Asia Eng SGS Pak BP Pak

1
1.1 H R M Drawings Isssued for Construction
1.2 H R M Sketch
2
2.1 H R M WPS Refer to the approved PQR
2.2 H R M PQR
2.3 H R M WQTR
3
3.1 SW W M
3.2 SW W M
3.3 SW W M
3.4 W R M X
QA/QC# Form-
09/010
4
4.1 SW W M
4.2 SW W M
4.3 W R M X
QA/QC# Form-
09/010
5
5.1 H SW M
QA/QC# Form-
012
5.2 SW W M
QA/QC# Form-
01
5.3 SW W M
5.4 SW W M
5.5 SW W M
5.6 SW W M
5.7 SW SW M
QA/QC# Form-
05
5.8 W R M X
QA/QC# Form-
09/010
Acceptable Criteria ASME Sec V
QA/QC# form-
04
(DPT or MPI) of Arc gouges
Visual Inspection
Air Leak Test For Reinforcement Pad
(MT or PT) of Re-Built Area
Dismentling of the damage Nozzles do
do
do
do
do
do
Orientation Check
Inclination check
Straddle Check of Bolt Hole do
MT or PT of nozzles fit up & after final weld
Roof Nozzles and Manhole
do
do
Material Identification
do
Projection Check
As Built Drawing for NDE Weld map
Sr
No
Sketch Drawing for Repairing
Drawing
Inspected By
Description of Inspection
Applicable Code /
Standard / Spec
Refer to the repair scope & layout
Roof
ASIA ENGINEERS
Original Drawings IFC Drawing
Welder's Qualification Test Record
ASME Sec IX
Refer to the approved WPS
Refer to the approvel for WPS
Remarks
As Per SOW, API-653
do
Re-Build of marked pitted areas on Roof
Surface
Welding Procedure Specification
Welding Procedure Qualification Record
Dismentling of Existing Bottom Plates and Nozzles
Dismentling of the existing bottom As Per SOW, API-653
Cutting of shell at bottom edge do
PROJECT:
LOCATION:
Welding Qualification
NDT
Inspecto
QA/QC
Forms
Repair of S - 202A
AE Karachi Work Shop / Mazari Facility
CLIENT:
CONTRACTOR:
BP PAKISTAN
do Fit-UP Inspection
QA/QC# form-
08
bp
Repair of S - 202A at Mazari Facility
Inspection and Testing plan
QA/QC# form-
04
As Per SOW, API-653
Page 1 of 6
Asia Eng SGS Pak BP Pak
Sr
No
Inspected By
Description of Inspection
Applicable Code /
Standard / Spec
ASIA ENGINEERS
Remarks
PROJECT:
LOCATION:
NDT
Inspecto
QA/QC
Forms
Repair of S - 202A
AE Karachi Work Shop / Mazari Facility
CLIENT:
CONTRACTOR:
BP PAKISTAN
bp
Repair of S - 202A at Mazari Facility
Inspection and Testing plan
5.10 W R M X
QA/QC# Form-
011
6
6.1 SW W M
QA/QC# Form-
04
6.2 W R M X
QA/QC# Form-
09/010
7
7.1 H SW M
QA/QC# Form-
012
7.2 SW W M
QA/QC# Form-
06
7.3 SW SW M
QA/QC# Form-
01
7.4 SW W M
QA/QC# Form-
04
7.5 SW SW M
QA/QC# Form-
01
7.6 W R M X
QA/QC# Form-
09/010
7.7 SW SW M
QA/QC# Form-
07
8
8.1 H SW M
QA/QC# Form-
012
8.2 SW W M
QA/QC# Form-
01
8.3 SW W M
8.4 SW W M
8.5 SW W M
8.6 SW W M
8.7 SW SW M
QA/QC# Form-
05
Acceptable Criteria ASME Sec V
do
Fit-UP Inspection
Orientation Check
do
do
do
do
Roof Appurtenances
As Per SOW, API-650
Visual & Dimension Inspection
Radiography of nozzles
do
do
do
do
As Per SOW, API-653
Vacuum box testing for bottom lap welds
Joint Fit Up Shell to Bottom
MT or PT for Shell to Bottom
MT or PT (as Required SOW)
Projection Check
do
do
Inclination check
Straddle Check of Bolt Hole
Air Leak Test For Reinforcement Pad
Material Identification As Per SOW, API-653
Bottom
Shell Nozzles and Manhole
Dimension Inspection of Bottom Diagonal and
Sketch Plates
Arrangement of Lapping Condition Check
after Welding
Material Identification
do
Arrangement of Lapping Condition Check
before Welding
As Per SOW, API-653
do
QA/QC# form-
08
Acceptable Criteria ASME Sec V
Acceptable Criteria ASME Sec V
Acceptable Criteria ASME Sec V
Page 2 of 6
Asia Eng SGS Pak BP Pak
Sr
No
Inspected By
Description of Inspection
Applicable Code /
Standard / Spec
ASIA ENGINEERS
Remarks
PROJECT:
LOCATION:
NDT
Inspecto
QA/QC
Forms
Repair of S - 202A
AE Karachi Work Shop / Mazari Facility
CLIENT:
CONTRACTOR:
BP PAKISTAN
bp
Repair of S - 202A at Mazari Facility
Inspection and Testing plan
8.8 W R M X
QA/QC# Form-
09/010
8.9 W R M X
QA/QC# Form-
011
9
9.1 SW W M
QA/QC# Form-
04
9.2 W R M X
QA/QC# Form-
09/010
10
10.1 SW SW M
QA/QC# Form-
04
11
11.1 SW SW M
QA/QC# Form-
02
12
12.1 SW W M
12.2 SW W M
13 SW R M
QA/QC# Form-
013
14 SW SW M
QA/QC# Form-
04
15 H R M Dossier
Abbreviation:
1) R 6) M
2) H`
3) W
4) SW
5) X
Final Visual Inspection of Internal and
External Tank befor commencing the job of
hydrotest
do
do
As Per SOW, API-653
As Per SOW, API-653 &
BPP Specifications
Sand Blasting and Painting
Completed Tank
MT or PT (as Required SOW)
Monitoring
Painting Inspection
As Per SOW, API-653
Hydrotest
Hydrostatic Test for Tank
Surface Preparation Checking for Painting
Verify and Review Documents
Radio Graphy of nozzles (butt weld) As Per SOW, API-650
Hold Point
MT or PT of nozzles fit up & after final weld
Visual & Dimension Inspection
Final Inspection As Per SOW
Final QA/QC Document Package As Per SOW, API-653
Spot Witness
Inspector Required
Witness
As Per SOW, API-653
QA/QC# Form-
03
Acceptable Criteria ASME Sec V
Shell Appurtenances
do
Acceptable Criteria ASME Sec V
Non Conformance Report
As Per SOW, API-653,IFC
Drawing
If any NCR raised during work,it
must be closed before final
inspection
Page 3 of 6
Acceptable Criteria ASME Sec V
As Built Drawing for NDE Weld map
Refer to the repair scope & layout
Refer to the approved WPS
Refer to the approvel for WPS
Remarks
bp
Page 4 of 6
Remarks
bp
Acceptable Criteria ASME Sec V
Acceptable Criteria ASME Sec V
Acceptable Criteria ASME Sec V
Acceptable Criteria ASME Sec V
Page 5 of 6
Remarks
bp
Acceptable Criteria ASME Sec V
Acceptable Criteria ASME Sec V
If any NCR raised during work,it
must be closed before final
inspection
Page 6 of 6