ENDOSMOSISBOILERTECHNICALMANUAL

V12.11.

accordingwithEN603351,EN60335235

1. Theendosmosisboiler(furthertheboiler)isprovidedforinstallationonlyinbuildingswithonephase(1P)orthreephase(3P)dependsonmodelofboiler,
variablevoltageelectriccurrentinput.
2. Forconnectiontoelectriccurrentthereisobligatoryearthconnection(furtherearthing).
3. Heatingsystemwiththeboilermustbeinstalledaccordingwiththistechnicalmanual(furtherTM).
4. Fillingtheheatingsystemmustbedonebyspecialheatcarrierfluid;itisprohibitedtousewater.Usingwatercausesmalfunctionoftheboiler.
5. Afterfillingoftheheatingsystemwithheatcarrier,itisobligatorytomeasureconsumablevoltagewithampermeter.
6. Workoftheboilerisnotallowedinheatcarriersimmer`sregime.
7. Itisprohibitedtostrewtheheatcarrierfluidwithwateroranyotherliquid.
WARNING!
Before the purchase of the boiler it is necessary to make sure that there is possibility to connect it. For it is obligatory to consult with specialists about the
necessaryelectricalcapacity.
Thevoltageoftheboileris230Vor400Vvariableelectriccurrent.
Themaximalworkcapacityoftheboilersdependsfromtheheatcarrier`smeasurements.
Themaximalworkpoweroftheboilerdependsfromtheheatcarrier`smeasurements.
ThereisobligatoryEARTHING.
Itisprohibitedtoconnecttheboileratthecontinuouscurrent.
1. INTRODUCTION
1.1. This technical passport is provided to inform the buyers about the technical data of the boiler FSTD and contains the information about the manufacturer
guarantee,indicationsthatarenecessarytobeobservedduringassemblyoftheboiler.
1.2. Theboilerisprovidedforheatcarrierfluidheatinginresidentialandnonresidentialroomheatingsystemswiththemaximalheatingcapacityshowedintable,
undercondition,thattheroomsarewellinsulated.
2. GENERALGUIDELINES
2.1. AtthepurchasemomentoftheionicboilerFSTD,inthepresenceofthebuyer,thereshouldbecheckedthecompletesetaccordingwithTPitem4.
2.2. Afterthepurchaseoftheboilerthereisnotacceptedanyclaimsaboutthecompletionsetandoutertechnicaldamages.
2.3. BeforeconnectionoftheboileritisrecommendedtoacquaintwiththisTP,instructionsandnormativeacts.
2.4.
3. THETECHNICALDATA
3.1. Themaintechnicaldataoftheboiler,indicatedinthetableNr.1.
3.2. TheboilerFSTDiselectrodeflowtype,liquidheater.Theheatingoftheheatcarrierintheboilerisduetoelectricpowerandflowofheatcarrier.
4. PIECING
4.1. InthecompletionsetoftheEndosmosisboilerinclude:
4.1.1. Theboiler;
4.1.2. Thetechnicalusermanual;
4.1.3. Package.
5. SAFETYMEASUREMENTS
5.1. Theconnectionoftheboilertotheelectricnetworkshouldbedoneonlybyaspecialistelectrician,accordingwiththeexistingEUnormativeacts.
5.2. Duringserviceitisobligatorytoswitchofftheboilerfromelectriccurrent.
5.3. Theboilermusthaveearthing.
5.4. DuringexploitationitisPROHIBITED:
5.4.1. tousetheboilerwithoutearthing;
5.4.2. tousetheboilerwithoutelectricnetworkautomaticcircuitbreakers;
5.4.3. tousetheboilerinelectricnetworkwithoutinsulatedclamps;
5.4.4. toinstallthevalveontheoutputoftheboilerbeforeprotectiongroup;
5.4.5. topourinortopouroutheatcarrierwithoutswitchingofftheboiler.
5.5. Nottoallowtogetliquidonthesurfaceoftheboiler.
5.6. Itisnotrecommendedtouseinonesystemtwoormoreofdifferentcapacityboilers.
5.7. ItisPROHIBITEDtoexploittheheatsystem:
5.7.1. withoutprotectiongroup;
5.7.2. incaseofleakageofheatcarriers.
5.8. Incaseofdamageofelectricwirestheyshouldbereplacedwiththehelpofcertifiedelectrician.
5.9.
6. THEORDEROFINSTALLATION
6.1. Assemblyofheatsystem:
6.1.1. Theassemblyoftheheatsystemmustbemadebyspecialistaplumber.Heatsystemmustbepureclean,withoutmechanicaldirt,preservatives,
wateroranyotherheatcarrier.Ifrequiredheatingsystemmustberinsed.
6.1.2. Theinstallationoftheboilermustbedoneinaccordancewithfigure11.1andnormativeacts.
6.1.3. Theconnectionsofboilerthreadsandheatingsystemmustbehermetic.Afterassemblyoftheheatingsystemitisnecessarytocheckhermetism.
Allleakagesmustbeavoid.
6.2. Theboilermustbeinstalledinthedistanceof250mmfromanycombustingmaterials.

6.3. Connectionoftheboilerattheelectricnetwork:
6.3.1. ForprotectionoftheboilerthereisnotallowedtouseBtypeautomaticmachines.
6.3.2. ConnectionoftheboilertotheelectricnetworkshouldbedonebycertifiedelectricianaccordingwithEUnormativeactsandinstructions.
6.3.3. Controlpanelconnectionmustbemadeinaccordancewithconnectionschema.
6.3.4. Theboilerhastobeconnectedintotheelectricnetworkatleastwiththeminimumdiameterofwireobligatorytotheconsumptionofboiler.Also
theearthingshouldbedonewithacableofaproperdiameter.Oneshouldconsultwithspecialistfortheproperdiameter.
6.3.5. WARNING!Theconnectionoftheboilermustbemadeaccordingwiththelabelsontheboilerandcontrolpanel.
EARTHINGOBLIGATORY!
6.3.6. Earthingdeviceresistancemustbenotmorethan4Ohms.
6.3.7. ConnectioncabletypeT(heatresistant).
7. TRANSPORTATIONANDSTORAGE
7.1. Packaged boiler transportation is allowed by railway or vehicles, under condition that products are protected from humidity and mechanical damages
accordingwithtransportationregulations.
7.2. Tostoretheboilersindry,heatedroomswithtemperature+5to+40C.
7.3. Thestorageoftheboilersmustbeprovidedinsecureplace.
7.4. Itisprohibitedtostoreproductwithoutpackage.
7.5. Theadmissiblestoragetimetillrepackingis10yearsfrommanufacture.

8. GUARANTEELIABILITIES
8.1. FSTDLtdgiveswarrantyforboiler24monthtimefromthedateofpurchaseunderconditionthatthereareobservedregulationsstatedinTM.
8.2. Inmanufacturedefectcase,theuseroftheboilerhastoreturntocertifieddistributororFSTDLtd.
8.3. Inguaranteetimetherewillnotbeacceptedanyclaimsinthefollowingcases:
8.3.1. nonexistenceoffilleddocumentaboutpurchaseorguaranteedocument;
8.3.2. returnofnotfullcompletionset,accordingto4.1.(except4.1.3.);
8.3.3. incaseofmechanicaldamages(scratch,paintpeeloff,pleats,etc.);
8.3.4. incaseofbrokenseal(paintonscrews,holographiclabelsFSTD);
8.3.5. selfdependentdismantleoftheboiler;
8.3.6. iftherearenotobserveduser,assemblyandsimmerregimeregulations(thatcanbedefinedbycertifieddistributor).
8.4. Theguaranteedocument(thisTM,etc.)mustbetakenonlybyFSTDorcertifieddistributorworkerandonlyincaseofboilerdefect.
8.5. FSTDltdisresponsibleonlyforFSTDboiler,notforanyotherpartofheatingsystem.
8.6.
9. OTHERINFORMATION
9.1. TheboilercorrespondswiththestandardsofEUEN603351,EN60335235testreportNr.T37D08,T25D07.
9.2. TheidentificationnumberoftheboilerisstatedinfrontofTM.



10.
EndosmosisboilertableNr1.:
Thenameoftheparameter Unitofmeasure 35data 510data 69data 1020data 2030data
1.
Nominalvariablevoltage

V
230
+/10%
230
+/10%
400
+/10%
400
+/10%
400
+/10%
2.
Phasesquantity

1 1 3 3 3
3.
Minimalvariablevoltagefrequency

Hz 50 50 50 50 50
4.
Workload,notmorethan

A 25 50 15 33 50
5.
Nominalcapacity
KW 5 10 9 20 30
6.
Appliedworkload,attemperature15degrees

kW 35 510 69 1020 2030

7.
Heatcarrierconductance,notmorethan

S 205 230 230 330 450

8.
Worktemperature,boileroutlet,notmorethan

C 70 70 70 70 70
9.
Maximaltemperature,boileroutlet

C 90 90 90 90 90
10.
Sizeslength,height,diameter

mm
275/103
/52
115/405
/62
235/160
/125
340/160
/125
420/160
/125
11.
Mass,notmorethan

kg 1,50 5,00 4,00 6,00 10,00

12.
Protectionfromelectricshock

I I I I I
13. IP44 IP44 IP44 IP44 IP44
14.
Maximalheatingcapacity

m
3
180 330 330 750 1050
15.
Heatsystemcapacity,notmorethan

l 60 120 120 200 350

1. CONFIRMATION
1.1. Theboilerandheatingsystemwerechecked.Theassemblycorrespondswithnormativedocuments,instructionsandTP.Therunupoftheboilerisallowed,
notallowed:

Date Name,Surname Decision Signature,stamp

1.2. Theionicboileracceptedinextracurricularchecking(P),survey(I)orguaranteerepairs(GR):

Date Name,Surname Type Signature,stamp Nextcheckingtime

1.3. Otherremarks:

1.4. I as a purchaser willfully wish to make selfindependent assembly of the boiler, regulation and service corresponding with the added instructions and the
existing normative acts and indicate to my level of understanding, I received assembly and user instructions, which confirm at the moment of the purchase
withenteringinTPandsignature:

Date

Name,Surname/Businessname

Identitynumber/Reg.Nr.

Selfindependentassembly(YES/NO):

Placeofresidence/Legaladr.

Addressofboilerassembly

Telephone

Cellphone

Fax

Signature

2. SCHEMES

2.1. Principalconnectionofboiler


Thenameoftheparameter/ParameterName
1. Endosmosisboiler
2. Threepiececonnection
3. Circulationpump
4. Mechanicalfilter
5. Ballvalve
6. Heatingelements(restheatingsystem)
7. Expansioncontainer
8. Overpressurevalve
9. Thermometer
10. Manometer
11. Automaticbleeder(airblowoff)

2.2. Electrosystemofendosmosisboiler

Thenameoftheparameter
1. Endosmosisboiler(heater)
2. Circulationpump
3. Digitalroomthermostatprogrammator
4. Mechanical(strapon)thermostat
5. Simistorcontrolpanel
6. Boilerprotectiondevice
7. Circ.pumpprotectivedevice
8. Emergencythermostat

BOILERUSAGEINSTRUCTIONS
V07.00.
AccordingtoEN603351,EN60335235

1. GENERALCONDITIONS
1.1. Willfulbuyerswishtomakeassemblyoftheboiler,regulationandmaintenanceaccordingwiththeaddedinstructionandexistingnormativeactsandthebuyers
indication to understanding the level of responsibility, which is confirmed at the moment of purchase with writing in the technical passport (further TP) and in
purchaseregistrationregisterandobligatorybuyerssignatureanddataentry.
1.2. Takingintoaccountinstructionsandelectrodedeviceassemblyandexploitationrequirementsthereshouldbeprovidedthatassemblyoftheboiler,regulationand
repairsismadebycertificatedandknowingservicepersonnel,whichhasthenecessarypermitsandthethirdsafetyengineeringqualificationgroup.
1.3. Forworkwithionicboiler,safeconditionsandtherequiredregime,itshouldbeequippedwith:
1.3.1. devices,thatprotectfrompressurerise(safetydevices);
1.3.2. liquidlevelindicators;
1.3.3. pressuremeasurementdevices;
1.3.4. temperaturemeasurementdevices;
1.3.5. obstruction,obstructionregulatingarmatureandauxiliarytubing;
1.3.6. safety,protection,controldevices,aswellaselectricmeasuringdevices;
1.3.7. powerorcirculationpumps.
1.4. Thepressurethatisinducedwithcirculationpumps,shouldswitchoffliquidsimmeringpossibilityintheboilerandinheatsupplysystem.Theauthoroftheproject
statestheminimalpressureofthepump.
1.5. Switchingofthereservepumpshouldbeautomaticallyincaseofdamageofthepump.
1.6. Activepowerswitchofftoearthvalueshouldbemeasuredafterthestartoftheboiler.
1.7. AtthestartmomentoftheinstalledboilerinthetechnicalpassportthereshouldbemadeFSTD,Ltdentrywiththegivenboilerconstructionassemblingaccuracy
andpermissiontoexploit..
1.8. Refusalonpermissiontousetheboileriswritteninthetechnicalpassport.
2. USAGE
2.1. FSTDLtdrepresentativesentryinTPaboutpermissiontomakeexploitationcanbedoneremotelyundercondition,thatthepurchasershowsthecertificateabout
assemblyquality.
2.2. Thecertificateaboutassemblyqualityisissuedinorganization,showingrequisites,whomadeassembly,theorganizationmanagerandthepurchasertestifyitwith
asignature,itisstamped.Thecertificateaboutassemblyqualitymustcontainthefollowinginformation:
2.2.1. thenameoftheorganization,thatmadeassembly;
2.2.2. organizations,whichownthenameoftheboiler;
2.2.3. organizations,whichproducedtheboileranditsserialnumber;
2.2.4. informationaboutappliedmaterials,whichdidnotincludeinboilermanufacturersupplyset.
2.2.5. informationabouttechnology,whichwasusedatthemomentofassembly,thecontroltestresultsofthedevices;
2.2.6. thetotalconclusionontheconformityoftheassemblyworkinstructions,project,technicalregulations,normativeactsandsuitabilityforuse;
2.2.7. workpressure(bars),maximaltemperature(C),powerload(A),microsiemens(attemperatures(+15un+80C).
2.3. Theboilerafterdismantlingandinstallationinotherplacetillitsstartmustberegistered.
2.4. Handoveroftheboilertoanotheruserorncaseofitsreinstallationitshouldberegisteredtillthemomentofitsstart.
2.5. Oneachboiler,whichintroducedinexploitationshouldbealabelnotsmallerthan300mmx200mmwiththefollowingdata:
2.5.1. registrationnumber;
2.5.2. thenexttesttimeandthedateofthehydraulictest.
3. TEST
3.1. AfterassemblyofFSTDboileranditsgeneraloverhaul,itisnecessarytochecktheworkofpowerregulatortheworkprocessandfacility,tomakeregulationof
switches,tocheckautomaticalpowerregulatorstandstillinextremeconditions.
3.2. Thegeneraloverhaul(K),thefollowingrepairs(T)orprophylactictests(M)aremadeinthefollowingterms,whicharestatedwithPPRsystem,butnotrarerthan:
3.2.1. Konetimeinayear;
3.2.2. TorMtwotimesinayear;
3.3. The purchaser has to make periodical check of electric equipment, armature, control measuring equipment, fuse valves, signalization devices and protection
work.
3.4. Thecheckofmanometer,fusevalves,electricdevicesandpumpsmustbemadenotrarerthanonetimeindaynight.
3.5. ThepurchaserhastowithdrawfromusetheboilernotlaterthanindicatedinTP,toprepareforthetechnicalexamination,tomakeelectricalparttest,tocaution
thespecializedorganizationaboutthetest,itsrepresentativenotlaterthanin5daytimebeforethestartofthechecking.
3.6. Thearrivalofthespecializedrepresentativeinordertomakecheckinginthestatedtermincaseofimpossibilitytheowneroftheboiler(purchaser)canmake
checkinghimselftakingfullresponsibility.
3.7. TheresultofthecheckingandthetermofthenextcheckingareenteredinTP.ThecopyoftheentryissenttoFSTDLtdregistration,notlaterthaninfivedaystime
fromthecheckingdate
3.8. Extracurricularcheckingoftheboilermustbedoneinthefollowingsituations:
3.8.1. iftheboilerisnotexploitedmorethan12(twelve)months;
3.8.2. iftheboilerisinstalledinotherplace.
3.8.3. ifthereisreplacedanyelementofheatsupplysystem;
3.8.4. if during technical checking there are discovered defects, which cause suspicion about the safety of the boiler, such work of the boiler is prohibited till
permissionofthespecializedorganization.
3.9. Ifthedefectanalysisresultswillshowthatdefectsappearedbecauseoftheuseregime,FSTD,Ltdhastherighttocancelthepermitforusetillpreventionofthe
defect.
4. HEATCARRIERFLUID
4.1. boilerFSTDcanbeusedonlywithfluidheatcarrier.
4.2. Fortheheatcarrier,whichisusedintheheatingsystemmustbeprovidedstableboiler,tubingandotherdeviceworkwithoutdamageoftheelements.
4.3. Additionalwatersupplyisstrictlyprohibited.
4.4. Duringnormalexploitationtimeobstructingelementsshouldbeclosedandsealed,butcontrolcanalshouldbeopen.
4.5. Afteraccidentthereshouldbemadeextracurricularstatementofheatcarrierelectricspecificresistance.
4.6. The sufficient amount of heat carrier electric specific resistance is maintained with continuous, sufficient heat carrier pumping help through the boiler with
circulationpump.

5. STORAGE
5.1. Itisnecessarytomakeconservationoftheboileraccordingwiththenormativeactsinordertoprotectitfromcorrosionduringitsstandstillorrepair.
5.2. Thepurchaserhastoprovidethemaintenanceoftheboilerinworkcondition,aswellasinsecureconditionsforitsexploitation.ForthispurposethePurchaserhas
toreadtheassemblyinstruction,usermanualandTP.
6. REPAIRS
6.1. Therepairshavetobedoneaccordingwithtechnologicalregulations,whicharedraftedatFSTDLtdorinitsauthorizedcenters.
6.2. Allinformationaboutrepairsofheatsupplysystems,prophylacticworks,periodicalsurveys,discovereddefectsisenteredinTP.
6.3. Repairsinheatsupplysystemareallowedonlybyswitchingoffpowersupply.Therepairsareallowedtobedoneonlyafterremovalofpressureandswitchingof
thepower.
7. EMERGENCYSTOPOFTHEBOILERWORK
7.1. Theboilerhastobeimmediatelystoppedincaseswhicharedescribedininstruction,initscount
7.1.1. iftherearediscovereddefectsinfusevalves;
7.1.2. iftheincreaseofthepressureismorethan10%fromallowed;
7.1.3. ifinadmissiblepressureincreaseordecrease,
7.1.4. iftherearedamagesofthedevices;
7.1.5. ifthedecreaseofheatcarriercirculationislowerthanminimaladmissible,appearanceofothersounds,hits,vibration;
7.1.6. ifcirculationpumpsstopped;
7.1.7. iftherearediscoveredsplits,leakageinweldedseams,basicelements,armature.
7.1.8. ifthereisfire,floodsanddamages,becauseofwhicharethreateneddevicesandprotectionsystems.
7.1.9. ifthereislossofpoweronremotecontrolandautomaticcontroldevicesandonanycontrolmeasuringdevices.

ECDECLARATIONOFCONFORMITY

We,FSTD,ltd,inaccordancewithtestreportNr.T25D07,T37D08,declare,thatdescribedbelowproductsaccordancerequirements,
thatdefined:

73/23/EECannex93/68/EEC

1020
EN603351,EN60335235.
Year2013