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Conversion of Qurrayah Open Cycle Power Plant

To Combined Cycle Power Plant , Project C



Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 1
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.


Check list for Method Statement:



METHOD STATEMENT FOR CW SCREEN WASH WATER
PIPING SYSTEM FLUSHING , BLOCK 1234&5

No. Items
Checked By
Contractor Before
Submitting for
Approval
Checked By SEC/ LI
when Received
1
Name and detail of person
from contractor
responsible for the
supervision of works.
Page-5: Paragraph 5

2
Brief Description of the
work to be carried out.
(detail methodology under
item 12)
Page-5: Paragraph 1

3
Detail Program of work
showing timing, sequence
and order of activities on
daily basis.
N/A

4
Plant and Resource
Utilization (Listing daily
usage of Plant and
Resource for the period of
works.)
N/A

5
Identification of work Area
(sketch, showing operation
area, storage area, vehicle
and plant movement area).
If any crane or lifting
equipment are used J ib
radius and lifting plan.
N/A

6
Access and egress to work
area (sketch indicating
boundaries of work area).
N/A

7
Proposed Method of
cordoning and fencing of
the work area (sketch).
N/A

8
Provision of access to Plant
Operators and pedestrian
through the work area if
required (sketch indicating
access routes).
N/A

9
Provision of reduction of
noise, dust, vibration and
other pollutions.
N/A

Conversion of Qurrayah Open Cycle Power Plant
To Combined Cycle Power Plant , Project C

Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 2
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.

10
Provision of protection of
existing plant and
installation from damage
from adjacent construction
activities (sketch).
N/A





11
Provision of temporary
work at the necessary
calculations for shoring of
existing foundation,
structure adjacent to
construction works
(drawings and calculations
sheets).
N/A

12
Detailed description of the
Methodology of carrying
out the works.
Page-5 to 8: Paragraph
8

13
Emergency and safety plan
specific to the work place.
Page-5: Paragraph 7

14
Risk assessment
Page-4: Paragraph 6

15
Requirement of all the
relevant permits.
N/A

16
Inspection and test plan.
N/A

For
Contractor: For SEC/ LI:
Name: Name:
Date: Date:
Signature: Signature:












Conversion of Qurrayah Open Cycle Power Plant
To Combined Cycle Power Plant , Project C

Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 3
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.


TABLE OF CONTENTS

Pages
Checklist for Method Statement
1. SCOPE 4
1-3
2. DEFINITIONS 4
3. APPLICABILITY 4
4. EFFECTIVE DATE 4
5. RESPONSIBILITIES 4~5
6. SAFETY 5
7. PREPARATION FOR FLUSHING 5
8. FLUSHING PROCEDURE 6~7
9. RESTORATION 7
10. TEMPORARY EQUIPMENT &
MATERIAL LIST 8
11. ATTACHMENTS 8~9












Conversion of Qurrayah Open Cycle Power Plant
To Combined Cycle Power Plant , Project C

Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 4
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.





METHOD STATEMENT FOR
CW INTAKE SCREENS WASH WATER PIPING SYSTEM FLUSHING

( BLOCK 1,2,3,4 &5 )
1.
The scope of work for flushing shall be limited to the identification of, and the definition
of the system to be flushed. Flushing pressure will be at minimum 3bars @
approximately 0.9 m/s .The preparation of detailed flushing plans for each system,
supervision of execution of the activity, followed by inspection and acceptance of the
completed work.

SCOPE:
2.
As a pre-commissioning activity, flushing can be defined as the act of pumping water, in
sufficient quantity and velocity, through a given section of pipe or piping, such that the
flow of water through the system will forcibly remove any loose rust, mill scale or
construction debris from the system.

DEFINITIONS:
3.
This Work Instruction shall be applied to Qurayyah Combined Cycle Power Plant for CW
Screen Was Water System Piping , Block 1234&5.

4.
APPLICABILITY:
EFFECTIVE DATE:
This work Instruction will take effect from SEC/LI approval issuing date.
5.
Engineer/Superintendent/Supervisor shall be responsible for site activities and
implementation of Quality and HSE plan during construction. Also, responsible for
coordination and management of all equipment related activities at site.
RESPONSIBILITIES:
5.1 Construction Manager/ Area Manager
The Construction Manager/Area Manager shall be responsible for the
coordination and management of all erection activities at site and coordination with
the client/other contractor.
5.2 Engineer/ Superintendent/ Supervisor
Conversion of Qurrayah Open Cycle Power Plant
To Combined Cycle Power Plant , Project C

Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 5
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.

5.3 QA/ QC Manager, QA/ QC Inspector
QA/QC Manager shall be responsible for all QA/QC activities of all project. He shall be
interacting with QA/QC manager of client related to all mechanical activities and he
shall be responsible for Non conformance management. QA/QC inspector shall be
responsible for site QA/QC activities, coordination with client for all equipment
inspection activities.
5.4 H.S.E Manager/ Safety Officer
HSE Manager takes responsibility of all HSE activities at site. Safety Officer shall
ensure that work is carried out in safe manner and also ensure that toolbox talks
meeting are conducted by concerned supervisor and shall ensure proper mode of
communication in case of emergency.
6. SAFETY:
Barricade all the piping , systems , circuits or sections which is going to be
flushed.

Keep a safe distance for flushing crew.
Release all the air that are trapped in the piping system , circuits or sections
and ensure that it is filled with water only.

7.
Temporary Loop
PREPARATION FOR FLUSHING
7.1 Complete items on System Flushing Checklist from ITP, including clearance
by Construction, quality and safety.
7.2 Use marked-up P&ID drawing of the system for the flushing package to
prepare the system for flushing.
Attachment drawing with temporary loop marked will be provided.
Design Parameters
Marked-up will be done.
Valve Position
Valve position in the drawing will be highlighted and attached.
Temporary Strainer Specifications
Conical Type Strainer, Stainless Steel , 3mm wire mesh will be used
in this procedure.
Bill of Materials
Lists of temporary materials will be attached on the system that will
be flushed.

7.3 Remove all orifices and isolate all instrumentations
7.4 Make by-pass arrangements per the flushing P&ID.
7.5 Check the inline equipment which has to be removed for flushing and
replaced with temporary spool.
Conversion of Qurrayah Open Cycle Power Plant
To Combined Cycle Power Plant , Project C

Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 6
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.

7.6 Fabricate temporary spools piece, gaskets, blanks and blind flanges where it
is required.
7.7 Remove all sensing line of the self regulating pneumatic valve during flushing.
7.8 Pumps to be used for temporary or permanent must have the proper power
supply or petrol if manually operated will be use for flushing the system.
7.9 Change pump suction strainer and of equipments to temporary strainer.
7.11 Check all pipe supports and pipe shoes are properly installed.
7.12 Make a walk-down on the system to be flushed with Safety , Quality and
Construction to confirm everything is set-up as planned.
7.13 Check that the working area cleaned and free from any safety hazard.
7.14 Once all the preparation and checking works are completed, flushing package
System is ready for water filling.

8.
8.1.1 Flushing Medium
FLUSHING PROCEDURE :
Potable water or plant water as approved shall be used as flushing
medium.
8.1.2 Flushing Steps
Flushing of the system shall follow these steps:
8.1.3 Water filling should be carried out in the system, during the filling of water, the
vent valve should be in open position to release the air inside the pipe and it
should be located at the highest point of the flushed system. To ensure the
system is properly filled with water, the filling should be carried-out until water
overflow from the vent valve. Once the pipes are filled then close the vent
valve.
8.1.4 Preliminary checks of the system has to be carried out initially by gravity
flushing to remove dirt, dust, sand and other debris by opening one end of the
system preferably the connection before the filter.
8.1.5 Start the flushing pump and check any flange joint leaking, tighten the bolts
until leakage stop. Any leak on laminated joint, adhesive bonded joint, butt &
wrap lamination joint, put a mark on these joint to identify for the repair work.
Before starting the repair work of the leaked joint, the pressure in the system
has to be released and drain out of the water.
8.1.6 When the repair works has been completed then starts to refill water into the
systems as per step 1 and recheck all the joints to ensure that the leaks are
arrested. Re-start system flushing.
8.1.7 Continue flushing the system to achieve the required acceptance criteria, keep
note on the frequency of the filter cleaning.

Conversion of Qurrayah Open Cycle Power Plant
To Combined Cycle Power Plant , Project C

Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 7
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.

8.1.8 The flushed water will be discharge on the temporary drain line as shown on
the attached marked up P&ID or by connecting to a Fire hose 80mmdia and
routed to the nearest floor drains in the structure or to safe location in the
area.
8.1.9 Process for Flushing Inspection
The flushing of the system will be carried out in the presence of the Client
Representative and the QA/QC engineer who will witness the result of the
flushing for signature acceptance. The whole process is to be recorded and
will be signed by all the witness party.

8.1.10 Submit RFI for the line check prior to flushing. Include flush boundary
highlighted P&ID.
8.1.11 J oint site walk-down with client.
8.1.12 Create punch lists for Flushing.
8.1.13 Clear punch lists (by Construction).
8.1.14 Submit RFI for flushing piping system. Conduct flush.
8.1.15 Complete and sign System Flushing Report from ITP.
8.1.16 Submit Flush Records to Commissioning to include in Documentation Package.
8.1.17 Acceptance Criteria
In general , for a period of not less than 5minutes a clear water
(with NO
8.1.18 Flow Measurement
dirt, sand ,debris or foreign objects ) must be discharged.
Flow will be calculated based on pump discharge pressure and pump curve.
9.
After flushing is completed, system should be thoroughly drained with all high
point vents open.
RESTORATION :
Remove the temporary spools and reinstall all inline equipment which have
been removed for flushing and replace all temporary gaskets and make ready
for operation.

10.
S. N.
List of Temporary Equipment & Materials :
Description Size Quantity Remarks
1 Diaphragm Metering Pump: 2 nos.
Conversion of Qurrayah Open Cycle Power Plant
To Combined Cycle Power Plant , Project C

Method Statement For CW Screen Wash Water
Piping System Flushing Block 1,2,3,4 &5
Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012

Pg 8
Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.

Q=980 liters/m; H=20 Meter;
=80mm; Pmax=10bar
2 Water Supply Tanker
5 m3 capacity
1 nos.
3 Flexible Hose pipe 10 meters
length, 80mm size with flange
5nos.
4 Temporary bolts and gaskets To be supplied in
various sizes and
rating

5 Manual pressure pump 1 no.
6 Vents and Drain valves As required
7 Leather Hand Gloves L, XL 12 pairs
8 Cotton Gloves L,XL 12nos.
9 Safety Goggles 5 nos.
10 Calibrated Pressure Gauge
0-10 bar
2 nos.
11 Hose Clamps for 80 mm hose 10 nos.
12 All Temporary Spools and tools As required.
13 100mmdia Temporary Conical
Strainer , SS, 3mm mesh
10 nos.

11.
System Flushing Check lists from ITP
ATTACHMENTS :
ITP No.: 30621127-000-4QC-015-000
System Flushing Report from ITP
ITP No.: 30621127-000-GIP-00027/000
Marked-Up P&ID QCCPP ,CW Screen Wash Water Piping System
EE- 01991 sh.01 ~ 04 rev.E

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