Mech Engg Syllabus Modified (R10) 11.3.2012

2010-11
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

B.TECH (MECHANICAL ENGINEERING)
1
III Year B.Tech I Sem.
DYNAMICS OF MACHINERY
UNIT I
PRECESSION: Gyroscopes, effect of precession motion on the stability of moving vehicles such as
motor car, motor cycle, aero planes and ships, static and dynamic force analysis of planar mechanisms,
(Demonstration of models in video show).
UNIT II
FRICTION: Inclined plane, friction of screw and nuts, pivot and collar, uniform pressure, uniform wear,
friction circle and friction axis: lubricated surfaces, boundary friction, film lubrication.
UNIT III
CLUTCHES: Friction clutches- single disc or plate clutch, multiple disc clutch, cone clutch, centrifugal
clutch.
BRAKES AND DYNAMOMETERS: Simple block brakes, internal expanding brake, band brake of
vehicle. General description and operation of dynamometers: Prony, Rope brake, Epicyclic, Bevis
Gibson and belt transmission,
UNIT IV
TURNING MOMENT DIAGRAMS: Dynamic force analysis of slider crank mechanism, inertia
torque, angular velocity and acceleration of connecting rod, crank effort and turning moment diagrams
fluctuation of energy fly wheels and their design.
UNIT-V
GOVERNERS: Watt, porter and proell governors, spring loaded governors Hartnell and Hartung with
auxiliary springs. sensitiveness, isochronism and hunting.
UNIT VI
BALANCING: Balancing of rotating masses single and multiple single and different planes, use
analytical and graphical methods.
UNIT VII
BALANCING OF RECIPROCATING MASSES: Primary, secondary, and higher balancing of
reciprocating masses. analytical and graphical methods, unbalanced forces and couples examination of
V multi cylinder in line and radial engines for primary and secondary balancing, locomotive balancing,
hammer blow, swaying couple, variation of tractive effort.
UNIT VIII
VIBRATIONS: Free Vibration of spring mass system oscillation of pendulums, centers of oscillation
and suspension. transverse loads, vibrations of beams with concentrated and distributed loads. Dunkerlys
methods, Raleighs method, whirling of shafts, critical speeds, torsional vibrations, two and three rotor
systems, Simple problems on forced damped vibration, vibration isolation and transmissibility.
TEXT BOOKS :
1. Theory of Machines / S.S Ratan/ Mc. Graw Hill Publ.
2. Mechanism and machine theory by Ashok G. Ambedkar, PHI Publications.
REFERENCES :
1. Mechanism and Machine Theory / JS Rao and RV Dukkipati / New Age
2. Theory of Machines / Shiegly / MGH
3. Theory of Machines / Thomas Bevan / CBS Publishers
4. Theory of machines / Khurmi/S.Chand.

2010-11
2
III Year B.Tech I Sem.
METAL CUTTING & MACHINE TOOLS
UNIT I
Elementary treatment of metal cutting theory element of cutting process geometry of single point tool
angles, chip formation and types of chips built up edge and its effects chip breakers, mechanics of
orthogonal cutting Merchants force diagram, cutting forces, cutting speeds, feed, depth of cut, tool life,
coolants, tool materials, constructional features of speed gear box and feed gear box.
UNIT II
Engine lathe principle of working, specification of lathe types of lathe work holders tool holders
box tools taper turning, thread turning for lathes and attachments, turret and capstan lathes collet
chucks other work holders tool holding devices box and tool layout.
Principal features of automatic lathes classification single spindle and multi-spindle automatic lathes
tool layout and cam design.
UNIT III
Shaping, Slotting and Planning Machines: Principles of working principal parts specifications,
operations performed, machining time calculations.
UNIT IV
Drilling & boring Machines: Principles of working, specifications, types, operations performed tool
holding devices twist drill Boring Machines fine Boring Machines jig boring machine, deep hole
Drilling Machine.
UNIT V
Milling machine: Principles of working specifications classification of Milling Machines principal
features of horizontal, vertical and universal Milling Machine, machining operations, types of cutters,
geometry of milling cutters methods of indexing, accessories to milling machines.
UNIT VI
Grinding: Theory of grinding classification of grinding machines, cylindrical and surface grinding
machines, tool and cutter grinding machines, different types of abrasives, bonds, specification and
selection of a grinding wheel. Lapping, Honing & Broaching operations, comparison to grinding.
UNIT - VII
Jigs & Fixtures: Principles of design of jigs and fixtures and uses, classification of jigs & fixtures,
principles of location and clamping, types of clamping & work holding devices, typical examples of jigs
and fixtures.
UNIT VIII
CNC Machine Tools: CNC Machines, working principle, classification, constructional features of CNC
machines, CNC controller, types of motion controls in CNC machines, applications of CNC machines.
TEXT BOOKS :
1. Production Technology by R.K. Jain and S.C. Gupta.
2. Workshop Technology B.S.Raghu Vamshi Vol II
REFERENCES:
1. Metal cutting Principles by M.C. Shaw
2. Metal cutting and machine tools by Boothroyd
3. Production Technology by H.M.T. (Hindustan Machine Tools).
4. Production Engineering, K.C Jain & A.K Chitaley, PHI Publishers
5. Manufacturing technology II, P.N Rao,

2010-11
3

III Year B.Tech. I Sem.
DESIGN OF MACHINE MEMBERS - I
UNIT I
INTRODUCTION: General considerations in the design of Engineering Materials and their properties
selection Manufacturing consideration in design, tolerances and fits BIS codes of steels.
STRESSES IN MACHINE MEMBERS : Simple stresses combined stresses torsional and bending
stresses impact stresses stress strain relation various theories of failure factor of safety design
for strength and rigidity preferred numbers. the concept of stiffness in tension, bending, torsion and
combined situations static strength design based on fracture toughness.
UNIT II
STRENGTH OF MACHINE ELEMENTS: Stress concentration theoretical stress concentration
factor fatigue stress concentration factor notch sensitivity design for fluctuating stresses endurance
limit estimation of endurance strength goodmans line soderbergs line modified goodmans line.
UNIT III
Riveted and welded joints design of joints with initial stresses eccentric loading
UNIT IV
Bolted joints design of bolts with pre-stresses design of joints under eccentric loading locking
devices both of uniform strength, different seals.
UNIT V
KEYS, COTTERS AND KNUCKLE JOINTS:
Design of keys-stresses in keys-cotter joints-spigot and socket, sleeve and cotter, jib and cotter joints-
knuckle joints.
UNIT VI
SHAFTS: Design of solid and hollow shafts for strength and rigidity design of shafts for combined
bending and axial loads shaft sizes BIS code. Use of internal and external circlips, gaskets and seals
(stationary & rotary).
UNIT VII
SHAFT COUPLING : Rigid couplings muff, split muff and flange couplings. flexible couplings
flange coupling (modified).
UNIT VIII
Mechanical Springs :
Stresses and deflections of helical springs extension -compression springs springs for fatigue loading,
energy storage capacity helical torsion springs co-axial springs, leaf springs.
TEXT BOOKS:
1. Machine Design, V.Bandari, TMH Publishers
2. Machine design Pandya & Shah
3. Machine Design PSG Data hand book
REFERENCES:
1. Design of Machine Elements / V.M. Faires
2. Machine design / Schaum Series.

2010-11
4
FINITE ELEMENT METHODS
UNIT-I
Introduction to finite element method, stress and equilibrium, strain displacement relations, stress
strain relations, plane stress and plane strain conditions, variational and weighted residual methods,
concept of potential energy, one dimensional problems.
UNIT II
Discretization of domain, element shapes, discretization procedures, assembly of stiffness matrix, band
width, node numbering, mesh generation, interpolation functions, local and global coordinates, convergence
requirements, treatment of boundary conditions.
UNIT III
Analysis of Trusses: Finite element modeling, coordinates and shape functions, assembly of global
stiffness matrix and load vector, finite element equations, treatment of boundary conditions, stress, strain
and support reaction calculations.
UNIT IV
Analysis of Beams: Element stiffness matrix for Hermite beam element, derivation of load vector for
concentrated and UDL, simple problems on beams.
UNIT V
Finite element modeling of two dimensional stress analysis with constant strain triangles and treatment of
boundary conditions, formulation of axisymmetric problems.
UNIT-VI
Higher order and isoparametric elements: One dimensional quadratic and cubic elements in natural
coordinates, two dimensional four noded isoparametric elements and numerical integration.
UNIT VII
Steady state heat transfer analysis : one dimensional analysis of a fin and two dimensional analysis of thin
plate, analysis of a uniform shaft subjected to torsion.
UNIT-VIII
Dynamic Analysis: Formulation of finite element model, element consistent and lumped mass matrices,
evaluation of eigen values and eigen vectors, free vibration analysis.
TEXT BOOKS:
1. Introduction to Finite Elements in Engineering / Chandraputla, Ashok and Belegundu /
Prentice Hall.
2. The Finite Element Methods in Engineering / SS Rao / Pergamon.
REFERENCES:
1. An introduction to Finite Element Method / JN Reddy / McGrawHill
2. The Finite Element Method for Engineers Kenneth H. Huebner, Donald L. Dewhirst, Douglas E.
Smith and Ted G. Byrom / John Wiley & sons (ASIA) Pte Ltd.
3. Finite Element Analysis: Theory and Application with Ansys, Saeed Moaveniu, Pearson
Education

2010-11
5

THERMAL ENGINEERING II
(Use of steam tables and Mollier chart is allowed)
UNIT I
Basic Concepts: Rankine cycle - schematic layout, thermodynamic analysis, concept of mean
temperature of heat addition, methods to improve cycle performance regeneration & reheating.
combustion: fuels and combustion, concepts of heat of reaction, adiabatic flame temperature,
stoichiometry, flue gas analysis.
UNIT II
Boilers : Classification working principles with sketches including H.P.Boilers mountings and
accessories working principles, boiler horse power, equivalent evaporation, efficiency and heat balance
draught, classification height of chimney for given draught and discharge, condition for maximum
discharge, efficiency of chimney artificial draught, induced and forced.
UNIT III
Steam Nozzles: Function of a nozzle applications - types, flow through nozzles, thermodynamic
analysis assumptions -velocity of fluid at nozzle exit-Ideal and actual expansion in a nozzle, velocity
coefficient, condition for maximum discharge, critical pressure ratio, criteria to decide nozzle shape:
Super saturated flow, its effects, degree of super saturation and degree of under cooling - Wilson line.
UNIT IV
Steam Turbines: Classification impulse turbine; mechanical details velocity diagram effect of
friction power developed, axial thrust, blade or diagram efficiency condition for maximum efficiency.
De-laval turbine - methods to reduce rotor speed-velocity compounding, pressure compounding and
velocity & pressure compounding, velocity and pressure variation along the flow combined velocity
diagram for a velocity compounded impulse turbine, condition for maximum efficiency
UNIT V
Reaction Turbine: Mechanical details principle of operation, thermodynamic analysis of a stage,
degree of reaction velocity diagram Parsons reaction turbine condition for maximum efficiency
calculation of blade height.
UNIT VI
Steam Condensers: Requirements of steam condensing plant classification of condensers working
principle of different types vacuum efficiency and condenser efficiency air leakage, sources and its
affects, air pump- cooling water requirement.
UNIT VII
Gas Turbines: Simple gas turbine plant ideal cycle, essential components parameters of performance
actual cycle regeneration, inter cooling and reheating closed and semi-closed cycles merits and
demerits, types of combustion chambers.
UNIT VIII
Jet Propulsion : Principle of operation classification of jet propulsive engines working principles
with schematic diagrams and representation on t-s diagram - thrust, thrust power and propulsion
efficiency turbo jet engines needs and demands met by turbo jet schematic diagram, thermodynamic
cycle, performance evaluation, thrust augmentation methods.
Rockets : Application working principle classification propellant type thrust, propulsive
efficiency specific impulse solid and liquid propellant rocket engines.

2010-11
6

TEXT BOOKS:
1. Thermodynamics and Heat Engines- R.Yadav- Central book depot.
2. Gas Turbines V.Ganesan /TMH
3. Heat Engineering V.P Vasandani and D.S Kumar- Metropolitan Book Company, New Delhi

REFERENCES:
1. Gas Turbines and Propulsive Systems P.Khajuria & S.P.Dubey - /Dhanpatrai
2. Gas Turbines / Cohen, Rogers and Saravana Muttoo / Addison Wesley Longman
3. Thermal Engineering-R.S Khurmi/JS Gupta/S.Chand.
4. Thermal Engineering-P.L.Bellaney/ Khanna publishers.
5. Thermal Engineering-M.L.Marthur & Mehta/Jain bros.

2010-11
7
OPERATIONS RESEARCH
UNIT I
Development definition characteristics and phases types of models operation research models
applications.
ALLOCATION: Linear programming problem formulation graphical solution simplex method
artificial variables techniques -twophase method, big-m method duality principle.
UNIT II
TRANSPORTATION PROBLEM: Formulation optimal solution, unbalanced transportation problem
degeneracy, assignment problem formulation optimal solution - variants of assignment problem-
traveling salesman problem.
SEQUENCING Introduction flow shop sequencing n jobs through two machines n jobs through
three machines job shop sequencing two jobs through m machines.
UNIT III
REPLACEMENT: Introduction replacement of items that deteriorate with time when money value
is not counted and counted replacement of items that fail completely, group replacement.
UNIT IV
THEORY OF GAMES: Introduction mini. max (max. mini) criterion and optimal strategy
solution of games with saddle points rectangular games without saddle points 2 x 2 games
dominance principle m x 2 & 2 x n games -graphical method.
UNIT V
WAITING LINES: Introduction single channel poison arrivals exponential service times with
infinite population and finite population models multichannel poison arrivals exponential service
times with infinite population single channel poison arrivals.
UNIT VI
INVENTORY : Introduction single item deterministic models purchase inventory models with one
price break and multiple price breaks shortages are not allowed stochastic models demand may be
discrete variable or continuous variable instantaneous production. Instantaneous demand and
continuous demand and no set up cost.
UNIT VII
DYNAMIC PROGRAMMING: Introduction Bellmans principle of optimality applications of
dynamic programming- capital budgeting problem shortest path problem linear programming
problem.
UNIT VIII
SIMULATION: Definition types of simulation models phases of simulation applications of
simulation inventory and queuing problems advantages and disadvantages simulation languages.

2010-11
8
TEXT BOOKS:
1. Operations Research / S.D.Sharma-Kedarnath
2. Introduction to O.R/Hiller & Libermann (TMH).
REFERENCES:
1. Operations Research /A.M.Natarajan,P.Balasubramani, A. Tamilarasi/Pearson Education.
2. Operations Research: Methods & Problems / Maurice Saseini, Arhur Yaspan & Lawrence
Friedman
3. Operations Research / R.Pannerselvam,PHI Publications.
4. Operations Research / Wagner/ PHI Publications.
5. Operation Research /J.K.Sharma/MacMilan.
6. O.R/Wayne L.Winston/Thomson Brooks/cole

2010-11
9
THERMAL ENGINEERING LAB
1. I.C. Engines valve / port timing diagrams
2. I.C. Engines performance test (4 -stroke diesel engines)
3. I.C. Engines performance test on 2-stroke petrol
4. Evaluation of engine friction by conducting morse test on 4-stroke multi cylinder petrol engine
5. Determination of FHP by retardation and motoring test on IC engine
6. I.C. Engines heat balance.
7. Economical speed test of an IC engine
8. Performance test on variable compression ratio engines.
9. Performance test on reciprocating air compressor unit
10. Study of boilers
11. Dis-assembly / assembly of engines.

2010-11
10
MACHINE TOOLS LAB

1. Introduction of general purpose machines -lathe, drilling machine, milling machine, shaper,
planing machine, slotting machine, cylindrical grinder, surface grinder and tool and cutter grinder.
2. Step turning and taper turning on lathe machine
3. Thread cutting and knurling on -lathe machine.
4. Drilling and tapping
5. Shaping and planning
6. Slotting
7. Milling
8. Cylindrical surface grinding
9. Grinding of tool angles.

2010-11
11
IPR & PATENT-I

2010-11
12
III Year B.Tech. II Sem.
METROLOGY
UNIT-I
Systems of limits and fits: Introduction, nominal size, tolerance, limits, deviations, fits and their types-
unilateral and bilateral tolerance system, hole and shaft basis systems- interchangeability, determistic &
statistical tolerancing, selective assembly. British standard system, International standard system,
application of limits and tolerances for correct functioning.
UNIT-II
Linear Measurement: Length standards, end standards, slip gauges- calibration of the slip gauges, dial
indicators, micrometers.
Measurement of Angles and Tapers:
Different methods bevel protractor, angle slip gauges-clinometer angle dekkor- spirit levels- sine bar-
sine table, rollers and spheres used to determine tapers.
Limit Gauges:
Taylors principle design of go and no go gauges; plug, ring, snap, gap, taper, profile and position
gauges.
UNIT-III
Optical Measurement Instruments: Tools makers microscope and uses - collimators, optical projector,
optical flats and their uses.
Interferometry:
Interference of light, Michalesons interferometer, NPL flatness interferometer, and NPL gauge
interferometer.
Flat Surface Measurement:
Measurement of flat surfaces- instruments used- straight edges- surface plates auto collimator.
UNIT-IV
Surface Roughness Measurement: Differences between surface roughness and surface waviness
Numerical assessment of surface finish-CLA, Rt., R.M.S. Rz, R10 values, Method of measurement of
surface finish Profilograph. Talysurf, ISI symbols for indication of surface finish.
UNIT-V
Comparators: Types - mechanical, optical , electrical and electronic, pneumatic comparators and their
uses.
UNIT VI
Gear Measurement: Nomenclature of gear tooth, tooth thickness measurement with gear tooth vernier
& flange micro meter, pitch measurement, total composite error and tooth to tooth composite errors,
rolling gear tester, involute profile checking.
UNIT VII
Screw Thread Measurement: Elements of measurement errors in screw threads- concept of virtual
effective diameter, measurement of effective diameter, angle of thread and thread pitch, and profile
thread gauges.
UNIT VIII
Machine Tool Alignment tests: Machine tool alignment test on lathe, drilling and milling machines.

TEXT BOOKS:
1. Engineering Metrology by R.K.Jain / Khanna Publishers
2. Engineering Metrology by Mahajan / Dhanpat Rai Publishers
3. Dimensional Metrology, Connie Dotson, Cengage Learning
REFERENCE BOOKS:
1. Engineering Metrology by I.C.Gupta / Dhanpat Rai Publishers
2. Precision Engineering in Manufacturing by R.L.Murthy / New Age

2010-11
13
INSTRUMENTATION & CONTROL SYSTEMS
UNIT I
Definition Basic principles of measurement measurement systems, generalized configuration and
functional descriptions of measuring instruments examples. dynamic performance characteristics
sources of error, classification and elimination of error.
UNIT II
Measurement of Displacement: Theory and construction of various transducers to measure
displacement piezo electric, inductive, capacitance, resistance, ionization and photo electric
transducers, calibration procedures.
MEASUREMENT OF TEMPERATURE: Classification ranges various principles of measurement
expansion, electrical resistance thermistor thermocouple pyrometers temperature indicators.
UNIT III
MEASUREMENT OF PRESSURE: Units classification different principles used. manometers,
piston, bourdon pressure gauges, bellows diaphragm gauges. low pressure measurement thermal
conductivity gauges ionization pressure gauges, mcleod pressure gauge.
UNIT IV
MEASUREMENT OF LEVEL : Direct method indirect methods capacitative, ultrasonic, magnetic,
cryogenic fuel level indicators bubler level indicators.
FLOW MEASUREMENT: Rotameter, magnetic, ultrasonic, turbine flow meter, hot wire
anemometer, laser doppler anemometer (LDA).
UNIT V
MEASUREMENT OF SPEED : Mechanical tachometers electrical tachometers stroboscope,
noncontact type of tachometer
Measurement of Acceleration and Vibration: Different simple instruments principles of seismic
instruments vibrometer and accelerometer using this principle.
UNIT VI
STRESS STRAIN MEASUREMENTS : Various types of stress and strain measurements electrical
strain gauge gauge factor method of usage of resistance strain gauge for bending compressive and
tensile strains usage for measuring torque, strain gauge rosettes.
UNIT VII
MEASUREMENT OF HUMIDITY Moisture content of gases, sling psychrometer, Absorption
psychrometer, Dew point meter.
MEASUREMENT OF FORCE, TORQUE AND POWER- Elastic force meters, load cells, torsion
meters, dynamometers.
UNIT VIII
ELEMENTS OF CONTROL SYSTEMS : Introduction, importance classification open and closed
systems, servomechanismsexamples with block diagramstemperature, speed & position control
systems.

2010-11
14
TEXT BOOKS:
1. Measurement Systems: Applications & design by D.S Kumar.
2. Mechanical Measurements / BeckWith, Marangoni,Linehard, PHI / PE

REFERENCES:
1. Measurement systems: Application and design, Doeblin Earnest. O. Adaptation by Manik and
Dhanesh/ TMH
2. Experimental Methods for Engineers / Holman.
3. Mechanical and Industrial Measurements / R.K. Jain/ Khanna Publishers.
4. Instrumentation, measurement & analysis by B.C.Nakra & K.K.Choudhary, TMH

2010-11
15
DESIGN OF MACHINE MEMBERS II

UNIT I
BEARINGS: Classification of bearings- applications, types of journal bearings lubrication bearing
modulus full and partial bearings clearance ratio heat dissipation of bearings, bearing materials
journal bearing design ball and roller bearings static loading of ball & roller bearings, bearing life.
UNIT II
ENGINE PARTS : Connecting Rod: Thrust in connecting rod stress due to whipping action on
connecting rod ends cranks and crank shafts, strength and proportions of over hung and center cranks
crank pins, crank shafts.
UNIT III
Pistons, forces acting on piston construction design and proportions of piston, cylinder, cylinder liners,
UNIT IV
Design of curved beams: introduction, stresses in curved beams, expression for radius of neutral axis for
rectangular, circular, trapezoidal and t-section. design of crane hooks, c clamps.
UNIT V
POWER TRANSMISSIONS SYSTEMS, PULLEYS: Transmission of power by belt and rope drives ,
transmission efficiencies, belts flat and v types ropes - pulleys for belt and rope drives, materials,
chain drives
UNIT VI
SPUR & HELICAL GEAR DRIVES: Spur gears- helical gears load concentration factor dynamic
load factor, surface compressive strength bending strength design analysis of spur gears estimation
of centre distance, module and face width, check for plastic deformation, check for dynamic and wear
considerations.
UNIT VII
DESIGN OF POWER SCREWS: Design of screw, square ACME, buttress screws, design of nut,
compound screw, differential screw, ball screw- possible failures.
UNIT VIII
MACHINE TOOL ELEMENTS: Levers and brackets: design of levers hand levers-foot lever
cranked lever lever of a lever loaded safety valve- rocker arm straight angular- design of a crank pin
brackets- hangers- wall boxes.
TEXT BOOKS:
1. Machine Design, V.Bandari, TMH Publishers
2. Machine Design PSG Data hand book
3. Machine Design, Pandya & Shaw, Charotar publishers
REFERENCES:
1. Machine Design / R.N. Norton
2. Data Books : (I) P.S.G. College of Technology (ii) Mahadevan
3. Mech. Engg. Design / JE Shigley

2010-11
16
ROBOTICS
UNIT-I
Introduction: Automation and Robotics, CAD/CAM and Robotics An over view of Robotics
present and future applications classification by coordinate system and control system.
UNIT II
Components of the Industrial Robotics: Function line diagram representation of robot arms,
common types of arms. Components, Architecture, number of degrees of freedom Requirements
and challenges of end effectors, determination of the end effectors, comparison of Electric, Hydraulic
and Pneumatic types of locomotion devices.
UNIT III
Motion Analysis: Homogeneous transformations as applicable to rotation and translation problems.
UNIT IV
Manipulator Kinematics: Specifications of matrices, D-H notation joint coordinates and world
coordinates Forward and inverse kinematics problems.
UNIT V
Differential transformation and manipulators, Jacobians problems
Dynamics: Lagrange Euler and Newton Euler formulations Problems.
UNIT VI
General considerations in path description and generation. Trajectory planning and avoidance of
obstacles, path planning, Skew motion, joint integrated motion straight line motion Robot
programming, languages and software packages-description of paths with a robot programming
language..
UNIT VII
Robot actuators and Feed back components:
Actuators: Pneumatic, Hydraulic actuators, electric & stepper motors.
Feedback components: position sensors potentiometers, resolvers, encoders Velocity sensors.
UNIT VIII
Robot Applications in Manufacturing: Material Transfer - Material handling, loading and
unloading- Processing - spot and continuous arc welding & spray painting - Assembly and
Inspection.
TEXT BOOKS:
1. Industrial Robotics / Groover M P /Pearson Edu.
2. Robotics and Control / Mittal R K & Nagrath I J / TMH.
REFERENCES:
1. Robotics / Fu K S/ McGraw Hill.
2. Robotic Engineering / Richard D. Klafter, Prentice Hall
3. Robot Analysis and Intelligence / Asada and Slow time / Wiley Inter-Science.
4. Introduction to Robotics / John J Craig / Pearson Edu.

2010-11
17
HEAT TRANSFER
(Heat transfer data book allowed)
UNIT I
Introduction: Modes and mechanisms of heat transfer Basic laws of heat transfer General discussion
about applications of heat transfer.
Conduction Heat Transfer: Fourier rate equation General heat conduction equation in Cartesian,
Cylindrical and Spherical coordinates.
UNIT II
Steady, unsteady and periodic heat transfer Initial and boundary conditions.
One Dimensional Steady State Conduction Heat Transfer : Homogeneous slabs, hollow cylinders and
spheres overall heat transfer coefficient electrical analogy Critical radius of insulation-
Variable Thermal conductivity systems with heat sources or Heat generation. Extended surface (fins)
Heat Transfer Long Fin, Fin with insulated tip and Short Fin, Application to error measurement of
Temperature.
UNIT III
One Dimensional Transient Conduction Heat Transfer : Systems with negligible internal resistance
Significance of Biot and Fourier Numbers - Chart solutions of transient conduction systems
UNIT IV
Convective Heat Transfer : Classification of convective heat transfer Dimensional analysis as a tool
for experimental investigation Buckingham Pi Theorem for forced and free convection, application for
developing semi empirical non- dimensional correlation for convective heat transfer Significance of
non-dimensional numbers concepts of continuity, momentum and Energy Equations.
UNIT V
Forced convection
External Flows : Concepts about hydrodynamic and thermal boundary layer and use of empirical
correlations for convective heat transfer -Flat plates and Cylinders.
Internal Flows : Concepts about Hydrodynamic and Thermal Entry Lengths Division of internal flow
based on this Use of empirical relations for Horizontal Pipe Flow and annulus flow.
Free Convection : Development of Hydrodynamic and thermal boundary layer along a vertical plate
Use of empirical relations for Vertical plates and pipes.
UNIT VI
Heat Transfer with Phase Change
Boiling: Pool boiling Regimes- Calculations on Nucleate boiling, Critical Heat flux and Film boiling.
Condensation: Film wise and drop wise condensation Nusselts theory of condensation on a vertical
plate - Film condensation on vertical and horizontal cylinders using empirical correlations.
UNIT VII
Heat Exchangers:
Classification of heat exchangers overall heat transfer Coefficient and fouling factor Concepts of
LMTD and NTU methods Problems.
UNIT VIII
Radiation Heat Transfer :
Emission characteristics and laws of black-body radiation Irradiation total and monochromatic
quantities laws of Planck, Wien, Kirchoff, Lambert, Stefan and Boltzmann heat exchange between
two black bodies concepts of shape factor Emissivity heat exchange between grey bodies
radiation shields electrical analogy for radiation networks.

TEXT BOOKS :
1. Heat Transfer / HOLMAN/TMH
2. Heat Transfer P.K.Nag/ TMH

2010-11
18
REFERENCE BOOKS:
1. Heat and Mass Transfer Arora and Domkundwar, Dhanpatrai & sons
2. Fundamentals of Engg. Heat and Mass Transfer / R.C.SACHDEVA / New Age International
3. Heat and Mass Transfer Cengel- McGraw Hill.
4. Heat and Mass Transfer D.S.Kumar / S.K.Kataria & Sons

2010-11
19
INDUSTRIAL ENGG. & MANAGEMENT
Unit I
Introduction: Definition of industrial engineering (I.E), Development, applications, role of an industrial
engineer, differences between production management and industrial engineering, quantitative tools of IE
and productivity measurement. Concepts of Management, Importance, functions of management,
scientific management, Taylors principles, theory X and theory Y, Fayols principles of management.
Unit II
Plant layout: Factors governing plant location, types of production layouts, advantages and disadvantages
of process layout and product layout, applications, quantitative techniques for optimal design of layouts,
Plant maintenance, preventive and breakdown maintenance.
Unit III
Operations Management: Importance, types of production, applications, workstudy, method study and
time study, work sampling, PMTS, micro-motion study, rating techniques, MTM, work factor system,
principles of Ergonomics, flow process charts, string diagrams and Therbligs,
Unit IV
Statistical Quality Control: Quality control, its importance, SQC, sampling inspection, types, Control
charts X and R charts X AND S charts and their applications, numerical examples.
Unit V
Resource management: Concept of human resource management, personnel management and industrial
relations, functions of personnel management, Job-evaluation, its importance and types, merit rating,
quantitative methods, wage incentive plans, types.
Unit VI
Total quality management: zero defect concept, quality circles, implementation, applications, ISO quality
systems. Six sigma definition, basic concepts.
Unit - VII
Value analysis: value engineering, implementation procedure, enterprise resource planning and supply
chain management.
Unit - VIII
Project management: PERT, CPM differences & applications, Critical path, determination of floats,
importance, project crashing, smoothing and numerical examples.

2010-11
20
TEXT BOOKS:
1. Industrial Engineering and management by O.P Khanna, Khanna Publishers.
2. Industrial Engineering and Production Management, Martand Telsang, S.Chand & Company Ltd. New
Delhi
Reference Books:
1. Operations Management by J.G Monks, McGrawHill Publishers.
2. Industrial Engineering by Banga & Sharma.
3. Principles of Management by Koontz O Donnel, McGraw Hill Publishers.
4. Statistical Quality Control by Gupta.

2010-11
21
METROLOGY & INSTRUMENTATION LAB

Note: Minimum of 6 experiments from each section

METROLOGY LAB

1. Measurement of lengths, heights, diameters by Vernier calipers, micrometers etc.
2. Measurement of bores by internal micrometers and dial bore indicators.
3. Use of gear tooth Vernier calipers and checking the chordal thickness of spur gear.
4. Machine tool alignment test on the lathe.
5. Machine tool alignment test on milling machine.
6. Angle and taper measurements by Bevel protractor, Sine bars, etc.
7. Use of spirit level in finding the straightness of a bed and flatness of a surface.
8. Thread measurement by two wire/ three wire method & Tool makers microscope.
9. Surface roughness measurement by Talysurf.

INSTRUMENTATION LAB
1. Calibration of Pressure Gauges
2. Calibration of transducer for temperature measurement.
3. Study and calibration of LVDT transducer for displacement measurement.
4. Calibration of strain gauge for temperature measurement.
5. Calibration of thermocouple for temperature measurement.
6. Calibration of capacitive transducer for angular displacement.
7. Study and calibration of photo and magnetic speed pickups for the measurement of speed.
8. Calibration of resistance temperature detector for temperature measurement.
9. Study and calibration of a Rotameter for flow measurement.
10. Study and use of a Seismic pickup for the measurement of vibration amplitude of an engine bed
at various loads.
11. Study and calibration of Mcleod gauge for low pressure.

2010-11
22
HEAT TRANSFER LAB

1. Determination of overall heat transfer co-efficient of a composite slab
2. Determination of heat transfer rate through a lagged pipe.
3. Determination of heat transfer rate through a concentric sphere
4. Determination of thermal conductivity of a metal rod.
5. Determination of efficiency of a pin-fin
6. Determination of heat transfer coefficient in forced convection
7. Determination of heat transfer coefficient in natural convection.
8. Determination of effectiveness of parallel and counter flow heat exchangers.
9. Determination of emissivity of a given surface.
10. Determination of Stefan Boltzman constant.
11. Determination of heat transfer rate in drop and film wise condensation.
12. Determination of critical heat flux.
13. Demonstration of heat pipe.
14. Study of two phase flow.

2010-11
23
IPR & PATENT -II

2010-11
24
IV Year B.Tech. I Sem.
REFRIGERATION & AIR CONDITIONING
(Refrigeration and Psychrometric tables and charts allowed)
UNIT I
Introduction to Refrigeration : Necessity and applications Unit of refrigeration and C.O.P.
Mechanical Refrigeration Types of ideal cycles of refrigeration. Air Refrigeration: Bell Coleman cycle
open and dense air systems refrigeration systems used in air crafts and problems.
UNIT II
Vapour compression refrigeration working principle and essential components of the plant simple
vapour compression refrigeration cycle COP Representation of cycle on T-S and p-h charts effect of
sub cooling and super heating cycle analysis Actual cycle Influence of various parameters on system
performance Use of p-h charts numerical problems.
UNIT III
System Components : Compressors general classification comparison Advantages and
Disadvantages. Condensers classification Working Principles Evaporators classification Working
Principles Expansion devices Types Working Principles
Refrigerants Desirable properties classification refrigerants used Nomenclature Ozone Depletion
Global Warming .
UNIT IV
Vapor Absorption System Calculation of max COP description and working of NH3 water system
and Li Br water ( Two shell & Four shell) System. Principle of operation Three Fluid absorption system,
salient features.
UNIT V
Steam Jet Refrigeration System Working Principle and Basic Components. Principle and operation of
(i) Thermoelectric refrigerator (ii) Vortex tube.
UNIT VI
Introduction to Air Conditioning: Psychometric Properties & Processes Characterization of Sensible
and latent heat loads Need for Ventilation, Consideration of Infiltration Load concepts of RSHF,
GSHF- Problems, Concept of ESHF and ADP temperature.
UNIT VII
Requirements of human comfort and concept of effective temperature- Comfort chart Comfort Air
conditioning Requirements of Industrial air conditioning, Air conditioning Load Calculations.
UNIT VIII
Air Conditioning systems - Classification of equipment, cooling, heating humidification and
dehumidification, filters, grills and registers, fans and blowers. Heat Pump Heat sources different heat
pump circuits.
TEXT BOOKS :
1. A Course in Refrigeration and Air conditioning / SC Arora & Domkundwar / Dhanpatrai
2. Refrigeration and Air Conditioning / CP Arora / TMH.
REFERENCES :
1. Refrigeration and Air Conditioning / Manohar Prasad / New Age.
2. Principles of Refrigeration - Dossat / Pearson Education.
3. Basic Refrigeration and Air-Conditioning Ananthanarayanan / TMH

2010-11
25
CAD/CAM
UNIT I
Computers in Industrial Manufacturing, Product cycle, CAD / CAM Hardware, Basic structure, CPU,
Memory types, input devices, display devices, hard copy devices, storage devices.
UNIT II
Computer Graphics : Raster scan graphics coordinate system, database structure for graphics modeling,
transformation of geometry, 3D transformations, mathematics of projections, clipping, hidden surface
removal.
UNIT III
Geometric modeling : Requirements, geometric models, geometric construction models, curve
representation methods, surface representation methods, modeling facilities desired.
UNIT IV
Drafting and Modeling systems : Basic geometric commands, layers, display control commands,
editing, dimensioning, solid modeling.
UNIT V
Part programming for NC Machines : NC, NC modes, NC elements, CNC machine tools, structure of
CNC machine tools, features of Machining center, turning center, CNC Part Programming :
fundamentals, manual part programming methods, Computer Aided Part Programming.
UNIT VI
Group Tech : Part family, coding and classification, production flow analysis, advantages and
limitations, Computer Aided Processes Planning, Retrieval type and Generative type.
UNIT VII
Computer aided Quality Control: Terminology in quality control, the computer in QC, contact
inspection methods, noncontact inspection methods-optical, noncontact inspection methods-nonoptical,
computer aided testing, integration of C AQC with CAD/CAM.
UNIT VIII
Computer integrated manufacturing systems: Types of Manufacturing systems, Machine tools and
related equipment, material handling systems, computer control systems, human labor in the
manufacturing systems, CIMS benefits.

TEXT BOOK :
1. CAD / CAM A Zimmers & P.Groover/PE/PHI
2. Automation, Production systems & Computer integrated Manufacturing/ Groover/P.E
REFERENCES :
1. CAD / CAM Theory and Practice / Ibrahim Zeid / TMH
2. Principles of Computer Aided Design and Manufacturing / Farid Amirouche / Pearson
3. Computer Numerical Control Concepts and programming / Warren S Seames / Thomson.

2010-11
26
ALTERNATIVE SOURCES OF ENERGY
UNIT-I
SOLAR RADIATION : Role and potential of new and renewable sources, the solar energy option,
Environmental impact of solar power, structure of the sun, the solar constant, sun-earth
relationships, coordinate systems and coordinates of the sun, extraterrestrial and terrestrial solar
radiation, solar radiation on titled surface, instruments for measuring solar radiation and sun shine,
solar radiation data, numerical problems.
UNIT-II
SOLAR ENERGY COLLECTION: Flat plate and concentrating collectors, classification of
concentrating collectors, orientation and thermal analysis, advanced collectors.
UNIT-III
SOLAR ENERGY STORAGE AND APPLICATIONS : Different methods, sensible, latent heat
and stratified storage, solar ponds. Solar applications- solar heating/cooling technique, solar
distillation and drying, solar cookers, central power tower concept and solar chimney.
UNIT-IV
WIND ENERGY: Sources and potentials, horizontal and vertical axis windmills, performance
characteristics, Betz criteria, types of winds, wind data measurement.
UNIT-V
BIO-MASS : Principles of Bio-Conversion, Anaerobic/aerobic digestion, types of Bio-gas
digesters, gas yield, combustion characteristics of bio-gas, utilization for cooking, bio fuels,
I.C.Engine operation and economic aspects.
UNIT-VI
GEOTHERMAL ENERGY: Resources, types of wells, methods of harnessing the energy, potential in
India.
UNIT-VII
OCEAN ENERGY: OTEC, Principles utilization, setting of OTEC plants, thermodynamic
cycles. Tidal and wave energy: Potential and conversion techniques, mini-hydel power plants, and
their economics.
UNIT-VIII
DIRECT ENERGY CONVERSION : Need for DEC, Carnot cycle, limitations, principles of DEC.
Thermo-electric generators, See-beck, Peltier and Joul Thomson effects, Figure of merit, materials,
applications, MHD generators, principles, dissociation and ionization, hall effect, magnetic flux, MHD
accelerator, MHD Engine, power generation systems, electron gas dynamic conversion, economic aspects.
Fuel cells, principles, faradays laws, thermodynamic aspects, selection of fuels and operating conditions,
photo voltaic energy conversion types of PV cells, I-V characteristics.

2010-11
27
TEXT BOOKS:
1. Sukhatme S.P. and J.K.Nayak, Solar Energy Principles of Thermal Collection and Storage,
Tata- McGraw Hill, New Delhi, 2008
2. Khan B.H., Non-Conventional Energy Resources, Tata McGraw Hill, New Delhi, 2006
REFERENCES:
1. Solar Power Engineering / B.S Magal Frank Kreith & J.F Kreith.
2. Principles of Solar Energy / Frank Krieth & John F Kreider.
3. Non-Conventional Energy / Ashok V Desai /Wiley Eastern.
4. Renewable Energy Technologies /Ramesh & Kumar /Narosa

2010-11
28
UN CONVENTIONAL MACHINING PROCESSES
UNIT I
INTRODUCTION Need for non-traditional machining methods-Classification of modern machining
processes considerations in process selection, applications.
UNIT II
Ultrasonic machining Elements of the process, mechanics of material removal, MRR process
parameters, economic considerations, applications and limitations.
UNIT III
Abrasive jet machining, Water jet machining and abrasive water jet machining : Basic principles,
equipments, process variables, mechanics of material removal, MRR, application and limitations.
UNIT - IV
ELECTRO CHEMICAL MACHINING : Fundamentals of electro chemical machining,
electrochemical grinding, electro chemical honing and deburring process, metal removal rate in ECM,
Tool design, Surface finish and accuracy, economic aspects of ECM Simple problems for estimation of
metal removal rate. Fundamentals of chemical, machining, advantages and applications.
UNIT - V
THERMAL METAL REMOVAL PROCESSES : General principle and applications of Electric
Discharge Machining, Electric Discharge Grinding and wire EDM Power circuits for EDM, Mechanics
of metal removal in EDM, Process parameters, selection of tool electrode and dielectric fluids, surface
finish and machining accuracy, characteristics of spark eroded surface
UNIT VI
EBM, LBM, basic principle and theory, process parameters, efficiency & accuracy, applications
UNIT-VII
Application of plasma for machining, metal removal mechanism, process parameters, accuracy and
surface finish and other applications of plasma in manufacturing industries.
UNIT VIII
Magnetic abrasive finishing, Abrasive flow finishing, Electrostream drilling, Shaped tube electrolytic
machining.

TEXT BOOK :
1. Advanced machining processes/ VK Jain/ Allied publishers.

REFERENCES :
1. Modern Machining Process / Pandey P.C. and Shah H.S./ TMH.
2. New Technology / Bhattacharya A/ The Institution of Engineers, India 1984.

2010-11
29
OPEN ELECTIVE
MICRO ELECTRO MECHANICAL SYSTEMS (MEMS)
Unit I
Introduction: Definition of MEMS, MEMS history and development, micro machining, lithography
principles & methods, structural and sacrificial materials, thin film deposition, impurity doping, etching,
surface micro machining, wafer bonding, LIGA.
Unit II
Mechanical sensors and actuators: Principles of sensing and actuation: beam and cantilever,
capacitive, piezo electric, strain, pressure, flow, pressure measurement by micro phone, MEMS
gyroscopes, shear mode piezo actuator, gripping piezo actuator, Inchworm technology.
Unit III
Thermal sensors and actuators: Thermal energy basics and heat transfer processes, thermisters, thermo
devices, thermo couple, micro machined thermo couple probe, peltier effect heat pumps, thermal flow
sensors, micro hot plate gas sensors, MEMS thermo vessels, pyro electricity, shape memory alloys
(SMA), U-shaped horizontal and vertical electro thermal actuator, thermally activated MEMS relay,
micro spring thermal actuator, data storage cantilever.
Unit IV
Micro-Opto-electro mechanical systems: Principle of MOEMS technology, properties of light, light
modulators, beam splitter, micro lens, micro mirrors, digital micro mirror device (DMD), light detectors,
grating light valve (GLV), optical switch, wave guide and tuning, shear stress measurement.
Unit V
Magnetic sensors and actuators: Magnetic materials for MEMS and properties, magnetic sensing and
detection, magneto resistive sensor, more on hall effect, magneto diodes, magneto transistor, MEMS
magnetic sensor, pressure sensor utilizing MOKE, mag MEMS actuators, by directional micro actuator,
feedback circuit integrated magnetic actuator, large force reluctance actuator, magnetic probe based
storage device.
Unit VI
Radio frequency (RF) MEMS: RF based communication systems, RF MEMS, MEMS inductors,
varactors, tuner/filter, resonator, clarification of tuner, filter, resonator, MEMS switches, phase shifter.
Unit VII
Micro fluidic systems: Applications, considerations on micro scale fluid, fluid actuation methods,
dielectro phoresis (DEP), electro wetting, electro thermal flow, thermo capillary effect, electro osmosis
flow, opto electro wetting (OEW), tuning using micro fluidics, typical micro fluidic channel, microfluid
dispenser, micro needle, molecular gate, micro pumps.
Unit - VIII
Chemical and Bio Medical Micro systems: Sensing mechanism & principle, membrane-transducer
materials, chem.-lab-on-a-chip (CLOC) chemoresistors, chemocapacitors, chemotransistors, electronic
nose (E-nose), mass sensitive chemosensors, fluroscence detection, calorimetric spectroscopy.
TEXT BOOK:
1. MEMS, Nitaigour Premchand Mahalik, TMH Publishing co.
REFERENCE BOOKS:
1. Foundation of MEMS, Chang Liu, Prentice Hall Ltd.
2. Bio-MEMS (Micro systems), Gerald Urban, Springer.
3. MEMS and Micro Systems: Design and Manufacture, Tai-Ran Hsu, TMH Publishers.

2010-11
30
OPEN ELECTIVE
INDUSTRIAL ROBOTICS
UNIT I
Automation and Robots-Technology of Robots-Economics and social issues-General characteristics of
Robots-Basic components-Robot configuration-Robot selection.
UNIT-II
Robot classification-Arm Geometry-Degree of Freedom-Power Sources-Types of Motion-Path control-
Intelligence Level. Robot System Analysis-Robot Operation-Hierarchical Control Structure-Line
Tracking-Dynamic Properties of Robots-Modular Robot Components. Robot End Effectors-Types of End
Effectors-Mechanical Grippers-Gripper Force AnalysisOther Types of Grippers.
UNIT-III
Sensors-Robot sensors-Sensor Classification-Micro switches-Solid-State Switches-Proximity Sensors-
Photoelectric Sensors-Rotary Position Sensors-Usage and Selection of Sensors-Signal Processing.
Vision-Visual Sensing-Machine Vision-Machine Vision Applications.
UNIT-IV
Control Systems-Control System Correlation-Control System Requirements-Programmable Logic
Controller-PLC Programming Terminals-Proportional-Integral-Derivative-Computer Numerical Control-
Microprocessor Unit-Work cell Control.
UNIT-V
Programming-Robot Programming-Programming Methods-Programming Languages-Levels of Robot
Programming-Motion Interpolation-Sample Programs.
UNIT-VI
Artificial Intelligence-Intelligent Systems-Elements of Artificial Intelligence-System Architecture-
Applications of Advanced Robots-Fuzzy Logic controls- Advanced Concepts and Procedures-Future
Developments.
UNIT-VII
Safety-Robot Safety-Safety standards-System Reliability-Human Factor Issues-Safety Sensors and
Monitoring-SafeguardingTraining-Safety Guide lines-Definitions.
UNIT-VIII
Industrial Applications-Automation in Manufacturing-Robot Applications-Material-Handling
Applications-Processing Operations-Assembly Operations-Inspection Operations-Evaluating The
Potential of a Robot Application-Future Applications-Innovations.

Text Books: 1. Robot Technology Fundamentals by James G.Keramas, Cengage Learning.
2. Industrial Robotics by Mikell P.Groover, Weiss, Nagel, Odrey/McGrawHill
Reference Book:
1. Robotics, K.S Fu/McGrawHill

2010-11
31
DEPARTMENTAL ELECTIVE I
AUTOMOBILE ENGINEERING
UNIT I
Introduction : Components of four wheeler automobile chassis and body power unit power
transmission rear wheel drive, front wheel drive, 4 wheel drive types of automobile engines, engine
construction, turbo charging and super charging engine lubrication, splash and pressure lubrication
systems, oil filters, oil pumps crank case ventilation engine service, reboring, decarbonisation,
Nitriding of crank shaft..
UNIT II
Transmission System : Clutches, principle, types, cone clutch, single plate clutch, multi plate clutch,
magnetic and centrifugal clutches, fluid fly wheel gear boxes, types, sliding mesh, construct mesh,
synchro mesh gear boxes, epicyclic gear box , over drive torque converter. propeller shaft Hotch Kiss
drive, Torque tube drive, universal joint, differential rear axles types wheels and tyres.
UNIT III
Steering System : Steering geometry camber, castor, king pin rake, combined angle toein, center point
steering. types of steering mechanism Ackerman steering mechanism, Davis steering mechanism,
steering gears types, steering linkages.
UNIT IV
Suspension System : Objects of suspension systems rigid axle suspension system, torsion bar, shock
absorber, Independent suspension system.
Braking System : Mechanical brake system, hydraulic brake system, master cylinder, wheel cylinder
tandem master cylinder requirement of brake fluid, pneumatic and vacuum brakes.
UNIT V
Electrical System : Charging circuit, generator, current voltage regulator starting system, bendix
drive mechanism solenoid switch, lighting systems, horn, wiper, fuel gauge oil pressure gauge, engine
temperature indicator etc.
UNIT VI
Engine specification and safety systems: Introduction- engine specifications with regard to power,
speed, torque, no. of cylinders and arrangement, lubrication and cooling etc.
Safety: Introduction, safety systems - seat belt, air bags, bumper, anti lock brake system (ABS), wind
shield, suspension sensors, traction control, mirrors, central locking and electric windows, speed control.
UNIT VII
Engine Emission Control: Introduction types of pollutants, mechanism of formation, concentration
measurement, methods of controlling-engine modification, exhaust gas treatment-thermal and catalytic
converters-use of alternative fuels for emission control National and International pollution standards
UNIT VIII
Engine Service: Introduction, service details of engine cylinder head, valves and valve mechanism,
piston-connecting rod assembly, cylinder block, crank shaft and main bearings, engine reassembly-
precautions.

2010-11
32
TEXT BOOKS :
1. Automotive Mechanics Vol. 1 & Vol. 2 / Kripal Sing, standard publishers
2. Automobile Engineering / William Crouse, TMH Distributors
3. Automobile Engineering- P.S Gill, S.K. Kataria & Sons, New Delhi.
REFERENCES :
1. Automotive Engines Theory and Servicing, James D. Halderman and Chase D. Mitchell Jr.,
Pearson education inc.
2. Automotive Engineering / Newton Steeds & Garrett
3. Automotive Mechanics / G.B.S. Narang
4. Automotive Mechanics / Heitner
5. Automotive Engines / Srinivasan
6. Automobile Engineering K.K. Ramalingam / Scitech Publications (India) PVT. LTD.
7. A system approach to Automotive Technology, Jack Erjavec, India Edition

2010-11
33
COMPUTATIONAL FLUID DYNAMICS
UNIT-I
Elementary details in numerical Techniques: Number system and errors, Representation of
integers, Fractions, Floating point Arithmetic, loss of significance and error propagation, condition
and instability, computational methods for error estimation, Convergence of Sequences.
UNIT II
Applied Numerical Methods: Solution of a system of simultaneous Linear Algebraic Equations,
iterative schemes of Matrix Inversion, Direct Methods for Matrix inversion, Direct Methods for
banded matrices.
UNIT III
Review of Equations Governing Fluid Flow and Heat Transfer: Introduction, conservation of mass,
Newtons second law of motion, expanded forms of Navier-stokes equations, conservation of energy
principle, special forms of the Navier-stokes equations.
UNIT - IV
Steady flow, dimensionless form of Momentum and Energy equations, Stokes equation,
conservative body force fields, stream function - Vorticity formulation.
UNIT - V
Finite Difference Applications in Heat conduction and Convention Heat conduction, steady heat
conduction in a rectangular geometry, transient heat conduction, finite difference application in
convective heat transfer, closure.
UNIT - VI
Finite Differences, discretization, consistency, stability, and Fundamentals of fluid flow modeling:
Introduction, elementary finite difference quotients, implementation aspects of finite-difference
equations, consistency, explicit and implicit methods.
UNIT - VII
Introduction to first order wave equation, stability of hyperbolic and elliptic equations, fundamentals of
fluid flow modeling, conservative property, the upwind scheme.
UNIT -VIII
Finite Volume Method: Approximation of surface integrals, volume integrals, interpolation and
differentiation practices, Upwind interpolation, Linear interpolation and Quadratic interpolation.
TEXT BOOKS:
1. Numerical heat transfer and fluid flow / Suhas V. Patankar- Butter-worth Publishers
2. Computational fluid dynamics - Basics with applications - John. D. Anderson / Mc Graw Hill.
REFERENCES:
1. Computational Fluid Flow and Heat Transfer/ Niyogi, Pearson Publications
2. Fundamentals of Computational Fluid Dynamics Tapan K. Sengupta / Universities Press.

2010-11
34
CONDITION MONITORING
UNIT-I
Basics of Vibration: Basic motion: amplitudes, period, frequency, Basic Parameters: displacement,
velocity, acceleration, Units (including dB scales) and conversions, Mass, spring and damper
concept, Introduction to SDOF and MDOF systems, Natural frequencies and resonance, Forced response
UNIT-II
Vibration Measurements and analysis: Transducers and mounting methods, Data acquisition using
instrumentation recorders/data loggers, Time domain signal analysis, Orbit analysis, Filters, Frequency
domain analysis (Narrow band FFT analysis), Nyquist criteria, Sampling, aliasing, windowing and
averaging,
UNIT-III
Vibration measurement and analysis: Use of phase; Bode, polar and water fall plots, Constant percentage
band width analysis(1/3 and 1/1 Octave analysis), Envelope detection /Spike energy analysis, Cepstral
analysis, Advances in analysis (PC based and portable instruments for vibration analysis)
UNIT-IV
Fault Diagnosis, Interpreting vibration measurements for common machine faults , Imbalance,
Misalignment, Mechanical looseness, Bearing and Gearing faults, Faults in Induction motors,
Resonances, Some case studies, Static and Dynamic Balancing, International Standards for vibration
condition monitoring
UNIT-V
Thermography: The basics of infrared Thermography, Differences in equipment and specific wave length
limitations, Application of IR to: Electrical inspection, Mechanical inspection, Energy conservation, How
to take good thermal images, Hands-on demonstrations focusing on proper camera settings and image
interpretation, Analysis of Thermal Images and Report Generation, Study of thermo graphy applications
UNIT-VI
Oil and Wear debris analysis: Basics of oil analysis, Monitoring condition of oil, Lubricant analysis,
Physio Chemical properties, Moisture, TAN TBN, Wear Debris analysis, Particle counting,
Spectroscopy, uses & limitations, Ferrography wear particle analysis, Concept of Ferrography, Principle
particle classification, Size, Shape, Composition, Concentration, Analysis procedure, Sampling &
Analytical Ferrography Equipments, Severity rating.
UNIT-VII
Condition Monitoring of Electric Machines and Motor Current Signature Analysis: Basics of Electric
Motors, Types of Electric Motors and operation, Synchronous Motors, Induction Motors, Constructional
features of Squirrel Cage Induction Motors, Common faults in Induction Motors, Motor Current
Signature Analysis, Electric Motor Current Waveform and its characteristics, Motor current harmonics,
Stator motor current wave pattern and reflection of rotor current harmonics, Rotor bar condition analysis,
Estimation of rotor bar condition

2010-11
35
UNIT-VIII
Ultrasonic Monitoring and Analysis: Ultrasonic Monitoring (Leak, Crack and Thickness) Basics of
Ultrasonic Monitoring , Ultrasonic theory, Test taking philosophy, Ultrasonic theory, Mathematics of
Ultrasound, Equipment and transducers, Inspection parameters and calibration, Immersion theory,
Equipment quality control, Flaw origins and inspection methods, UT Procedure familiarization, and
Study recommendations, Application of ultrasound to: Air leaks, Steam trap testing, Bearing lubrication,
Electrical inspection, case studies.

TEXT BOOKS:
1. The Vibration Analysis Handbook, J I Taylor (1994)
2. Machinery Vibration Condition Monitoring, Lynn, Butterworth(1989)

REFERENCE BOOKS:
1. Machinery Vibration: Measurement And Analysis. Victor Wowk(1991)
2. Mechanical fault diagnosis and condition monitoring, RA Collacott(1977)
3. The Vibration Monitoring Handbook (Coxmoor's Machine & Systems Condition Monitoring) (1998)

2010-11
36
RAPID PROTOTYPING
UNIT I
Introduction: Prototyping fundamentals, Historical development, Fundamentals of Rapid Prototyping,
Advantages and Limitations of Rapid Prototyping, Commonly used Terms, Classification of RP process,
Rapid Prototyping Process Chain: Fundamental Automated Processes, Process Chain.
UNIT II
Liquid-based Rapid Prototyping Systems: Stereo lithography Apparatus (SLA): Models and
specifications, Process, working principle, photopolymers, photo polymerization, Layering technology,
laser and laser scanning, Applications, Advantages and Disadvantages, Case studies. Solid ground curing
(SGC): Models and specifications, Process, working principle, Applications, Advantages and
Disadvantages, Case studies.
UNIT-III
Solid-based Rapid Prototyping Systems: Laminated Object Manufacturing (LOM): Models and
specifications, Process, working principle, Applications, Advantages and Disadvantages, Case studies.
Fused Deposition Modeling (FDM): Models and specifications, Process, working principle, Applications,
Advantages and Disadvantages, Case studies.
UNIT IV
Powder Based Rapid Prototyping Systems: Selective laser sintering (SLS): Models and specifications,
Process, working principle, Applications, Advantages and Disadvantages, Case studies. Three
dimensional Printing (3DP): Models and specifications, Process, working principle, Applications,
Advantages and Disadvantages, Case studies.
UNIT-V
Rapid Tooling: Introduction to Rapid Tooling (RT), Conventional Tooling Vs RT, Need for RT. Rapid
Tooling Classification: Indirect Rapid Tooling Methods: Spray Metal Deposition, RTV Epoxy
Tools,Ceramic tools, Investment Casting, Spin Casting, Die casting, Sand Casting, 3D Keltool process.
Direct Rapid Tooling: Direct AIM, LOM Tools, DTM Rapid Tool Process, EOS Direct Tool Process and
Direct Metal Tooling using 3DP.
UNIT VI
Rapid Prototyping Data Formats: STL Format, STL File Problems, Consequence of Building Valid
and Invalid Tessellated Models, STL file Repairs: Generic Solution, Other Translators, Newly Proposed
Formats.
UNIT-VII
Rapid Prototyping Softwares: Features of various RP softwares like Magics, Mimics, Solid View,
View Expert, 3 D View, Velocity 2, Rhino, STL View 3 Data Expert and 3 D doctor.
UNIT VIII
RP Applications: Application Material Relationship, Application in Design, Application in
Engineering, Analysis and Planning, Aerospace Industry, Automotive Industry, Jewelry Industry, Coin
Industry, GIS application, Arts and Architecture. RP Medical and Bioengineering Applications: Planning
and simulation of complex surgery, Customized Implants & Prosthesis, Design and Production of
Medical Devices, Forensic Science and Anthropology, Visualization of Bimolecular.

2010-11
37
TEXT BOOK:
1. Rapid prototyping: Principles and Applications - Chua C.K., Leong K.F. and LIM
C.S, World Scientific publications

REFERENCE BOOKS:
1. Rapid Manufacturing D.T. Pham and S.S. Dimov, Springer
2. Wholers Report 2000 Terry Wohlers, Wohlers Associates
3. Rapid Prototyping & Manufacturing Paul F.Jacobs, ASME Press

2010-11
38
SIMULATION LAB

1. Drafting: Development of part drawings for various components in the form of orthographic
andisometric. Representation of Dimensioning and tolerances scanning and plotting. Study of
script, DXE and IGES files.
2. Part Modeling : Generation of various 3D Models through Protrusion, revolve, shell
sweep.Creation of various features. Study of parent child relation. Feature based and Boolean
based modeling surface and Assembly Modeling. Study of various standard Translators. Design
simple components.
3. a). Determination of deflection and stresses in 2D and 3D trusses and beams.
b). Determination of deflections component and principal and Von-mises stresses in plane
stress, plane strain and Axisymmetric components.
c). Determination of stresses in 3D and shell structures (at least one example in each case)
d). Estimation of natural frequencies and mode shapes, Harmonic response of 2D beam.
e). Steady state heat transfer Analysis of plane and Axisymmetric components.
4. a). Development of process sheets for various components based on tooling Machines.
b). Development of manufacturing and tool management systems.
c). Study of various post processors used in NC Machines.
d). Development of NC code for free form and sculptured surfaces using CAM packages.
e). Machining of simple components on NC lathe and Mill by transferring NC Code / from a
CAM package. Through RS 232.
f) Quality Control and inspection.

Any Six Software Packages from the following:
Use of Auto CAD, Micro Station, CATIA, Pro-E, I-DEAS, ANSYS, NISA, CAEFEM, Gibbs
CAM, Master CAM etc,

2010-11
39
ADVANCED COMMUNICATION SKILLS LAB
1. Introduction
The introduction of the English Language Lab is considered essential at 3
rd
year level. At this stage the
students need to prepare themselves for their careers which may require them to listen to, read, speak and
write in English both for their professional and interpersonal communication in the globalised context.
The proposed course should be an integrated theory and lab course to enable students to use good
English and perform the following:
Gather ideas and information, to organise ideas relevantly and coherently.
Engage in debates.
Participate in group discussions.
Face interviews.
Write project/research reports/technical reports.
Make oral presentations.
Write formal letters.
Transfer information from non-verbal to verbal texts and vice versa.
To take part in social and professional communication.
2. Objectives:
This Lab focuses on using computer-aided multimedia instruction for language development to meet
the following targets:
To improve the students fluency in English, through a well-developed vocabulary and enable
them to listen to English spoken at normal conversational speed by educated English speakers
and respond appropriately in different socio-cultural and professional contexts.
Further, they would be required to communicate their ideas relevantly and coherently in writing.
3. Syllabus:
The following course content is prescribed for the Advanced Communication Skills Lab:
UNIT I
Fundamentals of interpersonal communication starting a conversation responding appropriately and
relevantly using the right body language role play in different situations.
UNIT II
Vocabulary building synonyms and antonyms, word roots, one-word substitutes, prefixes and
suffixes, study of word origin, analogy, idioms and phrases.
UNIT III
Group Discussion dynamics of group discussion , intervention, summarizing, modulation of voice,
body language, relevance, fluency and coherence.
UNIT IV
Interview Skills concept and process, pre-interview planning, opening strategies, answering strategies,
interview through tele and video-conferencing.
UNIT V
e-Mail content, formats formal/informal. Structure, etiquette, structure and presentation.

2010-11
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UNIT VI
Resume writing structure and presentation, planning, defining the career objective, projecting ones
strengths and skill-sets, summary, formats and styles, letter-writing.
UNIT VII
Reading comprehension reading for facts, guessing meanings from context, scanning, skimming,
inferring meaning, critical reading.
UNIT VIII
Technical Report writing Types of formats and styles, subject matter organization, clarity, coherence
and style, planning, data-collection, tools, analysis.
4. Minimum Requirement:
Computer aided multimedia language lab with 60 systems with LAN facility with speakers, head
phones and a teacher console to accommodate 60 students.
5. Suggested Software:
The software consisting of the prescribed topics elaborated above should be procured and used.
6. Books Recommended:
1. Effective Technical Communication, M. Ashraf Rizvi, Tata Mc. Graw-Hill Publishing Company
Ltd.
2. A course in English communication by Madhavi Apte, Prentice-Hall of India, 2007.
3. Communication Skills by Leena Sen, Prentice-Hall of India, 2005.
4. Academic Writing- A Practical guide for students by Stephen Bailey, Rontledge Falmer, London
& New York, 2004.
5. Body Language- Your Success Mantra by Dr. Shalini Verma, S. Chand, 2006.
6. Deltas Key to the Next Generation TOEFL Test by Nancy Gallagher.
7. IELTS series with CDs by Cambridge University Press.
8. Technical Report Writing Today by Daniel G. Riordan & Steven E. Pauley, Biztantra Publishers,
2005.
9. Basic Communication Skills for Technology by Andra J. Rutherford, 2
nd
Edition, Pearson
Education, 2007.
10. Communication Skills for Engineers by Sunita Mishra & C. Muralikrishna, Pearson Education,
2007.
11. Objective English by Edgar Thorpe & Showick Thorpe, 2
nd
edition, Pearson Education, 2007.
12. Objective IELTS by Michal Black & Wendy Sharp, Cambridge University Press.
13. Objective IELTS by Michal Black & Annette Capel, Cambridge University Press.
14. Cambridge Preparation for the TOEFL Test by Jolene Gear & Robert Gear, 4
th
Edition.
15. Technical Communication by Meenakshi Raman & Sangeeta Sharma, Oxford University Press.
16. TOEFL Test- IBT Edition- Thompson India Ltd.
DISTRIBUTION AND WEIGHTAGE OF MARKS:
Advanced Communication Skills Lab Practicals:
1. The practical examinations for the English Language Laboratory practice shall be conducted as per the
University norms prescribed for the core engineering practical sessions.
2. For the English Language lab sessions, there shall be a continuous evaluation during the year for 25
sessional marks and 50 End Examination marks. Of the 25 marks, 15 marks shall be awarded for day-
to-day work and 10 marks to be awarded by conducting Internal Lab Test(s). The End Examination
shall be conducted by the teacher concerned with the help of another member of the staff of the same
department of the same institution.

2010-11
41
IV Year B.Tech. II Sem.
INTERACTIVE COMPUTER GRAPHICS
UNIT-I
Introduction, Application area of Computer graphics, overview of graphic system, video-display devices,
raster-scan systems, random scan systems, graphics monitors and work stations and input devices
UNIT-II
Output primitives: Points and lines, line drawing algorithms, mid-point circle algorithm,
Filled area primitives: scan-line polygon fill algorithm, boundary-fill and flood-fill algorithm
UNIT-III
2-D geometrical transformations: Translation, scaling, rotation, reflection and shear transformation
matrix representations and homogeneous co-ordinates, composite transformations, transformations
between coordinates
UNIT -IV
2-D viewing : The viewing pipe-line, viewing coordinat4 reference frame, window to view-port co-
ordinate transformations, viewing function, Cohen-Sutherland and Cyrus-beck line clipping algorithms,
Sutherland-Hodgeman polygon clipping algorithm
UNIT -V
3-D object representation: spline representation, Hermite curve, Bezier curve and B-spline curve,
Polygon surfaces, quadric surfaces, , Solid modeling Schalars wire frame, CSG, B-rep. Bezier and B-
spline surfaces, Basic illumination models, shading algorithms
UNIT -VI
3-D geometric transformations: Translation, rotation, scaling, reflection and shear transformation and
composite transformations
UNIT -VII
Visible surface detection methods: Classification, back-face detection, depth-buffer, scan-line, depth
sorting
UNIT-VIII
Computer animation: Design of animation sequence, general computer animation functions, raster
animation, computer animation language, key frame system, motion specification

TEXT BOOKS:
1. Computer Graphics C version Donald Hearn and M. Pauline Baker, Pearson/PHI
2. Computer Graphics Principles & practice, second edition in C, Foley, VanDam, Feiner and
Hughes, Pearson Education
REFERENCES :
1. Computer Graphics Second edition, Zhigand xiang, Roy Plastock, Schaums outlines, Tata Mc-
Graw hill edition.
2. Procedural elements for Computer Graphics, David F Rogers, Tata Mc Graw hill, 2nd edition.
3. Principles of Interactive Computer Graphics, Neuman and Sproul, TMH.
4. Principles of Computer Graphics, Shalini Govil, Pai, 2005, Springer.
5. Computer Graphics, Steven Harrington, TMH

2010-11
42
METAL CORROSION
(DEPARTMENTAL ELECTIVE II)
UNIT-I
Corrosion Theoretical aspects. Electrolysis. Principles. Faradays laws and their application. Current
efficiency. Energy efficiency. Ion conductivity. Equivalent and motor conductivities. Tonic mobilities
and Transport Nos. Electrode potential, Equilibrium potentials EMF series. Polarization, over
voltage/over potential.
UNIT-II
Activation, concentration, Ohmic polarization. Effect of polarization on electrode processes. Corrosion as
an irreversible electrode process. Tafels equation. Tafels slopes. Effect of Temperature , composition and
concentration of the corrosive media. Kinetics of electrode process (briefly) . Passivity
UNIT-III
Electronic processes. Cathodic Technical processes. Brief classification. Anodic technical process.
Corrosion Electrochemical aspects of Corrosion. Corrosion cells/Electro chemical cells, Concentration
cells, Temperature cells. Determination of Electrode potential.
UNIT-IV
Thermodynamic aspects-Nerrnest equation, Helmholtz equation. Galvanic series. Displacement
equilibrium and its significance in corrosion processes. Potential pH, Fe-H
2
O diagram. E- I diagrams
for prediction of corrosion currents. Polarization resistance , Linear polarization technique for evaluation
of I
corr
.
UNIT-V
Corrosion Practical aspects .Importance. Direct and indirect losses. Types and Forms of Corrosion.
Uniform Corrosion, Pitting Corrosion, Galvanic Corrosion, and Integranular Corrosion, Stress
Corrosion cracking. Cavitation Erosion, Erosion Corrosion. Corrosion Fatigue. Differential aeration
corrosion. Corrosion rate expressions.
UNIT-VI
Testing methods. Effect of velocity, flow-rate, concentration, temperature and inhibitors on corrosion
rates. Corrosion rate calculations.
UNIT-VII
Corrosion prevention, 1) Design aspects 2) Alteration of Environment inhibitors 3) Alteration of the
material . pure metals alloys, Non-metallic as structural materials Reinforcement of the material for
reducing. Corrosion rates. 4) Surface protection. Electroplating , Principles Throwing power and its
evaluation.
UNIT-VIII
Commercial plating of Cu, Ni, Cr, Cd, Zn, Ag, Au. Electro-deposition of alloys plating structure of
Electro deposits and testing of deposits. 5) Anodic oxidation of Aluminum and its alloys. Commercial
anodizing process. Faults in the anodic coating and the remedies. Treatment after anodizing. 6) Cathodic
and Anodic protection.
TEXT BOOKS:
1. An introduction to Electrometallurgy, Sharan and Narain, Standard Publishers
2. Corrosion Engineering, MG Fountana, Mc-Graw Hill book company
REFERENCE BOOK
1. Electro Beam Analysis of Materials, Loretto.
2010-11
43
NANO TECHNOLOGY
UNIT-I
General Introduction: Basics of Quantum Mechanics, Harmonic oscillator, magnetic Phenomena,
band structure in solids, Mossbauer and Spectroscopy, optical phenomena bonding in solids,
Anisotropy.
UNIT-II
Silicon Carbide: Application of Silicon carbide, nano materials preparation, Sintering of SiC, X-ray
Diffraction data, electron microscopy sintering of nano particles,
Nano particles of Alumina and Zirconia: Nano materials preparation, Characterization, Wear
materials and nano composites,
UNIT-III
Mechanical properties: Strength of nano crystalline SiC, Preparation for strength measurements,
Mechanical properties, Magnetic properties,
Unit -IV
Electrical properties: Switching glasses with nanoparticles,Electronic conduction with nano particles
Optical properties: Optical properties, special properties and the coloured glasses
UNIT-V
Process of synthesis of nano powders, Electro deposition, Important naon materials
UNIT-VI:
Investigaing and manipulating materials in the nanoscale: Electron microscopics, scanning
probe microscopics, optical microscopics for nano science and technology, X-ray diffraction.
UNIT-VII
Nanobiology : Interaction between bimolecules and naoparticle surface, Different types of inorganic
materials used for the synthesis of hybrid nano-bio assemblies, Application of nano in biology, naoprobes
for Analytical Applications-A new Methodology in medical diagnostics and Biotechnology, Current
status of nano Biotechnology, Future perspectives of Nanobiology, Nanosensors.
UNIT-VIII
NanoMedicens : Developing of Nanomedicens Nanosytems in use,Protocols for nanodrug
Administration, Nanotechnology in Diagnostics applications, materials for used in Diagnostics and
Therapeutic applications, Molecular Nanomechanics, Molecular devices, Nanotribology, studying
tribology at nanoscale, Nanotribology applications.

TEXT BOOKS:
1. Nano Materials- A.K.Bandyopadhyay/ New Age Publishers.
2. Nano Essentials- T.Pradeep/TMH

2010-11
44
AUTOMATION IN MANUFACTURING
UNIT-I
Introduction: Types and strategies of automation, pneumatic and hydraulic components, circuits,
Automation in machine tools, Mechanical feeding and tool changing and machine tool control.
UNIT II
Automated flow lines : Methods of part transport, transfer mechanism, buffer storage, control
function, design and fabrication considerations.
UNIT III
Analysis of Automated flow lines: General terminology and analysis of transfer lines without and
with buffer storage, partial automation, implementation of automated flow lines.
UNIT IV
Assembly system and line balancing : Assembly process and systems, assembly line, line
balancing methods, ways of improving line balance, flexible assembly lines.
UNIT V
Automated material handling : Types of equipment, functions, analysis and design of material
handling systems, conveyor systems, automated guided vehicle systems.
UNIT -VI
Automated storage systems, Automated storage and retrieval systems; work in process storage,
interfacing handling and storage with manufacturing.
UNIT VII
Adaptive control systems : Introduction, adaptive control with optimization, Adaptive control with
constraints, Application of A.C. in Machining operations. Use of various parameters such as cutting
force, temperatures, vibration and acoustic emission.
UNIT VIII
Automated inspection: Fundamentals, types of inspection methods and equipment, CMM,
machine vision.

TEXT BOOK:
1. Automation, Production Systems and Computer Integrated Manufacturing: M.P.
Groover. / PE/PHI
REFERENCES:
1. Computer Control of Manufacturing Systems by Yoram Coren.
2. CAD / CAM/ CIM by Radhakrishnan.
3. Automation by W. Buekinsham.

2010-11
45
INDUSTRIAL HYDRAULICS & PNEUMATICS
UNIT I
Fundamentals of Fluid Power Systems-Introduction-types advantages, disadvantages & applications-fluid
characteristics-terminologies used in fluid power-hydraulic symbols-hydraulic systems and components-
sources-pumping theory-gear, vane & piston pumps.
UNIT-II
Fluid Power Actuators: Introduction-hydraulic actuators-hydraulic cylinders-types, construction,
specifications and special types. Hydraulic motors- Working principle-selection criteria for various types-
Hydraulic motors in circuits- Formulae-numerical problems
UNIT-III
Hydraulic elements in the design of circuits- Introduction-control elements-direction control valve-check
valve-Pressure control valve-Relief valve-Throttle valve-Temperature & Pressure compensation-
locations of flow control valve
UNIT-IV
Accumulators & Intensifiers-Types, size &function of accumulators-application & circuits of
accumulators- Intensifiers-circuit & Applications.
UNIT-V
Design & drawing of hydraulic circuits-Introduction-case study & specifications-method of drawing a
hydraulic circuit-hydraulic cylinder-quick return of a hydraulic cylinder
UNIT-VI
Pneumatic systems-Introduction-symbols used-concepts & components- comparision-types &
specifications of compressors-arrangement of a complete pneumatic system-compressed air behaviour-
understanding pneumatic circuits-direction control valves
UNIT-VII
Electro pneumatics- Introduction-Pilot operated solenoid valve-electrical connections to solenoids-electro
pneumatic circuit switches-relays-solenoids-P.E converter-concept of latching
UNIT-VIII
Applications-Servo systems-Introduction-closed loop,hydromechanical and electro hydraulic
conventional and proportional valves-characteristics of proportional and servo valves- PLC applications
in fluid power selected pneumatic / electro pneumatic circuit problems failure and trouble shooting in
fluid power systems.

TEXT BOOKS:
1. Introduction to Hydraulics and Pneumatics by S. Ilango and V. Soundararajan, PHI , New Delhi
2. Applied hydraulics and pneumatics-T. Sunder Selwyn & R. Jayendiran, Anuradha Publications.
REFERENCE BOOKS:
1. Oil Hydraulic Systems, S.R .Majumdar, McGrawHill Companies
2. Pneumatic Systems: Principles and Maintenance, Majumdar, McGrawHill

2010-11
46
NON - DESTRUCTIVE EVALUATION
(DEPARTMENTAL ELECTIVE III)
UNIT I
Ultra Sonic Hardness Testing: Flaw Detection Using Dye Penetrants. Magnetic Particle Inspection
introduction to electrical impedance, Principles of Eddy Current testing, Flaw detection using eddy
currents.
UNIT II
Introduction to X-Ray Radiography: The Radiographic process, X-Ray and Gamma-ray sources,
Geometric Principles, Factors Governing Exposure, Radio graphic screens, Scattered radiation,
Arithmetic of exposure, Radiographic image quality and detail visibility, Industrial X-Ray films
UNIT III
X-Ray Radiography processes: Fundamentals of processing techniques, Process control, The
processing Room, Special Processing techniques, Paper Radiography, Sensitometric characteristics
of x-ray films, Film graininess signal to noise ratio in radiographs, The photographic latent image,
Radiation Protection
UNIT IV
Introduction to Ultrasonic Testing: Generation of ultrasonic waves, Horizontal and shear waves,
Near field and far field acoustic wave description, Ultrasonic probes- straight beam, direct contact
type, Angle beam, Transmission/reflection type, and delay line transducers, acoustic coupling and
media
UNIT V
Ultrasonic tests: Transmission and pulse echo methods, A-scan, B-scan, C-scan, F-scan and P-
scan modes, Flaw sizing in ultrasonic inspection: AVG, Amplitude, Transmission, TOFD, Satellite
pulse, Multi-modal transducer, Zonal method using focused beam. Flow location methods, Signal
processing in Ultrasonic NDT; Mimics, spurious echos and noise. Ultrasonic flaw evaluation.
UNIT VI
Holography: Principles and practices of Optical holography, acoustical, microwave, x-ray and
electron beam holography techniques.
UNIT VII
Applications - I: NDT in flaw analysis of Pressure vessels, piping
UNIT VIII
Applications - II: NDT in Castings, Welded constructions, etc., Case studies.

TEXT BOOKS:
1. Ultrasonic testing by Krautkramer and Krautkramer
2. Ultrasonic inspection 2 Training for NDT : E. A. Gingel, Prometheus Press,
3. ASTM Standards, Vol 3.01, Metals and alloys

2010-11
47
DATA BASE MANAGEMENT SYSTEMS
UNIT I
Data base System Applications, data base System VS file System View of Data Data Abstraction
Instances and Schemas data Models the ER Model Relational Model Other Models Database
Languages DDL DML database Access for applications Programs data base Users and
Administrator Transaction Management data base System Structure Storage Manager the Query
Processor
UNIT II
History of Data base Systems.Data base design and ER diagrams Beyond ER Design Entities, Attributes
and Entity sets Relationships and Relationship sets Additional features of ER Model Concept Design
with the ER Model Conceptual Design for Large enterprises.
UNIT III
Introduction to the Relational Model Integrity Constraint Over relations Enforcing Integrity
constraints Querying relational data Logical data base Design Introduction to Views Destroying
/altering Tables and Views.
Relational Algebra Selection and projection set operations renaming Joins Division Examples
of Algebra overviews Relational calculus Tuple relational Calculus Domain relational calculus
Expressive Power of Algebra and calculus.
UNIT IV
Form of Basic SQL Query Examples of Basic SQL Queries Introduction to Nested Queries
Correlated Nested Queries Set Comparison Operators Aggregative Operators NULL values
Comparison using Null values Logical connectivitys AND, OR and NOT Impact on SQL
Constructs Outer Joins Disallowing NULL values Complex Integrity Constraints in SQL
Triggers and Active Data bases.
UNIT V
Schema refinement Problems Caused by redundancy Decompositions Problem related to
decomposition reasoning about FDS FIRST, SECOND, THIRD Normal forms BCNF Lossless join
Decomposition Dependency preserving Decomposition Schema refinement in Data base Design
Multi valued Dependencies FORTH Normal Form.
UNIT VI
Transaction Concept- Transaction State- Implementation of Atomicity and Durability Concurrent
Executions Serializability- Recoverability Implementation of Isolation Testing for serializability-
Lock Based Protocols Timestamp Based Protocols- Validation- Based Protocols Multiple
Granularity.
UNIT VII
Recovery and Atomicity Log Based Recovery Recovery with Concurrent Transactions Buffer
Management Failure with loss of nonvolatile storage-Advance Recovery systems- Remote Backup
systems.

2010-11
48
UNIT VIII
Data on External Storage File Organization and Indexing Cluster Indexes, Primary and Secondary
Indexes Index data Structures Hash Based Indexing Tree base Indexing Comparison of File
Organizations Indexes and Performance Tuning- Intuitions for tree Indexes Indexed Sequential Access
Methods (ISAM) B+ Trees: A Dynamic Index Structure.

TEXT BOOKS :
1. Data base Management Systems, Raghurama Krishnan, Johannes Gehrke, TATA McGrawHill 3rd
Edition
2. Data base System Concepts, Silberschatz, Korth, McGraw hill, V edition.

REFERENCES :
1. Data base Systems design, Implementation, and Management, Peter Rob & Carlos Coronel 7th Edition.
2. Fundamentals of Database Systems, Elmasri Navrate Pearson Education
3. Introduction to Database Systems, C.J.Date Pearson Education

2010-11
49
ADVANCED MATERIALS
UNIT-I
Introduction to Composite Materials: Introduction ,Classification: Polymer Matrix Composites,
Metal Matrix Composites, Ceramic Matrix Composites, CarbonCarbon Composites, Fiber-
Reinforced Composites and nature-made composites, and applications .
UNIT-II
Reinforcements: Fibres- Glass, Silica, Kevlar, carbon, boron, silicon carbide, and born carbide
fibres. Particulate composites, Polymer composites, Thermoplastics, Thermosetts, Metal matrix
and ceramic composites.
UNIT-III
Manufacturing methods: Autoclave, tape production, moulding methods, filament winding, man
layup, pultrusion, RTM.
UNIT-IV
Macromechanical Analysis of a Lamina: Introduction, Generalized Hookes Law, Reduction of
Hookes Law in Three Dimensions to Two Dimensions, Relationship of Compliance and
Stiffness Matrix to Engineering Elastic Constants of an orthotropic Lamina, Laminate-Laminate
code.
UNIT-V
Metal matrix and ceramic matrix composites: Manufacturing of C.M.C & metal matrix composites
and their applications, stress strain relations for MMC and CMC.
UNIT-VI
Functionally Graded materials: Types of Functionally graded materials-classification-different
systems-Preparation-Properties and applications of Functionally graded materials.
UNIT-VII
Shape memory alloys: Introduction-Shape memory effect-Classification of shape memory alloys-
Composition-Properties and applications of shape memory alloys.
UNIT-VIII
Nano materials: Introduction-Properties at nano scales-advantages & disadvantages-applications in
comparison with bulk materials (Nano structure, wires, tubes, composites). State of art nano
advanced- topic delivered by student.

TEXT BOOKS:
1 Nano material by A.K. Bandyopadyay, New age Publishers
2 Material science and Technology- Cahan
3 Engineering Mechanics of Composite Materials by Isaac and M Daniel, Oxford
University Press, 1994.
2010-11
50
REFERENCES:
1. R. M. Jones, Mechanics of Composite Materials, Mc Graw Hill Company, New York, 1975.
2. L. R. Calcote, Analysis of Laminated Composite Structures, Van Nostrand Rainfold, New York, 1969.
B. D. Agarwal and L. J. Broutman, Analysis and performance of fibre Composites, Wiley- Interscience,
New York, 1980.
4 . Mechanics of Composite Materials, Second Edition (Mechanical Engineering), By
Autar K. Kaw ,Publisher: CRC

2010-11
51
POWER PLANT ENGINEERING
UNIT I
Introduction to the Sources of Energy Resources and Development of Power in India.
STEAM POWER PLANT : Plant Layout, Working of different Circuits, Fuel and handling equipments,
types of coals, coal handling, choice of handling equipment, coal storage, Ash handling systems.
UNIT II
STEAM POWER PLANT : Combustion: Properties of coal overfeed and underfeed fuel beds,
traveling grate stokers, spreader stokers, retort stokers, pulverized fuel burning system and its
components, combustion needs and draught system, cyclone furnace, design and construction, Dust
collectors, cooling towers and heat rejection. Corrosion and feed water treatment.
UNIT III
INTERNAL COMBUSTION AND GAS TURBINE POWER PLANTS :
Diesel power plant: Plant layout with auxiliaries fuel supply system, air starting equipment, super
charging. Gas turbine plant: Introduction classification - construction layout with auxiliaries ,
combined cycle power plants and comparison.
UNIT IV
HYDRO ELECTRIC POWER PLANT: Water power Hydrological cycle / flow measurement
drainage area characteristics Hydrographs storage and pondage classification of dams and spill
ways.
HYDRO PROJECTS AND PLANT: Classification typical layouts plant auxiliaries plant
operation pumped storage plants.
UNIT V
NUCLEAR POWER STATION : Nuclear fuel breeding and fertile materials Nuclear reactor
reactor operation.
TYPES OF REACTORS: Pressurized water reactor, boiling water reactor, sodium-graphite reactor, fast
breeder reactor, homogeneous reactor, gas cooled reactor, radiation hazards and shielding radioactive
waste disposal.
UNIT VI
COMBINED OPERATIONS OF DIFFERENT POWER PLANTS: Introduction, advantages of
combined working, load division between power stations, storage type hydro-electric plant in
combination with steam plant, run-of-river plant in combination with steam plant, pump storage plant in
combination with steam or nuclear power plant, co-ordination of hydro-electric and gas turbine stations,
co-ordination of hydro-electric and nuclear power stations, co-ordination of different types of power
plants.
UNIT VII
POWER PLANT INSTRUMENTATION AND CONTROL: Importance of measurement and
instrumentation in power plant, measurement of water purity, gas analysis, O
2
and CO
2
measurements,
measurement of smoke and dust, measurement of moisture in carbon dioxide circuit, nuclear
measurements.

2010-11
52
UNIT VIII
POWER PLANT ECONOMICS AND ENVIRONMENTAL CONSIDERATIONS: Capital cost,
investment of fixed charges, operating costs, general arrangement of power distribution, load curves, load
duration curve. definitions of connected load, maximum demand, demand factor, average load, load
factor, diversity factor related exercises. effluents from power plants and Impact on environment
pollutants and pollution standards methods of pollution control.

TEXT BOOKS:
1. A course in Power Plant Engineering Arora and Domkundwar, Dhanpatrai & Co.
2. Power Plant Engineering P.C.Sharma / S.K.Kataria Pub

REFERENCES :
1. Power Plant Engineering: P.K.Nag/ II Edition /TMH.
2. Power plant Engineering/ Ramalingam/ Scietech Publishers
3. A Course in Power Plant Engineering: / Arora and S. Domkundwar.
4. Power station Engineering ElWakil / McHill.
5. An Introduction to Power Plant Technology / G.D. Rai.
6. Power plant Engg - Elanchezhian- I.K. International Pub.

2010-11
53
PRODUCTION PLANNING AND CONTROL
(DEPARTMENTAL ELECTIVE IV)
UNIT I
Introduction : Definition Objectives and functions of production planning and control Elements of
production control Types of production Organization of production planning and control department
Internal organization of department.
UNIT II
Forecasting Importance of forecasting Types of forecasting, their uses General principles of
forecasting Forecasting techniques qualitative methods and quantitive methods.
UNIT III
Inventory management Functions of inventories relevant inventory costs ABC analysis VED
analysis EOQ model Inventory control systems PSystems and Q-Systems
UNIT IV
Introduction to MRP I, MRP II, ERP, LOB (Line of Balance), JIT and KANBAN system.
UNIT V
Routing definition routing procedure route sheets bill of material factors affecting routing
procedure. schedule definition difference with loading
UNIT VI
Scheduling policies techniques, standard scheduling methods,
UNIT VII
Line Balancing, aggregate planning, chase planning, expediting, controlling aspects.
UNIT VIII
Dispatching Activities of dispatcher dispatching procedure follow up definition Reason for
existence of functions types of follow up, applications of computer in production planning and control.

TEXT BOOKS :
Elements of Production Planning and Control / Samuel Eilon.
Modern Production & operation managements / Baffa & Rakesh Sarin
Manufacturing, Planning and Control, Partik Jonsson Stig-Arne Mattsson, TataMcGrawHill
REFERENCES :
1. Operations Management S.N. Chary.
2. Inventory Control Theory and Practice / Martin K. Starr and David W. Miller.
3. Production Planning and Control, Mukhopadyay, PHI.
4. Production Control A Quantitative Approach / John E. Biegel.
5. Production Control / Moore.
6. Operations Management / Joseph Monks.

2010-11
54
ADVANCED OPTIMIZATION TECHNIQUES
UNIT I
Introduction to Optimization: Engineering applications of optimization- Statement of an optimization
problem- Classification of optimization problem- Optimization techniques.
UNIT-II
Classical Optimization Techniques: Single variable optimization- Multivariable optimization with
equality constraints- Multivariable optimization with inequality constraints.
UNIT-III
Nonlinear Programming: One-Dimensional Minimization: Unimodal function- Elimination methods-
Unrestricted search- Exhaustive search- Dichotomous search- Fibonacci method- Golden section method-
Interpolation methods- Quadratic interpolation method- Cubic interpolation method- direct root method.
UNIT-IV
Nonlinear Programming: Unconstrained Optimization Techniques: Direct search methods- Random
search methods- Univariate method- Pattern search method- Rosenbrock's method of rotating
coordinates- The simplex method- Descent methods- Gradient of function- Steepest descent method-
Conjugate gradient method (Fletcher-Reeves method)- Quasi-Newton methods- Variable metric method
(Davidon- Fletcher-Powell method).
UNIT-V
Nonlinear Programming: Constrained Optimization Techniques: Characteristics of a constrained
problem- Direct method- The complex method- Cutting plane method- Methods of feasible directions-
Indirect methods- Transformation techniques- Basic approach in the penalty function method- Interior
penalty function method- Convex programming problem- Exterior penalty function method.
UNIT-VI
Geometric programming (G.P): Solution of an unconstrained geometric programming, differential
calculus method and arithmetic method. Primal dual relationship and sufficiency conditions. Solution of a
constrained geometric programming problem (G.P.P). Complimentary geometric programming (C.G.P)
UNIT-VII
Dynamic programming (D.P): Multistage decision processes. Concepts of sub optimization,
computational procedure in dynamic programming calculus method and tabular methods. Linear
programming as a case of D.P., Continuous D.P.
UNIT-VIII
Integer programming (I.P): Graphical representation. Gomory's cutting plane method. Bala's algorithm
for zero-one programming problem. Integer non linear programming.
Text Book:
1. Optimization Theory and Applications, by S.S.Rao, Wiley Eastern Limited, New Delhi.
References:
1. Engineering Optimization By Kalyanmanai Deb, Prentice Hall of India, New Delhi.
2. Optimization Techniques,C.Mohan, Kusum Deep.
3. Operations Research by S.D.Sharma

2010-11
55
GAS DYNAMICS AND JET PROPULSION
UNIT-I
Introduction to gas dynamics: control volume and system approaches acoustic waves and sonic velocity -
Mach number - classification of fluid flow based on mach number - mach cone-compressibility factor -
General features of one dimensional flow of a compressible fluid - continuity and momentum equations
for a control volume.
UNIT-II
Isentropic flow of an ideal gas: basic equation - stagnation enthalpy, temperature, pressure and density-
stagnation, acoustic speed - critical speed of sound- dimensionless velocity-governing equations for
isentropic flow of a perfect gas - critical flow area - stream thrust and impulse function.
UNIT-III
Steady one dimensional isentropic flow with area change-effect of area change on flow parameters-
chocking- convergent nozzle - performance of a nozzle under decreasing back pressure -De lavel nozzle -
optimum area ratio effect of back pressure - nozzle discharge coefficients - nozzle efficiencies.
UNIT- IV
Simple frictional flow: adiabatic flow with friction in a constant area duct-governing equations - fanno
line limiting conditions - effect of wall friction on flow properties in an Isothermal flow with friction in a
constant area duct-governing equations - limiting conditions.
UNIT-V
Steady one dimensional flow with heat transfer in constant area ducts- governing equations - Rayleigh
line entropy change caused by heat transfer - conditions of maximum enthalpy and entropy.
UNIT-VI
Effect of heat transfer on flow parameters: Intersection of Fanno and Rayleigh lines. Shock waves in
perfect gas- properties of flow across a normal shock - governing equations - Rankine Hugoniat
equations - Prandtl's velocity relationship - converging diverging nozzle flow with shock thickness -
shock strength.
UNIT- VII
Propulsion: Air craft propulsion: - types of jet engines - energy flow through jet engines, thrust, thrust
power and propulsive efficiency turbojet components-diffuser, compressor, combustion chamber,
turbines, exhaust systems.
UNIT-VIII
Performance of turbo propeller engines, ramjet and pulsejet, scramjet engines. Rocket propulsion - rocket
engines, Basic theory of equations - thrust equation - effective jet velocity - specific impulse - rocket
engine performance - solid and liquid propellant rockets - comparison of various propulsion systems.
TEXT BOOKS:
1. Compressible fluid flow - A. H. Shapiro
2. Fundamentals of compressible flow with aircraft and rocket propulsion- S. M. Yahya
REFERENCES
1. Elements of gas dynamics - Liepman & Roshko
2. Aircraft & Missile propulsion - Zucrow
3. Gas dynamics - M.J. Zucrow & Joe D.Holfman

2010-11
56
QUALITY AND RELIABILITY ENGINEERING
UNIT-I
Quality value and engineering Quality systems quality engineering in product design and production
process system design parameter design tolerance design, quality costs quality improvement.
UNIT-II
Statistical Process Control X, R, p, c charts, other types of control charts, process capability, Process
capability Analysis, Process capability Index. (SQC tables can be used in the examination)
UNIT-III
Acceptance Sampling by variables and attributes, Design of Sampling Plans, Single, Double, Sequential
and continuous sampling plans, design of various sampling plan.
UNIT-IV
Loss Function, Tolerance Design N Type, L Type, S Type; determination of tolerance for these types.
Online Quality Control Variable Characteristics, Attribute Characteristics, Parameter Design.
UNIT-V
Quality function deployment House of Quality, QFD Matrix, Total Quality Management Concepts.
Quality Information Systems, Quality Circles, Introduction to ISO 9000 Standards.
UNIT-VI
Reliability Evaluation of design by tests - Hazard Models; Linear, Releigh, Weibull. Failure Data
Analysis, reliability prediction based on weibull distribution, Reliability improvement.
UNIT-VII
Complex system, reliability, reliability of series, parallel & standby systems & complex systems &
reliability prediction and system effectiveness.
UNIT-VIII
Maintainability, Availability, Economics of Reliability Engineering; Replacement of items, Maintenance
Costing and Budgeting, Reliability Testing.
Text Books:
1. Eugene Grant, Richard Leavenworth Statistical Process Control,McGraw Hill
2. G Taguchi, Quality Engineering in Production Systems, - McGraw Hill, 1989.
3. W.A. Taylor, Optimization & Variation Reduction in Quality, Tata McGraw Hill, 1991,
1st Edition.
REFERENCE BOOKS:
1. Frank.M.Gryna Jr. Jurans Quality planning & Analysis, McGraw Hill
2. Philipposs, Taguchi Techniques for Quality Engineering, McGraw Hill, 1996, 2nd Edition.
3. LS Srinath, Reliability Engineering, Affiliated East West Pvt. Ltd., 1991, 3rd Edition
4. E.Bala Guruswamy, Reliability Engineering, Tata McGraw Hill, 1994.
5. Dr.C. Nadha Muni Reddy, Dr.K. Vijaya Kumar Reddy, Reliability Engineering & Quality
Engineering, Galgotia Publications, Pvt.Ltd.

2010-11
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY KAKINADA

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