32-1

POWER PLANT
MOUNT

CONTENTS 32109000226
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 2 REAR ENGINE MOUNTING . . . . . . . . . . . . . . . . . 5
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 FRONT DIFFERENTIAL MOUNTING . . . . . . . . . 7
FRONT ENGINE MOUNTING . . . . . . . . . . . . . . . . 4 FRONT SUSPENSION CROSSMEMBER . . . . . 9









32-2 POWER PLANT MOUNT General Information
GENERAL INFORMATION
The engine and transmission assembly is supported
at four points, where insulators are used. (Two
points for the engine, one point for the transmission,
and one point for the transfer.)
32100010204
The differential assembly is supported at three
points, where mounting brackets and mounting
rubber pieces are used.
The front suspension crossmember is bolted to
the frame and supports the front differential.
The number 2 crossmember is bolted to the frame
and supports the transmission and transfer.
CONSTRUCTION DIAGRAM
Engine mount
<6G7>
Front engine mounts
No. 2 crossmember
Rear engine mount
<4D5>
Transfer mount
Front engine mounts
No. 2 crossmember

Rear engine mount
Front differential mount
View A Front suspension
crossmember
A
<6G7> <4D5>
Mounting
bracket
B
View B
<4D5> <6G7>
Rubber
Insulator


32-3 POWER PLANT MOUNT Special Tool
SPECIAL TOOL 32100060193
Tool Number Name Use

MB991118

Inner arm bush
remover & installer

Front differential mounting insulator
replacement





32-4 POWER PLANT MOUNT Front Engine Mounting
FRONT ENGINE MOUNTING
REMOVAL AND INSTALLATION

Caution
32100110393
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.
<6G7> <4D5> 25 Nm*
25 Nm*
9.8 Nm*
9.8 Nm*
1
2

3
1
2
3
3
9.8 Nm*
1
2

3
34 Nm*
34 Nm*
Removal steps
Engine assembly removal (Refer to 2. Front insulator stopper
3. Front engine support insulator Group 11 engine assembly.) }A]
1. Heat protector
INSTALLATION SERVICE POINT
}A] FRONT ENGINE SUPPORT INSULATOR
INSTALLATION
Make sure that the locating boss and hole are in alignment.
Caution
Do not distort rubber portions, and never stain rubber
portions with fuel or oil.


Pre-removal and Post-installation Operation
Air Cleaner Assembly Removal and Installation
(Refer to GROUP 15 Air Cleaner.)
Under Skid Plate and Under Cover Removal and
Installation


32-5 POWER PLANT MOUNT Front Engine Mounting/Rear Engine Mounting
INSPECTION 32100120075


Check the insulators for cracks, separation or deformation.
Check the front insulator stoppers for deformation.
REAR ENGINE MOUNTING
REMOVAL AND INSTALLATION

Caution
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
32100110409
vehicle horizontally and loading the full weight of the engine on the vehicle body.
<6G7> <4D5>
9
22 Nm 44 Nm*
22 Nm
44 Nm*
8
8
7

39 Nm
10
2
22 Nm
3
6
9
10 39 Nm
2
44 Nm
22 Nm
5
4
42 Nm
22 Nm
25 Nm
3 25 Nm
22 Nm
1
1
64 Nm
44 Nm
64 Nm
Removal steps 5. Lower bush <4D5>
6. Upper bush <4D5>
7. Transmission mounting plate <4D5>
}A] 8. Transfer roll stopper
9. Transfer mounting bracket
10. Transfer support bracket
Hold the transmission with a
transmission jack.
1. No.2 crossmember
2. Stopper
3. Rear engine support insulator
4. Collar <4D5>

Pre-removal and Post-installation Operation
Transfer Case Protector Removal and Installation






32-6 POWER PLANT MOUNT Rear Engine Mounting
INSTALLATION SERVICE POINT
}A] TRANSFER ROLL STOPPER INSTALLATION
1.
2.
Tighten the transfer roll stopper provisionally.
Make the engine and transmission assembly rest on the
engine mount.
Tighten the transfer roll stoppers inner and outer finally
so that the clearance (a) between the two are at approx.
10 mm
Check that the right and left clearances (b) between the
stoppers are equal.
3.
4.
5. Check that the clearances (c) between the transfer roll
stopper and transfer mounting bracket are equal.
NOTE
A new transfer roll stopper consists of one part, but will
separate into outer and inner part during use. This is
normal.
INSPECTION 32100120167


Check the insulators for cracks, separation or deformation.
Check the transfer mounting bracket for deformation or
corrosion.
Check the transfer support bracket for deformation or
corrosion.
Check the No. 2 crossmember for deformation or
corrosion.



760 0.5

90 0.5







mm

Transfer
mounting
Transfer roll
bracket
stopper






c c


a

Transfer
roll
stopper
inner





b b

Transfer

roll
stopper

outer





32-7 POWER PLANT MOUNT Front Differential Mounting
FRONT DIFFERENTIAL MOUNTING
REMOVAL AND INSTALLATION
32100170100
93 Nm
44 Nm
6
88 Nm
2
93 Nm
88 Nm
1
8
8 69 Nm
7
6
<6G7>
35 Nm
9
<4D5>
5
4
5
4
9
3
Removal steps
Hold the front differential with a 4. Spacer
5. Differential mounting rubber B
6. Differential mounting bracket
7. Differential mounting rubber A
8. Differential support bracket
9. Differential mounting bracket
transmission jack.
1. Drive shaft (Refer to Group 26
drive shaft.)
2. Inner shaft (Refer to Group 26
inner shaft.)
3. Pin
FRONT DIFFERENTIAL MOUNTING
INSULATOR REPLACEMENT
1. Use special tool to press-fit and remove the insulator.

MB991118










Insulator

Differential

mounting
bracket








Pre-removal and Post-installation Operation
Under Skid Plate and Under Cover Removal and
Installation


32-8 POWER PLANT MOUNT Front Differential Mounting
2. Install the insulator in the direction shown in the figure
so that the projection lengths (a) are equal.
INSPECTION 32100180028
Check the differential mounting brackets for deformation
and damage.
Check the differential support bracket for deformation
and damage.
Check the insulators for cracks, separation or deformation.
Check the differential mounting rubber for cracks and
damage.




<6G7>
a a











<4D5>

a a









Front





32-9 POWER PLANT MOUNT Front Suspension Crossmember
FRONT SUSPENSION CROSSMEMBER 32100350030
REMOVAL AND INSTALLATION
<6G7> <4D5>
35 Nm
35 Nm
98 118 Nm Front suspension crossmember
98 118 Nm Front suspension crossmember
INSPECTION 32100360026
for cracks or damage.
105 0.5 <4D5>


Check the crossmembers
Check that the crossmembers measure as illustrated.
104 0.5 <6G7>


58.5 0.5




552 0.7



mm

65


Pre-removal and Post-installation Operation
Under Cover Removal and Installation
NOTES