Acid Tunneling Technology: Application Potential in Timan-Pechora
Carbonates A. E. Akhkubekov, Rosneft, and V. N. Vasilyev, TNK-BP Copyright 2010, Society of Petroleum Engineers
This paper was prepared for presentation at the 2010 SPE Russian Oil & Gas Technical Conference and Exhibition held in Moscow, Russia, 2628 October 2010.
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Abstract Petroleum industry needs low-cost and efficient hydrocarbon production enhancement techniques. Oil and gas reserves production need to be economic; therefore high-technology stimulation methods should be used. The considerable part of hydrocarbon world reserves is associated with carbonate reservoirs. To enhance production in carbonate reservoirs, the conventional and special techniques are applied. Sidetracking includes heavy expenses in both money and time, since it requires rig installation and drilling crew gathering. The carbonate natural property of dissolution with acid is used in acidizing and acid fracs. Acid treatment is inefficient in thick reservoirs, thus the treatment design becomes quite complex to achieve efficient acid placement. The acid frac efficiency in carbonate reservoirs is controlled by matrix to fracture porosity ratio, whereas acid fracs in fractured reservoir with zero matrix porosity will be unefficient. This paper describes the possibility to apply a relatively new enhancement technique acid-tunneling in Timan- Pechora oil province carbonate reservoirs in Russia. In this paper the evaluation methods of vertical and multilateral well potential are specified; the productivity ratios of various multilateral well designs in dual porosity reservoirs vs. permeability anisotropy are shown; the pseudoradial skin- factor calculation procedures of multilateral well are described. The well candidate technologic and economic selection criteria are also considered. As a result, the matrix of production enhancement technology application in Timan-Pechora oil and gas province has been developed.
Introduction The acid-tunneling technique is low-cost and efficient alternative compared to acid treatment and acid frac used for production enhancement in carbonates. This technique is applicable in openhole completions in limestone or dolomite reservoirs, uses coiled tubing and does not require drilling rig placement, has no fluid returns to the surface, resulting in very low environmental impact. In cased holes, the incremental cost is related to the removal of casing section by mill or drill bit. In acid-tunneling technology, acid is jetted under pressure from the special nozzle at the end of coiled tubing (Fig. 1), thus dissolving the reservoir rock ahead, a wide tunnel with multiple wormholes is created. The assembly is equipped with one or two knuckle joints, the deviation angle is controlled by coiled tubing pressure. The orienting and logging tools can be added to the assembly. The reservoir contact area to the well improves significantly; the bottom-hole porosity and permeability also increase. The tunnels are kept uncased which also provides reservoir to well connection improvement. The tunnel length is 4 to 10 m depending on mineralogy and fluid type, but there are also cases of tunnels of 30m in length (Mazerov, 2009). For tunnel initiation, strong acid (15-30% HCl) is used; for further circulation, weaker acid (7-15% HCl) is used. The average acid rate to create 1 m of tunnel is about 5 m 3 . The penetration rate is 0.1- 1 m/min. This technology is used worldwide to stimulate well productivity (Portman et al., 2008). The initial field trials of the technology were in the massive Mara carbonate Field near Lake Maracaibo, Venezuela, where typical permeability is in the range of 1 to 5 millidarcies. In the first five wells treated, 38 tunnels were constructed for a total length of over 350 m, at half the cost of standard acid treatments and with at least twofold increases in production index. The next series of operations was in Indonesia, Sumatran carbonate field (Portman and Royce, 2008), where despite of high matrix permeability (220-4150 millidarcies), the acid treatment and acid frac had poor response. The reservoir thickness of 5-7 m and proximity to oil-water contact were complicating factors. Two wells were acidized, in one well two tunnels were created, in the second one six tunnels were created. Tunnels lengths were 3 to 8 m, total acid rate was 100 m 3 . The dramatic results were achieved. The rate of the first well increased from 8 to 20 m 3 per day; the increase of the second well was from 8 2 SPE 135989 to 36 m 3 per day. Both saw reductions in water cut. This shows that even relatively short acid tunnels in a thin reservoir can give significant production benefits. Before acid-tunneling, the series of acidizing operations were performed, without any production increase. After the acid-tunneling technique proved to be a success in Indonesia, it was applied in Kuwait. Two wells were selected for treatment, the first well was vertical and the second well was horizontal. In the first well, two tunnels were created of 4 and 12 m long, in the second well, twelve tunnels of 3 m each were created, spaced about 30 m apart. Production improvement was 75%.
Classification of fractured reservoirs in Timan-Pechora oil province Selection of fractured reservoirs development strategy is more efficient when the reservoir-analogue results analysis is available. After determining the reservoir properties, fracture system parameters, connectivity, interaction between fractures and matrix blocks, the reservoir type can be defined depending on fracture impact on reservoir quality and its further development. One of the most common is Nelsons classification (Nelson, 2001). The main classification advantage is the description of the fracture systems having the major impact on development and potential challenges occur during production. The fields, developed by Rosneft Company in Timan-Pechora oil/gas province, are mainly carbonate oil reservoirs which differ in geology, depth of occurrence and petrophysical properties. One of the paper objectives was to classify reservoirs under development and exploration in compliance with fracture impact on development and hydrocarbon production. The classification task is complicated by various fields maturity, absence of available data unification acquired from 1970s till now, different reservoir development stages (from green to brown field). In this paper we applied Nelsons approach based on allocation of production data by well. The more the impact of fractures on the development is, the more anisotropic the allocation of parameters by well will be. The modified Lorenz plots were the basis of the reservoir type analysis. The percentage of the wells drilled at the field is plotted on the x-axis, the percentage of cumulative production and maximum well rate is plotted on the y-axis. To plot the graph, wells are ranked from minimum cumulative production (rate) to maximum cumulative production (rate). The criterion of reservoir heterogeneity and reservoir type defined by fractured reservoir classification was the degree of graph deviation from diagonal line at the origin. Fig. 2 shows the final graphs of producing reservoirs in Timan-Pechora oil/gas province. The analysis allows classifying reservoirs, developed by Rosneft in Timan-Pechora (Fig. 3). It must be noted that upper Ordovician oil saturated reservoirs are penetrated only in Srednemakarikhinskoye Field, no production. This reservoir is allocated to the first type due to its low porosity (0.6%) and relatively impermeable matrix based on core analysis.
Technology application matrix The next step was an attempt of looking through opportunities of using the acid tunneling technique from the reservoir engineers point of view, its comparison to the existing well completion technologies as applied to various types of fractured reservoirs. A large number of papers describe this technology application experience (Aguilera, 1995; Nelson, 2001; Reiss, 1980), here we will only highlight the key features of the most common methods. The acid-tunneling technique in carbonate reservoirs will allow avoiding many disadvantages of conventional techniques, and using its benefits. Thus, compared to horizontal and multilateral well drilling, acid-tunneling requires less investment, has more potential to be applied in massive reservoirs, and has less impact on well productivity by using natural acid dissolubility properties of the reservoir, compared to conventional overbalanced drilling. The drilling efficiency in reservoir of first and second type, where the objective is to cross maximum number of fractures, will depend on fracture density. For example, regional fracture system (or fracture corridors) having the fracture density less then 1 fracture by 50 m will have low possibility of junction with individual dendrite. The acid-tunneling technology application as an alternative to acid frac enable to solve the artificial fracture development issue in the maximum horizontal stress direction, optimize the working agent rate and operation cost, using pointwise impact to productive layers of massive carbonate reservoirs. Based on the above, the technology application success matrix was formed depending on reservoir type (Table 1).
Well Candidates for Acid Tunnelling Selected well candidates should meet several technical and economic criteria. The main technical criterion is the openhole section in the wellbore, this window is used for initial wash-out and further washing up of channels. For a cased hole, a special mill is required to remove the casing in the selected interval, or a whipstock and a milling bit to open a window in the casing wall. The other criterion is the rock solubility by acid. Reservoir rock solubility should be at least 80%. Other technical criteria are well curvature, diameter and measured depth. Those parameters of a well candidate can influence potential complications during the operation but not the operation itself. Economic criteria include a wide range of reservoir properties related to well productivity and oil reserves. OWC proximity can lead to higher post-acid tunneling watercut because tunnels normally deviate downwards from the vertical due to natural reasons. It is also important to evaluate the well potential, specifically the remaining recoverable reserves, SPE 135989 3 productive capabilities rate and watercut. If the fields (wells) active history-matched model is available, the effect from all those economic parameters is accounted for in simulations.
Post-Acid Tunneling Well Productivity After acid tunneling there are several factors that impact well productivity. The key factor is the completion geometry, specifically the number of created tunnels, their length, diameter, and lateral position. Reservoir properties result in dual porosity skin and PI reduction ratio due to fracture permeability anisotropy. The effect of multilateral horizontal completion geometry on productivity has been reviewed in many sources (Larsen, 1996; Ozkan and Raghavan, 1991). Larsens analytical solution is applicable to thin reservoirs and long wellbore, the error is 3% at L/h>1.5. When the tunnel length is comparable to the reservoir thickness, Ozkan and Raghavans exact solution shall be used to evaluate pseudoradial skin. The value of pseudoradial skin depends much on the number of branches and their length, skin is a negative value and can reach -6. More tunnels N>6 lead to little change in productivity index. The influence of natural fractures on productivity is accounted for by dual porosity skin (Hagoort, 2008). Dual porosity skin evolves when calculating the productivity index for pseudo steady state from Warren-Root model, and has a positive value. Dual porosity skin does not exceed 1 for standard interporosity flow coefficient ranging from 10 -6 to 10 -7 and storativity ratio ranging from 0.001 to 0.5. The effect of fracture permeability anisotropy on well productivity was evaluated through hydrodynamic modeling. In dual porosity model, there was a sensitivity analysis performed to permeability variation in a horizontal direction for various well configurations and geometries. The plot of productivity index reduction ratio versus anisotropy coefficient is almost linear (Fig. 4). Because the anisotropy coefficient estimate normally has little reliability, it is agreed to apply the resultant linear relation as a correction factor to productivity index for any configuration. A case with two symmetrical wellbores in anisotropic reservoir is considered separately, since the effect of reservoir permeability anisotropy in this case is most significant. The influence of well orientation is most prominent in the range of low anisotropy coefficients, fold of productivity index reduction ratio can be as high as 3. Post-acid tunneling well productivity growth is related not only to well effective radius increase, but also to bypassing the near-wellbore skin-zone with poor permeability. In order to evaluate the efficiency of acid tunneling job correctly, it is necessary to account for current skin in a pre-treatment vertical well.
Conclusion This paper describes the possibility to apply the relatively new production enhancement technique acid-tunneling in oil/gas basin of Timan-Pechora carbonate reservoirs in Russia. Carbonate reservoirs are classified by Nelsons technique for all reservoirs in Timan-Pechora oil province, the evaluation methods of vertical and multilateral well potential are specified, the productivity ratios of various multilateral well designs in dual porosity reservoirs vs. permeability anisotropy are shown, pseudoradial skin calculation procedures for multilateral wells are described. The candidate well technological and economic selection criteria are also considered. As a result, the matrix of production enhancement technologies application in Timan- Pechora oil province has been developed.
Reference Aguilera, R. 1995. Naturally Fractuerd Reservoirs. PennWell Publishig Company. 2 nd edition. Tulsa. 521 p. Hagoort, J. 2008. Stabilized Well Productivity in Dual-Porosity Reservoirs. SPERE 10 (1), October 2008: 940-947. SPE 110984-PA-P. Larsen, L. 1996. Productivity Computations for Multilateral, Branched and Other Generalized and Extended Well Concepts. SPE 36754, presented at SPE Annular Technical Conference & Exhibition, Denver, USA, 3-6 October, 1996: 739-751. Mazerov, K. 2009. New technologies make well intervention faster, more accurate, cost-efficient, more reliable. Drilling contractor, March/April: 62-69. Nelson, R. 2001. Geologic Analysis of Naturally Fractured Reservoirs. 2 nd edition. Gulf Professional Publishing. 332 p. Ozkan, E., and Raghavan, R. 1991. New Solutions for Well-Test-Analysis Problems: Part 1 Analytical considerations. SPE 18615, SPEFE September 1991: 365-368. Portman, L., Royce, T. 2008. Acid tunnels open oil pathways in Indonesia. BJ TechLine, Volume 7: 4. Portman, L., et al. 2008. Acid-Tunneling Technique Shows Success in Carbonates. JPT November: 28-31. Reiss, L.H. 1980. Reservoir Engineering Aspects of Fractured Formations. Editions technip. Paris. 1980. 108 p. Strasburg, J., Clark, J. 2009. Acid Tunneling Stimulation in Oklahoma Limestone Using Coiled Tubing. SPE 120772, presented at 2009 SPE Production and Operation Symposium, Oklahoma, USA, 4-8 April 2009
4 SPE 135989
Figure 1 Acid-tunneling tool, patent pending, comprises two kickoff joints that simplify tunnel extension
p r o d u c t i o n 'South-Baganskoye P1-C3' 'Cherpayukskoye D1lh' 'Hasyreiskoye D1lh' S2gr' Hasyreiskoye 'Nadeyukskoye D1lh' 'Srednemakarihinskoye S1vk' 'North-Baganskoye P1as' S1vk' North-Baganskoye 'Sandiveyskoye C3' P1as+s' Sandiveyskoye 'Veyakoshorskoye C2m-C3' 'Baganskoye P1-C3' 'Baganskoye D3dm' S1vk' Baganskoye 0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100 % drilled wells %
m a x i m u m
o i l
r a t e 'South-Baganskoye P1-C3' 'Cherpayukskoye D1lh' 'Hasyreiskoye D1lh' S2gr' Hasyreiskoye 'Nadeyukskoye D1lh' 'Srednemakarihinskoye S1vk' 'North-Baganskoye P1as' S1vk' North-Baganskoye 'Sandiveyskoye C3' P1as+s' Sandiveyskoye 'Veyakoshorskoye C2m-C3' 'Baganskoye P1-C3' 'Baganskoye D3dm' S1vk' Baganskoye
Figure 2 Lorentz plots for Nelsons classification of the Timano-Pechora reservoirs
SPE 135989 5
IIb III IIa I ?????????? ??????? ?????????? ??????? ?????? 100% Kf 100% Km 100% f m 100% f f East-Bagan D3dm - P1as C3 S1vk D3dm O3 P1k P1as+s C2m-C3 C2b P1as C3 D3fm D1lh D1lh S2gr D1lh S2gr D1lh S2gr P1as+s C2-C3 S1vk P1- 3 D3fr IV IIb IIb III III IIa I Matrix impact decreases 100% Kf 100% Km 100% f m 100% f f D3dm S1vk - as C3 D3dm S1vk P1k P1as+s C2m-C3 P1a P1as C3 D3fm D1lh D1lh Nadeyukskoye D1lh S2gr D1lh C2-C3 P1as+s C3 1- South-Bagan D3fr C3 IV Fractures impact increases Cherpayukskoye Hasyreyskoye Vostochno-Veyakskoye Verhnemakarihinskoye P1as+s P1 C3 Osoveyskoye Osoveyskoye Usino-Kushor Nadeyukskoye North-Bagan Srednemakarihinskoye Srednemakarihinskoye Bagan Vostochno-Veyakskoye 3 C South-Bagan Srednemakarihinskoye Vostochno-Veyakskoye Sandiveyskoye Vostochno-Veyakskoye Sandiveyskoye Veyakoshorskoye Veyakoshorskoye Veyakoshorskoye Veyakoshorskoye Hasyreyskoye Cherpayukskoye East-Bagan Salyukinskoye North-Bagan Salyukinskoye North-Bagan
Figure 3 Timano-Pechora carbonates positioning in Nelsons classification
0 0.2 0.4 0.6 0.8 1 1.2 0.00 0.20 0.40 0.60 0.80 1.00 1.20 (kx/ky)^0.5 J / J 0 Well || ky Well || k
Figure 4 Productivity index decrease with horizontal anisotropy, the case of two equal symmetrical tunnels, parallel and perpendicular to anisotropy axis
6 SPE 135989 Table 1 Technology efficiency matrix
Reservoir type Technology I II III IV Horizontal/Multilateral wells + Intersection of large number of fractures (increase productivity) Large drainage area
+ Intersection of large number of fractures (increase productivity, increase areal sweep efficiency) Large drainage area
+ High productivity Large drainage area Uniform displacement in presence of OWC (GWC)
- Expensive Technical risks in geosteering, drilling problems (mud losses, stuck pipe) Little effect in massive layers Hydraulic/Acid fracturing + Reactivation of natural fractures Bypass the skin zone
+ Reactivation of natural fractures Increase well effective radius
+ Reactivation of natural fractures Increase well effective radius Creates additional flow channels in matrix
+ Increase well effective radius Creates additional flow channels in matrix
- Expensive Ineffective when major fracture networks are oriented in maximum horizontal stress direction Little effect in massive layers Acidizing + Low-cost
+ Improve conductivity of matrix near wellbore area Low-cost - Ineffective due to short radius of penetration Technical problems in massive layers - Technical problems in massive layers Acid tunneling + Low-cost Significant increase of wellbore effective radius Intersection of large number of fractures (increase productivity) Bypass the near wellbore area with low permeability
+ Low-cost Remove positive skin Increase of wellbore effective radius