)

Figure 2-37

Rev. B

Assembly and Disassembly 2-37

Confidential
27. Insert the lead wires for the paper end detector assembly in their specified positions.

Figure 2-38

2-38 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

28. Attach the cover ground plate to the paper feed frame assembly.
29. Cover the paper feed frame assembly using the paper feed cover and tighten the two plate
assembly lever screws.
30. Hang the assist paper guide spring onto the paper feed frame cover. Check the operation of
the assist paper guide.
31. Insert the paper release lever into the platen lever assembly and attach to the release lever
shaft with one E-ring.
32. Attach the guide roller shaft and sub paper hold roller to the paper feed frame assembly
with two E-rings.
609
Screw (C.B.P-tite, 3X6)

719
E-ring (1.5)
669
Paper feed frame cover

657 Paper release lever

676
Cover ground plate
638 Release lever shaft

609
Screw (C.B.P-tite, 3X6)

720
E-ring (2)

663 Sub paper hold roller

641 Guide roller shaft


663
Sub paper hold roller

720
E-ring (2)

Figure 2-39

Rev. B

Assembly and Disassembly 2-39

Confidential
33. With one E-ring, attach the paper feed frame fixing L lever assembly and the paper feed
frame fixing lever spring to the paper feed release assembly. Hang the spring onto the paper
feed frame fixing L lever assembly and hang onto the protrusion on the paper feed frame so
that it passes below the cover ground plate.
34. With one E-ring, attach the paper feed frame fixing R lever assembly and the paper feed
frame fixing lever spring to the paper feed release assembly. Hang the spring onto the paper
feed frame fixing R lever assembly and hang the spring onto the protrusion of the paper feed
frame assembly.
701
Paper feed frame fixing L lever
assembly

722
E-ring (4)
702
Paper feed
frame fixing R
lever assembly

655
Paper feed frame fixing
lever spring

655
Paper feed
frame fixing
lever spring

722
E-ring (4)

Figure 2-40

2-40 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

35. Attach the parallel pin and paper feed gear to the paper feed roller with one E-ring.

602

648 Paper feed gear


722 E-ring (4)

602
Parallel pin (1.6X10)

Figure 2-41

Rev. B

Assembly and Disassembly 2-41

Confidential
Pre-assembly of the Carriage Cover Frame Assembly
1. Solder the paper ejection detector cable assembly (type B) to the paper ejection detector
assembly. After soldering, pass the cables through the slit in the paper ejection detector
assembly.
690
Paper ejection detector assembly

Slit
738
Paper ejection detector cable (type B) assembly

Figure 2-42

2-42 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

2. Attach the paper ejection detector assembly and the paper ejection detector holder. Then
secure them with one screw.
3. Route the paper ejection detector cable assembly (type B) as shown in the illustration.
609
Screw (C.B.P-tite, 3X6)
690 Paper ejection detector assembly

635 Paper ejection detector holder

738 Paper ejection detector cable (type B) assembly


Figure 2-43

Rev. B

Assembly and Disassembly 2-43

Confidential
4. Hook the paper ejection detector cable assembly (type B) onto the hooks on the carriage
cover frame assembly. Check the starting position for inserting the cable.
5. Attach the paper ejection detector assembly to the carriage cover frame assembly with one
screw.
725 Screw (C.C.S-tite, 2.5X5)
635 Paper ejection detector holder
713
Carriage cover frame assembly

738
Paper ejection detector cable (type B) assembly

Figure 2-44

2-44 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the Lever Drive Motor Assembly


1. Solder the lead wires A, B to the lever drive motor assembly. Solder lead wire (type A) (red)
to the terminal on the side where the label is affixed.
686 Lever drive motor assembly

741 Lead wire (type B)

Label

740 Lead wire (type A)


Figure 2-45

Rev. B

Assembly and Disassembly 2-45

Confidential
Assembly of the Mechanism
1. Tighten two screws on the front of the main frame.
2. Attach the lever drive motor assembly to the main frame with two screws. Install so that the
label side of the lever drive assembly motor is facing the back.
773
Screw (C.B., 2.6X4)

686 Lever drive motor assembly

726
Screw (C.B.S-tite F, 3X6)

Main frame

726
Screw (C.B.S-tite F, 3X6)

Figure 2-46

2-46 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

3. Attach the sub slip feed roller holder to the farthest right hole in the sub slip feed lever sub
assembly with one screw.
725 Screw (C.C.S-tite, 2.5X5)
660 Sub slip feed roller holder

687
Sub slip feed lever sub assembly

Figure 2-47

Rev. B

Assembly and Disassembly 2-47

Confidential
4. Attach the sub slip feed lever spring to the main frame.
5. Attach the sub slip feed lever sub assembly to the main frame. Insert the sub slip feed lever
shaft from left side and fasten it with one E-ring.
687
Sub slip feed lever sub assembly
656
Sub slip feed lever spring

644 Sub slip feed lever shaft

Main frame
719
E-ring (1.5)

Figure 2-48

2-48 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

6. Install the form stopper into the main frame, and attach the form stopper shaft with one Ering. Insert the form stopper shaft from the outer side of the main frame.
7. Hook the form stopper spring to the main frame and form stopper rack.
620 Form stopper spring

620

618
Form stopper
618

619 Form stopper shaft

719 E-ring (1.5)


Main frame
656 Sub slip feed lever spring

Figure 2-49

Rev. B

Assembly and Disassembly 2-49

Confidential
8. Attach the lever drive shaft assembly to the main frame. Insert the D cut side of the lever
drive shaft assembly to the left and attach to the main frame.
9. Insert the crank shaft holders from the left and right outer sides and attach with one E-ring.

730 Crank shaft holder

723 E-ring (5)


730 Crank shaft holder

693
Lever drive shaft assembly

Figure 2-50

2-50 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

10. Press the lever drive shaft gear into the lever drive shaft assembly.
11. Assemble the sub slip feed roller assembly into the main frame.
12. Press the slip drive gear onto the sub slip feed roller assembly. Press in starting from the slip
drive gear whose diameter is larger. (See the illustration below.)

617
Lever drive shaft gear
694
Sub slip feed roller assembly

649 Slip drive gear

Main frame

Figure 2-51

Rev. B

Assembly and Disassembly 2-51

Confidential
13. Snap fit the lever drive motor detector plate to the gear on the lever drive motor assembly.
When doing so, align the rib on the gear and attach.
14. Lubricate the shaft to which the lever motor reduction gear is attached.
15. Use one E-ring to attach the lever motor reduction gear to the shaft. The arrow on the lever
motor reduction gear should be facing the outside.

Rib

614
Lever drive
motor detector plate
615
Lever motor
reduction gear
724
E-ring (2.3)
G-36

Figure 2-52

2-52 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

16. Lubricate the inside of the sub slip feed lever shaft in two places.
17. Lubricate the sub slip feed roller holder.
18. Lubricate the form stopper shaft rotating unit in two places.
19. Lubricate the main frame and sub slip feed roller where they contact.
20. Lubricate the form stopper and sub slip feed lever sub assembly shaft where they contact.
21. Lubricate the cam on the lever drive shaft assembly.
Note:
Apply G-48 grease from step 16 to 20 but apply G-36 to the cam in step 21.
Step 20
G-48

Step 21

Step 18

G-36

G-48

Step 19
G-48

Step 16
G-48

G-48
G-48

Step 19

Step 17

Figure 2-53

Rev. B

Assembly and Disassembly 2-53

Confidential
22. Attach the validation detector assembly to the slip guide lower frame with one screw.
Note:
The parts used and the shape of the slip guide lower frame will vary based on the specifications. Use
only the one that matches your configuration.
23. Attach the validation stopper and validation stopper spring to the slip guide lower frame.
24. Hook the cable line of the slip B.O.F. detector assembly to the slip guide lower frame.
672 Validation stopper

662
Slip guide lower frame

697
Validation detector assembly

609
Screw (C.B.P-tite, 3X6)
696
Slip B.O.F. detector assembly
673
Validation stopper spring
673
662
672

Figure 2-54

2-54 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

25. Attach the slip guide lower frame to the main frame using two screws. When doing so, pass
the cable wire on the slip B.O.F. detector assembly through the hole in the main frame.

726 Screw (C.B.S-tite F, 3X6)

Main frame

Hole

Figure 2-55

Rev. B

Assembly and Disassembly 2-55

Confidential
26. Insert the sub slip hold sleeve onto both ends of the shaft for the sub slip hold rollers.
27. Temporarily attach the front frame and the slip guide upper frame. When doing so, align the
nibs shown in the illustration with the nib holes.
28. Temporarily attach the sub slip hold roller so that the D cut side is on the right side.
Hole
661 Slip guide upper frame
Nib

Nib

Hole
667 Sub slip hold roller
770
Sub slip
hold sleeve

770
Sub slip hold sleeve
613 Front frame

Figure 2-56

2-56 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

29. Attach the slip guide upper frame to the slip guide lower frame. When doing so, align the
nibs and the claw shown in the illustration with the corresponding holes and slit.
661 Slip guide upper frame

Claw

Nibs

662
Slip guide lower frame (type B)

Nib
Nibs

Figure 2-57

Rev. B

Assembly and Disassembly 2-57

Confidential
30. While aligning the three nibs shown in the illustration, attach the front reinforcement frame
to the front frame and secure them with six screws. When doing so, make sure the nibs and
claw you aligned in the previous step (step 29) are still aligned.
31. Tighten the two screws to secure the slip guide upper frame.
32. Attach the endorsement platen shutter to the slip guide upper frame.

680 Endorsement platen shutter

726
Screw (C.B.S-tite F, 3X6)

612
Front reinforcement
frame

Nibs

726
Screw (C.B.S-tite F, 3X6)

Figure 2-58

2-58 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

33. Insert the slip hold roller spring onto the slip hold roller shaft from the D cut side.
34. Insert the slip hold roller sleeve onto the slip hold roller shaft from the D cut side.
35. Insert the two slip feed roller shaft holders onto the slip hold roller shaft with the flange
facing inward.
610 Slip feed roller shaft holder

645 Slip hold roller shaft

767
Slip hold roller spring

766
Slip hold roller sleeve
610
Slip feed roller shaft holder

Figure 2-59

Rev. B

Assembly and Disassembly 2-59

Confidential
36. Attach the slip hold roller shaft to the main frame in the order shown in the illustration.
Align the D cut portions of the slip feed roller shaft holder with the cutouts in the main
frame.
3

2
PUSH

Figure 2-60

2-60 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

37. Attach the slip feed roller shaft holders to both sides of the sub slip hold roller starting from
the small diameter. Secure the holders with two E-rings.
38. Push the slip drive gear into the slip hold roller shaft starting from the side whose diameter
is larger.
39. Press the slip drive gear into the sub slip hold roller starting from the larger diameter.
721
E-ring (3)
610
Slip feed roller
shaft holder

649 Slip drive gear

610 Slip feed roller shaft holder


721 E-ring (3)
649 Slip drive gear

Figure 2-61

Rev. B

Assembly and Disassembly 2-61

Confidential
40. Insert three slip transmission gears onto the shafts on the main frame.
41. Insert the paper feed reduction gear onto the shaft on the main frame starting from the gear
whose diameter is smaller.

729 Paper feed reduction gear

647
Slip transmission
gears

647 Slip transmission gear

Figure 2-62

2-62 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

42. Lubricate the shaft shown in the figure.


43. Inset the J/S change gear onto the shaft shown in the figure.
44. Insert the paper feed reduction gear into the shaft shown in the figure with the gear whose
diameter is largest in.
45. Insert the take-up drive gear into the shaft shown in the figure.
46. Insert the paper feed transmission gear into the shaft shown in the figure.
47. Attach the gears with four E-rings (3).

G-36

646 Take-up drive gear


721 E-ring (3)
729 Paper feed reduction gear

637 Paper feed transmission gear


721 E-ring (3)
728
J/S change gear
721 E-rings (3)
721 E-ring (3)

Figure 2-63

Rev. B

Assembly and Disassembly 2-63

Confidential
48. Attach the lever drive coil assembly to the slip guide lower frame with two screws.
609 Screw (C.B.P-tite, 3X6)
609 Screw (C.B.P-tite, 3X6)
Lever drive coil assembly

Figure 2-64

2-64 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

49. Perform phase adjustment. (See page 3-2,"Phase Adjusting." )


Note:
Perform the following step only if your printer has a MICR unit.
50. Attach the shielded paper feed motor to the main frame with two screws. Attach so that the
motor cable is facing the direction shown in the illustration.

726 Screw (C.B.S-tite F, 3X6)

726 Screw (C.B.S-tite F, 3X6)

Figure 2-65

Rev. B

Assembly and Disassembly 2-65

Confidential
Note:
Perform the following steps only if your printer does not have a MICR unit.
51. Attach the paper feed motor to the main frame with two screws. Check that the circuit
board side of the motor is facing downward as shown in the illustration.
739 Paper feed motor

726 Screw (C.B.S-tite F, 3X6)

726 Screw (C.B.S-tite F, 3X6)

Figure 2-66

2-66 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

52. Align the J/S change solenoid with the nibs and attach to the main frame with one screw.
53. Lubricate the J/S change gear.
54. Attach the E-ring (2.3) to the J/S change gear shaft.

G-36

721 E-ring (3)

727 J/S change solenoid


726 Screw (C.B.S-tite F, 3X6)

Figure 2-67

Rev. B

Assembly and Disassembly 2-67

Confidential
55. Snap fit the slip T.O.F. detector assembly to the slip guide upper frame.
56. Pass the slip T. O. F. detector assembly lead wires through the two hooks and pass them
through the hole in the main frame.
703
Slip T.O.F. detector assembly
Hooks

Hole

Figure 2-68

2-68 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

57. Align the two nibs and attach the lever motor T. P. detector assembly to the main frame with
one screw. The detector assembly should not touch the lever drive motor detector plate.
614 Lever drive motor detector plate
614
704

704
Lever motor T.P. detector assembly
726
Screw (C.B.S-tite F, 3X6)

Figure 2-69

Rev. B

Assembly and Disassembly 2-69

Confidential
58. Using two screws, attach the main circuit board assembly to the main frame. Place the board
so the side of the main circuit board assembly with two connectors faces the front of the
main frame, and the soldered side faces upward. Align with the nibs in two places.
726 Screw (C.B.S-tite F, 3X6)
705
Main circuit board assembly

Two connectors

Figure 2-70

2-70 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

59. Solder the lead wires of the cables to the main circuit board assembly.
Note:
See Figure 2-83 on page 2-83 and Table 2-1 for details on where to solder.
60. Hook the lead wires on the side of the paper feed motor as shown in the illustration below.

Figure 2-71

Rev. B

Assembly and Disassembly 2-71

Confidential
Note:
Perform the following step only if your printer has a MICR unit.
61. Attach the MICR unit to the slip guide lower frame with two screws. Pass the MICR unit
cable through the hole in the main frame.

Screw (C.B.P-tite, 3X8)


776 Screw (C.B.P-tite, 3X8)

Figure 2-72

2-72 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Note:
Perform the following step only if your printer does not have a MICR unit.
62. Attach the MICR plate shutter to the slip guide lower frame with one screw.

679
MICR shutter

776
Screw (C.B.P-tite, 3X8)

Figure 2-73

Rev. B

Assembly and Disassembly 2-73

Confidential
63. Pass intermediate cables A, B, C through the hole in the main frame. Attach the carriage
frame unit to the main frame with four screws. Fit the nibs in the carriage frame unit to the
main frame notches.
Note:
Check that the carriage assembly moves smoothly and that the ribbon drive plate assembly moves
smoothly with the carriage assembly.

734 Intermediate cable (type A)


735 Intermediate cable (type B)
736 Intermediate cable (type C)

726
Screw (C.B.S-tite F, 3X6)

Main frame

Hole

726
Screw (C.B.S-tite F, 3X6)

Figure 2-74

2-74 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

64. Attach the paper feed frame stopper and belt plate to the main frame sub assembly.
65. Solder the intermediate cables (type A, B, and C) to the main circuit board assembly.
Note:
See Figure 2-83 on page 2-83 and Table 2-1 for details on where to solder.
66. Align the front cover detector assembly with the nib on the main frame and attach (with one
screw).
67. Solder the lead wires of the front cover detector assembly to the main circuit board
assembly.
Note:
See Figure 2-83 on page 2-83 and Table 2-1 for details on where to solder.

677 Paper feed frame stopper


684 Belt plate
726 Screw (C.B.S-tite F, 3X6)

714 Screw (C.B.S-tite F, 3X4)

691 Front cover detector assembly

Figure 2-75

Rev. B

Assembly and Disassembly 2-75

Confidential
68. Attach the rear cover detector assembly and the R cover detector cap to the main frame with
one screw.
69. Solder the lead wires of the rear cover detector assembly to the main circuit board and route
the wires.
636
R cover detector cap
715
Screw (C.P.S-tite F, 3X5)

692
Rear cover detector assembly

Figure 2-76

2-76 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

70. Attach the drive lever coil cover to the slip guide lower frame.
671 Drive lever coil cover

Figure 2-77

Rev. B

Assembly and Disassembly 2-77

Confidential
71. Insert the paper feed frame shaft into the platen unit.
72. Attach the platen unit to the main frame with two screws. Attach the platen unit as you
widen both sides of the frame and fit the D shaped portions on both ends of the shaft into the
D shaped cutting holes on the frame.
73. Lubricate the area where the platen lever assembly and the main frame touch.
Platen unit

643 Paper feed frame shaft

717
Screw (C.C., 3X5)

G-36

717 Screw (C.C., 3X5)

Main frame

Figure 2-78

2-78 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

74. Solder the lead wires of the paper end detector assembly to the main circuit board assembly.
Note:
See Figure 2-83 on page 2-83 and Table 2-1 for details on where to solder.
75. Lubricate the areas shown in the illustration.
G-48

G-36

G-36

G-36

G-36
G-36
G-36

Figure 2-79

Rev. B

Assembly and Disassembly 2-79

Confidential
76. Install the carriage cover on the main frame. Hook the carriage cover on the carriage guide
shaft, and align the screw hole and one nib. Tighten the left side and right side screws in that
order.
Carriage cover
714 Screw (C.B.S-tite F, 3X4)
714
Screw (C.B.S-tite F, 3X4)

Figure 2-80

2-80 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

77. Connect the paper ejection detector cable assembly (type A) and the paper ejection detector
cable assembly (type B).
78. Fasten the lead wires for the paper ejection detector cable assembly (type A) and the front
cover detector using a nylon clip. Secure one screw to fasten the clip.

737
Paper ejection detector cable (type A) assembly

607
Nylon clip

726
Screw (C.B.S-tite F, 3X6)

Figure 2-81

Rev. B

Assembly and Disassembly 2-81

Confidential

738
Paper ejection detector cable (type B) assembly

607
Nylon clip
106
Screw (C.B.S-tite F, 3X6)
737
Paper ejection detector cable (type A) assembly

Figure 2-82

2-82 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Reference
The following shows the areas to solder on the main circuit board assembly for M-U675.
Paper ejection detector
assembly

Slip T.O.F. detector assembly

Validation detector assembly

Front cover
detector
assembly
Rear cover
detector
assembly
N.E.
detector
assembly
Paper feed
motor

Carriage
unit

J/S change
gear

Lever drive
coil (type B)

Slip B.O.F. detector assembly

Lever motor T.P. detector


assembly

Lever drive coil (type A)

Lever drive
motor assembly

Figure 2-83 Areas to solder on the main circuit board assembly for M-U675

Note:
The colors of the lead wires to be soldered are shown as abbreviations on the circuit board. Refer to the
following table for a list of the abbreviations and color names.
Table 2-1 Meaning of abbreviation

Rev. B

Abbreviations

Color

Pur

purple

Gry

gray

Blk

black

Red

red

Org

orange

Blu

blue

Wht

white

Pnk

pink

Bwn

brown

Assembly and Disassembly 2-83

Confidential
Assembling the TM-U675/U675P
Pre-assembly
Pre-assembly of the Insulator Spacer Assembly
1. Attach the insulator spacer to the rubber insulator spacer.
113 Rubber insulator spacer

114 Metallic insulator spacer

Figure 2-84

Pre-assembly of the IF Circuit Board Assembly


1. Attach the RS-232 I/F circuit board assembly to the connector plate (type AA) and tighten
the screws.
2. Attach the parallel I/F circuit board assembly to the connector plate (type BA) and tighten
the screws.
123 107 Screw (C.P.S-tite(0), 3X6)
Connector plate
155 Hexagon lock screw
(type AA)
(inch type)
202
RS-232 I/F circuit board
unit

107 Screw (C.P.S-tite(0), 3X6)

107
Screw
(C.P.S-tite(0), 3X6)

155 Screw (C.P.S-tite, 3X6)

107
Screw (C.P.S-tite(0), 3X6)
123 Connector plate (type BA)
202
Parallel I/F circuit board
unit

Figure 2-85

Note:
The connector plate (type AA) is not supplied as a service part.
The service part RS232 I/F circuit board unit is supplied with the connector plate (type AA)
attached.

2-84 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

Pre-assembly of the N. E. Detector Assembly


1. Attach the hexagon lock screw to the N. E. detector holder.
2. Attach the N. E. detector lever to the N. E. detector holder. Check how the lever moves two
to three times.
3. Fix the micro switch to the N. E. detector holder with one screw. Attach in the direction
shown in the figure.
118 Screw (C.B.B-tite, 2X8)

116
N.E. detector holder

119 Micro switch


120 Hexagon nut

117 N.E. detector lever

Figure 2-86

Rev. B

Assembly and Disassembly 2-85

Confidential
Assembly of the TM-U675
1. Attach the main circuit board unit to the main plate sub assembly with six screws.
Note:
Components and the firmware program used on the main circuit board unit differ according to the
configuration. Use the main circuit board unit that is appropriate for your configuration.
2. Attach the strengthening plate B to the main plate sub assembly with three screws.
106 Screws (C.B.S-tite F, 3X6)

133
Main plate sub assembly

135 Strengthening plate

107
Screw (C.P.S-tite(0), 3X6)

107
Screw (C.P.S-tite(0), 3X6)
201
Main circuit board unit

107
Screw (C.P.S-tite(0), 3X6)
107
Screws (C.P.S-tite(0), 3X6)

Figure 2-87

2-86 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

3. Insert the two tabs on the mechanism assembly (M-U675) into the two slits in the
strengthening plate.
4. Position the nibs and nib holes shown in the illustration and attach the two insulator spacer
assemblies. The flange of the metallic insulator spacer should be facing downward.
5. Fasten the mechanism assembly (M-U675) using one screw.
106 Screw (C.B.S-tite F, 3X6)

600 Mechanism assembly (type BB)

Nib holes

Insulator spacer
assemblies

Flange of
the metallic insulator spacer

Nibs

Figure 2-88

Rev. B

Assembly and Disassembly 2-87

Confidential
6. Connect the power switch cable assembly to the main circuit board unit.
7. Connect the control panel cable to the main circuit board unit.
8. Pass the N. E. detector assembly unit lead wire through the hole in the plate and connect to
the main circuit board unit.
205
N.E. detector assembly lead wire
207 Control panel cable

203
Power switch cable assembly

Main circuit board unit

Figure 2-89

2-88 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

9. Pass the power switch cable assembly between the L-shaped piece in the main plate sub
assembly and the QM6 element on the main circuit board unit, as shown in the illustration.
10. Use insulated tape on the areas shown in the illustration to secure the power switch cable
assembly temporarily.
11. Connect the two circuit board FFCs to the main circuit board unit and the mechanism
assembly (M-U675) in that order. Bend the FFCs so that the fold is on the main circuit board
side.

203
Power switch cable assembly

Tape

206
Circuit board FFC
203 Power switch cable assembly
QM6

L-shaped piece in the main plate sub assembly

Figure 2-90

Rev. B

Assembly and Disassembly 2-89

Confidential
Note:
Perform the following step only if your printer has a MICR unit.
12. Connect the MICR cables (two connectors). Put the excess cable into the opening as shown
in the illustration.

Figure 2-91

2-90 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

13. Fix the control panel circuit board assembly to the mechanism assembly (M-U675) with one
screw.
14. Connect the control panel cable to the control panel circuit board assembly. Route the
wiring so that the control panel cable is positioned under the L-shaped part shown in the
illustration.
102 Screw (C.B.S-tite F, 3X4)

204
Control panel circuit
board assembly

207
Control panel cable

L-shaped part

Figure 2-92

Rev. B

Assembly and Disassembly 2-91

Confidential
15. Attach the rubber feet to the lower case.
16. Attach the mechanism assembly (M-U675) to the lower case with four screws. Align the
mechanism assembly (M-U675) with the lower case nibs.

CAUTION:
Be careful not to allow the power switch cable assembly to become pinched.
108 Screw (C.B.B-tite, 4X12)
109
Screw (C.B.B-tite, 4X25)
108 Screw (C.B.B-tite, 4X12)

112
Plain washer (4.2X1X12)

124
Rubber foot

124
Rubber foot

127
Lower case

124
Rubber foot

Figure 2-93

2-92 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

17. Remove the tape that is temporarily holding the power switch cable assembly and attach the
switch to the lower case. Assemble so that the O mark is on the left side and the I mark
is on the right side.
203 Power switch cable assembly

Figure 2-94

Rev. B

Assembly and Disassembly 2-93

Confidential
18. Attach the roll paper receive roller to the roll paper holder.
19. Attach the N. E. detector assembly to the roll paper holder.
20. Fit the N. E. detector spacer onto the N. E. detector adjustment screw, and attach the N. E.
detector assembly to the paper roll holder.
21. Fit the holder spring onto the holder plate (type A), and attach to the roll paper holder.
125
N.E. detector adjustment screw

154 Roll paper receive roller


154 Roll paper receive roller

121
N.E. detector spacer

143 Roll paper holder

141
143
142
142
Holder spring

141 Holder plate (type A)

Figure 2-95

2-94 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

22. Lubricate the hole in the axis of the take-up gear.


23. Insert the take-up spring into the take-up pulley while aligning the craw on the spring into
the pulley.
24. Remove the take-up pulley and lubricate the take-up spring attached to the take-up gear.
Reattach the take-up pulley.
25. Attach the take-up gear to the take-up frame assembly.
147 Take-up frame assembly

146 Take-up gear


151 Take-up spring
152 Take-up pulley
105 E-ring (2)

G-36
G-36

Figure 2-96

Rev. B

Assembly and Disassembly 2-95

Confidential
26. Connect the N. E. detector lead wire to the micro switch on the N. E. detector assembly.
27. Fasten the N. E. detector lead wire using a nylon clamp and tighten one screw. Pinch the
core of the N. E. detector lead wire and tighten the screw.

101
Screw (C.B.P-tite, 3x8)
205
N.E. detector assembly lead wire
150 N.E. detector assembly lead wire

Figure 2-97

2-96 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

28. Attach the roll paper holder to the lower case. Touch the roll paper holder against the
mechanism assembly and tighten the two screws while pushing to the back left side.

103 Screws (C.P.T-B, 3X10)

143 Roll paper holder

Figure 2-98

Rev. B

Assembly and Disassembly 2-97

Confidential
29. Attach the take-up frame assembly to the roll paper holder with two screws. Touch the takeup frame assembly against the main unit mechanism and roll paper holder ribs.

103 Screw (C.P.T-B, 3X10)

147
Take-up frame assembly

147 Take-up frame assembly


143 Roll paper holder

Figure 2-99

2-98 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

30. Hang the paper take-up belt onto the take-up pulley. Then, hang to the take-up gear of the
mechanism assembly. Place the lower side of the belt onto the belt plate. Hang the take-up
pulley first. Then, hang on the take-up drive gear on the mechanism assembly (M-U675).

153 Paper take-up belt


1

Figure 2-100

Rev. B

Assembly and Disassembly 2-99

Confidential
31. Fit the support plate and the table holder into the lower case.
137 Support plate

138 Table holder

Figure 2-101

2-100 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

32. If you have a new upper case, there is a plate for support to prevent damage during
shipment. Cut this plate in the manner shown in the illustration below.
33. Snap fit the back case to the upper case to attach.
129 Back case

CUT

CUT

128 Upper case

Figure 2-102

Rev. B

Assembly and Disassembly 2-101

Confidential
34. Attach the upper case to the lower case.

128 Upper case

127 Lower case

Figure 2-103

2-102 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

35. Before aligning the tabs on the upper and lower cases, pass the cable wire for the paper
ejection detector cable assembly (type A) through the slit in the upper case.
Note
Do not confuse with the cable wire for the paper ejection detector cable assembly (type B).

738 Paper ejection detector cable assembly (type B)

737
Paper ejection detector
cable assembly (type A)

Slit

Figure 2-104

Rev. B

Assembly and Disassembly 2-103

Confidential
36. Align all tabs on the upper and lower cases. When doing so, do not allow the cable wire to
become pinched between the cases.
37. Push the cable wire for the paper ejection detector cable assembly (type A) connector into
the hole in the upper case. Then, route the cable wire for the paper ejection detector cable
assembly (type B) as shown in the illustration at right, so that it is not in the way of the
ribbon cassette.

Figure 2-105

2-104 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

38. Pass the flat cable for the control panel unit through the slit in the front case and attach the
control panel unit to the front case. Snap fit the switch panel unit in the order indicated in
the illustration.
134 Control panel unit
2
1
Slit

130
Front case

Figure 2-106

Rev. B

Assembly and Disassembly 2-105

Confidential
39. Attach the clamp to the front reinforcement frame.
40. Connect the control panel unit cable to the control panel circuit board assembly.
41. Attach the front case. Align with the hole in the front case and attach. When doing so, the
flat cable for the control panel unit should be on top of the cable wire for the control panel
cable.

CAUTION:
If the flat cable for the control panel unit is not on top of the cable wire for the
control panel cable, there is the possibility that the flat cable could be too short.
42. Fasten the front case using two screws.
104 Screw (C.C., 4X20)

130 Front case


103 Screw (C.P.T-B, 3X10)

110
Clamp

Flat cable
for control panel unit

Cable wire
for control panel cable

Figure 2-107

2-106 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

43. Place the take-up assembly above the main unit mechanism. Lubricate the sliding parts of
the take-up assembly and the take-up frame assembly.
126 Take-up assembly

G-36

G-36

Figure 2-108

Rev. B

Assembly and Disassembly 2-107

Confidential
44. Attach the rear sound absorption material and the operation label (type AA) to the roll paper
cover.
45. Attach the roll paper cover to the back case.
132 Roll paper cover

139
Operation label (type AA)
145
Rear sound absorption material

Figure 2-109

2-108 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

46. Attach the front sound absorption material to the ribbon cassette cover.
47. Attach the ribbon cassette cover to the upper case. Align the hinges on the ribbon cassette
cover with the nibs and attach.
131 Ribbon cassette cover

1
144
Front sound absorption material

Figure 2-110

Rev. B

Assembly and Disassembly 2-109

Confidential
48. Attach the I/F circuit board unit to the main circuit board unit with two screws.

107
Screws (C.P.S-tite(0), 3X6)

I/F circuit board unit

Figure 2-111

2-110 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

49. Attach the lower plate and the IC cover to the main plate sub assembly with five screws.
When doing so, check that the wiring of the power switch cable assembly is as shown in
Figure 2-89.

106 Screws (C.B.S-tite F, 3X6)

136 Lower plate

111 IC cover

Figure 2-112

Rev. B

Assembly and Disassembly 2-111

Confidential
50. Attach the three screws for fastening the display module (option).

106 Screws (C.B.S-tite F, 3X6)

Figure 2-113

2-112 Assembly and Disassembly

Rev. B

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TM-U675/U675P (without autocutter) Service Manual

51. Fasten the upper case and lower case by tightening the two screws.

103 Screws (C.P.T-B, 3X10)

Figure 2-114

Rev. B

Assembly and Disassembly 2-113

Confidential
52. Affix a caution seal.
53. Affix an operation label (type BA).
54. Affix an operation label (type DA).
55. Affix a front seal.
56. Affix a head caution seal.
149 Operation label (type DA)
162 Head caution seal

140
Operation label (type BA)

122 Caution seal

148 Front seal

Figure 2-115

57. Attach paper path spacers to allow printing without roll paper if the printer model supports
paper path spacers. (See Addendum 1.)
58. Perform the following adjustments and settings. (See Chapter 3, Adjusting and Setting. For
the printer model that supports paper path spacers, also see Addendum 1.)

Platen gap adjustment

Setting threshold values for detectors

59. If the customer sent you a printer model that supports paper path spacers but the paper path
spacers were removed, remove the spacers from the repaired printer before returning it. (See
Addendum 1.)

2-114 Assembly and Disassembly

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Chapter 3

Adjusting and Setting


Before Adjusting and Setting
Always observe the following precautions when adjusting and setting.

CAUTION:
Always remove the power supply unit from the printer before working.
There is power flowing in the internal circuit board even if you turn off the printer power
supply switch. You can damage the printer if you work when the power supply is still
attached.
Remove all peripheral equipment connected to the printer before starting your work.
Do not perform any work that is not described in this chapter. Doing so can result in
injuries or damage to the printer.
Do not touch the flexible plastic cable (FPC) or the FFC pins with your hands.

Rev. B

Adjusting and Setting 3-1

Confidential
Phase Adjusting
Perform phase adjustments when you have removed or replaced any of the following.
Items Requiring Phase Adjustment
The lever drive gear.
The lever drive transmission gear.
The platen lever drive cam.

1. Press the tab of the lever drive coil (type B).


Lever drive coil (type B)

Claw when raised

Claw when pushed

Figure 3-1

3-2 Adjusting and Setting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

2. While pressing the tab of the lever drive coil (type B), rotate the lever motor reduction gear
in the direction indicated in the illustration, so that the protrusion on the lever drive gear
faces the very bottom of the printer.

Lever drive coil (type B)

Lever motor reduction gear

Lever drive gear


A

Lever drive gear protrusion

Figure 3-2

3. Remove your finger from the claw of the lever drive coil (type B). Check that the claw
returns to its original position. Redo from step 1 if it has not returned to its original position.

Figure 3-3

Rev. B

Adjusting and Setting 3-3

Confidential
4. Rotate the lever motor reduction gear. Continue until the lever drive gear no longer rotates.

Lever motor reduction gear

Lever drive gear

Figure 3-4

3-4 Adjusting and Setting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

5. While the printer is in that state, attach the lever drive transmission gear to the lever drive
transmission gear axis. (Using one E-ring.)

Lever drive transmission gear

E-ring

Lever drive
transmission gear

Lever drive gear

Figure 3-5

Rev. B

Adjusting and Setting 3-5

Confidential
6. Lubricate the platen lever drive cam shaft.
7. Assemble the platen lever drive cam to the platen lever drive cam shaft (Using one E-ring).
Set so that the three gear teeth of the platen lever drive cam are facing downward.
G-36

Platen lever drive cam

E-ring
Platen lever drive cam
E-ring

Platen lever drive cam

Three teeth of
the gear

Lever drive
transmission gear

Figure 3-6

3-6 Adjusting and Setting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Platen lever
drive cam
Tab of the lever
drive coil ( type B )

Lever drive gear

Lever motor reduction gear

Figure 3-7

Rev. B

Adjusting and Setting 3-7

Confidential
Adjusting the Platen Gap
Adjust the platen gap when you have performed either of the following:
Platen Gap Adjustment
Replaced or removed the print head unit.
Disassembled or re-assembled the TM-U675/U675P printer.

Use the following steps to adjust the platen gap.


1. Connect the power supply unit to the printer. Turn on the printer power switch. Turn off
the printer power switch when the printer finishes the power on test. Remove the power
supply unit from the printer. (This procedure will close the platen.)
Note:
When you are adjusting the platen gap, you must close the platen. There are instances where the
platen is open on this printer after assembly because of positioning of the gears and cams. Therefore,
you must always use the procedure in step to close the platen.
2. Remove the ribbon cassette cover. (See page 2-109.)
3. Remove the carriage cover frame assembly. (See page 1-16.)
4. Use 0.45 mm and 0.50 mm thickness gauges. Insert the thickness gauges from the side of the
print head unit, as shown in the figure below.

Figure 3-8

3-8 Adjusting and Setting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

5. Using the thickness gauges, adjust the platen stopper screws so that the positions indicated
below are 0.5 0.05 mm.

Adjustment Screw

Gauge

Adjustment Screw
0.5 +/- 0.05 mm

Print Head
20 mm

40 mm

The stopper screws for the platen set are located here.

Figure 3-9

Note:
Adjust the platen gap to meet the following conditions (0.5 0.05 mm).
The 0.45 mm thickness gauge falls under its own weight.
The 0.50 mm thickness gauge is pinched and will not fall between the platen and the print
head unit.
6. Attach the ribbon cassette cover and the carriage cover set frame.

Rev. B

Adjusting and Setting 3-9

Confidential
Setting Threshold Values for Detectors
Perform this setting when you have removed or replaced any of the following.
Items Requiring Setting
The slip T. O. F. detector assembly.
The slip B. O. F. detector assembly.
The paper ejection detector assembly.
The validation detector assembly.
The mechanism assembly.
The main circuit board unit.

CAUTION:
Work indoors to avoid direct sunlight when doing the following. Use normal fluorescent
lighting available in most rooms. You will not be able to make accurate adjustments if
there is natural light (sunlight) or man-made light sources (lamps, etc.) other than
fluorescent lighting.
Allow all the light from the fluorescent lighting to enter the printer when working. You will
not be able to make accurate adjustments if you allow a shadow to fall on the printer or
you turn OFF the fluorescent lighting while working.
Note:
The procedures for the TM-U675 model that supports paper path spacers to allow printing without
roll paper are different from the procedures described in this section.
See Addendum 1 for the procedures to set the threshold values on a printer model that supports the
paper path spacers.
1. Install the roll paper.
Note:
You must have roll paper installed to make accurate settings.
2. Remove slip paper if it is inserted.
Note:
You cannot make accurate settings if there is slip paper present.
3. Connect the power supply to the printer.
4. Open the roll paper cover.
5. Turn on the power switch for the printer while holding down the FEED button and the
RELEASE button at the same time.
6. Press the RELEASE button 7 times.

3-10 Adjusting and Setting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

7. Close the roll paper cover.


Note:
The printer will automatically set the detectors. The main circuit board will store the setting values.

Rev. B

Adjusting and Setting 3-11

Confidential

3-12 Adjusting and Setting

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix A

Service Tools and Lubricants


Table A-1 Service tools required
Tool

Size

Purpose

Gap gauges

<Thickness>
0.45 mm x 1
0.50 mm x 1

To adjust the platen gap.

Crosshead screwdriver

No. 0, 1 and 2

Other assembly/
disassembly

Flathead screwdriver

Other assembly/
disassembly

Tweezers

Other assembly/
disassembly

Soldering iron

Other assembly/
disassembly

Wrist band

Other assembly/
disassembly

E-ring holder

1.2, 1.5, 2.0, 2.3, 3.0, 4.0,


and 5.0

Other assembly/
disassembly

Hexagon box driver

5.5 mm

Other assembly/
disassembly

Table A-2 Lubricants


Lubricant
O-10
G-36
G-47
G-48

Rev. B

Service Tools and Lubricants Appendix A-1

Confidential

Appendix A-2 Service Tools and Lubricants

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix B

Maintenance
Maintenance and Inspection
Perform maintenance and inspection to prevent trouble and maintain the fine, initial
performance of this printer for a long time.
There are two types of maintenance and inspection of this printer, based on the technical skill
required: Daily Inspection and Periodic Inspection.
Daily Inspection

Items that can be inspected easily and handled by a user of this


printer.

Periodic Inspection

Items that are inspected and handled by a person who has technical
knowledge.

Daily Inspection
Table B-1 Daily inspection checklist
Items to Check

Checkpoints

Handling

Printer setup

The connector cables are plugged in.

Reconnect cables.

The roll paper and ribbon cassette are


properly installed.

Install them properly.

The ribbon is routed properly in the printer.


The ribbon is not damaged.

Replace the ribbon cassette.

The roll paper cover is closed.

Close the cover.

The front cover (ribbon cassette cover) is


closed.
Paper dust or particles
in the printer

Open the roll paper cover. There should


be no large paper particles or foreign
matter inside.

Remove the paper particles or foreign


objects.
Use a small vacuum cleaner for computer
equipment to clean thoroughly.

Open the front cover (ribbon cassette


cover). There should be no large paper
particles or foreign matter inside.

Remove the paper particles or foreign


objects.
Use a small vacuum cleaner for computer
equipment to clean thoroughly.

Rev. B

Maintenance Appendix B-1

Confidential
Periodic Inspection
Table B-2 Periodic inspection checklist
Items to Check

Checkpoints

Handling

When to Perform

Status of paper dust,


dirt, dust adhering to
the parts

Is there a great deal of dirt, or dust


adhering to the parts?

Use a small vacuum cleaner for


computer equipment to clean
thoroughly.

Twice a year

Is there paper dust at each of the


following detectors and in the slip
paper path?
Slip T. O. F. detector
Slip B. O. F. detector
Paper ejection detector
Validation detector
H. P. detector

Use an air spray can to blow out


paper dust.

Twice a year

Is the receipt side platen roller


white with paper dust?

Dampen a cloth with a small


amount of water and wipe the
roller surface.

Twice a year

Spring shapes

Are springs deformed or loose?

Reattach or replace the springs.

Twice a year

MICR status

Check to see if reading can be


performed and checks can be
inserted.

Clean the MICR head (see page


B-3).

Once a year
or every
72,000 passes

Lubrication status

Check the lubrication.

See Appendix G General


Lubrication Point Diagrams.

Twice a year

Operation check

Are there any abnormal noises or


printing errors when operating?

See Chapter 1 Troubleshooting.

Twice a year

Appendix B-2 Maintenance

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

MICR Cleaning
It is recommended that you clean the MICR head periodically (generally once a year or every
72,000 passes) to maintain the accuracy of the MICR reading.
Use a damp-type cleaning sheet to clean the MICR head.

CAUTION:
Do not use an adhesive-type cleaning sheet.
Note:
Generally, clean once a year or every 72,000 passes. Adjust the timing of each cleaning according to the
operating conditions.

Cleaning Sheet Standards


Use the following commonly sold cleaning sheet.
PRESAT brand (KIC) CHECK READER CLEANING CARD or the equivalent product
(damp-type cleaning sheet).

Procedures for Cleaning


You can clean in the following modes. Select the mode when you start cleaning.
Self mode
Command mode

When Cleaning in the Self Mode


1. Load roll paper in the printer.
2. Turn OFF the power supply to the printer.
3. Open the receipt cover.
4. Turn the power supply ON while pressing the RELEASE button.
5. Press the RELEASE button seven times.
6. Close the receipt cover.

Rev. B

Maintenance Appendix B-3

Confidential
7. The following message prints on the roll paper (receipt side) and the SLIP LED flashes.
**** RECOGNITION MODE ****
Please set check.

8. Insert the cleaning sheet into the printer in the same way as a check.

CAUTION:
Insert the cleaning sheet in the correct direction.
9. After the cleaning sheet is ejected, press the RELEASE button once and remove the sheet.

CAUTION:
Do not reuse cleaning sheets.
10. Turn OFF the power supply to the printer.

When Cleaning in the Command Mode


1. Execute the MICR cleaning command FS c.
2. Insert the cleaning sheet into the printer in the same way as a check.

CAUTION:
Insert the cleaning sheet in the correct direction.
3. After the cleaning sheet is ejected, press the RELEASE button once and remove the sheet.

CAUTION:
Do not reuse cleaning sheets.

Appendix B-4 Maintenance

Rev. B

TM-U675/U675P (without autocutter) Service Manual

Confidential
Appendix C

Installation
You can connect up to four cables to the printer. They all connect to the connector panel (on the
bottom rear of the printer), which is shown below.

Figure C-1 Connector panel

Note:
This illustration shows the serial interface model. If you have the parallel interface model, your interface
connector will look different.
Before connecting any of the cables, make sure that both the printer and the host PC are turned
off.

Connecting to the Host PC


You need an appropriate serial interface or parallel interface cable to connect your computer to
the printer. For the serial model use a null modem cable, and for the parallel model use an IEEE
1284 cable.
Note:
It is important that you use a null modem cable with the serial interface model. Do not use any other type
of serial cable.
1. Plug the cable connector securely into the printers interface connector.
2. If the cable connector has screws on it, tighten the screws on both sides of the connector.

Figure C-2 Tightening the screws

Rev. B

Installation Appendix C-1

Confidential
Note:
Your printer has inch-type hexagonal lock screws installed. If your interface cable requires
millimeter-type screws, replace the inch-type screws with the enclosed millimeter-type screws using a
hex screwdriver (5 mm).
There is a line mark on the side

inch screw

millimeter screw

Figure C-3 Inch screw and millimeter screw

3. If your interface connector has a grounding wire, attach it to the printer using the screw
labeled FG, which is next to the interface connector.
4. Attach the other end of the cable to the host PC.

Connecting the Drawer

WARNING:
Use a drawer that matches the printer specification. Using an improper drawer may
damage the drawer as well as the printer.
Do not connect a telephone line to the drawer kick-out connector; otherwise the printer
and the telephone line may be damaged.
Plug the drawer cable into the drawer kick-out connector on the connector panel in the location
indicated below.

drawer kick-out connector

Figure C-4 Connecting the drawer

Appendix C-2 Installation

Rev. B

TM-U675/U675P (without autocutter) Service Manual

Confidential

Connecting to a Direct Connection Display Module

WARNING:
Be sure not to connect this cable to the drawer kick-out connector, which is next to the
power connector.
Also do not connect a telephone line to the display module connector.
Note:
The DM connector can be used only with the serial interface model of this printer.
1. Make sure that the printer is turned off.
2. Plug the cable connector (provided with the direct connection display module) securely into
the printer's display module connector until it clicks.

DM connector

Figure C-5 Connecting to a direct connection display module

Rev. B

Installation Appendix C-3

Confidential
Power Connection
Use the optional EPSON PS-170 power supply or equivalent for your printer.

WARNING:
Make sure you use the EPSON PS-170 power supply or equivalent. Using an incorrect
power supply may cause fire or electrical shock.

CAUTION:
When connecting or disconnecting the power supply from the printer, make sure the
power supply is not plugged into an electrical outlet. Otherwise you may damage the
power supply or the printer.
If the power supplys rated voltage and your outlets voltage do not match, contact
your dealer for assistance. Do not plug in the power cord. Otherwise you may damage
the power supply or the printer.
1. Make sure the printers power switch is turned off, and the power supplys power cord is
unplugged from the electrical outlet.
2. Check the label on the power supply to make sure the voltage required by the power supply
matches that of your electrical outlet.
3. Plug the power supply cord into the connector shown below.

power supply connector

Figure C-6 Power connection

Note:
To remove the DC cable connector, make sure the power supplys power cord is unplugged; then grasp the
connector at the arrow and pull it straight out.

Appendix C-4 Installation

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix D

Product Overview
Component Functions
Paper roll
cover

Control
panel

Front
cover

Figure D-1

Interface
connector (*)
DM connector

Power supply
connector

Drawer kick-out
connector

(*) This illustration shows the serial interface


model. The parallel interface connector looks
slightly different.

Figure D-2

DIP
switch
cover

Figure D-3

Rev. B

Product Overview Appendix D-1

Confidential
Outline of Printer Mechanism
Printing Mechanism
This mechanism consists of the print head unit, which has nine wires vertically arranged in one
row, the head carriage assembly, platen, carriage motor, carriage drive pulley, carriage guide
shaft, carriage transmission pulley, and carriage transmission belt. (See Figure D-4.)
Platen
Carriage guide shaft
Print head unit

Carriage drive pulley

Carriage transmission
pulley
Carriage motor gear

Head carriage assembly

Carriage transmission belt

Figure D-4

Appendix D-2 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Movement of print head unit


When the carriage motor rotates the carriage motor gear in the direction shown by the white
arrow, the driving force is transmitted sequentially to the carriage drive pulley and carriage
transmission belt, moving the head carriage assembly, which is fixed to the carriage
transmission belt, in the direction indicated by the white arrow. (See Figure D-5.)
Carriage drive pulley

Print head unit


Carriage motor gear

Carriage transmission belt

Head carriage assembly

Figure D-5

Printing operation
Wire movement when printing one dot
1. When an electrical pulse is applied to the drive coil, the steel core is excited, and the
operation plate is pulled in the direction indicated by black arrow. At this time, the dot wire
is pressed against the operation plate by the force of the wire return spring. The force of the
operation plate pushes the dot wire out towards the platen (in the direction indicated by
black arrow).
2. The dot wire prints a dot when it strikes the platen through the ink ribbon and paper.

Rev. B

Product Overview Appendix D-3

Confidential
3. When the electrical pulse to the drive coil ends, the dot wire and operation plate are
returned to the standby status by the spring force of the wire return spring and operation
plate spring. (See Figure D-6.)
Paper
Operating plate

Wire return spring


Dot wire

Wire guide

Ink ribbon
Platen

Core
Drive coil

Figure D-6

Appendix D-4 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Printing operation when printing one character


This section explains the printing operation for a 9 9 dot matrix.
Characters are printed by energizing the print solenoids at a timing corresponding to the head
carriage movement position, using the carriage motor phase change signal as a reference signal.
The print head unit moves approximately 0.339 mm with a one step rotation (7.5) of the
carriage motor.
To print the number "2," print solenoid numbers 2 and 9 are energized in sync with the carriage
motor phase change signal. Next, print solenoid number 8 is energized in sync with TnH,
delayed by a half dot time interval. The number "2" is printed by repeating this process.
(See Figure D-7.)
TnH

Tn4(H)

Tn+1 Tn+3
Tn+5
Tn+2
Tn+4
Tn
Carriage motor phase
switching timing
Print solenoid 1
2
3
4
5
6
7
8
9

Figure D-7

Rev. B

Product Overview Appendix D-5

Confidential
Platen open/close operation
The platen adjustment screw attaches the platen to the platen lever. The platen opens and closes
to prepare for feeding a slip, check, or validation sheet. When the lever coil is energized while
the lever drive motor rotates, it releases the linkage of the lever ratchet wheel to the paper feed
trigger attraction plate, and the lever drive gear rotates the prescribed amount in the direction
shown by the arrow. This rotation is transmitted by the lever drive transmission gear, rotating
the platen lever open/close cam 180. The platen lever moves in the direction indicated by
arrow a around the platen lever shaft, and the platen and slip feed roller open. (See Figure D-8.)
To close the platen, the lever drive coil is energized again while the lever drive motor rotates,
turning the lever drive gear the prescribed amount in the direction of the arrow. This rotates the
platen lever open/close cam 180, and the platen lever is moved in the direction shown by arrow
b around the platen lever shaft by the slip retainer spring. The slip feed roller and slip hold
roller make contact at this time, closing the platen.
Validation paper
Platen lever shaft
Platen

Platen lever

Slip feed roller

Slip hold roller

Platen lever
drive cam

a
b

Lever drive
transmission
gear

Lever drive gear

Figure D-8

Appendix D-6 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Detection Mechanism Unit


The detection mechanism unit is comprised of the following mechanisms.
Table D-1 Detection mechanism unit functions
Mechanism

Function

Home position detection


mechanism

Initial setting of printer (carriage home


position)

Carriage detection
mechanism

Detection of head carriage malfunction

B.O.F. detection mechanism

Slip detection

T.O.F. detection mechanism

Slip detection

Paper ejection detection


mechanism

Slip detection

Roll paper end detection


mechanism

Roll paper detection

*Roll paper near end


detection mechanism

Roll paper detection

Validation detector
mechanism

Validation paper detection

Lever motor T.P. detection


mechanism

Lever drive motor timing signal detection

Front cover detection


mechanism

Front cover open/closed status detection

Rear cover detection


mechanism

Detects the open/close status of the rear


cover

* The roll paper near end detector mechanism is installed on the paper supply unit.
Roll paper N.E.detector (micro switch)
Roll paper end detector assembly
Rear cover detector assembly
Paper ejection detector assembly
Front cover detector assembly

Validation detector assembly


T.O.F. detector
assembly
Carriage detector
assembly

B.O.F. detector
assembly
Lever motor T.P. detector
assembly

Home position detector


assembly

Figure D-9

Rev. B

Product Overview Appendix D-7

Confidential
Home position detection mechanism
The home position detection mechanism is located at the left end of the head carriage assembly.
This mechanism keeps track of the head carriage assembly movement position. The initial
setting is made by sensing the detection plate at the rear of the head carriage assembly.
The home position detector consists of an LED and photo IC. When the head carriage assembly
is moved, the detection plate passes between the LED and photo IC. The photo IC output level
changes when the light rays are interrupted. This change in output level is used as a detection
signal for the head carriage movement position.
Printer side
+5V
High

When light is emitted

When light is
interrupted

Low

GND
GND

Signal level at point A

Head carriage detector assembly

Figure D-10

Carriage detection mechanism


The carriage detection mechanism uses a rotary encoder interlocked to the carriage motor gear
to detect abnormal carriage motor rotation.
This mechanism is comprised of the carriage drive transmission gear and carriage detector,
which are located on the carriage motor shaft.
The carriage detector consists of an LED and phototransistor.
The driving force generated by the carriage motor is transmitted to the carriage motor gear,
carriage drive pulley, carriage belt, carriage transmission pulley, and the carriage drive
transmission gear, which is located at an equal interval on the inside of the gear, where the
screening plate is located. When the carriage drive transmission gear is rotated by the driving
force of the carriage motor, the screening plate passes between the LED and phototransistor.
The output level of the phototransistor changes at this time, since the light rays are interrupted.
This output level is used as the detection signal for carriage motor rotation.
Printer side
+5V
High

When light is emitted

When light is
interrupted

Low

GND
GND

Signal level at point A

Screening plate

Figure D-11

Appendix D-8 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Screening plate
Carriage drive
transmission gear

Carriage belt

Carriage motor gear


Carriage detector

Carriage drive pulley

Carriage transmission pulley

Figure D-12

Bottom of form (B.O.F.) detection mechanism


The B.O.F. detection mechanism detects whether or not slip paper has been inserted, and detects
the rear edge of the paper when printing is performed.
The mechanism is located near the right end of where paper is inserted to ensure it can
determine whether or not a slip has been inserted and for proper positioning.
The B.O.F. detector is comprised of an LED and phototransistor. When a paper slip is inserted,
the light rays between the LED and photo resistor are interrupted, resulting in a change in the
phototransistor output level.
This change in output level is used as a detection signal to determine whether or not a slip has
been inserted.
Printer side

Slip paper
Paper guide

+5V
High
When light is
interrupted

When light is emitted

Low

GND
GND

Document table

B.O.F detector assembly

Signal level at point A

Slip paper

Figure D-13

Top of form (T.O.F.) detection mechanism


The T.O.F. detection mechanism detects whether or not a slip has been inserted. The mechanism
is located near the top (before the form stopper) to ensure it can determine whether or not a slip
has been inserted and for proper positioning.

Rev. B

Product Overview Appendix D-9

Confidential
The T.O.F. detector is comprised of an LED and phototransistor. Reflected light is used to
determine whether or not a slip has been inserted.
When a slip is inserted, light emitted by the LED is reflected, resulting in a change in the
phototransistor output level.
This change in output level is used as a detection signal to determine whether or not a slip has
been inserted.
Printer side
+5V
High
When light is
interrupted

GND

When light is emitted

Low

GND

Signal level at point A


Slip paper

Figure D-14

Paper ejection detection mechanism


The paper ejection detection mechanism detects whether or not a slip has been inserted. The
mechanism is located on the head cover for the slip paper ejection port to ensure it can
determine whether or not paper remains in the unit after the slip ejection operation has taken
place.
The paper ejection detector is comprised of an LED and phototransistor. Reflected light is used
to determine whether or not the slip has been ejected.
When a slip reaches the paper ejection detector after printing is performed and the slip is fed,
light emitted by the LED is reflected, resulting in a change in the phototransistor output level.
This change in output level is used as a detection signal to determine whether or not a slip is
present.
Printer side
+5V
High
When light is
interrupted

GND

When light is emitted

Low

GND

Signal level at point A


Slip paper

Figure D-15

Appendix D-10 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Roll paper end detector mechanism


The roll paper end detector mechanism detects the presence of roll paper. It is located behind
the sub paper feed roller in the roll paper feed path so that it can detect the insertion of paper
when semi-automatically loading roll paper.
The roll paper end detector includes an LED and a phototransistor. The reflection of light is
used to detect the presence of paper.
When there is paper in the feed path, or when you are performing semi-autoloading, LED light
is reflected when the roll paper is inserted. This changes the output level of the phototransistor.
The change in output level is detected and is used as the detection signal for the presence of roll
paper.
Printer side
+5V
When light is emitted

High
When light is
interrupted

GND

Low

GND

Signal level at point A


Roll paper

Figure D-16

Rev. B

Product Overview Appendix D-11

Confidential
Roll paper near end detector mechanism
The roll paper near end detector mechanism is made up of the N.E. detector lever and a
microswitch. It is attached to the right side of the paper feed unit, and it detects the amount of
roll paper remaining.
The tip of the N.E. detector lever is pushed against the edge of the roll paper by a spring built
into the microswitch. Therefore, the N.E. detector lever touches the edge of the roll paper when
there is a substantial amount of roll paper remaining, which keeps the microswitch turned ON,
as shown in the following illustration. The tip of the N.E. detector lever moves in the direction
of the arrow as the amount of roll paper remaining becomes lower than the prescribed amount.
The tip of the N.E. detector, thus, moves toward the core of the roll paper center thereby turning
OFF the microswitch to generate a detection signal.
Unit case

Roll paper
Micro switch

Roll paper axis center

N.E. detector lever

Roll paper axis center

Figure D-17

Validation detector mechanism


The validation detector mechanism is located near the bottom of the paper insertion position to
detect the presence of a validation sheet.
The validation detector mechanism includes an LED and a phototransistor. Reflected light is
used to detect the presence of paper. Inserting validation paper causes the LED light to reflect,
which changes the output level of the phototransistor.
This detector mechanism detects the change in output level and outputs a detection signal for
the presence of the validation paper.
Printer side
+5V
High
When light is
interrupted

GND

When light is emitted

Low

GND

Signal level at point A


Validation paper

Figure D-18

Appendix D-12 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Lever motor timing pulse (T.P.) detection mechanism


The lever motor T.P. detection mechanism consists of a lever drive motor detector plate and
lever motor T.P. detector on the lever drive motor gear. It detects lever drive motor rotation and
generates the signal, which determines the timing for energizing of the lever coil, which in turn
controls opening/closing of the platen lever and opening/closing of the sub slip feed roller.
Lever drive motor
Lever drive motor detector plate

Lever drive motor gear

Lever motor T.P. detector

Figure D-19

Printer side
+5V
High
When light is
interrupted

When light is emitted

Low

GND
GND

Signal level at point A

Lever drive motor detector plate

Figure D-20

Rev. B

Product Overview Appendix D-13

Confidential
Front cover open detection mechanism
The front cover open detector is located at the right side of the printer mechanism, and detects
opening and closing of the front cover. This detector consists of an LED and phototransistor. A
screening part, located on the rear of the cover, interrupts light rays when the cover is closed.
When the cover is opened, the light rays reach the phototransistor, resulting in a change in its
output level. This change in output level is used as a detection signal to determine when the
front cover is open.
Printer side
+5V
When light is emitted

High
When light is
interrupted

Low

GND
GND

Signal level at point A

Front cover light interrupter unit

Figure D-21

Rear cover detector mechanism


The rear cover detector is located in the back, right side of the printer mechanism. It detects
whether the rear cover is open or closed. This detector is comprised of an LED and
phototransistor. When the cover is closed, the light interrupter on the back of the cover
interrupts the optical axis. When the cover is open, the optical axis is opened, which changes the
output level of the phototransistor. The detector takes this output level as the detection signal
for the rear cover open detector.
Printer side
+5V
High
When light is
interrupted

When light is emitted

Low

GND
GND

Signal level at point A

Rear cover light interrupter unit

Figure D-22

Appendix D-14 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Roll Paper Feed Mechanism


This mechanism mainly includes the paper feed motor, J/S change assembly, roll paper feed
gears, and the paper feed unit. Paper feeds are performed by switching the power from the
paper feed motor between the roll paper feed and slip paper feed by the J/S change assembly.
This explains the operation for roll paper feeds.
Paper feed unit

Release lever

Roll paper feed gears

Paper feed motor

J/S change assembly

Main frame

Figure D-23

Roll paper insertion operation (semi-autoloading)


When the platen lever open/close cam is in the idle position, the sub paper feed rollers and sub
paper hold rollers in the paper feed unit are open. (See "Platen open/close operation" earlier in
this appendix.) When the leading edge of paper is manually inserted into the opening, the
paper end detector built into the paper feed unit detects its presence. The platen lever open/
close cam rotates and the sub paper feed roller and sub paper hold rollers close to grasp the
paper and the rotation of the paper feed motor starts the semi-autoloading.
As shown in Figure D-24, when idling, the platen lever open and close cam holds the platen
lever in the direction of arrow a and the paper guide lever in the direction of arrow c. The
auxiliary paper guide spring force holds the auxiliary paper guide in the direction of arrow e.
When roll paper is inserted and the paper end detector detects the edge of the paper, the lever
drive motor is started and the platen lever open and close guide operates. The platen lever
spring holds the platen lever in the direction of arrow b. The paper guide lever spring holds the
paper guide lever in the direction of arrow d while the paper feed motor drives and starts semi-

Rev. B

Product Overview Appendix D-15

Confidential
autoloading. The semi-autoloaded paper roll passes through the paper path past the platen
lever, and then passes to the front side of the platen to be guided to the auxiliary paper guide. It
is guided outside the paper feed unit after passing the area where the paper feed roller and
paper pressing roller are pressed together. The roll paper that has passed out of the paper feed
roller is directed up by the protrusions in center of assist paper guide, and the assist paper guide
is rotated in the direction of arrow f and is closed. (See Figure D-25.)
In this configuration, you cannot insert roll paper to the paper feed roller in slip mode.
Roll paper

Paper end detector


Sub paper feed shaft

Protrusions
Paper hold roller
Paper hold roller shaft
Paper guide roller
Assist paper guide
f

Sub paper feed roller


Guide roller
Paper feed frame

e
Paper feed roller shaft
Platen

Sub paper hold roller

Platen lever

Paper guide lever

Paper feed lever center shaft

Figure D-24

Appendix D-16 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Roll paper

Paper end detector


Sub paper feed shaft

Protrusions

Sub paper feed roller

Paper hold roller

Guide roller

Paper hold roller shaft


Paper guide roller

Paper feed frame

Assist paper guide

Paper feed roller shaft


Platen

Sub paper hold roller


Platen lever
Paper feed lever center shaft

Paper guide lever

Figure D-25

Paper feed operation


The power from the paper feed motor is transmitted to the paper feed roller and sub paper feed
roller using the following set of gears.
1. Paper feed motor gear
2. Paper feed transmission gear
3. J/S change gear
4. Paper feed reduction gear
5. Take-up drive gear
6. Paper feed gears

Rev. B

Product Overview Appendix D-17

Confidential
The paper feed rollers and paper hold rollers and the sub paper feed rollers and sub paper hold
rollers are pressed together. They feed the roll paper that has been fed by the roll paper insert
operation. (See Figure D-26.) The paper feed roller feeds paper the prescribed amount, but the
sub paper feed roller is set to a paper feed amount that is slightly less than that amount. The
difference in feed amounts is built into the sub paper feed roller. (See Figure D-27.) The sub
paper feed clutch spring and related parts slip to prevent slack in the roll paper.
Paper feed roller

Sub paper feed shaft


Sub paper feed roller
Guide rollers

Roll paper

Guide roller shaft


Paper feed shaft
Sub paper hold roller
Sub paper hold roller shaft
Paper hold shaft

Paper feed motor

Paper hold roller


Paper feed gears
Paper feed motor gear
Take-up drive gear

Paper feed
Paper feed transmission gear
reduction gear
J/S change gear

Figure D-26

E-ring

Sub paper feed roller


Sub paper feed roller holder
Sub paper feed clutch spring

E-ring
Sub paper feed shaft

Figure D-27

Appendix D-18 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Roll Paper take-up mechanism


This mechanism consists of a take-up frame, take-up drive gear, take-up belt, take-up gear, takeup pulley, take-up clutch, and take-up shaft, all of which ensure stable take-up operation. (See
Figure D-28.)
Paper feed unit

Take-up shaft

Take-up frame
Take-up drive gear

Main frame

Take-up belt

Take-up pulley

Take-up gear

Figure D-28

Rev. B

Product Overview Appendix D-19

Confidential
Take-up operation
The take-up drive force for the printed roll paper is supplied by the paper feed motor, and is
sequentially transmitted to the take-up shaft by the paper feed transmission gear, J/S change
gear, paper feed reduction gear, take-up drive gear, take-up belt, take-up pulley, take-up clutch,
and take-up gear. (See Figure D-29.) Take-up force is transmitted to the take-up shaft by the
movement of the take-up clutch spring between the take-up pulley and take-up gear. This
rotates the take-up shaft in the direction indicated by arrow a, winding up the printed paper roll.
Take-up shaft

Take-up drive gear

Take-up belt

Paper feed
reduction gear

Take-up frame

J/S change gear

Paper feed
transmission gear
Paper feed motor gear
Take-up pulley
(Take-up clutch)

Take-up gear

Figure D-29

Appendix D-20 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Clamshell mechanism
The clamshell mechanism consists of a paper feed unit, paper feed frame shaft, and paper feed
frame fixing lever. This mechanism is used in the event of a quality problem, such as a paper
jam.
Paper feed frame fixing levers

Paper feed unit

Paper feed frame shaft

Main frame

Figure D-30

Opening mechanism
1. Press the on the two paper feed frame fixing levers (indicated by "arrow a" in Figure
D-30).
2. The paper feed frame fixing lever comes off the main frame, allowing the entire paper
feed unit to rotate on the paper feed frame shaft. (See Figure D-31.)
3. Rotate the entire paper feed unit approximately 90 in the direction indicated by arrow
b. (See Figure D-31.)

Rev. B

Product Overview Appendix D-21

Confidential
Paper feed unit

Paper feed frame shaft

Main frame

Figure D-31

Closing mechanism
1. When a paper jam or other problem has been fixed, rotate the entire paper feed unit in
the opposite direction from when the mechanism was opened.
2. Lightly press down on the upper part of the paper feed unit to lock the paper feed frame
fixing lever to the main frame.

Appendix D-22 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Roll paper release operation


The roll paper release operation lets you remove pieces of roll paper that still remain when you
are replacing roll paper. You can use this when there are paper jams or when you are removing
pieces of paper.
The paper is released by operating the release lever beside the paper feed motor on top of the
paper feed unit. The end of the release lever is located very near the paper hold roller. When
you push the part of the lever labeled "PUSH" in the direction indicated by arrow b, the paper
hold roller on the paper hold roller shaft is moved in the direction indicated by arrow a,
releasing the connection with the paper feed roller, releasing any paper in between.
Roll paper

PUSH
b
Release lever

Paper release lever shaft

Paper hold roller spring

Paper feed roller shaft

Paper hold roller spring

a
Paper feed frame
Paper hold roller

Paper hold roller shaft

Paper feed roller

Figure D-32

Rev. B

Product Overview Appendix D-23

Confidential
Specifically, the release lever is provided by the paper feed motor and very near the paper hold
roller shaft to remove paper that interferes with the contact between the paper hold roller and
paper feed roller. When you push the part of the release lever labeled PUSH in the direction
indicated by arrow b, the release lever rotates around the pivot in the direction of arrow c, and
the end of the release lever pushes out the end of the paper hold roller shaft in the direction
indicated by arrow a. After the paper is released, the paper hold roller and release lever are
returned to their original positions by two paper hold roller springs built into both ends of the
paper hold roller shaft.
Roll paper
"PUSH"
Release lever
pivot point axis

c
Paper hold roller
Release lever
a

Paper hold
roller axis

Paper feed frame

Roll paper

Paper hold roller spring

Figure D-33

Appendix D-24 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Slip Feed Mechanism


The slip feed mechanism is comprised of the following parts:
Form stopper
Sub slip feed lever
Sub slip feed roller
Sub slip hold roller
Slip feed roller
Slip hold roller
Paper feed motor and wheel

Positioning slip paper


The slip paper path is normally interrupted by the form stopper, located perpendicular to the
path, which is held in place by the form stopper spring. When a slip is inserted along the right
edge of the slip guide lower frame in the direction indicated by the arrow, the slip paper goes in
as far as the form stopper and is positioned. (See Figure D-34.)
When the paper feed motor rotates several times forward and reverse while energizing the J/S
change solenoid, the J/S change lever will switch the J/S change gear that had been engaged
with the roll paper feed gear so that it is engaged with the slip paper feed gear. (See Figure D35.)
Slip feed roller

T.O.F. detector
assembly
Sub slip hold roller

Lever drive cam

Paper feed trigger attraction plate

Slip hold roller

Slip guide upper frame

B.O.F. detector
assembly
Slip paper
Lever drive coil

Sub slip feed roller

Form stopper

Sub slip feed lever

Slip guide lower frame

Figure D-34

Rev. B

Product Overview Appendix D-25

Confidential
Paper feed reduction gear

J/S change gear

J/S change lever

J/S change solenoid

Main frame
Paper feed reduction gear

Figure D-35

Appendix D-26 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

When the T.O.F. detector and B.O.F. detector determine that a slip has been inserted, the lever
drive coil is energized while the lever drive motor is rotated. At this time, the linkage between
the paper feed trigger attraction plate and lever drive ratchet wheel is disconnected, the lever
drive shaft and lever drive cam rotate, and the sub slip feed lever moves in the direction
indicated by arrow a. (See Figure D-34.) This pushes up the sub slip feed roller, compressing the
sub slip hold roller. At the same time as this, the sub spring feed lever moves the form stopper
in the direction indicated by arrow b (See Figure D-34), completing preparations for feeding the
slip away from the form stopper slip path. (See Figures D-34, 36.)

Platen lever
drive cam

Lever drive motor

Lever drive
transmission gear

Lever drive shaft


Lever drive cam
Paper feed trigger
attraction plate
Lever drive
coil

Lever drive gear

Lever drive
rachet wheel

Sub slip hold roller

Sub slip feed roller


Form stopper
Sub slip feed lever

Figure D-36

After this, the paper feed motor is rotated a number of steps corresponding to the slip paper
format in the direction indicated by the arrow. The rotation force is transmitted to the slip feed
roller and sub slip feed roller by the gears, positioning the slip paper at the top. (See Figure
D-37.)

Rev. B

Product Overview Appendix D-27

Confidential
Slip drive gears

Paper feed reduction gear

J/S change
gear

Paper feed transmission


gear

Slip transmission
gears

a
e
d
Paper feed motor

b
J/S change
lever

Paper feed motor gear

Slip drive gears

J/S change solenoid

Figure D-37

Slip paper printing and paper feed operation


After the slip is positioned, printing can be performed. The paper feed motor drives the slip
feed roller upon the completion of printing of one line, feeding the paper the prescribed
distance. The slip paper can be fed forward or reverse by controlling the energizing signal of the
paper feed motor.
The slip feed mechanism gear assembly is comprised of the following parts:
Paper feed motor gear for paper feed motor
Paper feed transmission gear
J/S change gear (J/S change solenoid engages this with the slip paper feed gear)
Paper feed reduction gear
Slip transmission gear
Slip drive gear
The driving force of the paper feed motor is transmitted to the slip feed roller and slip hold roller
simultaneously via the gears, creating the force to feed the slip paper on the front and on the
back.

Appendix D-28 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

When the slip paper is fed forward, the respective gears rotate in the directions indicated by
arrow a, arrow b, arrow c, arrow d, arrow e, and arrow f. This rotates the slip feed roller and slip
hold roller in the directions indicated by arrows g and h, feeding the slip paper in the direction
indicated by the arrow. When the slip paper is fed in the reverse direction, the operation is
performed in the opposite direction. (See Figure D-37.)

Validation Mechanism
Feeding validation paper
When you use validation paper, the force of the drive of the paper feed motor switches to the
slip paper feed gear using the J/S change mechanism.
The open/close operation (see "Platen open and close operation") moves the platen lever frame
in the direction of arrow a and the slip paper roller and platen are opened. Validation paper can
be inserted from the top of the printer mechanism in this state. When the trailing edge of
validation paper is detected, the detection signal is output. This signal is received, the lever
drive motor is started, and the platen lever moves in the direction of arrow b (in Figure D-8).
This causes the slip feed roller and the slip hold roller to grasp the validation paper. The platen
closes to ensure the appropriate platen gap, and printing is possible. When the printing of one
line of characters is completed, the paper feed motor is driven to rotate the slip feed roller to feed
the validation paper the prescribed amount in the upward direction.

Ribbon Feed Mechanism


The ribbon feed mechanism is comprised of the following parts. (See Figure D-38.)
Transmission gear
Ribbon reduction gear
Ribbon drive gear
Ribbon intermediate gear
Ribbon take-up gear
Ribbon take-up shaft
The rotation of the carriage transmission pulley driven via the carriage transmission belt is used
to feed the ribbon.

Rev. B

Product Overview Appendix D-29

Confidential
This ribbon feed mechanism only feeds the ribbon when the head carriage assembly is moved
from the right side to the left side.
Ribbon reduction gear

Transmission gear

Carriage transmission
pulley
Ribbon take-up shaft

Head carriage set

Ribbon take-up gear


Ribbon drive gear
Ribbon intermediate gear

Figure D-38

Ribbon feed operation


When the carriage motor moves the head carriage assembly from the right side to the left side,
the carriage transmission pulley rotates in the direction indicated by arrow A in Figure D-39.
This driving force rotates the ribbon drive gear (planetary gear) in the direction indicated by
arrow B via the transmission gear and ribbon reduction gear. At this time, the ribbon drive plate
rotates in the direction indicated by arrow C around the ribbon reduction gear rotation shaft
until the ribbon drive gear meshes with the ribbon intermediate gear.
Meshing of these gears transmits the driving force of the ribbon drive gear to the ribbon take-up
gear via the ribbon intermediate gear, rotating the ribbon take-up shaft mounted at the top in the
direction shown by arrow D. (See Figure D-39.)
The ribbon is fed when the ribbon feed roller in the ribbon cassette meshes with this ribbon takeup shaft.
On the other hand, when the head carriage assembly moves from left to right, the carriage
transmission pulley rotates in the direction of arrow E, and the ribbon drive plate rotates in the
direction of arrow F around the ribbon reduction gear rotation shaft. Consequently, the ribbon
drive gear and ribbon intermediate gear no longer mesh, the ribbon take-up gear remains in
place, and the ribbon is not fed.

Appendix D-30 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

The ribbon take-up gear has an internal one-way clutch, preventing it from rotating in the
direction indicated by arrow G and this, in turn, prevents ribbon slack. (See Figure D-39.)
Ribbon take-up shaft

Transmission gear

Carriage transmission
pulley

Ribbon reduction gear

A
C

F
B

Ribbon drive gear


Ribbon drive plate

Ribbon intermediate gear

Ribbon take-up gear

Figure D-39

MICR Mechanism (Factory Option)


The MICR unit is comprised of the following parts (See Figure D-40.):
MICR head
MICR frame
MICR lever
MICR fixing
MICR solenoid
The MICR unit is located in the slip paper path.

Rev. B

Product Overview Appendix D-31

Confidential
MICR character reading, and printing on front
When using the MICR process, the force of the drive of the paper feed motor switches to the slip
paper feed gear using the J/S change mechanism. A check is inserted just like any other slip.
When a check is inserted along the right edge of the slip guide lower frame in the direction
indicated by the arrow in the figure below, it is fed up to the form stopper and positioned.
After the T.O.F. and B.O.F. detectors determine that a check has been inserted, the sub slip feed
roller and sub slip hold roller take hold of the check in an operation like that described for
positioning the slip paper. This prepares for movement of the form stopper in the direction
indicated by the arrow to feed the check. The MICR solenoid is then energized, moving the
MICR lever in the direction indicated by the arrow, and the MICR fixing mounted to the MICR
lever pushes the check against the MICR head.
Next, the paper feed motor rotates at the MICR reading speed in the same way as for slip paper
feed, transporting the check. When the MICR characters on the check pass over the MICR
magnet in front of the MICR unit, they are magnetized. The check is transported farther, and
when the characters pass through the MICR unit, they are read by the MICR head, shown in
Figure D-41.
In the event the MICR characters cannot be recognized during the MICR reading process, the
check is ejected out the rear (see Note 1).
Upon completion of MICR reading, the check is fed to the position corresponding to the format
for printing on the front of the check, and the head carriage assembly prints in the prescribed
format on the front of the check. After printing, the check is fed forward and ejected, completing
the operation. The slip feed roller rotates during the front printing process, feeding the check
forward in the same way as for a slip (see Note 2).

Sub slip paper hold roller


T.O.F. detector
MICR assembly

Slip guide upper frame

B.O.F. detector

Check paper

Form stopper

MICR magnet
MICR fixing
Slip guide lower frame

Sub slip feed roller


MICR lever

Figure D-40

Appendix D-32 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Note 1
Insert the check again if the MICR characters cannot be recognized the first time.

Note 2
When endorsement printing and printing on the front of the check are not performed, the check
is fed forward and ejected upon completion of the MICR reading process.

MICR lever

MICR solenoid

MICR head

MICR fixing
MICR lever

Figure D-41

Rev. B

Product Overview Appendix D-33

Confidential
Outline of Circuits
Connection of Units
This printer consists of the following main units:
Impact head
Impact mechanism drive unit
MICR head unit (factory option)
Main circuit board unit
Memory circuit board unit
DM

DKD

CN8

CN9

Power
supply unit

CN18

I/F board
CN29

Switch

CN2
CN22

Main circuit
board assembly

Memory circuit
board
(ROM, RAM)

CN5

Roll paper
NE sensor

CN7
CN27

MICR
solenoid

CN1

MICR
head

CN6

Control panel
LEDs

CN28

CN30

Slip mechanism unit


(paper feed, carriage, impact head)

Figure D-42

Appendix D-34 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Circuit Block Diagram


In the circuit block diagram below, the circuit units in this printer are divided into main units.
SW
Power
supply unit

5V

VCC

CN18

Power supply

Power supply

24VB

Impact head ,
MICR head
voltage supply

Power supply

Q45

Memory board

24VC

Slip transport/
carriage motor
solenoids drive
voltage supply

Power supply

DM

I/F board

DKD

LED/SW

Mechanism unit

G/A
(U30)

CPU
(U3)

U17

SLIP paper feed

U14

SLIP carriage

CN30
Sensor

Solenoid

Impact head

CN28

QM3
QM6

Figure D-43

The circuit boards consist of the following units:


Main circuit board
Memory circuit board (the memory circuit board is soldered to the main circuit board and
cannot be removed)
Interface circuit board (option)

Rev. B

Product Overview Appendix D-35

Confidential
Memory Circuit Board
An outline of the memory board configuration and specifications is provided below.
Program ROM (flash memory, U508)
Table D-2 Program ROM specifications
Item

Specification

Application

Mainly for storage of programs

Capacity

Standard: 4 Mbit
8 Mbits may be used, depending on specifications. Circuit also is compatible with
16 Mbits (reserved)

Access Speed

55 ns

Font ROM (flash memory, U513)


Table D-3 Font ROM specifications
Item

Specification

Application

Mainly for storage of fonts

Capacity

Standard: 4 Mbit
8 Mbits may be used, depending on specifications. Circuit also is compatible with
16 Mbits (reserved)

Access Speed

55 ns

Volatile RAM (SRAM, U509)


Table D-4 Volatile RAM specifications
Item

Specification

Application

Receive buffer
Print buffer

Capacity

1 Mbit
Circuit also is compatible with 2 Mbits (reserved), which can be used as external
memory.

Access Speed

55 ns

Other

SRAM is used.
Flags and stacks use CPU internal RAM (256 bytes)

EEPROM for future expansion (electrically erasable NAND memory, U512)


Table D-5 Specifications for the EEPROM for future expansion
Item

Specification

Model

TC5816BFT (Toshiba) etc.

Firmware Support

Not determined

Program Updates
Program downloads can be performed over communication lines (via the interface board).

Appendix D-36 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Memory Map
000000H
CPU I/O
0003FFH
000400H
RAM (INT)
000BFFH
000C00H
RAM (EXT)

CS1=0

Gate Array

CS0=0

Font ROM
4M or 8M

CS3=0

Program ROM
4M or 8M

CS2=0

1FFFFFH

400000H

4000FFH

800000H

8FFFFFH

F00000H

FFFFFFH

Figure D-44

Main Circuit Board Unit


The main circuit board consists of the following elements:
CPU peripheral circuit

CPU

GA (gate array)

Reset circuit

Slip mechanism drive function

Rev. B

Impact head drive circuit

Platen open/close, MICR drive circuit (MICR is factory option)

Paper feed motor drive function

Product Overview Appendix D-37

Confidential

Lever function drive circuit (for paper feed path changeover)

MICR signal detection circuits (factory option)

Detection circuits

Input circuit

Logic power circuit

DIP switch read circuit


Control panel display drive circuit
Malfunction protective circuit
DM interface circuit

Appendix D-38 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

CPU and Peripheral Logic Circuits


CPU
Table D-6 CPU specifications
Item

Specification

External Data Bus Width

16 bits

Internal Data Bus Width

32 bits

External Clock
(root oscillation)

9.83 MHz

Bus Speed

19.66 MHz

Product Number

TMP94C251F (Toshiba)

Internal RAM

256 bytes (used as stack area)

A/D Input Ports

7
Four slip sensors (TOF detector, BOF detector, ejection detector, validation
detector), and one each for MICR head reading, power source voltage
monitoring, impact head thermistor voltage

D/A Output Port

1
Carriage motor reference voltage

CPU Terminals and Functions


Table D-7 CPU terminals and functions

Rev. B

Port (Terminal)

Pin

Name

No.

DAREFH

DAREFL

Description

Circuit Signal

I/O

I/O Definition
H

VCC

GND

DAOUT0

For thermal PF, current setting

THPF_DA

OUT

5/256

0/256

DAOUT1

For impact CR, current setting

CR_DA

OUT

5/256

0/256

DVCC

VCC

PC0

Paper roll near end (common


for HB/U175)

ROL_NE

IN

Paper
detected

No paper

PC1

Paper end (roll paper)

ROL_RE

IN

No paper

Paper detected

PD0

Thermal PF_PHASE1

THPF_PH1

OUT

PD1

Thermal PF_PHASE2

THPF_PH2

OUT

PD2

10

Thermal PF_I01

THPF_I01

OUT

PD4

11

Thermal PF_I02

THPF_I02

OUT

PD5

12

Thermal PF_I11

THPF_I11

OUT

PD6

13

Thermal PF_I12

THPF_I12

OUT

DVSS

14

GND

PE0

15

DSW2-5

DSW2-5

IN

OFF

ON

Name

Product Overview Appendix D-39

Confidential
Table D-7 CPU terminals and functions
Port (Terminal)

Pin

Description

Circuit Signal

I/O

Name

No.

PE1

16

EP_TP

EP_TP

IN

E/P timing
pulse
interrupt

PE2

17

SW_SLIP_PF

SW_SLIP

IN

None

Depressed

PE4

18

SW_RECEIPT_PF

SW_RPT

IN

None

Depressed

PE5

19

Receive DMA request receipt

DREQ

IN

PE6

20

Interrupt for synchronous serial


input

SD_INT

IN

PF0/TXD0

21

Serial TXD for asynchronous


communication

TXD

OUT

PF1/RXD0

22

Serial RXD for asynchronous


communication

RXD

IN

PF2/CTS0/
SCLK0

23

Serial CLKIN/DTR for


asynchronous communication

CLKIN

IN

PF4/TXD1

24

Serial CLKREQ for asynchronous


communication

CLKREQ

OUT

PF5/RXD1

25

Serial CTS for asynchronous


communication

CTS

IN

PF6/CTS1/
SCLK1

26

Serial IF_DET for asynchronous


communication

IF_DET

IN

DVCC

27

VCC

NMI

28

VCC connection

VCC

IN

P86/WAIT

29

HCTS

HCTS

IN

AM0

30

CPU mode setting (fixed to "1")

CLK

31

Not used

TEST0

32

Not used (GND fixed)

TEST1

33

Not used (GND fixed)

CLVSS

34

VSS

CLVCC

36

VCC

DVSS

37

GND

X1

38

9.83 MHz

X2

39

9.83 MHz

AM1

40

CPU mode setting (fixed to "0")

RESET

41

Hard reset

RESET

WDTOUT

42

Abnormal detect (used by GA)

TIMI

DVCC

43

VCC

PB0/CAS1

44

LED_ERROR

LED_ERROR

OUT

On

Off

PB1/UCAS1

45

LED_SLIP

LED_SLIP

OUT

On

Off

Name

Appendix D-40 Product Overview

I/O Definition
L

NC

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Table D-7 CPU terminals and functions

Rev. B

Port (Terminal)

Pin

Description

Circuit Signal

Name

No.

PB2/HLCAS1

46

LED_PAPER

LED_PAPER

PB3/HUCAS1

47

SEN_PWR
(sensor power On/Off)

PB4/WE1

48

PA0/CAS0

I/O

I/O Definition
H

OUT

On

Off

SEN_PWR

OUT

Power off

Power on

PTLED_COM

PTLED_COM

OUT

Power on

Power off

49

MICR plunger (+)

MICR_SOL1

OUT

PA1/UCAS0

50

MICR plunger (-)

MICR_SOL2

OUT

PA2/OE0

51

SLIP plunger (+)

SLIP_SOL1

OUT

PA3/OE1

52

SLIP plunger (-)

SLIP_SOL2

OUT

PA4/WE0

53

EP-Power ON/OFF

EP_ON

OUT

DVSS

54

GND

P85/CS5

55

CS spare

CS_RES

OUT

P84/CS4

56

EJM (electronic journal flash)

CS_EJ

OUT

Not selected

EJM selected

P83/CS3

57

GA

CS_CG

OUT

Not selected

Font selected

P82/CS2

58

ROM1 (external program)

CS_PGM

OUT

Not selected

Program
selected

P81/CS1/RAS0

59

RAM

CS_RAM

OUT

Not selected

External RAM
selected

P80/CS0

60

ROM2 (FONT)

CS_GA

OUT

Not selected

GA selected

DVCC

61

VCC

P76/BUSAK

62

M190 motor drive signal 1

EP_MOTOR1

OUT

Not driven

Driven

P75/BUSRQ

63

M190 motor drive signal 2

EP_MOTOR2

OUT

Brake

P74

64

Solenoid drive 1

LEVER1

OUT

Open

Driven

P73

65

Solenoid drive 2

LEVER2

OUT

Open

Driven

P72/WRLH

66

External memory write (D8 15)

WRH

OUT

P71/WRLL

67

External memory write (D0 7)

WRL

OUT

P70/RD

68

External memory read

RD

OUT

DVSS

69

GND

P00/D0

70

External data bus

D0

P01/D1

71

External data bus

D1

P02/D2

72

External data bus

D2

P03/D3

73

External data bus

D3

P04/D4

74

External data bus

D4

P05/D5

75

External data bus

D5

P06/D6

76

External data bus

D6

P07/D7

77

External data bus

D7

DVCC

78

VCC

Name

Product Overview Appendix D-41

Confidential
Table D-7 CPU terminals and functions
Port (Terminal)

Pin

Description

Circuit Signal

Name

No.

P10/D8

79

External data bus

D8

P11/D9

80

External data bus

P12/D10

81

P13/D11

I/O

I/O Definition
H

D9

External data bus

D10

82

External data bus

D11

P14/D12

83

External data bus

D12

P15/D13

84

External data bus

D13

P16/D14

85

External data bus

D14

P17/D15

86

External data bus

D15

DVSS

87

GND

DVCC

88

VCC

DVSS

89

GND

P67/A23

90

External address bus

A23

P66/A22

91

External address bus

A22

P65/A21

92

External address bus

A21

P64/A20

93

External address bus

A20

P63/A19

94

External address bus

A19

P62/A18

95

External address bus

A18

P61/A17

96

External address bus

A17

P60/A16

97

External address bus

A16

DVCC

98

VCC

P57/A15

99

External address bus

A15

P56/A14

100

External address bus

A14

P55/A13

101

External address bus

A13

P54/A12

102

External address bus

A12

P53/A11

103

External address bus

A11

P52/A10

104

External address bus

A10

P51/A09

105

External address bus

A9

P50/A08

106

External address bus

A8

DVSS

107

GND

P47/A07

108

External address bus

A7

P46/A06

109

External address bus

A6

P45/A05

110

External address bus

A5

P44/A04

111

External address bus

A4

P43/A03

112

External address bus

A3

P42/A02

113

External address bus

A2

Name

Appendix D-42 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Table D-7 CPU terminals and functions

Rev. B

Port (Terminal)

Pin

Description

Circuit Signal

Name

No.

P41/A01

114

External address bus

A1

P40/A00

115

External address bus

DVCC

116

VCC

PZ0

117

PZ1

I/O

I/O Definition
H

A0

DSW1-1

DSW1-1

IN

OFF

ON

118

DSW1-2

DSW1-2

IN

OFF

ON

PZ2

119

DSW1-3

DSW1-3

IN

OFF

ON

PZ3

120

DSW1-4

DSW1-4

IN

OFF

ON

PZ4

121

DSW1-5

DSW1-5

IN

OFF

ON

PZ5

122

DSW1-6

DSW1-6

IN

OFF

ON

PZ6

123

EJ memory WP signal

EJ_WP

OUT

PZ7

124

Power source LED

LED_POWER

OUT

ON

OFF

PH4/INT0

125

For future expansion, currently


pulled down

WAKE

IN

PH0/TC0

126

DKD1

DKD1

OUT

OFF

ON

PH1/TC1

127

DKD2

DKD2

OUT

OFF

ON

PH2/TC2

128

Drawer sensor 1

DKDS1

IN

Terminal
24V

Terminal GND

PH3/TC3

129

DSW1-7

DSW1-7

IN

OFF

ON

DVSS

130

GND

PG0/AN0

131

24 VDC monitor

24V_RD

IN

PG1/AN1

132

Thermal head temperature


(TH_THERM)

TH_THERM

IN

PG2/AN2

133

Impact head temperature


(IM_THERM)

IM_THERM

IN

PG3/AN3

134

MICR data

MIRD

IN

PG4/AN4

135

TOF

SLIP_TOF

IN

PG5/AN5

136

BOF

SLIP_BOF

IN

PG6/AN6

137

Validation detector

SLIP_VARI

IN

PG7/AN7

138

Ejection detector

SLIP_HAI

IN

VREFH

139

VCC

VREFL

140

GND

ADVSS

141

GND

ADVCC

142

VCC

DAVSS

143

GND

DAVCC

144

VCC

Name

Product Overview Appendix D-43

Confidential
Gate Array (GA)
The GA for this printer mainly consists of a custom IC with the following functions. The GA is
operated by external root oscillation (10 MHz).
Impact head drive function
General-purpose port and other functions
Table D-8 GA terminals and functions
Terminal
Name

Pin
No.

Description

Circuit Signal
Name

Spec.

Meaning
of H

Meaning
of L

DREQ

DMA request

DREQ

DREQ

CLKREQ

Synchronous serial
CLK_REQUEST

CLKREQ

CLKREQ

VDD1

Fixed power source

VCC

VCC

CLKIN

Synchronous serial CLKIN/DTR

CLKIN

CLKIN

TXD

Synchronous serial TXD

TXD

TXD

RXD

Synchronous serial RXD

RXD

RXD

SD_INT

Synchronous serial SD_INT

SD_INT

SD_INT

RTS

Synchronous serial RTS

RTS

RTS

PC7

Port PC/MSL1

MSL1

IN

Yes

No

PC6

10

Port PC/MSL2

MSL2

IN

Yes

No

PC5

11

Port PC/MSL3

MSL3

IN

Yes

No

PC4

12

Port PC/DSW2-1

DSW2-1

IN

DSW-OFF

DSW-ON

PC3

13

Port PC/DSW2-2

DSW2-2

IN

DSW-OFF

DSW-ON

PC2

14

Port PC/DSW2-3

DSW2-3

IN

DSW-OFF

DSW-ON

VSS1

15

Fixed power source

GND

PC1

16

Port PC/lever timing detector

LEVER_DT

IN

Light
received

Light
blocked

PC0

17

Port PC/HB-R cover

TH_R_COVER

IN

PG7

18

Port PG/F cover

F_COVER

IN

Open

Closed

PG6

19

Port PG/R cover/HB unit sensor

R_COVER

IN

Open

Closed

PG5

20

Port PG/AC reset detector

AC_RESET

IN

Stopped

Operating

PG4

21

Port PG/M190 reset detector

EP_RES

IN

Detected

PG3

22

Port PG/DSW2-6

DSW2-6

IN

PG2

23

Port PG/CR motor step-out


detector

CR_MOT_DT

IN

Light
blocked

Light
received

PG1

24

Port PG/CR motor HP detector

CR_MOT_HP

IN

Light
received

Light
blocked

SW24V1

25

24V enabler 1

24VSW1

OUT

24V
supplied

24V

Appendix D-44 Product Overview

interrupted

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Table D-8 GA terminals and functions

Rev. B

Terminal
Name

Pin
No.

Description

Circuit Signal
Name

Spec.

Meaning
of H

Meaning
of L

SW24V2

26

24V enabler 2

24VSW2

OUT

24V
supplied

24V

OUT

Blocked

Driven

OUT

Blocked

Driven

interrupted

PB7/HEAD9

27

Impact/shuttle head 9

SHEAD9

VDD2

28

Fixed power source

VCC

PA7/HEAD8

29

Impact/shuttle head 1

SHEAD1

VSS2

30

Fixed power source

GND

PA6/HEAD7

31

Impact/shuttle head 2

SHEAD2

OUT

Blocked

Driven

PA5/HEAD6

32

Impact/shuttle head 3

SHEAD3

OUT

Blocked

Driven

PA4/HEAD5

33

Impact/shuttle head 4

SHEAD4

OUT

Blocked

Driven

PA3/HEAD4

34

Impact/shuttle head 5

SHEAD5

OUT

Blocked

Driven

PA2/HEAD3

35

Impact/shuttle head 6

SHEAD6

OUT

Blocked

Driven

PA1/HEAD2

36

Impact/shuttle head 7

SHEAD7

OUT

Blocked

Driven

PA0/HEAD1

37

Impact/shuttle head 8

SHEAD8

OUT

Blocked

Driven

PI4/
HEADCOM1

38

Impact head common


changeover

HEADCOM1

OUT

Driven

Blocked

PI3/TIMI

39

Timer in input

TIMI

IN

VSS3

40

Fixed power source

GND

PI2/
HEADCOM2

41

Shuttle head common


changeover

HEADCOM2

OUT

Driven

Blocked

PE5

42

CR motor I10

CR_I10

OUT

PE4

43

CR motor I20

CR_I20

OUT

PE3

44

CR motor I11

CR_I11

OUT

PE2

45

CR motor I21

CR_I21

OUT

PE1

46

CR motor PH1

CR_PH1

OUT

PE0

47

CR motor PH2

CR_PH2

OUT

PD7

48

Slip PF motor I10

PF_I10

OUT

PD6

49

Slip PF motor I20

PF_I20

OUT

PD5

50

Slip PF motor I11

PF_I11

OUT

PD4

51

Slip PF motor I21

PF_I21

OUT

PD3

52

Slip PF motor PH1

PF_PH1

OUT

VDD3

53

Fixed power source

VCC

PD2

54

Slip PF motor PH2

PF_PH2

OUT

PD1

55

Slip PF motor HOLD

PF_HOLD

OUT

HOLD

PD0

56

DSW1-8

DSW1-8

IN

DSW-OFF

DSW-ON

VSS4

57

Fixed power source

GND

PI1/

58

Lever drive motor


(brake not required)

LEV_M1

OUT

Not
driven

Driven

Product Overview Appendix D-45

Confidential
Table D-8 GA terminals and functions
Terminal
Name

Pin
No.

Description

Circuit Signal
Name

Spec.

Meaning
of H

Meaning
of L

PI0/

59

DSW2-4

DSW2-4

IN

DSW-OFF

DSW-ON

PE7

60

AC motor 1

AC_M1

OUT

PE6

61

AC motor 2

AC_M2

OUT

VDD4

62

Fixed power source

VCC

XOUT

63

Oscillator output

10.0 MHz

XIN

64

Oscillator input

10.0 MHz

VSS5

65

Fixed power source

GND

RESET

66

RESET input

RESET

PJ0

67

EJ-Memory ALE

EJ_ALE

PJ1

68

EJ-Memory CLE

EJ_CLE

PJ2

69

EJ-Memory R/B

EJ_R/B

TEST

70

GA test pin

GND

A7

71

Address-7

A7

A6

72

Address-6

A6

A5

73

Address-5

A5

A4

74

Address-4

A4

A3

75

Address-3

A3

A2

76

Address-2

A2

A1

77

Address-1

A1

VDD5

78

Fixed power source

VCC

A0

79

Address-0

A0

D7

80

Data-7

D7

D6

81

Data-6

D6

D5

82

Data-5

D5

D4

83

Data-4

D4

D3

84

Data-3

D3

D2

85

Data-2

D2

D1

86

Data-1

D1

D0

87

Data-0

D0

WR

88

Write

WRL

OUT

RD

89

Read

RD

IN

VSS6

90

Fixed power source

GND

OUTH

91

OUTH

OUTH

OUT

NC2

92

VSS

GND

IN

Appendix D-46 Product Overview

Always
"H" after
reset

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Table D-8 GA terminals and functions

Rev. B

Terminal
Name

Pin
No.

Description

Circuit Signal
Name

Spec.

Meaning
of H

Meaning
of L

GACS

93

GA CS

CS_GA

IN

Not
selected

GA
selected

PH5/STB1

94

Thermal head strobe-1

TH_STB1

OUT

Not
selected

Block 1
selected

PH4/STB2

95

Thermal head strobe-2

TH_STB2

OUT

Not
selected

Block 2
selected

PH3/DI1

96

Thermal head block-1 DATA

TH_D1

OUT

Printed

Not
printed

PH2/DI2

97

Thermal head block-2 DATA

TH_D2

OUT

Printed

Not
printed

VSS7

98

Fixed power source

GND

PH1/SCLK

99

Thermal head SCLK

H_SCLK

OUT

Data
input at
leading
edge

PH0/LAT

100

Thermal head DATA latch

TH_LAT

OUT

Retained

Latched

Product Overview Appendix D-47

Confidential
Reset Circuit
Stable operation of the CPU and GA requires a certain reset period immediately after power up.
All operations return to their initial status after the reset operation. The reset IC (U1) on this
printer monitors the logic power source (VCC, Standard output: +5V), and sets the reset signal
to LOW when the VCC is 4.2V or lower. The reset signal is restored from LOW to HIGH 50 ms
after the VCC exceeds 4.2V. The CPU and GA operate normally after reset.
The main specifications of the reset IC are shown below:
Table D-9 Reset IC specifications
Item

Min.

Typ.

Max.

Detection Voltage (V)

4.0

4.2

4.5

Hysteresis Voltage (mV)

30

50

100

Delay Time (ms)

30

50

75

M/R Terminal "H" Voltage (V)

2.0

Reset also can be performed by sending the reset signal from the host interface.

Appendix D-48 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

The host interface reset signal (DSR signal and pin 25 input signal) is connected through DSW
2-7 and 2-8. When the reset signal (LOW) is applied here, the printer is reset. In the reset status,
the CPU and GA are initialized, but the power remains on, and this status differs from when the
power is turned on again. It is necessary to keep this in mind. The reset circuit is shown below.
VCC
Q1

DA1
3
U1

DAP202

DTA114EK

1
2
3

5
M/R VCC
SUB
4
GND VOUT
PST596

R2
10K
2

DSW2-7
DSW2-8

C3
0.1uF

1
2

RESET

Figure D-45

Rev. B

Product Overview Appendix D-49

Confidential
Slip Mechanism Drive Function
The main functions of the slip mechanism are described below:
Impact head drive
Carriage motor drive
Paper feed motor drive
Lever motor drive
Lever drive
MICR solenoid drive circuit
MICR signal detection circuit
Detection circuits

Impact Head Drive


The impact head drive unit consists of the head solenoid drive and common drive. The head
drive circuit diagram is shown below.

VCC

COMMON (24V)
D6

1
QM2
2

SHEAD3

D7
4

4
3

QM3

D9

QM4
2

R45

HH3
HH1
HH7

2
R48

R47

3
10

SHEAD7

CN28

SHEAD1

1
4

D10
3

SHEAD8

R52

HH5
HH9
HH8

R54

2
R56

4
3

SHEAD6

QM6

QM7
2

D11

R61

HH6
HH4

EP_A
CR_HP

HH2

R63
5

SHEAD4

Q12
R65

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

HEAD #3
HEAD #1
HEAD #7
HEAD #5
HEAD COM(3,5,7)
THERM(10K)
THERM(103HT)
HEAD COM(1,2,9)
HEAD #9
HEAD COM(8,4,6)
HEAD #8
HEAD #6
HEAD #4
HEAD #2
E/P B
E/P C
E/P D
E/P E
E/P F
E/P G
E/P H
E/P COM
E/P COM
E/P COM
E/P A
HP_DET
CR_DET
VCC
GND
NC

1
1
3

Q13

EP_B
EP_C
EP_D
EP_E
EP_F
EP_G
EP_H

10

SHEAD9

QM5
2

SHEAD5

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

SHEAD2 2
3

Figure D-46

Appendix D-50 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

The SHEAD 1-9 signal lines (LOW active) are on the left side. These signals are directly driven
by the GA (directly connected to GA [U30]). Signals SHEAD 1-9 are input to the head drive
(QM3, 6, Q12: All NPN Darlington transistors) via the print driver (QM2, 4, 5, 7, Q13: All PNP
transistors). The driver is an NPN Darlington transistor. The driver is internally clamped at Vce
= 60V 10V by an internal Zener. The driver performs logical calculation at hgf>1000, providing
adequate flow for one solenoid. To utilize the regenerative current of the head solenoid
effectively, the regenerative current when the GND COMMON is turned off by D6, D7 is
channeled to the solenoid. With this printer, the head drive signal is controlled by the GA, and
at the same time, the COMMON (24V power source voltage side) is chopped, enabling efficient
head drive. The chopping circuit is shown below:
R182
24VB
Q47
ZD1

HEADCOM1

D47
D48

10K

R37
D6

Q7
D7

Q14

Figure D-47

The HEADCOM1 common drive signal driven by GA (U30) drives the Q7 MOSFET. Since it is
necessary to drive Q7 at high speed (100 KHz or less), a speed-up circuit is added (Q47
periphery, pulls out electric gate load of Q7). The operating principle of the speed-up circuit is
not described here. The relationship of the HEADCOM1 signal and SHEAD signals are shown
below. The chopping cycle of the HEADCOM signal differs, depending on the voltage and
temperature, but is virtually the same as the waveform in the diagram.

Solenoid current
S H E A D 1 to 9

HEADCOM 1

Figure D-48

Rev. B

Product Overview Appendix D-51

Confidential
Carriage Motor Drive Circuit
The carriage motor for this printer is a two-phase stepping motor. Constant-current drive is
provided using 2-2 phase excitation as the drive method. Therefore, a dedicated constantcurrent drive chopping driver (U14, A2917SEB made by Alegrow) is used.
C34

R78

R81
C36
R83
CR_DA
CR_I20
CR_I21
CR_PH2
CR_ACR_A+
28
27
26
25
24
23
22
21
20
19
18

24VC

Q18
24VSW1

G
G
G
G
G
G
G
G
G
G
G

LOGIC SPLY
RC1
ENABLE1
PHASE1
VREF1
I11
I10
OUT1B
SENSE1
E1
OUT1A

29
30
31
32
33
34
35
36
37
38
39

RC2
ENABLE2
PHASE2
VREF2
I21
I20
LOAD SPLY
OUT2B
SENSE2
E2
OUT2A

C126

R97

U14

G
G
G
G
G
G
G
G
G
G
G

CR_ACR_A+

17
16
15
14
13
12
11
10
9
8
7

M
CR_B-

CR_B+

40
41
42
43
44
1
2
3
4
5
6

VCC-PWR
CR_BCR_B+

CR_PH1
CR_I11
CR_I10

R99
R100
C47

R101
C46

D14
D18
D15
D19

C48

C45

Figure D-49

Since the driver is of the constant-current type, the motor can be directly driven by setting the
peak current. The peak current is set as described below, using the logical level of terminal I0
and I1.
Table D-10 Logical level of terminal I0, I1 and output current
I0

I1

Output Current

VREF / (10 Rs)

VREF / (15 Rs)

VREF / (30 Rs)

At this time, VREF uses the DA output of the CPU (U3), and is set to an arbitrary value (0 - VCC)
by firmware. RS is the resistance value (0.68 ) of R78 and R101. Accordingly, the current to the
motor is calculated by the logic level of I0, I1 (judged by VREF1, 2 terminal voltage).

Appendix D-52 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

The drive signal to drive the phases is sent at the logical level of the PHASE1, 2 terminals. The
motor driver cannot operate unless signal 24VSW1 in the circuit diagram is set to HIGH
(controlled by the GA). When this signal is at a status other than HIGH, IC consumption is 0,
and no electricity goes to the motor.

Slip Paper Feed Motor Drive Circuit


The slip paper feed motor is two-phase stepping motor. The driving method is 1-2 phase
excitation during acceleration and deceleration, and constant-current drive is performed with
2-2 phase excitation. Therefore, a dedicated constant-current drive chopping driver (U17,
A2917SEB made by Alegrow) is used.

24VC

VCC

C50
470pF

C49
3300pF

R102
1
1W
1%

R103
75K

24VC

R104
2
1K

PF_I21
PF_PH2
8
C53
0.1uF

PF_A-

1
28
27
26
25
24
23
22
21
20
19
18

U16A
NJM2904M
29
30
31
32
33
34
35
36
37
38
39

DTC114EK
5
6

Q18

24VSW1 2

RC2
ENABLE2
PHASE2
VREF2
I21
I20
LOAD SPLY
OUT2B
SENSE2
E2
OUT2A

30K
1%

PF_HOLD 2

U16B
NJM2904M

1
2

DTC114EK

G
G
G
G
G
G
G
G
G
G
G

SLIP-PF
LOGIC SPLY
RC1
ENABLE1
PHASE1
VREF1
I11
I10
OUT1B
SENSE1
E1
OUT1A

R106
2
1

3
Q30

PF_A+

R105
68K
1%

17
16
15
14
13
12
11
10
9
8
7

G
G
G
G
G
G
G
G
G
G
G

PF_B-

PF_B+

VCC-PWR

40
41
42
43
44
1
2
3
4
5
6

R113
3.3K

U17
A2917SEB

PF_PH1

D26
EC10QS06
D27
EC10QS06

PF_I11

1K
C57
3300pF
R119
1
1W
1%

D29
EC10QS06
D30
EC10QS06

C55
470pF

R118
75K
C54
6.3V
47uF

1
2

C56
0.1uF

R117

Figure D-50

The circuit configuration is the same as the carriage motor driver, but the current setting is fixed,
and is changed between two levels by the output (PF_HOLD) of the GA (U30) port. The current
calculation procedure is described below.
Current = VREF/(10 Rs)
RS: 1
VREF: VCC or voltage obtained by voltage division ratio of R105 and R106.
As for the carriage motor drive circuit, the driver IC is operated by setting the 24VSW1 signal
HIGH.

Rev. B

Product Overview Appendix D-53

Confidential
Lever Motor Drive Circuit
This printer has a DC type lever motor for the purpose described below.
Adjustment of paper path changeover timing
Adjustment of shaft rotation position
Rotation of the lever motor starts changeover of the paper path and the platen open/close
operation. An NPN Darlington transistor is used for lever motor drive. Due to the structure of
the lever motor, a brake circuit is not required. The lever motor is driven using the ELV_M1
output signal from the GA.
The lever motor rotates when LEV_M1 = LOW. The motor cannot be driven when the VCCPWR is not being supplied. Furthermore, the Q41 NPN Darlington transistor incorporates a CE
Zener to perform kickback protection.
CN30

24VC
LEV_MOT2
LEV_MOT1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

VCC-PWR
D32

D57

LEV_M1

R116

Q41
Q39

Figure D-51

Appendix D-54 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Lever Drive Circuit


This printer has two levers to drive the mechanism. The lever motor rotation enables lever A
and lever B to function. This controls the mechanism.
Lever A and lever B are solenoids driven by 24V. Simple drive of lever A and lever B is
performed by an NPN Darlington transistor. LEVER1 and LEVER2 are output signals from the
CPU.

Lever A: Driven by a LOW level of the LEVER1 signal

Lever B: Driven by a LOW level of the LEVER2 signal


CN30

24VC

VCC
D17
Q42

Q53

Q43
D44
LEVER2

D21

R174

LEVER-A
LEVER-B

R175

LEVER1
Q54

LEVER

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Figure D-52

Rev. B

Product Overview Appendix D-55

Confidential
MICR Solenoid Drive Circuit (Factory Option)
This printer can have an optional MICR mechanism. MICR reading is performed when a check
is inserted. The MICR solenoid is a locking solenoid that uses a permanent magnet, and
performs the following operations:

During Operation: Driven by 24V, held by permanent magnet

Reset Status: 13V applied in opposite direction of operation, releasing hold status
U15

24VC

C51
13V

I
G

C52

D54

R213
VCC

R214

U29

Q31

R107

Q28
Q32
Q33

D55

R110

R232

Q36

D25
QM8
D31

Q37

D56

R233

R111

D28

R112

CN27
M_SOL1
M_SOL2

1
2

D62
D63
MICR_SOL1
Q57
MICR_SOL2

Figure D-53

To control the MICR solenoid, it is necessary to apply two voltage levels (24V, 13V) in opposite
directions. Therefore, the MICR solenoid has a complicated circuit configuration. The MICR
solenoid is driven by MICR_SOL1 and MICR_SOL2 (output signals from the CPU).
MICR_SOL1 determines the direction in which electricity is sent, and MICR_SOL2 drives the
MICR solenoid. The logic is described in the following table.
Table D-11 MICR_SOL1, 2, and MICR
MICR_SOL1

MICR_SOL2

MICR Solenoid Status

Drives MICR solenoid. Pulled to magnet side in this status.

Drives MICR solenoid. Status where it attempts to reset.

Not driven, regardless of MICR_SOL1 logic.

Appendix D-56 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

The MICR solenoid is not driven when MICR_SOL2 is HIGH. MICR_SOL1 is the solenoid drive
signal. This is to prevent a short when the transistors go on at the same time.
The MICR solenoid drive circuit is shown below.

24V

13V
Q32
PNP

Q28
PNP

INV
INV

QM8(9)
NPN
3

QM8(7)
NPN

MICR_SOL1

INV

MICR_SOL2

Figure D-54

MICR reader operating principles


MICR stands for magnetic ink character recognition. Unlike conventional printing ink,
magnetic ink includes iron powder or some other magnetic element, which gives the ink itself
magnetic properties.
Application of a magnetic field on one side of characters printed in magnetic ink on a check
causes the characters to be magnetized, as shown in the illustration below.

S
S

N
S
S
S

N
N
N

S
S

N
N

S
S
S
S
S
S
S
S
S
S

N
N
N
N
N

S
S
S
S
S
S

N
N
N
N
N
N
N
N
N

Check paper movement

Figure D-55

Rev. B

Product Overview Appendix D-57

Confidential
The magnetic reader head recognizes the magnetized characters as shown below.

S S N N

I
V

Figure D-56

The voltage waveform output from the magnetic reader head is different for each character,
making it possible to recognize each individual character.
0

Figure D-57

Detection Circuits
This printer has detection circuits for paper and various mechanisms. The detection functions
are described in the table below.
Table D-12 Detection circuits
Type of
Sensor

Circuit

Slip detection

Transparent
photo

Voltage drop of load resistor (R69) is read by the AD port of the


CPU

BOF

Slip detection

Transparent
photo

Voltage drop of load resistor (R68) is read by the AD port of the


CPU

Paper
ejection

Slip detection

Reflective
photo

Voltage drop of load resistor (R66) is read by the AD port of the


CPU

Validation

Slip detection

Reflective
photo

Voltage drop of load resistor (R68) is read by the AD port of the


CPU

Paper
Insertion

Paper roll
detection

Reflective
photo

Logical judgment of voltage drop of load resistor (R147)

Near Paper
End

Paper roll
detection

Microswitch

Logical judgment of switch status by the CPU port.

Voltage

Power source
voltage

Voltage
potential
divider

Potential divider ratio of 24V power source voltage 1/7.2 (R71,


R76) is read by the AD port of the CPU

Detector

Function

TOF

Appendix D-58 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Table D-12 Detection circuits


Function

Impact Head
Temperature

Head
temperature

Thermistor

VCC potential voltage ratio of thermistor resistance value and


R72 is read by the AD port of the CPU

Thermal Head
Temperature

Head
temperature

Thermistor

VCC potential voltage ratio of thermistor resistance value and


R126 is read by the AD port of the CPU

Carriage
Motor
Step-Out

Mechanism

Transparent
photo

Base of Q50 is driven by voltage drop of load resistor (R90);


phase data with no delay is taken out; and logical judgment is
performed by the GA port

Home
Position

Mechanism

Photo IC

Logical judgment of photo IC output is performed by the GA


port

Lever Timing
Detector

Mechanism

Photo IC

Logical judgment of photo IC output is performed by the GA


port

Front Cover

Case

Transparent
photo

Logical judgment of load resistor (R88) voltage drop is


performed by GA port

Rear Cover

Case

Transparent
photo

This signal is used for thermal unit sensor

Rear Cover
TM-H6000

Case

Photo IC

Logical judgment of photo IC output is performed by the GA


port

EP Timing
Pulse

EP unit

Tacho-gene

Waveform shaping (Q19) of sine wave output, and processing


by the CPU interrupt port with hysteresis (U28)

EP Reset

EP unit

Read switch

Logical judgment of the GA port with time constant

DIPSW

Pull-up by resistor group (RM1, 2, 3, 4). "L" is read at On. Logical


judgment is performed by the CPU, GA

DIPSW

Rev. B

Type of
Sensor

Detector

Circuit

Product Overview Appendix D-59

Confidential
Input Circuits
Logic Power Source Circuit
The logic power source circuit generates the power for this printer. The CPU, GA, and most
other circuits do not operate if voltage is not output by the logic power source circuit. The
power source circuit has an input of 24V, and uses a dedicated DC/DC converter IC (U11:
PQ1CZ1) to output 5V 4%.
AVCC
VCC
L2

L1
ZD3

D13
U11
1
2
3
4
5

C38

VIN
VOUT
COM
ADJ
ON/OFF

R82
G

C35

PQ1CZ1
R85
C37
24VB
R3
CY1
R253

C155

Figure D-58
Table D-13 Power source specifications
Item

Min.

Typ.

Max.

Output Voltage (V)

4.85

5.04

5.24

Output Current (A)

1.0

Input Voltage (V)

21.6

24

26.4

Over-Current
Protection (A)

1.55

2.6

Over-Voltage
Protection (V)

7.5

Remarks

L2, D13, C35 not provided. The peak current


is detected, and detected voltage is
lowered. Automatic reset.
CY1 goes On after detection, and R3 burns
out. Does not reset.

The output voltage is determined by the potential division of R82 and R85. In other words, the
circuit operates so that the crossover voltage of R82 and R85 is 1.26 V.
The input voltage of 24V for the power supply circuit is supplied to U11 through the R2 fuse
resistor (KOA RF73B2HTE0.51). R3 may burn out in the event of a malfunction in the U11 area.
R3 will also burn out in the event of excessive VCC voltage (approx. 7.5 V or more). This fuse
resistor cannot be replaced. Therefore, the circuit cannot be repaired by replacing the R3 in the
event it has burned out due to a circuit malfunction.

Appendix D-60 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Rush Current Control Circuit


The rush current control circuit controls rush current when the power source is turned on. This
printer has large-capacity condensers to facilitate stable operation of mechanism drivers and
circuits. Therefore, an excess of rush current is generated when the power is turned on. This
circuit controls the rush current.
The CN18 external power source is connected to the CN19 switch. Q61 is Off when the switch is
turned On. Accordingly, the current that flows when the switch is turned on is supplied to the
respective parts via the power thermistor (TH1). The power thermistor controls the input
current with an in-line resistor (room temperature: 2.2 ). When the printer circuit begins to
operate, GA (U30) output OUTH is HIGH, and Q61 goes On. This bypasses TH1.
The OUTH signal is connected to the RESET signal internally by the GA, causing TH1 to be
bypassed when RESET is HIGH.
The power thermistor (TH1) has high resistance at room temperature, but the resistance value
decreases with heat generated by current flow. The power thermistor immediately begins to
heat up when 24V is turned on, but cools down when it is bypassed at the time the circuit begins
to operate, regaining its high resistance. Accordingly, it controls the rush current when the
power source is turned on again.
SIN2-1

1
2

24VB

CN29
F1

TH1
L3
C42

1
2
3
SH
CN18

C43

C44

Q61

PIN1
MIN1

C40

R244

D16
C41
R245
OUTH
D70
Q62

Figure D-59

Rev. B

Product Overview Appendix D-61

Confidential
Switch Circuit
The 24V supplied from the external power source is supplied to the required locations in this
circuit. The supply power source and application are described below. The 5V system is
controlled by the same switch. The circuit is configured with a MOSFET semiconductor switch.
Q44 is a 2-element MOSFET that turns the VCC_PRW and VCC_SEN on and off.
Table D-14 Switch circuit
Type (circuit
network name)

Switch
(On/Off)

Control

Application

24VB

OUTH

GA (U30)

Impact head drive power source, MICR read circuit


power source. Supplied via TH1 when other than OUTH =
HIGH status. Can only be turned off with power switch.

24VC

24VSW1
Turned on and off by Q45

GA (U30)

Slip mechanism power source.

24V(DM)

None

None

DM power source, DK power source.

VCC

None

None

Started after power switch is turned on.

VCC-PWR

24VSW1
Turned on and off by Q44

GA (U30)

5V used by slip mechanism.

VCC_SEN

SEN_PWR
Turned on and off by Q44

CPU (U3)

Power source for slip system paper detection sensor.

VCC

SEN_PWR
R207

Q44

VCC-PWR

S1
D1
G1 D1A
S2 D2A
G2
D2

R208

VCC_SEN

24VSW1
24V(DM)

VCC

SIN2-1
F3

Q51
Q59
24VB

CN29
SIN2-1

1
2

D1
D2
G

D4
D3
S

VCC-PWR2

24VA

TH1
Q17
F1

L3

R243
Q60

CN18
1
2
3
SH

C42

C43

C44

Q61

PIN1

R96

R244
D16
C40

R94
Q24

MIN1
C41

D22
24VSW2

FG

24VC
Q45

F2

R176

Q46
R177

D45
24VSW1

Figure D-60

Appendix D-62 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Control Panel Functions


This printer has four LEDs and two input switches.

Display Functions
The LED displays are shown below. The CPU (U3) controls them.
Table D-15 Types of displays
Circuit Signal

Color

Application

LED_POWER

Green

Lights during normal operation

LED_ERROR

Red

Indicates printer error

LED_PAPER

Red

Indicates printer paper status

LED_SLIP

Green

Indicates slip selection

The circuit configuration is shown below. All lamps turn on when the signal outputs the HIGH
status.
Q3

R178
VCC

LED_SLIP

CN6
1
2
3
4
5
6
7
8

R179
LED_PAPER
Q4
R181
LED_ERROR

VCC
Q6
R180

R28

R29
R30

LED_POWER
Q58

R31

SW_SLIP
C14

SW_RPT
C13

Figure D-61

Types of Switches
The printer has two switches. As shown by the circuit for the display functions in the previous
section, input is enabled by two signals (SW_SLIP, SW_RPT). LOW status is input when the
panel switch is pressed. HIGH is input when the switch is not pressed.

Rev. B

Product Overview Appendix D-63

Confidential
Malfunction Protective Circuit
This printer has the following three malfunction protection functions:
GA operation monitor
The CPU (U3) monitors GA clock oscillation. The CPU firmware reads a specific GA register at
an arbitrary time, and compares that value with the value previously read. If the results of the
comparison are different, the system is judged to be operating normally. The GA changes the
register value using clock oscillation. Therefore, if it is operating normally, the register value
continuously changes.
CPU operation monitor
CPU runaway causes a WDT (watch dog timer) overflow, resulting in output of LOW status
from the CPU WDT output terminal. This is connected to the GA TIMI input terminal, and
when the GA detects the LOW status for a certain time, it goes to the reset status and is not
restored.
Mechanism malfunction monitor
When the thermal head becomes abnormally hot, the GA TIMI input terminal goes LOW, and
the GA is reset and is not restored. The firmware judges this as a GA malfunction, and processes
it as an unrecoverable error.
GA TIMI input terminal also goes LOW when the impact head becomes abnormally hot, causing
the GA to go to the reset status, which will not be restored. The firmware judges this as a GA
malfunction, and processes it as an unrecoverable error.

Appendix D-64 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Interfaces
This printer has a variety of interfaces. There is a dedicated connector (CNB) for the EPSON
customer display. A general-purpose drawer can be connected to CN9 and used. The optional
interface board allows communication with more interfaces.

Interface Boards
This printer can accommodate an exchangeable interface board. The following types of interface
boards can be installed. As new interfaces are developed, they may become available for this
printer.
UB-S01 (RS-232C interface)
UB-S02 (RS-485 interface)
UB-P02 (IEEE-1284 interface)

DM
The EPSON DM series customer display can be connected to CN8. However, the DM can only
operate with CN8 when the UB-S01 serial interface is used.
The UB-U01 interface board has a dedicated DM connector that can be used.

DKD
A general-purpose drawer can be used.

Rev. B

Product Overview Appendix D-65

Confidential
Important Parts
Fuses
Table D-16 Fuses
Fuse

Function

Standard

Fuse F1

Main fuse, provided for safety purposes. Fuse may burn out
when input circuit is unsafe.
Make sure to use the same type of fuse when it is replaced.
Replace the fuse after eliminating the cause of the burn out.
Burn out may lead to a malfunction.

R452003 Littelfuse Inc.

Fuse F2

Used to protect against unsafe circuit elements. It will burn out in


the event of a circuit board problem. The problem cannot be
corrected by replacing the fuse.
It may burn out due to an unsafe 24VC line. Replace the fuse
after eliminating the cause of the burn out. Burn out may lead to
a malfunction.

R451002 Littelfuse Inc.

Fuse F3

Fuse provided for safety standard compliance. Does not relate


to operation. Will burn out for short of power line after DM
connection.

SSFR-S2.0A-F002 SOC CO Ltd

Fuse F4

Used to protect against unsafe circuit elements. It will burn out in


the event of a circuit board problem. The problem cannot be
corrected by replacing the fuse.
Replace the fuse after eliminating the cause of the burn out.
Burn out may lead to a malfunction.

ICP-S1.0 ROHM ELECTRONICS

Fuse R3

Used as safety protection for the logic power source circuit. It


may burn out due to a logic power circuit problem or excessive
VCC voltage. Replace the fuse after eliminating the cause of
the burn out. Burn out may lead to a malfunction.

RF73B2HTD0.51OHMJ KOA Corp.

Appendix D-66 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

DIP Switch Settings


Serial Interface Specifications
DIP Switch 1
Table D-17 DIP switch 1 settings
Switch No.

Function

ON

OFF

Data receive error

Ignored

"?" printed

Receive buffer capacity

45 bytes

4KB

Handshake

XON/XOFF

DTR/DSR

Bit length

7 bits

8 bits

Parity check

Yes

No

Parity selection

Even

Odd

Baud rate selection

See table below

Table D-18 Baud rate selection


Transfer Rate

Switch No.

[bps]

2400

ON

ON

4800

OFF

ON

9600

ON

OFF

19200

OFF

OFF

bps: bits per second

Rev. B

Product Overview Appendix D-67

Confidential
DIP Switch 2
Table D-19 DIP switch 2 settings
Switch No.

Function

ON

OFF

Handshake operation (BUSY condition)

Receive buffer full

Offline or receive buffer full

Customer display (DM-D) connection

Connected

Not connected

Printing line count selection

Multi

Standard

TM-U375 print width compatibility mode

Compatible

Not compatible

Used internally

Fixed to OFF

Used internally

Fixed to OFF

Pin 6 reset signal

Enabled

Disabled

Pin 25 reset signal

Enabled

Disabled

Table D-20 TM-U375 print width compatibility mode settings


SW2-4

SW2-3

Font/Character Dot Spacing

Printing Line Count

Total No. of Dots

ON

OFF

5 x 9/1 half dot

33 lines

400 half dots

7 x 9/3 half dots

40 lines

5 x 9/1 half dots

35 lines

7 x 9/2 half dots

42 lines

ON

Appendix D-68 Product Overview

385 half dots

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Parallel Interface Specifications


DIP Switch 1
Table D-21 DIP switch 1 settings
Switch No.

Function

ON

OFF

Auto carriage return

Enabled

Disabled

Reception buffer capacity

45 bytes

4KB

Reserved

Fixed to OFF

Reserved

Fixed to OFF

Reserved

Fixed to OFF

Reserved

Fixed to OFF

Reserved

Fixed to OFF

Reserved

Fixed to OFF

DIP Switch 2
Table D-22 DIP switch 2 settings
Switch No.

Function

ON

OFF

Handshake operation (BUSY condition)

Receive buffer full

Offline or receive buffer full

Not used (DM-D connection)

Fixed to OFF

Printing line count selection

Multi

Standard

TM-U375 print width compatibility mode

Compatible

Not compatible

Used internally

Fixed to OFF

Used internally

Fixed to OFF

Reserved (dedicated serial I/F)

Fixed to OFF

#31 pin reset signal

Fixed to ON

Table D-23 TM-U375 print width compatibility mode settings


SW2-4

SW2-3

Font/Character Dot Spacing

Printing Line Count

Total No. of Dots

ON

OFF

5 x 9/1 dot

33 lines

400 half dots

7 x 9/3 half dots

40 lines

5 x 9/1 half dots

35 lines

5 x 9/2 half dots

42 lines

ON

Rev. B

385 half dots

Product Overview Appendix D-69

Confidential
Outline of Specifications
Features
This product was designed as a high-performance POS printer where one unit can handle
printing slips, validations, and journals (journals and receipts using pressure-sensitive paper)
and to be highly reliable, durable, and long-lasting. The main features are listed below.

Minimum line logic-seeking controls for high-speed printing.

When combined with MICR (factory option), MICR reading + check table printing
(single-pass high-speed processing) are possible.

Quiet printing (impact-type industry's top-class quiet printing).

Sheets can be inserted in two ways: when using validation paper, use the drop-in
method by inserting from the top; when using slip paper, insert from the front.

A mechanical form stopper stabilizes slip sheet insertion.

Page mode allows printing of any font.

Many types of check printing are possible.

Has highly operable roll paper, easy loading of roll paper, and one-touch T/U paper
take-up.

Using the packaged attachment provides the use of two types of paper width.

Two system drawer drive is available.

Commands allow you to select character sizes (7 x 9 fonts and 5 x 9 fonts).

Commands conform to ESC/POS.

Printer status is automatically transmitted using the installed ASB (automatic status
back) function.

Supports many I/F specifications (RS-232/bidirectional parallel).

Appendix D-70 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Printer Unit
Printing Specifications
Printing method

Serial impact dot matrix

Head wire arrangement

9 x 1 row, wire pitch of 0.353 mm {1/72 inch}

Printing direction

Bidirectional printing at shortest distance

Print speed

Approx. 5.14 lps (for 40 columns, 17.8 cpi, printing on roll


paper)
[lps: lines per second]
[cpi: characters per 25.4 mm (characters per inch) ]

Paper Specifications
Inch values are approximate.

Roll paper
Paper type

Plain paper, pressure-sensitive paper

Paper dimensions

Paper width
External diameter

Core

82.5 mm 0.5 mm or 76 mm 0.5 mm {3.25 0.02 or


2.99 0.02}
Max. 60 mm {2.36} for 1 ply paper and journal
paper only
Max. 89 mm {3.5} for receipt paper only
Max. 83 mm {3.27} for 2-ply paper and 3-ply
paper only (However, always take up the last
sheet.)
Min. 10 mm {0.39} for inner diameter

Table D-24 Paper thickness


Type

Paper Thickness

Regular Paper

0.06 mm0.085 mm

Multi-ply paper

Per sheet

0.05 mm0.08 mm

Total thickness

Max. 0.2 mm

Number of pieces

Max. 3 pieces (1 original + 2 copies)

Single-sheet paper: slip/validation paper


Paper type
Paper dimensions

Regular paper, pressure-sensitive, carbonless copy paper


Slip
Validation

Rev. B

70148 mm (width) 150210 mm (length)


{0.39 - 5.83 (width) 5.91 - 8.27 (length)}
148150 mm (width) 70210 mm (length)
{5.83 - 5.91 (width) 0.39 - 8.27 (length)}

Product Overview Appendix D-71

Confidential
1 sheet (no copies)

Paper thickness

Pressure-sensitive paper (with pressure-sensitive paper, use a maximum of 4 sheets


including roll paper).

Table D-25 Thickness of transfer paper


Type

Paper Thickness

Base paper

0.07 mm0.12 mm

Copy paper and original


paper

0.04 mm0.07 mm

Thermal transfer carbon


Paper

Approximately 0.035 mm

Total thickness

0.09 mm0.31 mm (includes paper thickness of roll paper.)

The following table shows the copying capacity. Ambient temperature influences copying
capacity, so use this printer within the guaranteed temperatures in the table.
Table D-26 Copying capacity
Copy Page Count

Guaranteed Temperatures

Original + 2 Copies

10C40C {50F - 104F}

Original + 1 Copies

5C45C {41F - 113F}

Ribbon Cassette
Use the following dedicated ribbon cassette.
Table D-27 Dedicated ribbon cassette
Type

Color

Ribbon Life

ERC-32 (P)

Purple

6 million characters (25C {77F}, continuous printing)

ERC-32 (B)

Black

4 million characters (25C {77F}, continuous printing)

MICR Reader (Factory Option)


Reading Method
Permanent magnet recognition

Recognition Ratio
98% or more (at 25C {77F})

Standard evaluation checks made by EPSON were used for testing purposes.

Checks should be free of curls, bends, wrinkles, etc.

Appendix D-72 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Overall Specifications
Internal Buffer
Table D-28 Internal buffer capacity
Buffer

Capacity

Receive buffer

45 bytes or 4KB, selected by DIP switch

Communication baud rate

2400, 4800, 9600, 19200 bps

NV bit image storage area

384KB

User NV memory

1KB

bps: bits per second

Electrical Specifications
+24 VDC 10%
(at 24V, excluding drawer kick drive)

Operating voltage
Current consumption
Table D-29 Current consumption
Mode

Current Consumption

Operation

Average:

Approx. 1.8 A

Peak:

Approx. 5.5 A

Average:

Approx. 0.2 A

Standby

Environmental Specifications
Temperature

Operating: 5 45C {41 - 113F}


Storage: -10 50C {14 - 122F} (excluding paper, ribbon)

Humidity

Operating: 10 90% RH (without condensation)


Storage:
10 90% RH (without condensation)
(excluding paper, ribbon)

Rev. B

Product Overview Appendix D-73

Confidential
Interface Features
RS-232C Serial Interface
Table D-30 RS-232C serial interface specifications
Item

Specifications

Data transfer method

Serial

Synchronization

Asynchronous

Handshake

DTR/DSR or XON/XOFF control

Signal level

MARK: - 3V - 15 V, Logic "1"


SPACE: + 3V + 15 V, Logic "0"

Stop bit

1 bit fixed

Printer connector

D-SUB25 (female) connector

Refer to DIP switches for data bit length, baud rate, and parity settings.

Bidirectional Parallel Interface (IEEE-1284)


The interface is Centronics compatible and meets the specifications for IEEE-1284 bidirectional
communications.
Table D-31 Bidirectional parallel interface specifications
Item

Specifications

Data transfer method

8 bit parallel

Synchronization

By externally supplied Strobe signal

Handshake

By Ack signal and Busy signal

Signal Level

All signals are TTL compatible

Connector

ADS-B36BLFDR176 (Honda Tsushin Kogyo) or equivalent


(IEEE1284 Type B)

Appendix D-74 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

RS-485 Serial Interface


Table D-32 RS-485 serial interface specifications
Item

Specifications

Data transfer method

Serial

Synchronization

Asynchronous

Handshake

DTR/DSR or XON/XOFF control

Signal level

2.5V 5 V: Logic "1"


0.0V 0.8 V: Logic "0"

Baud rate

2400, 4800, 9600, 19200 bps

Parity

None, even, odd

Stop bit

1 bit or more

Connector

D-SUB25 (female)

bps: bits per second

Handshake, bit length, baud rate, and parity are set by the DIP switches.
The data stop bit is fixed at 1 bit.

Rev. B

Product Overview Appendix D-75

Confidential

Appendix D-76 Product Overview

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix E

Parts List
Alphanumeric List

Rev. B

name for service manual

name for price list

qty

page

ref.#

76 mm kit

76MM KIT

F-1

161

Assist paper guide

PAPER GUIDE,ASSIST

F-7

664

Assist paper guide spacer

SPACER,ASSIST PAPER GUIDE

F-1

163

Assist paper guide spring

SPRING,ASSIST PAPER GUIDE

F-7

653

Back case

CASE,BACK,AA

F-1

129

Backup paper guide cap

CAP,BACK-UP PAPER GUIDE

F-7

678

Belt drive cap

CAP,BELT DRIVE

F-6

603

Belt plate

PLATE,BELT

F-2,3

684

Belt tension spring

SPRING,BELT TENSION

F-6

630

Carriage assembly

CARRIAGE ASSEMBLY

F-6

709

Carriage belt

BELT,CARRIAGE

F-6

629

Carriage cover frame assembly

FRAME,CARRIAGE COVER ASSEMBLY

F-2,3

713

Carriage drive pulley

PULLEY,CARRIAGE DRIVE

F-6

633

Carriage drive transmission gear

GEAR,CARRIAGE DRIVE TRANSMISSION

F-6

634

Carriage guide shaft

SHAFT,CARRIAGE GUIDE

F-6

631

Carriage motor

MOTOR,CARRIAGE

F-6

733

Carriage spring

SPRING,CARRIAGE

F-6

611

Carriage transmission pulley

PULLEY,CARRIAGE TRANSMISSION

F-6

632

Caution seal

SEAL,CAUTION

F-1

122

Circuit board FFC

FFC,CIRCUIT BOARD

F-1

206

Clamp

CLAMP

F-1

110

Connector plate (type BA)

PLATE,CONNECTOR,BA

F-1

123

Control panel cable

CABLE,SWITCH PANEL

F-1

207

Control panel circuit board assembly

SWITCH PANEL CIRCUIT BOARD ASSEMBLY

F-1

204

Control panel label

LABEL,SWITCH PANEL,AA

F-1

157

Control panel unit

SWITCH PANEL UNIT,AA

F-1

134

Cover ground plate

PLATE,COVER GROUND

F-7

676

Crank shaft holder

CRANK SHAFT HOLDER

F-4,5,7

730

C-ring (5103-21)

C-RING,5103-21

F-7

772

Drive lever coil cover

COVER,DRIVE LEVER COIL

F-4,5

671

Endorsement platen shutter

SHUTTER,ENDORSEMENT PLATEN

F-4,5

680

Parts List Appendix E-1

Confidential
name for service manual

name for price list

qty

page

ref.#

E-ring (1.2)

RETAINING RING TYPE-E(1.2) F/UC

F-8

778

E-ring (1.5)

RETAINING RING TYPE-E(1.5)

F-4,5,7

719

E-ring (2)

RETAINING RING TYPE-E(2) F/UC

F-1

105

E-ring (2)

RETAINING RING TYPE-E(2) F/UC

F-6,7

720

E-ring (2.3)

RETAINING RING TYPE-E (2.3) F/UC

F-2,3,4,5,7

724

E-ring (3)

RETAINING RING TYPE-E(3)F/UC

F-2,3,4,5,7

721

E-ring (4)

RETAINING RING TYPE-E(4) F/UC

F-7

722

E-ring (5)

RETAINING RING TYPE-E(5) F/UC

F-4,5,6

723

Form stopper

FORM STOPPER

F-4,5

618

Form stopper shaft

SHAFT,FORM STOPPER

F-4,5

619

Form stopper spring

SPRING,FORM STOPPER

F-4,5

620

Front case

CASE,FRONT,AA

F-1

130

Front cover detector assembly

FRONT COVER DETECTOR ASSEMBLY

F-2,3

691

Front frame

FRAME,FRONT

F-4,5

613

Front reinforcement frame

FRAME,FRONT REINFORCE

F-4,5

612

Front seal

SEAL,FRONT,AA

F-1

148

Front sound absorption material

SOUND ABSORPTION MATERIAL,FRONT

F-1

144

Gear train cover

COVER,GEAR TRAIN

F-6

768

Guide roller shaft

SHAFT,GUIDE ROLLER

F-7

641

H.P. detector assembly

H.P.DETECTOR ASSEMBLY

F-6

707

Head caution seal

SEAL,CAUTION,HEAD B

F-1

162

Head seal

SEAL,HEAD

F-6

795

Hexagon lock screw (millimeter type)

HEXAGON LOCK SCREW

F-1

155

Hexagon nut

H.N.-1,3,F/ZN

F-1

120

Holder plate (type A)

PLATE,HOLDER,A

F-1

141

Holder plate (type B)

PLATE,HOLDER,B

F-1

160

Holder spring

SPRING,HOLDER,A

F-1

142

IC cover

IC COVER

F-1

111

Intermediate cable (type A)

CABLE,INTERMEDIATE,A

F-6

734

Intermediate cable (type B)

CABLE,INTERMEDIATE,B

F-6

735

Intermediate cable (type C)

CABLE,INTERMEDIATE,C

F-6

736

Intermediate cable tube

TUBE,CABLE INTERMEDIATE

F-6

771

Intermediate circuit board assembly

INTERMEDIATE CIRCUIT BOARD ASSEMBLY

F-6

708

Intermediate circuit board cover

COVER,INTERMEDIATE CIRCUIT BOARD

F-6

769

J/S change gear

J/S CHANGE GEAR

F-2,3

728

J/S change lever

LEVER,J/S CHANGE

F-2,3

650

Appendix E-2 Parts List

Rev. B

Confidential

Rev. B

TM-U675/U675P (without autocutter) Service Manual

name for service manual

name for price list

qty

page

ref.#

J/S change solenoid

J/S CHANG SOLENOID

F-2,3

727

J/S change spring

SPRING,J/S CHANGE

F-2,3

651

J/S solenoid mounting plate

MOUNTING PLATE,J/S SOLENOID

F-2,3

774

Lead wire (type A)

LEAD WIRE,A

F-4,5

740

Lead wire (type B)

LEAD WIRE,B

F-4,5

741

Lead wire (type C)

LEAD WIRE,C

F-4,5

742

Lead wire (type D)

LEAD WIRE,D

F-4,5

743

Lead wire (type E)

LEAD WIRE,E

F-4,5

744

Lead wire (type F)

LEAD WIRE,F

F-4,5

745

Lead wire (type G)

LEAD WIRE,G

F-4,5

746

Lead wire (type H)

LEAD WIRE,H

F-4,5

747

Lead wire (type I)

LEAD WIRE,I

F-4,5

748

Lead wire (type J)

LEAD WIRE,J

F-4,5

749

Lead wire (type K)

LEAD WIRE,K

F-4,5

750

Lead wire (type L)

LEAD WIRE,L

F-6

751

Lead wire (type M)

LEAD WIRE,M

F-6

752

Lead wire (type N)

LEAD WIRE,N

F-6

753

Lead wire (type O)

LEAD WIRE,O

F-7

754

Lead wire (type P)

LEAD WIRE,P

F-7

755

Lead wire (type Q)

LEAD WIRE,Q

F-7

756

Lead wire (type R)

LEAD WIRE,R

F-4,5

757

Lead wire (type S)

LEAD WIRE,S

F-4,5

758

Lead wire (type T)

LEAD WIRE,T

F-4,5

759

Lead wire (type U)

LEAD WIRE,U

F-2,3

760

Lead wire (type V)

LEAD WIRE,V

F-2,3

761

Lead wire (type W)

LEAD WIRE,W

F-2,3

762

Lead wire (type X)

LEAD WIRE,X

F-2,3

763

Lead wire (type Y)

LEAD WIRE,Y

F-2,3

764

Lead wire (type Z)

LEAD WIRE,Z

F-2,3

765

Left platen lever shaft

SHAFT,PLATEN LEVER,L

F-7

626

Lever coil mounting plate sub assembly

MOUNTING PLATE,LEVER COIL SUB


ASSEMBLY

F-4,5

695

Lever drive coil (type A)

COIL,LEVER DRIVE,A

F-4,5

621

Lever drive coil (type B)

COIL,LEVER DRIVE,B

F-4,5

622

Lever drive motor assembly

MOTOR,LEVER DRIVE ASSEMBLY

F-4,5

686

Lever drive motor detector plate

DETECTOR PLATE,LEVER DRIVE MOTOR

F-4,5

614

Lever drive shaft assembly

LEVER DRIVE SHAFT ASSEMBLY

F-4,5

693

Parts List Appendix E-3

Confidential
name for service manual

name for price list

qty

page

ref.#

Lever drive shaft gear

GEAR,LEVER DRIVE SHAFT

F-4,5

617

Lever drive transmission gear

GEAR,LEVER DRIVE TRANSMISSION

F-2,3

616

Lever motor reduction gear

GEAR,LEVER MOTOR REDUCTION

F-4,5

615

Lever motor T.P. detector assembly

LEVER MOTER T.P. DETECTOR ASSEMBLY

F-4,5

704

Lower case

CASE,LOWER,AA

F-1

127

Lower plate

PLATE,LOWER,A

F-1

136

Main circuit board (type AB) assembly

MAIN CIRCUIT BOARD,AB ASSEMBLY

F-4,5

705

Main circuit board unit (with MICR)

MAIN CIRCUIT BOARD UNIT

F-1

201

Main circuit board unit (without MICR)

MAIN CIRCUIT BOARD UNIT

F-1

201

Main plate sub assembly

PLATE,MAIN,SUBU ASSEMBLY,A

F-1

133

Mechanism assembly (with MICR)

MECHANISM ASSEMBLY

F-1

600

Mechanism assembly (without MICR)

MECHANISM ASSEMBLY

F-1

600

Metallic insulator spacer

INSULATOR SPACER

F-1

114

MICR assembly

ASSEMBLY,MICR

F-8

782

MICR case

CASE,MICR

F-8

783

MICR connector assembly

CONNECTOR ASSEMBLY,MICR

F-8

786

MICR fixing

MICR FIXING

F-8

788

MICR fixing sheet

SHEET,MICR FIXING

F-8

791

MICR frame assembly

FRAME,MICR ASSEMBLY

F-8

792

MICR lever

LEVER,MICR

F-8

787

MICR lever fixing plate

FIXING PLATE,MICR LEVER

F-8

784

MICR lever guide shaft

SHAFT,MICR LEVER GUIDE

F-8

796

MICR lever spring

SPRING,MICR LEVER

F-8

790

MICR roller shaft

SHAFT,MICR ROLLER

F-8

777

MICR shield cover (type A)

COVER,MICR SHIELD,A

F-8

785

MICR shutter

SHUTTER,MICR

F-4

679

MICR solenoid

SOLENOID,MICR

F-8

789

Micro switch

MICROSWITCH

F-1

119

Motor shield case

CASE,MOTOR SHIELD

F-3

780

Motor shield cover

COVER,MOTOR SHIELD

F-3

781

Motor shield spacer

SPACER,MOTOR SHIELD

F-3

779

N.E. detector adjustment screw

SCREW,DETECTOR ADJUSTMENT,N.E

F-1

125

N.E. detector assembly lead wire

LEAD WIRE N.E.DETECTOR ASSEMBLY

F-1

205

N.E. detector holder

HOLDER,N.E.DETECTOR

F-1

116

N.E. detector lever

LEVER,N.E.DETECTOR

F-1

117

N.E. detector spacer

SPACER,N.E.DETECTOR

F-1

121

Appendix E-4 Parts List

Rev. B

Confidential

Rev. B

TM-U675/U675P (without autocutter) Service Manual

name for service manual

name for price list

qty

page

ref.#

Nose guide

GUIDE,NOSE

F-6

623

Nylon clamp

NYLON CLAMP

F-1

150

Nylon clip

NYLON CLIP

F-2,3

607

Nylon lock nut

NYLON LOCK NUT M3

F-7

718

Oil ring

OIL RING

F-6

605

Operation label (type AA)

LABEL,OPERATION,AA

F-1

139

Operation label (type BA)

LABEL,OPERATION,BA

F-1

140

Operation label (type DA)

LABEL,OPERATION,DA

F-1

149

Operation label (type EA)

LABEL,OPERATION,EA

F-1

158

Paper ejection detector assembly

PAPER EJECTION DETECTOR ASSEMBLY

F-2,3

690

Paper ejection detector cable (type A)


assembly

CABLE ASSEMBLY,PAPER EJECTION


DETECTOR,A

F-4,5

737

Paper ejection detector cable (type B)


assembly

CABLE ASSEMBLY,PAPER EJECTION


DETECTOR,B

F-2,3

738

Paper ejection detector holder

HOLDER,PAPER EJECTION DETECTOR

F-2,3

635

Paper end detector assembly

PAPER END DETECTOR ASSEMBLY

F-7

710

Paper feed frame assembly

PAPER FEED FRAME ASSEMBLY

F-7

698

Paper feed frame cover

COVER,PAPER FEED FRAME

F-7

669

Paper feed frame fixing L lever (type A)


assembly

LEVER,PAPER FEED FRAME FIXING L,A


ASSEMBLY

F-7

701

Paper feed frame fixing lever spring (type


A)

SPRING,PAPER FEED FRAME FIXING


LEVER,A

F-7

655

Paper feed frame fixing R lever (type A)


assembly

LEVER,PAPER FEED FRAME FIXING R,A


ASSEMBLY

F-7

702

Paper feed frame shaft

SHAFT,PAPER FEED FRAME

F-2,3

643

Paper feed frame stopper

STOPPER,PAPER FEED FRAME

F-2,3

677

Paper feed gear

GEAR,PAPER FEED

F-7

648

Paper feed motor

MOTOR,PAPER FEED

F-2,3

739

Paper feed reduction gear

PAPER FEED REDUCTION GEAR

F-2,3

729

Paper feed roller

ROLLER,PAPER FEED

F-7

666

Paper feed roller spring

SPRING,PAPER FEED ROLLER

F-7

654

Paper feed transmission gear

GEAR,PAPER FEED TRANSMISSION

F-4,5

637

Paper feed trigger attraction plate

PAPER FEED TRIGGER ATTRACTIVE PLATE

F-4,5

732

Paper feed trigger claw spring

PAPER FEED TRIGGER CROW SPRING 3

F-4,5

731

Paper guide lever

LEVER,PAPER GUIDE

F-7

658

Paper guide lever shaft

SHAFT,PAPER GUIDE LEVER

F-7

639

Paper guide lever spring

SPRING,PAPER GUIDE LEVER

F-7

652

Paper hold roller

ROLLER,PAPER HOLD

F-7

665

Parts List Appendix E-5

Confidential
name for service manual

name for price list

qty

page

ref.#

Paper hold roller shaft

SHAFT,PAPER HOLD ROLLER

F-7

642

Paper release lever

LEVER,PAPER RELEASE

F-7

657

Paper take-up belt

PAPER TAKE UP BELT

F-1

153

Parallel I/F circuit board unit (without


connector plate)

PARALLEL I/F CIRCUIT BOARD

F-1

202

Parallel pin (1.6X10)

PP-A,1.6X10,S/NA

F-7

602

Plain washer (4.2X1X12)

PLAIN WASHER,4.2X1X12,F/ZN

F-1

112

Platen adjustment screw

SCREW,PLATEN ADJUSTMENT

F-7

685

Platen assembly

PLATEN ASSEMBLY

F-7

711

Platen ground plate (type A)

PLATE,PLATEN GROUND,A

F-7

674

Platen ground plate (type B)

PLATE,PLATEN GROUND,B

F-7

675

Platen lever assembly

LEVER,PLATEN ASSEMBLY

F-7

624

Platen lever drive cam

CAM,PLATEN LEVER DRIVE

F-2,3

628

Platen lever spring

SPRING,PLATEN LEVER

F-7

625

Platen spring

SPRING,PLATEN

F-7

604

Power switch cable assembly

POWER SWITCH CABLE SET,AA

F-1

203

Power switch cover

COVER,POWER SWITCH,BA

F-1

156

Print head unit (Eb)

PRINT HEAD UNIT EB

F-6

689

R cover detector cap

CAP,R COVER DETECTOR

F-2,3

636

Rear cover detector assembly

REAR COVER DETECTOR ASSEMBLY

F-2,3

692

Rear sound absorption material

SOUND ABSORPTION MATERIAL,REAR

F-1

145

Release lever shaft

SHAFT,RELEASE LEVER

F-7

638

Ribbon cassette cover

COVER,RIBBON CASSETTE,AA

F-1

131

Ribbon drive plate assembly

RIBBON DRIVE PLATE ASSEMBLY

F-6

706

Ribbon feed spring

RIBBON FEED SPRING

F-6

601

Ribbon intermediate gear

GEAR,RIBBON INTERMEDIATE

F-6

683

Ribbon reduction gear

GEAR,RIBBON REDUCTION

F-6

682

Ribbon take-up gear assembly

GEAR,RIBBON TAKE-UP ASSEMBLY

F-6

712

Right platen lever shaft

SHAFT,PLATEN LEVER,R

F-7

627

Roll paper cover

COVER,ROLL PAPER,BA

F-1

132

Roll paper guide

GUIDE,ROLL PAPER

F-1

159

Roll paper holder

HOLDER,ROLL PAPER,A

F-1

143

Roll paper path spacer

SPACER,ROLL PAPER PASS

F-1

164

Roll paper receive roller

ROLL PAPER RECEIVE ROLLER

F-1

154

RS-232 I/F circuit board unit (with


connector plate)

RS-232 I/F CIRCUIT BOARD

F-1

202

Rubber foot

RUBBER FOOT

F-1

124

Appendix E-6 Parts List

Rev. B

Confidential

Rev. B

TM-U675/U675P (without autocutter) Service Manual

name for service manual

name for price list

qty

page

ref.#

Rubber insulator spacer

SPACER,INSULATOR

F-1

113

Screw (C.B., 2.6X4)

C.B.,2.6X4,F/ZN

F-4,5

773

Screw (C.B.B-tite, 2X8)

C.B.B-TITE,2X8,F/ZN

F-1

118

Screw (C.B.B-tite, 4X12)

C.B.B.SCREW,4X12,F/ZN

F-1

108

Screw (C.B.B-tite, 4X25)

C.B.B.SCREW,4X25 F/ZN

F-1

109

Screw (C.B.P-tite, 3X6)

C.B.P-TITE SCREW,3X6,F/ZN

F-2,3,4,5,7

609

Screw (C.B.P-tite, 3x8)

C.B.P-TITE,3x8,F/ZN

F-1

101

Screw (C.B.P-tite, 3X8)

C.B.P-TITE SCREW,3X8,F/ZN

F-4,5

776

Screw (C.B.S-tite F, 3X4)

C.B.S-TITE F,3X4,F/ZN

F-1

102

Screw (C.B.S-tite F, 3X4)

C.B.S-TITE F,3X4,F/ZN

F-2,3

714

Screw (C.B.S-tite F, 3X6)

C.B.S-TITEF,3X6,F/ZN

F-1

106

Screw (C.B.S-tite F, 3X6)

C.B.S-TITEF,3X6,F/ZN

F-2,3,4,5,6

726

Screw (C.C., 2X3)

C.C.2X3,F/ZN

F-2,3

716

Screw (C.C., 3X5)

C.C.SCREW,3X5,F/ZN

F-2,3

717

Screw (C.C., 4X20)

C.C.SCREW,4X20,F/ZN

F-1

104

Screw (C.C.S-tite, 2.5X5)

C.C.S-TITE SCREW,2.5*5,F/ZN

F-2,3,4,5

725

Screw (C.P.(S), 2.6X8)

C.P.(S)SCREW,2.6X8.F/ZN

F-8

794

Screw (C.P.(S-P2), 2.5X5)

C.P.(S-P2),2.5X5,F/Zn

F-8

793

Screw (C.P.P-tite, 3X12)

C.P.P-TITE SCREW,3X12,F/ZN

F-6

608

Screw (C.P.S-tite F, 3X5)

C.P.S-TITE F,3X5,F/ZN

F-2,3

715

Screw (C.P.S-tite(0), 3X6)

C.P.S-TITE.(0),3X6,F/ZN

F-1

107

Screw (C.P.S-tite(P4), 3x6)

C.P.S-TITE(P4),3X6,F/ZN

F-6

775

Screw (C.P.S-tite, 3X6)

C.P.S-TITE SCREW,3X6,F/ZN

F-1

155

Screw (C.P.T-B, 3X10)

C.P.T-B SCREW,3X10,F/ZN

F-1

103

Slip B.O.F. detector assembly

SLIP B.O.F. DETECTOR ASSEMBLY

F-4,5

696

Slip drive gear

GEAR,SLIP DRIVE

F-2,3,4,5,7

649

Slip feed roller

ROLLER,SLIP FEED

F-7

668

Slip feed roller holder

HOLDER,SLIP FEED ROLLER

F-7

659

Slip feed roller shaft holder

SHAFT HOLDER,SLIP FEED ROLLER

F-2,3,4,5

610

Slip guide lower frame (type B)

FRAME,SLIP GUID LOWER,B

F-4

662

Slip guide lower frame assembly (type B)

FRAME,SLIP GUID LOWER,B ASSEMBLY

F-5

662

Slip guide upper frame

FRAME,SLIP GUID UPPER

F-4,5

661

Slip hold roller shaft

SHAFT,SLIP HOLD ROLLER

F-2,3

645

Slip hold roller sleeve

SLEEVE,SLIP HOLD ROLLER

F-2,3

766

Slip hold roller spring

SPRING,SLIP HOLD ROLLER

F-2,3

767

Slip insertion detector holder

HOLDER,SLIP INSERT DETECTOR

F-4,5

606

Parts List Appendix E-7

Confidential
name for service manual

name for price list

qty

page

ref.#

Slip paper guide

PAPER GUIDE,SLIP

F-7

670

Slip T.O.F. detector assembly

SLIP T.O.F. DETECTOR ASSEMBLY

F-4,5

703

Slip transmission gear

GEAR,SLIP TRANSMISSION

F-2,3

647

Strengthening plate

PLATE,STRENGTHEN,B

F-1

135

Sub paper feed roller assembly

ROLLER,SUB PAPER FEED ASSEMBLY

F-7

699

Sub paper hold roller

ROLLER,SUB PAPER HOLD

F-7

663

Sub paper hold roller shaft

SHAFT,SUB PAPER HOLD ROLLER

F-7

640

Sub slip feed lever shaft

SHAFT,SUB SLIP FEED LEVER

F-4,5

644

Sub slip feed lever spring

SPRING,SUB SLIP FEED LEVER

F-4,5

656

Sub slip feed lever sub assembly

LEVER,SUB SLIP FEED SUB ASSEMBLY

F-4,5

687

Sub slip feed roller assembly

ROLLER,SUB SLIP FEED ASSEMBLY

F-4,5

694

Sub slip feed roller holder

HOLDER,SUB SLIP FEED ROLLER

F-4,5

660

Sub slip hold roller

ROLLER,SUB SLIP HOLD

F-4,5

667

Sub slip hold sleeve

SLEEVE,SUB SLIP HOLD

F-4,5

770

Support plate

PLATE,SUPPORT,A

F-1

137

Table holder

HOLDER,TABLE,A

F-1

138

Take-up assembly

TAKE-UP ASSEMBLY

F-1

126

Take-up drive gear

GEAR,TAKE-UP DRIVE

F-2,3

646

Take-up frame assembly

FRAME,TAKE-UP ASSEMBLY

F-1

147

Take-up gear

GEAR,TAKE-UP

F-1

146

Take-up pulley

TAKE UP PULLEY

F-1

152

Take-up spring

TAKE UP SPRING

F-1

151

Upper case

CASE,UPPER,AA

F-1

128

Validation detector assembly

VALIDATION DETECTOR ASSEMBLY

F-4,5

697

Validation stopper

STOPPER,VALIDATION

F-4,5

672

Validation stopper spring

SPRING,VALIDATION STOPPER

F-4,5

673

Appendix E-8 Parts List

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Reference Number List

Rev. B

name for service manual

name for price list

qty

page

ref.#

Screw (C.B.P-tite, 3x8)

C.B.P-TITE,3x8,F/ZN

F-1

101

Screw (C.B.S-tite F, 3X4)

C.B.S-TITE F,3X4,F/ZN

F-1

102

Screw (C.P.T-B, 3X10)

C.P.T-B SCREW,3X10,F/ZN

F-1

103

Screw (C.C., 4X20)

C.C.SCREW,4X20,F/ZN

F-1

104

E-ring (2)

RETAINING RING TYPE-E(2) F/UC

F-1

105

Screw (C.B.S-tite F, 3X6)

C.B.S-TITEF,3X6,F/ZN

F-1

106

Screw (C.P.S-tite(0), 3X6)

C.P.S-TITE.(0),3X6,F/ZN

F-1

107

Screw (C.B.B-tite, 4X12)

C.B.B.SCREW,4X12,F/ZN

F-1

108

Screw (C.B.B-tite, 4X25)

C.B.B.SCREW,4X25 F/ZN

F-1

109

Clamp

CLAMP

F-1

110

IC cover

IC COVER

F-1

111

Plain washer (4.2X1X12)

PLAIN WASHER,4.2X1X12,F/ZN

F-1

112

Rubber insulator spacer

SPACER,INSULATOR

F-1

113

Metallic insulator spacer

INSULATOR SPACER

F-1

114

N.E. detector holder

HOLDER,N.E.DETECTOR

F-1

116

N.E. detector lever

LEVER,N.E.DETECTOR

F-1

117

Screw (C.B.B-tite, 2X8)

C.B.B-TITE,2X8,F/ZN

F-1

118

Micro switch

MICROSWITCH

F-1

119

Hexagon nut

H.N.-1,3,F/ZN

F-1

120

N.E. detector spacer

SPACER,N.E.DETECTOR

F-1

121

Caution seal

SEAL,CAUTION

F-1

122

Connector plate (type BA)

PLATE,CONNECTOR,BA

F-1

123

Rubber foot

RUBBER FOOT

F-1

124

N.E. detector adjustment screw

SCREW,DETECTOR ADJUSTMENT,N.E

F-1

125

Take-up assembly

TAKE-UP ASSEMBLY

F-1

126

Lower case

CASE,LOWER,AA

F-1

127

Upper case

CASE,UPPER,AA

F-1

128

Back case

CASE,BACK,AA

F-1

129

Front case

CASE,FRONT,AA

F-1

130

Ribbon cassette cover

COVER,RIBBON CASSETTE,AA

F-1

131

Roll paper cover

COVER,ROLL PAPER,BA

F-1

132

Main plate sub assembly

PLATE,MAIN,SUBU ASSEMBLY,A

F-1

133

Control panel unit

SWITCH PANEL UNIT,AA

F-1

134

Strengthening plate

PLATE,STRENGTHEN,B

F-1

135

Lower plate

PLATE,LOWER,A

F-1

136

Parts List Appendix E-9

Confidential
name for service manual

name for price list

qty

page

ref.#

Support plate

PLATE,SUPPORT,A

F-1

137

Table holder

HOLDER,TABLE,A

F-1

138

Operation label (type AA)

LABEL,OPERATION,AA

F-1

139

Operation label (type BA)

LABEL,OPERATION,BA

F-1

140

Holder plate (type A)

PLATE,HOLDER,A

F-1

141

Holder spring

SPRING,HOLDER,A

F-1

142

Roll paper holder

HOLDER,ROLL PAPER,A

F-1

143

Front sound absorption material

SOUND ABSORPTION MATERIAL,FRONT

F-1

144

Rear sound absorption material

SOUND ABSORPTION MATERIAL,REAR

F-1

145

Take-up gear

GEAR,TAKE-UP

F-1

146

Take-up frame assembly

FRAME,TAKE-UP ASSEMBLY

F-1

147

Front seal

SEAL,FRONT,AA

F-1

148

Operation label (type DA)

LABEL,OPERATION,DA

F-1

149

Nylon clamp

NYLON CLAMP

F-1

150

Take-up spring

TAKE UP SPRING

F-1

151

Take-up pulley

TAKE UP PULLEY

F-1

152

Paper take-up belt

PAPER TAKE UP BELT

F-1

153

Roll paper receive roller

ROLL PAPER RECEIVE ROLLER

F-1

154

Hexagon lock screw (millimeter type)

HEXAGON LOCK SCREW

F-1

155

Screw (C.P.S-tite, 3X6)

C.P.S-TITE SCREW,3X6,F/ZN

F-1

155

Power switch cover

COVER,POWER SWITCH,BA

F-1

156

Control panel label

LABEL,SWITCH PANEL,AA

F-1

157

Operation label (type EA)

LABEL,OPERATION,EA

F-1

158

Roll paper guide

GUIDE,ROLL PAPER

F-1

159

Holder plate (type B)

PLATE,HOLDER,B

F-1

160

76 mm kit

76MM KIT

F-1

161

Head caution seal

SEAL,CAUTION,HEAD B

F-1

162

Assist paper guide spacer

SPACER,ASSIST PAPER GUIDE

F-1

163

Roll paper path spacer

SPACER,ROLL PAPER PASS

F-1

164

Main circuit board unit (with MICR)

MAIN CIRCUIT BOARD UNIT

F-1

201

Main circuit board unit (without MICR)

MAIN CIRCUIT BOARD UNIT

F-1

201

Parallel I/F circuit board unit (without


connector plate)

PARALLEL I/F CIRCUIT BOARD

F-1

202

RS-232 I/F circuit board unit (with


connector plate)

RS-232 I/F CIRCUIT BOARD

F-1

202

Power switch cable assembly

POWER SWITCH CABLE SET,AA

F-1

203

Control panel circuit board assembly

SWITCH PANEL CIRCUIT BOARD ASSEMBLY

F-1

204

Appendix E-10 Parts List

Rev. B

Confidential

Rev. B

TM-U675/U675P (without autocutter) Service Manual

name for service manual

name for price list

qty

page

ref.#

N.E. detector assembly lead wire

LEAD WIRE N.E.DETECTOR ASSEMBLY

F-1

205

Circuit board FFC

FFC,CIRCUIT BOARD

F-1

206

Control panel cable

CABLE,SWITCH PANEL

F-1

207

Mechanism assembly (with MICR)

MECHANISM ASSEMBLY

F-1

600

Mechanism assembly (without MICR)

MECHANISM ASSEMBLY

F-1

600

Ribbon feed spring

RIBBON FEED SPRING

F-6

601

Parallel pin (1.6X10)

PP-A,1.6X10,S/NA

F-7

602

Belt drive cap

CAP,BELT DRIVE

F-6

603

Platen spring

SPRING,PLATEN

F-7

604

Oil ring

OIL RING

F-6

605

Slip insertion detector holder

HOLDER,SLIP INSERT DETECTOR

F-4,5

606

Nylon clip

NYLON CLIP

F-2,3

607

Screw (C.P.P-tite, 3X12)

C.P.P-TITE SCREW,3X12,F/ZN

F-6

608

Screw (C.B.P-tite, 3X6)

C.B.P-TITE SCREW,3X6,F/ZN

F-2,3,4,5,7

609

Slip feed roller shaft holder

SHAFT HOLDER,SLIP FEED ROLLER

F-2,3,4,5

610

Carriage spring

SPRING,CARRIAGE

F-6

611

Front reinforcement frame

FRAME,FRONT REINFORCE

F-4,5

612

Front frame

FRAME,FRONT

F-4,5

613

Lever drive motor detector plate

DETECTOR PLATE,LEVER DRIVE MOTOR

F-4,5

614

Lever motor reduction gear

GEAR,LEVER MOTOR REDUCTION

F-4,5

615

Lever drive transmission gear

GEAR,LEVER DRIVE TRANSMISSION

F-2,3

616

Lever drive shaft gear

GEAR,LEVER DRIVE SHAFT

F-4,5

617

Form stopper

FORM STOPPER

F-4,5

618

Form stopper shaft

SHAFT,FORM STOPPER

F-4,5

619

Form stopper spring

SPRING,FORM STOPPER

F-4,5

620

Lever drive coil (type A)

COIL,LEVER DRIVE,A

F-4,5

621

Lever drive coil (type B)

COIL,LEVER DRIVE,B

F-4,5

622

Nose guide

GUIDE,NOSE

F-6

623

Platen lever assembly

LEVER,PLATEN ASSEMBLY

F-7

624

Platen lever spring

SPRING,PLATEN LEVER

F-7

625

Left platen lever shaft

SHAFT,PLATEN LEVER,L

F-7

626

Right platen lever shaft

SHAFT,PLATEN LEVER,R

F-7

627

Platen lever drive cam

CAM,PLATEN LEVER DRIVE

F-2,3

628

Carriage belt

BELT,CARRIAGE

F-6

629

Belt tension spring

SPRING,BELT TENSION

F-6

630

Carriage guide shaft

SHAFT,CARRIAGE GUIDE

F-6

631

Parts List Appendix E-11

Confidential
name for service manual

name for price list

qty

page

ref.#

Carriage transmission pulley

PULLEY,CARRIAGE TRANSMISSION

F-6

632

Carriage drive pulley

PULLEY,CARRIAGE DRIVE

F-6

633

Carriage drive transmission gear

GEAR,CARRIAGE DRIVE TRANSMISSION

F-6

634

Paper ejection detector holder

HOLDER,PAPER EJECTION DETECTOR

F-2,3

635

R cover detector cap

CAP,R COVER DETECTOR

F-2,3

636

Paper feed transmission gear

GEAR,PAPER FEED TRANSMISSION

F-4,5

637

Release lever shaft

SHAFT,RELEASE LEVER

F-7

638

Paper guide lever shaft

SHAFT,PAPER GUIDE LEVER

F-7

639

Sub paper hold roller shaft

SHAFT,SUB PAPER HOLD ROLLER

F-7

640

Guide roller shaft

SHAFT,GUIDE ROLLER

F-7

641

Paper hold roller shaft

SHAFT,PAPER HOLD ROLLER

F-7

642

Paper feed frame shaft

SHAFT,PAPER FEED FRAME

F-2,3

643

Sub slip feed lever shaft

SHAFT,SUB SLIP FEED LEVER

F-4,5

644

Slip hold roller shaft

SHAFT,SLIP HOLD ROLLER

F-2,3

645

Take-up drive gear

GEAR,TAKE-UP DRIVE

F-2,3

646

Slip transmission gear

GEAR,SLIP TRANSMISSION

F-2,3

647

Paper feed gear

GEAR,PAPER FEED

F-7

648

Slip drive gear

GEAR,SLIP DRIVE

F-2,3,4,5,7

649

J/S change lever

LEVER,J/S CHANGE

F-2,3

650

J/S change spring

SPRING,J/S CHANGE

F-2,3

651

Paper guide lever spring

SPRING,PAPER GUIDE LEVER

F-7

652

Assist paper guide spring

SPRING,ASSIST PAPER GUIDE

F-7

653

Paper feed roller spring

SPRING,PAPER FEED ROLLER

F-7

654

Paper feed frame fixing lever spring (type


A)

SPRING,PAPER FEED FRAME FIXING


LEVER,A

F-7

655

Sub slip feed lever spring

SPRING,SUB SLIP FEED LEVER

F-4,5

656

Paper release lever

LEVER,PAPER RELEASE

F-7

657

Paper guide lever

LEVER,PAPER GUIDE

F-7

658

Slip feed roller holder

HOLDER,SLIP FEED ROLLER

F-7

659

Sub slip feed roller holder

HOLDER,SUB SLIP FEED ROLLER

F-4,5

660

Slip guide upper frame

FRAME,SLIP GUID UPPER

F-4,5

661

Slip guide lower frame (type B)

FRAME,SLIP GUID LOWER,B

F-4

662

Slip guide lower frame assembly (type B)

FRAME,SLIP GUID LOWER,B ASSEMBLY

F-5

662

Sub paper hold roller

ROLLER,SUB PAPER HOLD

F-7

663

Assist paper guide

PAPER GUIDE,ASSIST

F-7

664

Paper hold roller

ROLLER,PAPER HOLD

F-7

665

Paper feed roller

ROLLER,PAPER FEED

F-7

666

Appendix E-12 Parts List

Rev. B

Confidential

Rev. B

TM-U675/U675P (without autocutter) Service Manual

name for service manual

name for price list

qty

page

ref.#

Sub slip hold roller

ROLLER,SUB SLIP HOLD

F-4,5

667

Slip feed roller

ROLLER,SLIP FEED

F-7

668

Paper feed frame cover

COVER,PAPER FEED FRAME

F-7

669

Slip paper guide

PAPER GUIDE,SLIP

F-7

670

Drive lever coil cover

COVER,DRIVE LEVER COIL

F-4,5

671

Validation stopper

STOPPER,VALIDATION

F-4,5

672

Validation stopper spring

SPRING,VALIDATION STOPPER

F-4,5

673

Platen ground plate (type A)

PLATE,PLATEN GROUND,A

F-7

674

Platen ground plate (type B)

PLATE,PLATEN GROUND,B

F-7

675

Cover ground plate

PLATE,COVER GROUND

F-7

676

Paper feed frame stopper

STOPPER,PAPER FEED FRAME

F-2,3

677

Backup paper guide cap

CAP,BACK-UP PAPER GUIDE

F-7

678

MICR shutter

SHUTTER,MICR

F-4

679

Endorsement platen shutter

SHUTTER,ENDORSEMENT PLATEN

F-4,5

680

Ribbon reduction gear

GEAR,RIBBON REDUCTION

F-6

682

Ribbon intermediate gear

GEAR,RIBBON INTERMEDIATE

F-6

683

Belt plate

PLATE,BELT

F-2,3

684

Platen adjustment screw

SCREW,PLATEN ADJUSTMENT

F-7

685

Lever drive motor assembly

MOTOR,LEVER DRIVE ASSEMBLY

F-4,5

686

Sub slip feed lever sub assembly

LEVER,SUB SLIP FEED SUB ASSEMBLY

F-4,5

687

Print head unit (Eb)

PRINT HEAD UNIT EB

F-6

689

Paper ejection detector assembly

PAPER EJECTION DETECTOR ASSEMBLY

F-2,3

690

Front cover detector assembly

FRONT COVER DETECTOR ASSEMBLY

F-2,3

691

Rear cover detector assembly

REAR COVER DETECTOR ASSEMBLY

F-2,3

692

Lever drive shaft assembly

LEVER DRIVE SHAFT ASSEMBLY

F-4,5

693

Sub slip feed roller assembly

ROLLER,SUB SLIP FEED ASSEMBLY

F-4,5

694

Lever coil mounting plate sub assembly

MOUNTING PLATE,LEVER COIL SUB


ASSEMBLY

F-4,5

695

Slip B.O.F. detector assembly

SLIP B.O.F. DETECTOR ASSEMBLY

F-4,5

696

Validation detector assembly

VALIDATION DETECTOR ASSEMBLY

F-4,5

697

Paper feed frame assembly

PAPER FEED FRAME ASSEMBLY

F-7

698

Sub paper feed roller assembly

ROLLER,SUB PAPER FEED ASSEMBLY

F-7

699

Paper feed frame fixing L lever (type A)


assembly

LEVER,PAPER FEED FRAME FIXING L,A


ASSEMBLY

F-7

701

Paper feed frame fixing R lever (type A)


assembly

LEVER,PAPER FEED FRAME FIXING R,A


ASSEMBLY

F-7

702

Slip T.O.F. detector assembly

SLIP T.O.F. DETECTOR ASSEMBLY

F-4,5

703

Lever motor T.P. detector assembly

LEVER MOTER T.P. DETECTOR ASSEMBLY

F-4,5

704

Parts List Appendix E-13

Confidential
name for service manual

name for price list

qty

page

ref.#

Main circuit board (type AB) assembly

MAIN CIRCUIT BOARD,AB ASSEMBLY

F-4,5

705

Ribbon drive plate assembly

RIBBON DRIVE PLATE ASSEMBLY

F-6

706

H.P. detector assembly

H.P.DETECTOR ASSEMBLY

F-6

707

Intermediate circuit board assembly

INTERMEDIATE CIRCUIT BOARD ASSEMBLY

F-6

708

Carriage assembly

CARRIAGE ASSEMBLY

F-6

709

Paper end detector assembly

PAPER END DETECTOR ASSEMBLY

F-7

710

Platen assembly

PLATEN ASSEMBLY

F-7

711

Ribbon take-up gear assembly

GEAR,RIBBON TAKE-UP ASSEMBLY

F-6

712

Carriage cover frame assembly

FRAME,CARRIAGE COVER ASSEMBLY

F-2,3

713

Screw (C.B.S-tite F, 3X4)

C.B.S-TITE F,3X4,F/ZN

F-2,3

714

Screw (C.P.S-tite F, 3X5)

C.P.S-TITE F,3X5,F/ZN

F-2,3

715

Screw (C.C., 2X3)

C.C.2X3,F/ZN

F-2,3

716

Screw (C.C., 3X5)

C.C.SCREW,3X5,F/ZN

F-2,3

717

Nylon lock nut

NYLON LOCK NUT M3

F-7

718

E-ring (1.5)

RETAINING RING TYPE-E(1.5)

F-4,5,7

719

E-ring (2)

RETAINING RING TYPE-E(2) F/UC

F-6,7

720

E-ring (3)

RETAINING RING TYPE-E(3)F/UC

F-2,3,4,5,7

721

E-ring (4)

RETAINING RING TYPE-E(4) F/UC

F-7

722

E-ring (5)

RETAINING RING TYPE-E(5) F/UC

F-4,5,6

723

E-ring (2.3)

RETAINING RING TYPE-E (2.3) F/UC

F-2,3,4,5,7

724

Screw (C.C.S-tite, 2.5X5)

C.C.S-TITE SCREW,2.5*5,F/ZN

F-2,3,4,5

725

Screw (C.B.S-tite F, 3X6)

C.B.S-TITEF,3X6,F/ZN

F-2,3,4,5,6

726

J/S change solenoid

J/S CHANG SOLENOID

F-2,3

727

J/S change gear

J/S CHANGE GEAR

F-2,3

728

Paper feed reduction gear

PAPER FEED REDUCTION GEAR

F-2,3

729

Crank shaft holder

CRANK SHAFT HOLDER

F-4,5,7

730

Paper feed trigger claw spring

PAPER FEED TRIGGER CROW SPRING 3

F-4,5

731

Paper feed trigger attraction plate

PAPER FEED TRIGGER ATTRACTIVE PLATE

F-4,5

732

Carriage motor

MOTOR,CARRIAGE

F-6

733

Intermediate cable (type A)

CABLE,INTERMEDIATE,A

F-6

734

Intermediate cable (type B)

CABLE,INTERMEDIATE,B

F-6

735

Intermediate cable (type C)

CABLE,INTERMEDIATE,C

F-6

736

Paper ejection detector cable (type A)


assembly

CABLE ASSEMBLY,PAPER EJECTION


DETECTOR,A

F-4,5

737

Paper ejection detector cable (type B)


assembly

CABLE ASSEMBLY,PAPER EJECTION


DETECTOR,B

F-2,3

738

Paper feed motor

MOTOR,PAPER FEED

F-2,3

739

Appendix E-14 Parts List

Rev. B

Confidential

Rev. B

TM-U675/U675P (without autocutter) Service Manual

name for service manual

name for price list

qty

page

ref.#

Lead wire (type A)

LEAD WIRE,A

F-4,5

740

Lead wire (type B)

LEAD WIRE,B

F-4,5

741

Lead wire (type C)

LEAD WIRE,C

F-4,5

742

Lead wire (type D)

LEAD WIRE,D

F-4,5

743

Lead wire (type E)

LEAD WIRE,E

F-4,5

744

Lead wire (type F)

LEAD WIRE,F

F-4,5

745

Lead wire (type G)

LEAD WIRE,G

F-4,5

746

Lead wire (type H)

LEAD WIRE,H

F-4,5

747

Lead wire (type I)

LEAD WIRE,I

F-4,5

748

Lead wire (type J)

LEAD WIRE,J

F-4,5

749

Lead wire (type K)

LEAD WIRE,K

F-4,5

750

Lead wire (type L)

LEAD WIRE,L

F-6

751

Lead wire (type M)

LEAD WIRE,M

F-6

752

Lead wire (type N)

LEAD WIRE,N

F-6

753

Lead wire (type O)

LEAD WIRE,O

F-7

754

Lead wire (type P)

LEAD WIRE,P

F-7

755

Lead wire (type Q)

LEAD WIRE,Q

F-7

756

Lead wire (type R)

LEAD WIRE,R

F-4,5

757

Lead wire (type S)

LEAD WIRE,S

F-4,5

758

Lead wire (type T)

LEAD WIRE,T

F-4,5

759

Lead wire (type U)

LEAD WIRE,U

F-2,3

760

Lead wire (type V)

LEAD WIRE,V

F-2,3

761

Lead wire (type W)

LEAD WIRE,W

F-2,3

762

Lead wire (type X)

LEAD WIRE,X

F-2,3

763

Lead wire (type Y)

LEAD WIRE,Y

F-2,3

764

Lead wire (type Z)

LEAD WIRE,Z

F-2,3

765

Slip hold roller sleeve

SLEEVE,SLIP HOLD ROLLER

F-2,3

766

Slip hold roller spring

SPRING,SLIP HOLD ROLLER

F-2,3

767

Gear train cover

COVER,GEAR TRAIN

F-6

768

Intermediate circuit board cover

COVER,INTERMEDIATE CIRCUIT BOARD

F-6

769

Sub slip hold sleeve

SLEEVE,SUB SLIP HOLD

F-4,5

770

Intermediate cable tube

TUBE,CABLE INTERMEDIATE

F-6

771

C-ring (5103-21)

C-RING,5103-21

F-7

772

Screw (C.B., 2.6X4)

C.B.,2.6X4,F/ZN

F-4,5

773

J/S solenoid mounting plate

MOUNTING PLATE,J/S SOLENOID

F-2,3

774

Screw (C.P.S-tite(P4), 3x6)

C.P.S-TITE(P4),3X6,F/ZN

F-6

775

Parts List Appendix E-15

Confidential
name for service manual

name for price list

qty

page

ref.#

Screw (C.B.P-tite, 3X8)

C.B.P-TITE SCREW,3X8,F/ZN

F-4,5

776

MICR roller shaft

SHAFT,MICR ROLLER

F-8

777

E-ring (1.2)

RETAINING RING TYPE-E(1.2) F/UC

F-8

778

Motor shield spacer

SPACER,MOTOR SHIELD

F-3

779

Motor shield case

CASE,MOTOR SHIELD

F-3

780

Motor shield cover

COVER,MOTOR SHIELD

F-3

781

MICR assembly

ASSEMBLY,MICR

F-8

782

MICR case

CASE,MICR

F-8

783

MICR lever fixing plate

FIXING PLATE,MICR LEVER

F-8

784

MICR shield cover (type A)

COVER,MICR SHIELD,A

F-8

785

MICR connector assembly

CONNECTOR ASSEMBLY,MICR

F-8

786

MICR lever

LEVER,MICR

F-8

787

MICR fixing

MICR FIXING

F-8

788

MICR solenoid

SOLENOID,MICR

F-8

789

MICR lever spring

SPRING,MICR LEVER

F-8

790

MICR fixing sheet

SHEET,MICR FIXING

F-8

791

MICR frame assembly

FRAME,MICR ASSEMBLY

F-8

792

Screw (C.P.(S-P2), 2.5X5)

C.P.(S-P2),2.5X5,F/Zn

F-8

793

Screw (C.P.(S), 2.6X8)

C.P.(S)SCREW,2.6X8.F/ZN

F-8

794

Head seal

SEAL,HEAD

F-6

795

MICR lever guide shaft

SHAFT,MICR LEVER GUIDE

F-8

796

Appendix E-16 Parts List

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix F

Exploded Diagrams
TM-U675/U675P
102

158

149

106
164

132
162
204
163

110

600

159
153

131

160

109

126
161

112
113
114

103

109
157

106

112
113
139

147
108

114

108

146

154

144

145

135

133

134

104

151

154

152
103

129

125
121

103

137

118

143

103

105

119

SERIAL
107

107

155

130

120
142

141

107
202

116

PARALLEL

207

117

107

150

202

107
107

107
123

201
128

107

140

206
106

138

205

136

124
203

124
106

106

122

127
103

106
111
156

Rev. B

101

155

148
103

124

Exploded Diagrams Appendix F-1

Confidential

TM-U675/U675P (without autocutter) Service Manual

Mechanism Assembly (without MICR)

725

690
713

635

609
738
643

714

714
610

739
721
628
645
692

717
691

616
721

714
636
760
761
762

763
764
765

715

767
677

766
610

684
726

726

717

646
721
729

726
721

647

728
724

647
649
651
607

721

647
729

721

650

726

726
716
727
774

Rev. B

Exploded Diagrams Appendix F-2

Confidential

TM-U675/U675P (without autocutter) Service Manual

Mechanism Assembly (with MICR)

781

725

690
713

725

635

609
738
643

779
714

739

714
610

780

721
628

726

645
726

692

717
691

616
721

714
636
760
761
762

763
764
765

715

767
677

766
610

684
726

726

717

646
721
729

726
721

647

728
724

647
649
651
607

721

647
729

721

650

726

726
716
727
774

Rev. B

Exploded Diagrams Appendix F-3

Confidential

TM-U675/U675P (without autocutter) Service Manual

Frame Assembly (without MICR)


680

726

620

721
610

703

719

748
749
750

726

725

660
618

687
656

661
770

615

619

614

724

686

613

740 741

773
667

612
617
770
726

730

694
671

732

726

621
726

644

726

732

637

622
731

609

672

721

693

730
723

731
610
609

726

721
649

695

719

704

726

726
745
746
747

662

726

737

726
697
757
758
759

679

606

705
776

696
609

673

Rev. B

742
743
744

726

Exploded Diagrams Appendix F-4

Confidential

TM-U675/U675P (without autocutter) Service Manual

Frame Assembly (with MICR)


680

726

620

721
610

703

719

748
749
750

726

725

660
618

687
656

661
770

615

619

614

724

686

613

740 741

773
667

612
617
770
726

730

694
671

732

726

644

726

621

732

726

637

622
731

609

672

721

693

730
723

731
610
609

726

721
649

695

704

726

719
726

745
746
747

726

662
737

726
697
757
758
759

705
776
673
606
696 742
743
744

Rev. B

609

776

726

Exploded Diagrams Appendix F-5

Confidential

TM-U675/U675P (without autocutter) Service Manual

Carriage Assembly

629
720
608

603

623

720

633

768

720

689

726
706
707

775

726

751
752
753

795

634
712

682
720

683
601

603
632
723

733
709

726
775

611

735

631

734
605

771

775
630
736
708

769
775
775

Rev. B

Exploded Diagrams Appendix F-6

Confidential

TM-U675/U675P (without autocutter) Service Manual

PF Assembly
657

719

669

609

676
638

609
701

710

655

754
755
756

663

722

720

641

699

722
685

711

722

698

730

730

663

720
721
640
654
626
678

685

648

664
666

602
730

721
722

718

648

702

665
624

721

772

642

722

639

655

730

604
772

653

674

604

654

724

627
668

602

648
722

625
675

648

663

722

722

718
659

602

670
649

724
658
652

Rev. B

Exploded Diagrams Appendix F-7

Confidential

TM-U675/U675P (without autocutter) Service Manual

MICR Unit

785

782
787
778

777

786

784

794

778
793
796

791
788

777

796

792
790

783

789

Rev. B

Exploded Diagrams Appendix F-8

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix G

General Lubrication Point Diagrams


TM-U675/U675P

G-36

G-36

G-36

SERIAL

PARALLEL

Rev. B

General Lubrication Point Diagrams Appendix G-1

Confidential

TM-U675/U675P (without autocutter) Service Manual

Mechanism Assembly (without MICR)

G-36
G-36

G-36

G-36

G-36

G-36

G-36

Rev. B

General Lubrication Point Diagrams Appendix G-2

Confidential

TM-U675/U675P (without autocutter) Service Manual

Mechanism Assembly (with MICR)

G-36
G-36

G-36

G-36

G-36

G-36

G-36

Rev. B

General Lubrication Point Diagrams Appendix G-3

Confidential

TM-U675/U675P (without autocutter) Service Manual

Frame Assembly (without MICR)


G-48

G-48
G-48

G-48

G-48
G-36

G-48

G-36
G-36

G-48
G-36

G-36

G-48

Rev. B

General Lubrication Point Diagrams Appendix G-4

Confidential

TM-U675/U675P (without autocutter) Service Manual

Frame Assembly (with MICR)


G-48

G-48
G-48

G-48

G-48
G-36

G-48

G-36
G-36

G-48
G-36

G-36

G-48

Rev. B

General Lubrication Point Diagrams Appendix G-5

Confidential

TM-U675/U675P (without autocutter) Service Manual

Carriage Assembly

G-36

G-36

G-36
G-36
G-36
G-36
G-36

G-36
G-36

G-36
G-36

G-36

G-36
G-36
G-36
O-10

G-36

O-10

Rev. B

G-36

General Lubrication Point Diagrams Appendix G-6

Confidential

TM-U675/U675P (without autocutter) Service Manual

PF Assembly

G-48

G-48

G-48
G-36

G-48

G-36

G-36

Rev. B

General Lubrication Point Diagrams Appendix G-7

Confidential

TM-U675/U675P (without autocutter) Service Manual

MICR Unit

G-47

G-47

Rev. B

General Lubrication Point Diagrams Appendix G-8

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix H

Circuit Board Unit Circuit Diagrams


Main Circuit Board Assembly (Outline)

MICR I/F block (page H-6)

page H-4
page H-2

page H-3
page H-5

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-1

Confidential

TM-U675/U675P (without autocutter) Service Manual

Main Circuit Board Assembly (1 of 4)

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-2

Confidential

TM-U675/U675P (without autocutter) Service Manual

Main Circuit Board Assembly (2 of 4)

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-3

Confidential

TM-U675/U675P (without autocutter) Service Manual

Main Circuit Board Assembly (3 of 4)

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-4

Confidential

TM-U675/U675P (without autocutter) Service Manual

Main Circuit Board Assembly (4 of 4)

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-5

Confidential

TM-U675/U675P (without autocutter) Service Manual

Main Circuit Board Assembly (MICR I/F Block)

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-6

Confidential

TM-U675/U675P (without autocutter) Service Manual

Main Circuit Board Assembly (Memory Block)

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-7

Confidential

TM-U675/U675P (without autocutter) Service Manual

RS-232 I/F Circuit Board Assembly (UB-S01) Circuit Diagram

TO MAIN BOARD
CN2

+5V
C1

TP2

+12V
U1
16
C2
4

5
RD
DSR

13
8

SD
DTR

14
7

TO HOST
15
FG
SD/SD1
RD/SD2
RS/RD1
/RD2
DR/INIT1
SG
/DR1
/DR2
/CS1
/CS2

ER

INIT2
SHELL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

VCC

V+

C2+

C1+

C2-

C1-

R1I
R2I

R1O
R2O

T1O
T2O

T1I
T2I

GND

V-

RTS
DSR

DSR
C3

R21

1
DTR

DTR

+5V

+5V

3
12
9

RD
DSR

11
10

SD
DTR

+
5
V

+
1
2
V

+
5
V
SD
RD

SD
RD
C7
#25_RESET
DSR_RESET
SG

SG

SG

RTS

RTS

SG

1
2
3
4
5
6
7
8
9
10
SG
11
12
13
14
15
16
17
18
19
20
21
22
SG 23
24
25
26
27
28
29
30
SG

DK 1
DK S
PG
PG
+24V
+24V
PG
HOST RTS
CTS
I/F DET
RTS
CLKOUT/DTR
CLKREQ
SG
+5V
DK 2
DK G
DK P
PG
+24V
+24V
PG
SG
SD
RD
(RES)
#25_RESET
DSR_RESET
#RESET
SG

R1
RTS

Q1
10K
10K

R7
Q2

+12V

D1

D
S
R
|
R
E
S
E
T

R3
+12V

R4

8
3
1

R2

C5

TP1

R16

DSR

R
T
S

#
2
5
|
R
E
S
E
T

10K
10K

RTS

2
C6

R17

U2A

CN1

S
G

R20

+
5
V

R18
-12V
R5

D2

R8

-12V

-12V
D3

R13
+12V

R9

C4

R14

R15

R6

5
#25INIT

7
6

R12

U2B
R10

R11

-12V
SG
D4

Rev. B

R19

Circuit Board Unit Circuit Diagrams Appendix H-8

Confidential

TM-U675/U675P (without autocutter) Service Manual

Parallel I/F Circuit Board Assembly (UB-P02) Circuit Diagram

Rev. B

Circuit Board Unit Circuit Diagrams Appendix H-9

Confidential

TM-U675/U675P (without autocutter) Service Manual

RS-485 I/F Circuit Board Assembly (UB-S02) Circuit Diagram

TP2
R12
R9
R13

CS1

CS1

CS2

CTS

DR2

DR

DR1

R10

CS2
R8

+5V

U2
+
5
V

+5V
CTS

RD1
RD2
R1

CN2

SG

R5
R2

TO MAIN BOARD

R17

CTS
SG

U1

R6

SD2

SD1

DR

R3

RD
SD

R16

DR
SG
SG

R18
+5V

+5V

TO HOST
SG

FG
SD/SD1
RD/SD2
RS/RD1
/RD2
DR/INIT1
SG
/DR1
/DR2
/CS1
/CS2

ER

INIT2
SHELL

Rev. B

C5

+
5
V

CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

FG

FG

R11

SD2
SD1
RD2
RD1
SG
DR2
DR1
CS2
CS1

SG

R4

TP1
SD
RD

SG
SD
RD

SG

SG

SG

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

DK 1
DK S
PG
PG
+24V
+24V
PG
HOST_RTS
CTS
DET
RTS
CLKIN/DTR
CLKREQ
SG
+5V
DK 2
DK G
DK P
PG
+24V
+24V
PG
SG
SD
RD
(RES)
#25_RESET
DSR_RESET
#RESET
SG

R19
R14
R15
R7

Circuit Board Unit Circuit Diagrams Appendix H-10

TM-U675/U675P (with MICR) Service Manual

Confidential
Appendix I

Printer Handling
Using the Power Switch Cover

WARNING:
If an accident occurs when the power switch cover is attached, unplug the power cord
from the outlet immediately to avoid fire or shock.
You can use the enclosed power switch cover to make sure the power switch is not accidentally
pressed. The illustration below shows the power switch cover installed.

switch cover

Figure I-1 Power switch cover

If you need to turn the power on or off when the cover is installed, you can insert a thin tool into
one of the holes in the cover to operate the switch.

Rev. B

Printer Handling Appendix I-1

Confidential
Opening the Front Cover
You can open the front cover of the printer by using the tabs on each side of the cover.

tab

Figure I-2 Opening the front cover

Installing or Replacing the Paper Roll


You need to install a paper roll even if you are using only the slip or validation sections of the
printer.
Note:
Do not use paper rolls that have the paper glued or taped to the core because they might cause a paper jam.
1. Make sure the printer is turned on.
2. To prevent data loss make sure that the printer is not receiving data.

Appendix I-2 Printer Handling

Rev. B

TM-U675/U675P (with MICR) Service Manual

Confidential

3. Open the paper roll cover by lifting up the two tabs on the paper roll cover and then pushing
the cover back.

tab
tab

Figure I-3 Opening the paper roll cover

4. Remove the used paper roll core if there is one.


5. Insert the paper roll as shown.

Figure I-4 Inserting the paper roll

Rev. B

Printer Handling Appendix I-3

Confidential
6. Be sure to note the correct direction that the paper should come off the roll.

Figure I-5 Correct direction

7. Hold both edges of the paper and insert it into the paper slot. The paper is automatically fed
into the printer.

paper slot

Figure I-6 Inserting the paper into the paper slot

Appendix I-4 Printer Handling

Rev. B

Confidential

TM-U675/U675P (with MICR) Service Manual

8. When using 2-ply roll paper, insert the end of the journal paper into the take-up spool as
shown below. Be sure that 40 to 60 mm (1.5 to 2.25 in.) of paper extends beyond the spool
and that the right side of the paper is against the spools flange.

Figure I-7 Inserting the end of the journal paper into the take-up spool

9. Insert the take-up spool and tear off the receipt paper, as shown below.

Figure I-8 Inserting the take-up spool

Removing paper
If you need to remove roll paper before it is all gone, follow these steps:
1. Lift up the take-up spool with the journal paper attached.

Rev. B

Printer Handling Appendix I-5

Confidential
2. Cut the paper off behind the paper insert slot.
3. Push the release lever (located on the right side of the paper roll).
Then pull out the remaining paper in the paper feed direction. Always pull paper in the paper
feed direction to prevent damage to the printer mechanism.

Figure I-9 Removing the paper

Appendix I-6 Printer Handling

Rev. B

TM-U675/U675P (with MICR) Service Manual

Confidential
Installing the Ribbon Cassette

To install the ribbon cassette for the first time or to replace a used ribbon, follow the steps below:
Note:
Be sure to turn on the power before installing a ribbon cassette.
1. Unpack the ribbon cassette and turn the knob in the direction shown to take up any slack.

knob

Figure I-10 Turning the knob

2. Open the front cover of the printer, using the tabs on each side of the cover.

tab

Figure I-11 Opening the front cover

3. Remove the old ribbon, if there is one.

Rev. B

Printer Handling Appendix I-7

Confidential
4. Insert the new ribbon cassette as shown.

Figure I-12 Inserting the new ribbon cassette

5. Turn the knob two or three times to make sure the ribbon is seated correctly. You can also
look at the side of the slip unit to see if the ribbon is in the correct place. See below.

edge of
ribbon
cassette

Figure I-13 Making sure if the ribbon is seated correctly

6. Close the front cover of the printer.


EPSON recommends the use of genuine EPSON ribbon cassettes. Ribbon cassettes not
manufactured by EPSON may cause damage to your printer that is not covered by EPSONs
warranties.

Appendix I-8 Printer Handling

Rev. B

TM-U675/U675P (with MICR) Service Manual

Confidential
Inserting Slip Paper

When you insert slip paper, be sure that the right side of the paper is against the right side of the
paper guide, as shown below.

Figure I-14 Inserting slip paper

Inserting Validaton Paper


When you insert validation paper, be sure that the right side of the paper is against the right side
of the paper guide, as shown below.

Figure I-15 Inserting validaton paper

Rev. B

Printer Handling Appendix I-9

Confidential
Reading MICR Characters On Personal Checks
To use the MICR function with personal checks (for printers with the factory-installed optional
MICR reader), follow the steps below:

CAUTION:
Do not insert checks with staples in them. This may cause paper jams, MICR reading
errors, and damage to the MICR head.
Note:
Be sure that the checks are flat, without curls, folds, or wrinkles.
1. Wait until the computer sends the FS a 0 command to the printer, causing it to enter the
MICR mode. The SLIP light blinks.
2. Turn the check over so that it is face up with the MICR characters on the right side. The MICR
characters must be next to the right edge of the paper inlet.

MICR
characters
on this side
face up

Figure I-16 Inserting a check

3. Insert the check straight into the paper inlet, using the right edge of the paper inlet as a
guide.
4. Insert the check as far as it will go. The printer will detect the check and start drawing it in.
5. When the printer starts drawing it in, let go of the check immediately. Otherwise, the check
may not be fed straight, and there could be a paper jam or a MICR reading error. The SLIP
light quits blinking but stays on.
6. When printing and MICR reading are finished, the printer ejects the check and the SLIP light
starts blinking again.
7. Remove the check by pulling it straight up; do not pull it at an angle. The SLIP light goes off.

Appendix I-10 Printer Handling

Rev. B

TM-U675/U675P (with MICR) Service Manual

Confidential

Adjusting the Roll Paper Near End Detector


The paper near end detector detects when paper is almost gone by measuring the diameter of
the paper roll. The detector has five settings. The factory setting (#5) leaves the least paper on the
roll when the near-end sensor is triggered. If you want more paper on the roll when the sensor is
triggered, choose one of the other settings, using the procedure below.
Note:
Because of variations in paper roll cores, it is not possible for the detector to measure exactly the length of
paper left on the roll when the detector is triggered.
1. Open the paper roll cover, and remove the paper roll.
2. Loosen the adjusting screw with a coin, and carefully move the detecting lever down. At the
factory the lever is set at the highest position (#5). As you move the lever down through the
five positions, you increase the amount of paper left on the roll when the near-end sensor is
triggered.

adjusting
screw

detecting
lever

Figure I-17 Adjustment screw and detecting lever

3. When you have moved the lever where you want it, tighten the adjusting screw, and check
to be sure that the detecting lever moves freely.
4. Replace the paper roll.

Rev. B

Printer Handling Appendix I-11

Confidential
Using the Control Panel
Most of the functions of this printer are governed by software, but you can monitor the printers
status by looking at the lights on the control panel, and for some procedures you will use the
buttons.

Control Panel

Figure I-18 Control panel

POWER
This light is on when the power is turned on.

ERROR
When this light is on but not blinking, it means that the printer is offline. Check to see if a cover
is open. When this light is blinking, there is an error. If you see this light blinking, turn off the
printer for a few seconds and then turn it back on. If the light is still blinking, see Chapter 1
Troubleshooting.

PAPER OUT
This light comes on when the printer is out or nearly out of roll paper. The printer has a paper
end detector, and it also has a near-end detector (which can be adjusted) to warn you that the
printer is nearly out of paper. See previous section if you want to adjust this detector.
This light blinks during the self-test printing standby state or macro execution standby state
(when the macro execution command is used).

SLIP
This light blinks when the printer is ready to receive slip paper. It stays on during printing on
slip paper and blinks again when slip paper should be removed.

Control Panel Buttons


The control panel has two paper buttons that you may have to use, although most paper
handling functions will be handled by your software.

Appendix I-12 Printer Handling

Rev. B

Confidential

TM-U675/U675P (with MICR) Service Manual

FEED
Use this button to feed roll paper or to start a roll or validation paper self test.

RELEASE
Use this button to release slip paper or to start a slip or validation paper self test.

Rev. B

Printer Handling Appendix I-13

Confidential

Appendix I-14 Printer Handling

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix J

Screw Types
Washer (assembled)
Head (side)

Head (top)

Body

Figure J-1 Screw configuration


Table J-1 Screw types
Head (top)

Head (side)

Body

Washer (assembled)

C (Cross)

P (Pan)

S-tite

(S) (Spring lock washer)

B (Bind)

C (Cup)

B-tite
(S-P1)/(S-P2)/(S-P3)/(S-P4)
(Spring lock washer + plain
washer )
P-tite

T-B

(O) (Outside toothed lock


washer)

(P1)/(P2)/(P3)/(P4) (Plain
washer)

(O-P1) (Outside toothed


washer + plain washer)

Rev. B

Screw Types Appendix J-1

Confidential

Appendix J-2 Screw Types

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Appendix K

Parts Layout
Main Circuit Board Unit (Parts Side)

(memory board)

Rev. B

Parts Layout Appendix K-1

Confidential
Main Circuit Board Unit (Solder Side)

(memory board)

Appendix K-2 Parts Layout

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

RS-232 I/F Circuit Board Assembly (UB-S01)

Parallel I/F Circuit Board Assembly (UB-P02)

RS-485 I/F Circuit Board Assembly (UB-S02)

25

1
R8

R2
R9

R1
R3

TP1

R6

U2

CN1

R10

U1

Rev. B

CMK-G2X

15
14
30
29

R15 TP2

R5 R18 1

R13

1
R7

R11
R12

R4

C5

R14 R16 R19


R17
CN2
1
2
16
17

RS485-30P
BOARD

14

13

Parts Layout Appendix K-3

Confidential

Appendix K-4 Parts Layout

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Addendum 1

Maintenance of the TM-U675 Model with Paper Path


Spacers (Validation/Slip Model)
EPSON provides an optional model of the TM-U675 for customers, such as banking and
financial institutions, that want to use the slip and MICR functions of the printer without
loading roll paper. This model contains two paper path spacers and special firmware on the
main circuit board unit.
Information throughout the main part of this manual applies to the TM-U675 model that does
not use these paper path spacers. This addendum explains only the differences for the TM-U675
model that uses paper path spacers.
When performing maintenance on the TM-U675 model that supports paper path spacers, use
this addendum along with the main part of this manual.
For brevity, this addendum refers to the TM-U675 model that uses paper path spacers as the
PPSS model, and it refers to the TM-U675 model that does not use paper path spacers as the
PPSUS model.
Note that this model is called as the validation/slip model from sales point of view.

The contents of this addendum are shown below.


Addendum Table 1-1 Contents of this addendum

Rev. B

Item

Content

TM-U675 PPSS model


configuration

Explains the differences between the parts for the


TM-U675 PPSS model and the TM-U675 PPSUS model.

TM-U675 PPSS model repair

Lists precautions when repairing the TM-U675 PPSS


model.

How to identify the TM-U675 PPSS


model

Explains how to identify the TM-U675 PPSS model.

Attaching and removing the


spacers

Explains how to attach and how to remove the spacers.

Setting the threshold values for


the detectors

Explains how to set the threshold values for the detectors


on the TM-U675 PPSS model.

Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model) Addendum 1-1

Confidential
TM-U675 PPSS Model Configuration
The following three components differ between the TM-U675 PPSS model and the TM-U675
PPSUS model.
Addendum Table 1-2 Configuration of the TM-U675 PPSS model
Part names in the addendum
(Part names in the price list)

TM-U675
PPSS model

TM-U675
PPSUS model

assist paper guide spacer


(spacer,assist paper guide)

Installed

Not installed

roll paper path spacer


(spacer,roll paper pass)

Installed

Not installed

main circuit board unit


(main circuit board unit)

The main circuit board unit for


the PPSS model is installed.

The main circuit board unit for


the PPSUS model is installed.

Note:
The only difference between the main circuit board unit for the PPSS and PPSUS model is in the
firmware.

The assist paper guide spacer and the roll paper path spacer are both called paper path spacers in
this addendum.

TM-U675 PPSS model is shipped with the paper path spacers installed. It is possible for the
customer to remove the paper path spacers from the TM-U675 PPSS model.

Addendum 1-2 Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model)

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

TM-U675 PPSS Model Repair


Observe the following precautions when repairing the TM-U675 PPSS model.
Always use the main circuit board unit for the PPSS model. Normal operation cannot be
guaranteed if you use the the main circuit board unit for the PPSUS model.
Always set the threshold values for the detectors with the paper roll removed and paper
path spacers installed.

Rev. B

Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model) Addendum 1-3

Confidential
How to Identify the TM-U675 PPSS Model
Before starting your maintenance work, use the following procedures to verify that the printer
you are working on is a TM-U675 PPSS model.
1. Check the manufacturing nameplate on the right side of the printer, when you are facing the
front of the printer.

Manufacturing
nameplate

Addendum Figure 1-1 Location of the manufacturing nameplate

2. Check the type code inscribed on the manufacturing nameplate. Check Addendum Table
1-3 for the type code corresponding to TM-U675 PPSS model.

Type code

Addendum Figure 1-2 Checking the type code


Addendum Table 1-3 Type code corresponding to the PPSS model
Type code for the PPSS model
121

Note:
Type codes may be added or changed. Always check them using the latest manual.

Addendum 1-4 Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model)

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Installing and Removing the Paper Path Spacer


Removing the Paper Path Spacer
1. Turn off the power supply to the printer.
2. Open the roll paper cover.
3. Insert the tip of a pen or tweezers into the perforation in the assist paper guide spacer
and lift the assist paper guide spacer directly vertical.
Step 2.
Lift the assist paper
guide spacer
directly up.

Step 1.
Insert the tip of a pen or
tweezers into the perforation in
the assist paper guide spacer.

Assist paper guide


spacer

Addendum Figure 1-3 Lifting the assist paper guide spacer

4. Lift the assist paper guide spacer and pull it out from the roll paper ejection slit.
Assist paper guide
spacer

Lift the assist paper


guide spacer
Roll paper
ejection slit

Addendum Figure 1-4 Pulling out the assist paper guide spacer

Rev. B

Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model) Addendum 1-5

Confidential
5. Lift the edge of the roll paper path spacer and pull the tab out from the guide roller
shaft.
Guide roller shaft

Tab

Roll paper path spacer

Addendum Figure 1-5 How to pull out the tab

6. While holding down the right side of the sub paper hold roller shaft, grasp the tab on the
roll paper path spacer and pull out the roll paper path spacer along the paper path.
Tab
Sub paper hold
roller shaft

Roll paper path spacer

Addendum Figure 1-6 Removing the roll paper path spacer

Addendum 1-6 Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model)

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Installing the Paper Path Spacer


The hard surface of the roll paper path spacer is the face. The soft surface is the back. When
the tab is facing up and you are looking at the face, the center opening is slightly right of center.
Face is hard

Tab

Roll paper path spacer

Back is soft
Center opening is
slightly right of center

Addendum Figure 1-7 Checking the front and back of the roll paper path spacer

1. Turn off the power supply to the printer.


2. Open the roll paper cover.
3. Push the right side of the sub paper hold roller shaft down.
4. Place the face of the roll paper path spacer up and insert along the paper path until it
touches.
Tab
Sub paper hold
roller shaft

Roll paper path spacer

Addendum Figure 1-8 Inserting the roll paper path spacer

5. Check that the roll paper path spacer is completely inserted all the way until it touches.
Release the sub paper hold roller shaft that you are holding down.

Rev. B

Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model) Addendum 1-7

Confidential
6. Push the tab on the roll paper path spacer with your fingertips, bend it upward, and fit it
under the guide roller shaft.

Bend tab upward

Fit tab under guide


roller shaft
Guide roller shaft

Addendum Figure 1-9 Fitting the tab

7.

Fold the perforations of the assist paper guide spacer as shown in the following figure.
Note:
When you use the perforation as a boundary, the side with a notch is the back, the side without a notch
is the front.

Assist paper guide


spacer

Perforation
The side without a notch
is the front.

The side with a notch


is the back.

Notch

Addendum Figure 1-10 Folding perforation

Addendum 1-8 Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model)

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

8. Pinch the front and back of the assist paper guide spacer with your fingertips and insert
the front into slit A and the back into slit B.
Note:
There are two slits. The slit closest to the manual cutter blade is slit A and the slit farthest from the
manual cutter blade is slit B. A partition separates slit A and slit B.
Manual cutter blade

Partition

Back

The slit farthest from the manual cutter


blade is slit B.
Front
The slit closest to the manual cutter
blade is slit A.

Assist paper guide


spacer

Addendum Figure 1-11 Inserting the assist paper guide spacer

9. Insert the front of the assist paper guide spacer vertically into slit A along the partition
until you feel it touch.

Assist paper guide spacer

Step 1.
Position the front vertically.

Step 2.
Insert until you feel it
touch.

Addendum Figure 1-12 Inserting the assist paper guide spacer

Rev. B

Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model) Addendum 1-9

Confidential
10. Push the perforation of the assist paper guide spacer while pressing the release lever.
Release the release lever when you hear a click and you feel it engage.

Assist paper guide spacer

Step 2.
Push the perforation of the
assist paper guide spacer

Step 1.
Press the release lever

Addendum Figure 1-13 Checking that it is engaged and that there was a clicking sound
11. Remove the take-up assembly.
12. Open the clamshell mechanism.
13. Check that the assist paper guide is closed. If the assist paper guide is not closed, close
the clamshell mechanism, remove the assist paper guide spacer, and repeat from step 8.
Note:
Press the assist paper guide with an appropriate amount of force. If the assist paper guide does not
move, it is closed. If the assist paper guide moves, it is not closed.

Press the assist paper guide


with an appropriate
amount of force to check.

Clamshell
mechanism

Assist paper guide

Addendum Figure 1-14 Checking the assist paper guide

14. Close the clamshell mechanism.


15. Attach the take-up assembly.
16. Set the threshold values for the detectors.

Addendum 1-10 Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model)

Rev. B

Confidential

TM-U675/U675P (without autocutter) Service Manual

Setting Threshold Values for Detectors


Do this when you have removed or replaced any of the following.
Items Requiring Setting
The slip T. O. F. detector assembly.
The slip B. O. F. detector assembly.
The paper ejection detector assembly.
The validation detector assembly.
The mechanism assembly.
The main circuit board unit.

CAUTION:
Work indoors to avoid direct sunlight when setting the values. Use normal fluorescent
lighting available in most rooms. You will not be able to make accurate setting if there is
natural light (sunlight) or man-made light sources (lamps, etc.) other than fluorescent
lighting.
Allow all the light from the fluorescent bulb to enter the printer when working. You will
not be able to make accurate adjustments if you allow a shadow to fall on the printer or
you turn off the fluorescent lighting while working.
1. Check that the paper path spacers are installed.
2. Install the paper path spacers if they are not installed. If roll paper is installed, remove it.
Note:
The paper path spacers must be installed correctly to set the threshold values of the detectors
accurately.
3. Remove slip paper if it is inserted.
Note:
You cannot make accurate settings if slip paper is present.
4. Connect the power supply to the printer.
5. Attach the ribbon cassette.
6. Open the roll paper cover.
7. Turn ON the power switch for the printer while holding down the FEED and RELEASE
buttons at the same time.
8. Press the RELEASE button 7 times.
9. Close the roll paper cover.

Rev. B

Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model) Addendum 1-11

Confidential
10. Check that the SLIP LED is flashing. If it is not flashing, repeat from step 6.
11. Insert a slip.
Note:
The printer automatically sets the detectors and saves the setting values in the main circuit board
unit; then it prints the setting values on the slip paper.
12. If the customer uses the TM-U675 PPSS model with the paper path spacers removed, remove
the paper path spacers.
13. Remove the ribbon cassette.

Addendum 1-12 Maintenance of the TM-U675 Model with Paper Path Spacers (Validation/Slip Model)

Rev. B

EPSON
SEIKO EPSON CORPORATION

Printed in Japan

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