Project : IOCL Panipat , PNCP Project.

(EPCC-1) OWNER:- Indian Oil Corporation Limited

Acptd. Std. : Applicable Specs. PMC:- Engineers India Ltd.
Product : STATIC EQUIPMENT EPCC :-L&T
L&T EIL
A BEFORE ERECTION
1 Execution scheme of equipments foundation WC RW
2.A
Incoming material (Documents : Review &
Acceptance )
WC RW
2.B Incoming material (Physical verfication ) WC W
2.C Readyness for Erection
2.C.1 Centre line marking on equipment & foundation WC S
2.C.2
Level of Foundation(shims/Packing with
marking to be prepared & kept ready)
WC S
2.C.3 Correctness of no & size of foundation bolts WC W
2.C.4
Hole dia and no. of hole in base/structure of
equipment & columns
WC W
2.C.5
Matching equipments base bolt holes with
actual foundation
WC W
2.C.6 Marking orientation WC RW
2.C.7 Checking the threads of bolts & nuts WC S
2.C.6 Chipping and roughening of foundation WC S
B
ERECTION SCHEMES FOR CRITICAL
EQUIPMENTS
A Rigging procedure ( As per Annexure - 1 ) WC RW
1 Before Erection
1.A
Checking proper sequence for lifting of the
equipment
WC RW
1.B To check weight of equipment WC RW
1.C To check the center of gravity WC RW
1.D To check suspention points WC RW
1.E
To check maximum/minimum radius at which
the lifting tackle will operate
WC RW
1.F
To check the max. load to be lifted including
wt. Of slings, hook-block, lifting beams and
equipment etc.
WC RW
Format No.:LT/PNCP/ITP/STAT-EQPT/014
LARSEN & TOUBRO LIMITED Rev.0
Date 03.10.2006
INSPECTION & TEST PLAN
Sr. No. Inspection Activity
Inspection By
1.G
To identify the safe crane with requisite
capacity
WC RW
2 DURING ERECTION
2.A
To check counterweight of crane and Boom
length
WC RW
2.B To check slew limitation of crane WC RW
2.C
To check ground conditions are adequate for
supporting full/rigged crane and load
WC RW
2.D
To check the crane can be travelled in loaded
condition
WC RW
2.E
To check clearances from overhead electric
power cables
WC RW
2.F To check maintenance certificates WC RW
2.G
To check whether operators, riggers have
received proper instructions
WC RW
2.H
To verify safe load indicator on the crane is in
working condtion
WC W
2.I
To check the provision of bracing of equipment
as per Engg/ Manufacture's Requirement/
Approved drgs
RW RW
2.J
To check the guys, shoring, bracing,
interference with works
WC S
3 SAFETY TEST
3.A
Load test of cranes,lifting beams,slings and
shackles, length and dia of sling & condition of
wire rope(Broken/ damaged- strands should not
be there)
WC W/ RW
3.B
Placement of Main & tailing crane as per
approved rigging procedure
WC RW
4 DURING ERECTION
4.A Deployment of competent Rigging crew WC RW
4.B Orientation to be checked WC S
4.C Placement of packing as per marking WC S
4.D
Outside cleaning, coating/wrapping,painting for
underground equipment only
WC W
4.E Orientation of equipments as per AFC drg WC S
Prepared and Checked by Approved by
L&T L&T
5 AFTER ERECTION
5.A Tightening of bolts and providing washers WC S
5.B Levelling and alignment of equipments
5.B.1 Critical equipments/ ODC's WC HP
5.B.2 Other WC W
5.C
Corresponding requirement elevation & distance
between nozzles in special cases
WC W
5.D Cleaning of sleeves before grouting WC S
5.E Grouting
5.E.1 Availability of Specified grouting materials WC RW
5.E.2 Placement of grouting WC W
5.E.3 Curing of grout WC S
5.F Final tightening of bolts WC S
7 INSPECTION & TEST DOCUMENTS
1 Review test and inspection documents HP RW
Legend : HP - Hold Point W - Witness Point S - Surveillance inspection by OWNER/PMC
Rv - Review of documentation WC - 100% inspection by L&T
Prepared and Checked by
L&T
Approved by
L & T
OWNER:- Indian Oil Corporation Limited
PMC:- Engineers India Ltd.
EPCC :-L&T
Type of
Record
---------
clarify
LT/PNCP/PIPING-MRIR/043
LT/PNCP/PIPING-MRIR/043
may change to Rw
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---------
---------
---------
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Format No.:LT/PNCP/ITP/STAT-EQPT/014
Rev.0
Date 03.10.2006
INSPECTION & TEST PLAN
---------
---------
---------
---------
---------
Reviewed & Approved
by EIL
---------
---------
---------
---------
---------
LT/PNCP/STAT-EQUIP/024
Reviewed & Approved
by EIL
L&T JACOBS
A
1 WC RW Approved Civil Format
2.A WC RW LT/MSQ/IMIR/GEN/001
2.B WC HP LT/MSQ/IMIR/GEN/001
2.C
2.C.1 WC S LT/MSQ/STAT-EQPT/029
2.C.2 WC S LT/MSQ/STAT-EQPT/029
2.C.3 WC S LT/MSQ/STAT-EQPT/029
2.C.4 WC S LT/MSQ/STAT-EQPT/029
2.C.5 WC S LT/MSQ/STAT-EQPT/029
2.C.6 WC RW LT/MSQ/STAT-EQPT/029
2.C.7 WC S LT/MSQ/STAT-EQPT/029
Signature:
Name:
Date :
Prepared by Checked by
L & T L&T
BEFORE ERECTION
Approved by
Rev.- 01
DATE:- 04.09.2008
JOB NO: 18-3177
Execution scheme of equipments foundation
Incoming material (Owner Supply)
Incoming material (Contractor Supply, including check test, if any )
Centre line marking on equipment & foundation
Level of Foundation(shims/Packing with marking to be prepared & kept ready)
OWNER : INDIAN OIL CORPORATION LIMITED
PMC :JACOBS ENGINEERING INDIA (P) LIMITED
EPCC : L&T
Correctness of no & size of foundation bolts
Readyness for Erection
Hole dia and no. of hole in base/structure of equipment & columns
Remarks Activity/Characteristics to be check Type of Record
Inspection By
LARSEN & TOUBRO LIMITED
MSQ (EPCC-1) UPGRADATION PROJECT, IOCL PANIPAT
IOCL-PANIPAT
INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT
Sl. No.
ITP No. - LT/MSQ/ITP/STAT.-EQPT./008
Matching equipments base bolt holes with actual foundation
Marking orientation
Checking the threads of bolts & nuts
Reviewed & Accepted by
L&T JACOBS
PMC
Page 7 of 16
L&T JACOBS
Rev.- 01
DATE:- 04.09.2008
JOB NO: 18-3177
OWNER : INDIAN OIL CORPORATION LIMITED
PMC :JACOBS ENGINEERING INDIA (P) LIMITED
EPCC : L&T
Remarks Activity/Characteristics to be check Type of Record
Inspection By
LARSEN & TOUBRO LIMITED
MSQ (EPCC-1) UPGRADATION PROJECT, IOCL PANIPAT
IOCL-PANIPAT
INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT
Sl. No.
ITP No. - LT/MSQ/ITP/STAT.-EQPT./008
PMC
2.C.6 WC S LT/MSQ/STAT-EQPT/029
2
2.A WC HP ---------
3
3.A WC W/ RW
Approved Safety Checklist
Format
3.B WC RW Erection / Rigging Scheme
4
4.A WC RW ---------
4.B WC S ---------
4.C WC S ---------
4.D WC W ---------
4.E WC S NA
5
Signature:
Name:
Date :
Prepared by Checked by
L & T L&T
AFTER ERECTION
Load test of cranes,lifting beams,slings and shackles, length and dia of sling &
condition of wire rope
Placement of Main & tailing crane as per approved rigging procedure
Deployment of competent Rigging crew
Orientation to be checked
Placement of packing as per AFC Drawing
L&T
Outside cleaning, coating/wrapping,painting for underground equipment only
Orientation of equipments as per AFC drg
Approved by Reviewed & Accepted by
JACOBS
Chipping and roughening of foundation
Approved Rigging procedure ( As per Annexure - 1 )
ERECTION SCHEMES FOR CRITICAL EQUIPMENTS
SAFETY TEST
DURING ERECTION
Page 8 of 16
L&T JACOBS
Rev.- 01
DATE:- 04.09.2008
JOB NO: 18-3177
OWNER : INDIAN OIL CORPORATION LIMITED
PMC :JACOBS ENGINEERING INDIA (P) LIMITED
EPCC : L&T
Remarks Activity/Characteristics to be check Type of Record
Inspection By
LARSEN & TOUBRO LIMITED
MSQ (EPCC-1) UPGRADATION PROJECT, IOCL PANIPAT
IOCL-PANIPAT
INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT
Sl. No.
ITP No. - LT/MSQ/ITP/STAT.-EQPT./008
PMC
5.A WC S LT/MSQ/STAT-EQ./030 - 31
5.B LT/MSQ/STAT-EQ./030 - 31
5.B.1 WC HP
5.B.2 WC W ---------
5.C WC W ---------
5.D WC S LT/MSQ/STAT-EQ./030 - 31
5.E
5.E.1 WC RW LT/MSQ/STAT-EQ./030 - 31
5.E.2 WC W LT/MSQ/STAT-EQ./030 - 31
5.E.3 WC S LT/MSQ/STAT-EQ./030 - 31
5.F WC S ---------
6
1
1.A WC S ---------
Signature:
Name:
Date :
Prepared by Checked by
L & T L&T
2
Final tightening of bolts
Identify the material, check thickness, dimensions, no. and angle of fingers of
packing rings
Curing of grout
DURING INSTALLATION
L&T
Cleaning of sleeves before grouting
Availability of Specified grouting materials
Placement of grouting
Grouting
JACOBS
Approved by Reviewed & Accepted by
Levelling and alignment of equipments
Critical equipments/ ODC's
Other
Corresponding requirement elevation & distance between nozzles in special
cases
BEFORE INSTALLATION
PACKED EQUIPMENTS
Tightening of bolts and providing washers
Page 9 of 16
L&T JACOBS
Rev.- 01
DATE:- 04.09.2008
JOB NO: 18-3177
OWNER : INDIAN OIL CORPORATION LIMITED
PMC :JACOBS ENGINEERING INDIA (P) LIMITED
EPCC : L&T
Remarks Activity/Characteristics to be check Type of Record
Inspection By
LARSEN & TOUBRO LIMITED
MSQ (EPCC-1) UPGRADATION PROJECT, IOCL PANIPAT
IOCL-PANIPAT
INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT
Sl. No.
ITP No. - LT/MSQ/ITP/STAT.-EQPT./008
PMC
2.A WC S ---------
2.B WC S ---------
2.C WC S ---------
2.D WC S ---------
2.E WC S ---------
7
1 HP RW LT/MSQ/STAT-EQ./030 - 31
NA - Not Applicable Dwg- Drawing
Spec - Specification Std - Standard
Signature:
Name: B MAJUMDAR
Date :
Prepared by
L & T
INSPECTION & TEST DOCUMENTS
Check for stacked or dumped packing as per specifications.
Check for nesting
Check for packings are touching bed limiter
Degrease and cleaning of packing material
Review test and inspection documents
Check packing support plate
Reviewed & Accepted by
JACOBS L&T
A K SRIVASTAVA
Checked by
HP - Hold Point W - Witness Point S - Surveillance inspection by JACOBS
Rw - Review of contractor documentation WC - 100% inspection by contractor
Page 10 of 16
L&T JACOBS
1
1.A WC RW APPROVED CIVIL FORMAT
1.B WC RW
1.C WC RW
1.D WC RW
1.E WC RW
1.F WC RW
1.G WC RW Approved Load Certificate
2 ---------
2.A WC RW Approved Load Certificate
2.B WC RW Approved Load Certificate
Signature:
Name:
Date :
Prepared by Checked by
L & T L&T
Sl. No.
JOB NO: 18-3177
Type of Record
Inspection By
LARSEN & TOUBRO LIMITED
MSQ UPGRADATION (EPCC-1) PROJECT PANIPAT
IOCL-PANIPAT
INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT
Approved Rigging Procedure
Reviewed & Accepted by
L&T
To check counterweight of crane and Boom length
Checking proper sequence for lifting of the equipment
To check the center of gravity
ITP No. - LT/MSQ/ITP/STAT.-EQPT./006
Rev.- 00
11.08.2008
ANNEXURE-1
ERECTION SCHEME FOR CRITICAL EQUIPMENTS
Remarks
OWNER : INDIAN OIL CORPORATION LIMITED
PMC : JACOBS ENGINEERING INDIA (P) LTD.
EPCC : L&T
Activity / Characteristics to be check
Approved by
To check suspensition points
JACOBS
To check slew limitation of crane
DURING ERECTION
To check maximum/minimum radius at which the lifting tackle will operate
To check the max. load to be lifted including wt. Of slings, hook-block,
lifting beams and equipment etc.
To identify the safe crane with requisite capacity
Before Erection
To check weight of equipment
Page 11 of 14
L&T JACOBS
Sl. No.
JOB NO: 18-3177
Type of Record
Inspection By
LARSEN & TOUBRO LIMITED
MSQ UPGRADATION (EPCC-1) PROJECT PANIPAT
IOCL-PANIPAT
INSPECTION AND TEST PLAN FOR STATIC EQUIPMENT
ITP No. - LT/MSQ/ITP/STAT.-EQPT./006
Rev.- 00
11.08.2008
ANNEXURE-1
Remarks
OWNER : INDIAN OIL CORPORATION LIMITED
PMC : JACOBS ENGINEERING INDIA (P) LTD.
EPCC : L&T
Activity / Characteristics to be check
2.C WC RW Approved Load Certificate
2.D WC RW Approved Load Certificate
2.E WC RW ---------
2.F WC RW ---------
2.G WC RW ---------
2.H WC W ---------
2.I RW RW Approved Drawing
2.J WC S ---------
7
1 HP RW LT/PNCP/AU/STAT-EQPT/020
NA - Not Applicable Dwg- Drawing
Spec - Specification Std - Standard
Signature:
Name:
Date :
Prepared by Checked by
L & T L&T
HP - Hold Point W - Witness Point S - Surveillance inspection by JACOBS
Rw - Review of contractor documentation WC - 100% inspection by contractor
INSPECTION & TEST DOCUMENTS
L&T
Approved by Reviewed & Accepted by
JACOBS
Review test and inspection documents
To check maintenance certificates
To check whether operators, riggers have received proper instructions
To verify safe load indicator on the crane is in working condtion
To check the provision of bracing of equipment as per Engg/
Manufacture's Requirement/ Approved drgs
To check the guys, shoring, bracing, interference with works
To check ground conditions are adequate for supporting full/rigged crane
and load
To check the crane can be travelled in loaded condition
To check clearances from overhead electric power cables
Page 12 of 14