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English Cover (Series G) DB USA New 0108:English Cover (Series F) 06.07

A Textron Company

17/1/08

09:41

Page 2

Industrial Gearbox
(Series G)

Technical
Up to - 1,860kW / 165,000Nm

INDUSTRIAL GEARBOX
www.davidbrown.com

English Cover (Series G) DB USA New 0108:English Cover (Series F) 06.07

16/1/08

11:04

Page 3

SERIES G
PRODUCTS IN THE RANGE

0411

Serving an entire spectrum of mechanical drive applications from food, energy, mining and metal; to automotive,
aerospace and marine propulsion, we are here to make a positive difference to the supply of drive solutions.

Series A
Worm Gear units
and geared motors
in single & double
reduction types

Series B
Conex helicoidal
gear geometry right
angle gearmotors
and reducers

Series BD
Screwjack worm
gear unit

Series BS
Worm gear unit

Series C
Right angle drive
helical worm geared
motors & reducers

DuoDrive
Dual gears on
parallel output
shafts

Series E
Economical
planetary servo
gearboxes

Extruder Drive
Rugged duty
reducer takes high
screw pressure

Series F
Parallel angle
helical bevel helical
geared motors &
reducers

Series G
Helical parallel shaft
& bevel helical right
angle drive gear
units

Series H
Large helical
parallel shaft &
bevel helical right
angle drive units

Highspeed
Helical parallel shaft
high speed units

HTP
High torque
planetary gear units

Series J
Shaft mounted
helical speed
reducers

Series K
Right angle helical
bevel helical geared
motors & reducers

Series M
In-line helical
geared motors &
reducers

Series P
Precision planetary
servo gearboxes

Series W
Precision right angle
servo gearboxes

Series X
Cone Ring
Pin and bush
elastomer coupling

Series X
Flexiwrap
Double flexing
elastomer coupling

Series X
Gear
Torsionally rigid,
high torque coupling

Series X
Grid
Double flexing steel
grid coupling

Series X
Nylicon
Gear coupling with
nylon sleeve

Series X
Torque Limiter
Overload protection
device

We can create custom engineered transmission solutions of any size and configuration.

SERIES G
CONTENTS PAGE
General Description

Unit Designations

Design Features

3-4

Explanation and use of Ratings and Service Factors

5-7

Selection Procedure

8-9

Unit Handings and Shaft Rotations

10 - 11

Installation & Maintenance

13 - 17

Lubrication

18 - 20

Standard Shaft Sealing arrangements

Inputshaft Options

21

22

Outputshaft Options

23

Outputbore Options

24

REDUCER

Overhung & Axial Loads on Shafts

27 - 28

Agitator Applications

29 - 30

Parallel Shaft Units

Moments of Inertia

33

Exact Ratios

34

Mechanical Ratings - Input Power / Output Torque

35 - 38

Thermal Ratings

Dimension Sheets - Speed Reducers

Fan Cooling

39
40 - 43
44

Right Angle Shaft Units

Moments of Inertia

47

Exact Ratios

48

Mechanical Ratings - Input Power / Output Torque

49 - 52

Thermal Ratings

Dimension Sheets - Speed Reducers

54 - 59

Fan Cooling

53

60

Hollow Output Shaft with Shrink Disc

61

Keyed Sleeves

62

Cooling Coil Connections

63

Backstops

64

Torque Arm

65

MOTORISED

Motorised Dimension

Shipping Specification

67 - 68

69

SERIES G
GENERAL DESCRIPTION
Series G
Series G gear units are available in parallel shaft helical
units and right angle shaft bevel/helical units in double,
triple and quadruple reduction gear stages having a
maximum output torque of up to 1,420 000 Lb - in.

Parallel shaft unit

The modular design and construction of the Series

G offers many engineering and performance benefits
including a high degree of interchangeability of parts
and sub assemblies. This in turn provides considerable
economies of production whilst maintaining the highest
standard of component integrity.
Adding to the range of power transmission geared motors this product takes advantage of our many years of
accumulated design expertise together with the use of
high quality materials and components. The end result
is a series of speed reducing gear units offering high
load carrying capacities, increased efficiency, quiet running and reliability.

Right angle shaft unit

The Range Includes

8 sizes of units with a ratio coverage of
6.3:1 to 315:1.
Parallel shaft helical units and
Right angle bevel/helical units.

Type 'J' right angle shaft unit

Design Features Include

Profile ground helical gears / hard
finished spiral bevel gears.
High level of surface finish for quiet
running.
Right angle shaft unit with mechanical fan
and hollow output shaft with shrink disc

Units can be offered in horizontal

mounting positions or alternatively vertical
mounting.
Specially designed units are available for
heavy duty agitator or tower applications.
All units are also available with a hollow bore for
output shaft mounting. Output bores are connected
by a shrink disc or can be supplied with a keyed
sleeve.

Parallel shaft unit with a lantern housing

coupling and motor

Backstops can be fitted to all Series G

units when required to operate in
non-reversing drives.
As improvements in design are being made
continually this specification is not to be regarded
as binding in detail and drawings and capacities are
subject to alteration without notice. Certified drawings
will be sent on request.

Right angle heavy duty agitator unit

SERIES G
UNIT DESIGNATIONS
1

9 10 11 12 13 14 15 16 17 18 19 20

* THIS PAGE MAY BE PHOTOCOPIED

ALLOWING THE CUSTOMER TO
ENTER THEIR ORDER

*
EXAMPLE

G 1 4

3 0 5

0 .

N N - -

R L 1 -

20 - TORQUE ARM &

Gearcase Finish

1 - SERIES G

RANGE

2, 3 - SIZE OF UNIT
1 4

THROUGH

THROUGH

NO TORQUE ARM + STD PAINT

T -

TORQUE ARM + STD PAINT

- STD EXTREME CLIMATIC PAINT

F
- STD EXTREME CLIMATIC PAINT
+ TORQUE ARM
Z
- SPECIAL

4 - NO OF REDUCTIONS

- -

19 - CASE CONSTRUCTION

S - SG (ductile) IRON

F - FABRICATED STEEL CASE

5 - REVISION VERSION

- CAST IRON

ETC

18 - OIL LEVEL
6, 7, 8 - OVERALL RATIO

eg

See pages
34 for parallel shaft units
48 for right angle units

- DIPSTICK

- SIGHTGLASS

17 - COOLING

F - MECHANICAL FAN

H - HORIZONTAL PARALLEL SHAFT UNIT

C - COOLING COIL

V - VERTICAL PARALLEL SHAFT UNIT

A - MECHANICAL FAN & COOLING COIL

9 -

UNIT VERSION

- NONE

B - HORIZONTAL RIGHT ANGLE UNIT

R - VERTICAL RIGHT ANGLE UNIT
10 - OUTPUTSHAFT

16 - SHAFT ROTATION

N - INCH SOLID SINGLE EXTENSION

P - INCH SOLID DOUBLE EXTENSION

SEE PAGES
1
2
3 OR 4
10 and 11

L - INCH SOLID SINGLE EXTENSION (REVERSIBLE)

14,15 -

R - INCH SOLID DOUBLE EXTENSION (REVERSIBLE)

S - INCH AGITATOR WITH DROP BEARING HOUSING

T - INCH TOWER WITH EXTENDED BEARING HOUSING

D - METRIC SOLID DOUBLE EXTENSION

F - METRIC SOLID SINGLE EXTENSION (REVERSIBLE)

TO ALLOW FITTING OF MOTOR

SEE PAGES 67 and 68

G - METRIC SOLID DOUBLE EXTENSION (REVERSIBLE)

12 - BACKSTOP

A - METRIC AGITATOR WITH DROP BEARING HOUSING

NO BACKSTOP

C - METRIC TOWER WITH EXTENDED BEARING HOUSING

BACKSTOP FITTED

H - STD HOLLOW SLEEVE WITH SHRINK DISC

HANDLING

eg R L SEE PAGES
11 and 12
13 - TYPE OF UNIT
FOR REDUCER (STANDARD UNIT)

- METRIC SOLID SINGLE EXTENSION

ENTER -

11 - INPUTSHAFT

J - STD HOLLOW SLEEVE WITH SHRINK DISC (REVERSIBLE)

- INCH STANDARD SINGLE EXTENSION

K - METRIC KEYED HOLLOW SLEEVE (REVERSIBLE)

- INCH DOUBLE EXTENDED PARALLEL UNIT

- METRIC STANDARD SINGLE EXTENSION

- METRIC DOUBLE EXTENDED PARALLEL UNIT

- INCH KEYED HOLLOW SLEEVE

Reversible OPTION should be selected for all units

SUbject to Torque Reversals
(see page 5 for explanation of use and associated rating factors)

L
- METRIC HEAVY DUTY SINGLE EXTENSION

(FOR RIGHT ANGLE UNITS ONLY)

SERIES G
DESIGN FEATURES
Shaft Mounted Units
Shaft mounted units can be mounted on the driven machine shaft extension and connected to the foundation by a torque arm,
supplied as an optional extra.
Additionally, unit feet are available for mounting on a baseplate with motor and coupling, the complete assembly being mounted
on the driven machine shaft extension and connected to the foundation by a torque arm.
Shaft mounted units are fitted with a 'shrink disc' device to provide positive clamping on the driven machine shaft extension.
Shaft mounted units with keyed sleeves may also be supplied for fitting on to a keyed shaft.

Motorized Gear Units

Gear units are available as standard assemblies comprising IEC standard metric (B5) flanged and NEMA 'C' motors directly
mounted on the gearcase input shaft housings by adaptors. Motor and gear unit shafts are connected by flexible couplings.

Baseplates
Standard baseplates can be supplied for units with parallel or right angle shafts. Assemblies comprise of gear units and foot
mounted motors correctly aligned in manufacture and connected by our couplings. Coupling guards are fitted.
Baseplates for right angle shaft gear units are designed for use with either foot or shaft mounted arrangements, and provision is
made for attaching torque arms where required.
Designs provide ample stiffness to prevent distortion under load. Full details are available from our Application Engineers.

Backstops
Externally mounted Backstops can be fitted to all Series G gear units, when required to operate in non-reversing drives. They
are located on the helical pinion shaft and have adequate capacities to deal with full rated torques. All backstops are centrifugal
lift off type. Changing the direction of locking rotation is a simple operation. If required, a torque limiting backstop with controllable tension release can be fitted to all units (consult our Application Engineers).

Preservation / Protection
Series G gear units are shipped without oil.
Prior to shipping they are test run with a rust preventative oil giving adequate protection to internal parts for a period of six
months covering normal transport and covered storage.
Shaft extensions and hollow output shafts are protected with a rust inhibitor which is protection against sea water and suitable
for under-cover storage up to 12 months.
Note:

Where gear units are to operate in abnormal conditions, or where they are to stand for long periods without running,
eg in plant installation, we must be notified so that suitable protective arrangements can be made.

SERIES G
DESIGN FEATURES
Gears
High quality alloy case hardening materials provide long life wear resistance and fatigue strength.
Profile ground single helical gears and hard finished spiral bevel gears ensure high standards of accuracy,
surface finish and quiet running characteristics. Helical gears are fitted in parallel shaft units. Units with shafts at right angles
incorporate spiral bevel and helical gears.

Gearcases
Standard gearcases are of rigid cast iron construction with modern styling, special cases can be supplied as SG (ductile) iron or
fabricated steel.
Horizontal split case design for ease of maintenance.
Gearcase design using finite element analysis to give high strength to weight ratio.
Inspection cover provided for viewing gear contacts.
Oil level dipstick, ventilator and drain plugs are fitted.
With an option to fit an oil level sight glass.

Gearcase Finish
Gearcase housings are shot blasted to SA 2-1/2 (or better) prior to painting.
Standard Paint System - Short oil alkyd resin/pigment semi-gloss, Colour: - RAL 5009 (Blue).
Optional Paint System for Extreme Climatic and Environmental Conditions - Two pack epoxy acrylic
semi-gloss finish, Colour: - RAL 5009 (Blue).
Both paint systems are resistant to dilute acids and alkalis, oils and solvents, sea water and temperatures up to 280oF.

External Dimensions
Shaft extensions are to inch standards. Fasteners are metric.

Lubrication
Lubrication in most instances is by the transfer of oil by gears dipping in the sumps of gear unit bases. Where high pitch line
speeds could cause churning of the lubricant. Spray lubrication is necessary where shown and complete systems can be supplied when required.
The unit oil grade and change period will be stamped on the nameplate. The change period will be 6 months for mineral oil
based lubricants and 18 months for synthetic oil based lubricants. These figures assume a sump temperature of 230oF. Oil
change periods can be extended for lower sump temperatures see installation and maintenance leaflet.
Units are provided with a dipstick, ventilator and drain plugs.

Cooling
Depending on the application standard gear units are cooled by:
Normal heat dissipation by convection from external surfaces.

Mechanical fan fitted to high speed shaft.

Cooling water coil fitted in gear unit base.

Fan and cooling coil.

Separate oil cooler incorporated in forced lubrication system.
As improvements in design are being made continually this specification is not to be regarded as binding in detail and drawings and
capacities are subject to alteration without notice. Certified drawings will be sent on request.

SERIES G

EXPLANATION AND USE OF RATINGS

AND ASSOCIATED RATING FACTORS
Gear unit selection is made by comparing actual loads with catalogue ratings. Gear ratings are based upon DIN standards. Catalogue ratings are based on a standard set of loading conditions, whereas actual load conditions vary according to type of application. Service Factors are therefore used to calculate an equivalent load to compare with catalogue ratings. i.e. Equivalent Load =
Actual Load x Service Factor
Mechanical and Thermal Service Factor must be considered:- Mechanical Service Factors Fm and Fs

Thermal Service Factors Ft, Fd, Fh and Fv

Mechanical ratings and service factors Fm and Fs

Mechanical ratings measure capacity in terms of life and/or strength, assuming 10 hr/day continuous running under uniform load
conditions.
Catalogue ratings allow 100% overload at starting, braking or momentarily during operation up to 10 times per day.
The unit selected must therefore have a catalogue rating at least equal to half maximum overload.
Mechanical Service Factor Fm (Table 1) is used to modify the actual load according to daily operating time, and type of loading.
Required mechanical power rating P(mech) = absorbed power x Fm
Load characteristics for a wide range of applications are detailed in Table 3 opposite, which are used in deciding the appropriate
Service Factor Fm from Table 1.
If loading can be calculated, or accurately assessed, actual loads should be used instead modifying using Fm.
For units subject to torque reversal or frequent stop/start overloads in excess of 10 times per day, the following check should be
made

gear unit input power capacity (Hp) >
Tm x Fs x n

2 x 63000

Where Tm =


n =

motor starting torque (In-Lb) or rating of torque limiting device, fluid coupling etc

number of starts factor (See table 2)

input speed (rev/min)

Fs =

For applications where high inertia loads are involved e.g. crane travel drives, slewing motion etc, or when units are to operate in
extremely dusty or moist/humid atmospheres, unit selection should be referred to our Application Engineers.

Table 1. Mechanical Service Factor (Fm)

Duration of
service hours
per day

Prime Mover
Electric motor, stream
turbine or hydraulic motor
Multi-cylinder internal
combustion engine
Single cylinder internal
combustion engine

Load classification-driven machine

Modertate
Heavy
Uniform
Shock
Shock

Under 3

1.00

1.00

3 to 10

1.00

1.25

1.50
1.75

Over 10

1.25

1.50

2.00

Under 3

1.00

1.25

1.75

3 to 10

1.25

1.50

2.00

Over 10

1.50

1.75

2.25

Under 3

1.25

1.50

2.00

3 to 10

1.50

1.75

2.25

Over 10

1.75

2.00

2.50

Table 2. Number of Starts Factor (Fs)

Start / Stops
per hour (1)
Unidirectional

Up to
1
1.0

10

40

60

>200

1.03

1.06

1.10

1.15

1.20

Reversing

1.4

1.45

1.50

1.55

1.60

1.70

Note: (1) Intermediate values are obtained by linear interpolation



SERIES G

EXPLANATION AND USE OF RATINGS

AND ASSOCIATED RATING FACTORS
Thermal ratings and service factors
The Thermal ratings are a measure of the gear units ability to dissipate heat. If they are exceeded the lubricant may overheat and
breakdown, resulting in gear failure.
Thermal ratings are given on page 39 for parallel shaft units and page 53 for right angle shaft units. The following choices are
available:

i)
No additional cooling

ii)
Unit fitted with fan cooling

iii)
Unit fitted with water cooling coil

iv)
Unit fitted with cooling coil and fan
Catalogue thermal limitations are based on the unit operating continuously in an environment with an ambient temperature equal
to 77F and in a horizontal mounting position. The thermal rating is affected by ambient temperature, duration of running per hour,
altitude and operating area. To account for these varying conditions, the service factors given in tables 4, 5, 6 and 7 should be
applied as follows:
Ptherm
=

Absorbed Power
Ft x Fd x Fh x Fv

Required thermal rating (Hp)

=
Service factor for ambient temperature (see Table 4)
=
Service factor for intermittent duty (see Table 5)
=
Thermal service factor for altitude (see Table 6)
=
Thermal service factor for air velocity correction (operating area) (see Table 7)

Ptherm =
Ft
Fd
Fh
Fv

Table 4. Ambient Temperature Adjustment Factor (Ft)

Unit Type

Ambient Temperature C
-4F (-20C)

14F (-10C)

32F (0C)

60F (15C)

77F (25C)

86F (30C)

95F (35C)

112F (45C)

1.65

1.50

1.35

1.14

1.00

0.93

0.86

0.71

All Units

Table 5. Intermittent Duty Factor (Fd)

% Running time per hour

Unit Output
Speed (Rev / min)

80
60
40
20
100
0
to 10 1.00 1.18 1.45 1.72
2.38
>10
to
25 1.00 1.16 1.39 1.64
2.22
>25
to
50 1.00 1.14 1.31 1.54
2.00
>50
to 100 1.00 1.08 1.19 1.33 1.64
>100
to 150 1.00 1.04 1.08 1.19 1.41
>150
to
200 1.00 1.00 1.00 1.06 1.23
>200 1.00 1.00 1.00 1.00 1.00

Table 6. Altitude Adjustment Factor (Fh)

Altitude (m)

Factor Fh

Sea Level 1.0

500 (1640)

0.97

1000 (3280)

0.93

1500 (4921)

0.90

2000 (6562)

0.87

3000 (9843)

0.81

4000 (13123)

0.75

5000 (16404)

0.70

Table 7. Ambient Air Velocity Correction Factor (Fv)

Use FV = 1.0 For Units with Fan Cooling
Operating
Area

If Vv is not known
use this value for
Fv

Air Velocity
Vv
m/sec

Factor Fv If Vv is
known use this
formula for Fv

Small confined
space
(no Fan)

0.86

0 - 1.4
(0 - 3 mph)

Fv = 0.1 Vv + 0.86

Large indoor
space
(& fan cooled)

1.0

> 1.4 - < 6

(3 - 14 mph)

Fv = 0.2 Vv + 0.72

Sheltered outdoor
space
(no fan)

1.3

>2-<6
(5 - 14 mph)

Fv = 0.17 Vv + 0.9

Outdoor space
(no fan)

1.5

>2
(5mph)

Fv = 0.17 Vv + 0.9
(max Fv = 1.92)

General
When checking thermal capacities of units, use actual load required to be transmitted, not rating of prime mover.


SERIES G

EXPLANATION AND USE OF RATINGS

AND ASSOCIATED RATING FACTORS
Driven Machine

Table 3

Cranes
main hoists
bridge travel
trolley travel

U = Uniform load
M = Moderate shock load
H = Heavy shock load
= Refer to
Application Engineering

Driven Machine
Agitators
pure liquids
liquids and solids
liquids-variable density
Blowers
centrifugal
lobe
vane
Brewing and distilling
bottling machinery
brew kettles-continuous
duty
cookers-continuous duty
mash tubs-continuous
duty
scale hopper-frequent
starts
Can filling machines
Cane knifes

Car pullers

Clarifiers

Classifiers

Clay working
machinery
brick press
briquette machine
clay working machinery
pug mill

H
H
M
M

Conveyors-uniformly
loaded or fed
apron
assembly
belt
bucket
chain
flight
oven
screw
Conveyors-heavy
duty not uniformly
fed
apron
assembly
belt
bucket
chain
flight
live roll
oven
reciprocating
screw
shaker

Crusher
ore
stone
sugar

H
H
H

Dredges
cable reels
conveyors
cutter head drives
jig drives
maneuvering winches
pumps
screen drive
stackers
utility winches

M
M
H
H
M
M
H
M
M

type of Dry dock cranes

load main hoist
auxiliary hoist
boom, luffing
rotating, swing or slew
U
tracking, drive wheels
M
M
Elevators
bucket-uniform load
bucket-heavy load
U
bucket-continuous
M
centrifugal discharge
U
escalators
freight
gravity discharge
M
man lifts
passenger
M
M
Fans
centrifugal
M
cooling towers
induced draft
M
forced draft
induced draft
M
large, mine, etc
large, industrial
M
light, small diameter

Car dumpers

Compressors
centrifugal
lobe
reciprocating
multi-cylinder
single cylinder

type of
load

U
M
U
U
U
M
U

U
M
M
M
U

Feeders
apron
belt
disc
reciprocating
screw

M
M
U
H
M

Food industry
beef slicer
cereal cooker
dough mixer
meat grinders

M
U
M
M

Generators-not
welding

U
M

Hammer mills

M
H

Hoists
heavy duty
medium duty
skip hoist

H
M
M

Laundry washers
reversing

Laundry tumblers

Line shafts
driving processing
equipment
light
other line shafts

M
U
U

Lumber industry
barkers-hydraulicmechanical
burner conveyor
chain saw and drag saw
chain transfer
craneway transfer
de-barking drum
edger feed
gang feed
green chain
live rolls
log deck

M
M
H
H
H
H
M
M
M
H
H

U
U
U
U
U
U
U
U

M
M
M
M
M
M
M
H
M
H

Driven Machine
log haul-incline
log haul-well type
log turning device
main log conveyor
off bearing rolls
planer feed chains
planer floor chains
planer tilting hoist
re-saw merry-go-round
conveyor
roll cases
slab conveyor
small waste
conveyor-belt
small waste
conveyor-chain
sorting table
tipple hoist conveyor
tipple hoist drive
transfer conveyors
transfer rolls
tray drive
trimmer feed
waste conveyor
Machine tools
bending roll
punch press-gear driven
notching press- belt
driven
plate planers
tapping machine
other machine tools
main drives
auxiliary drives
Metal mills
draw bench carriage
and main drive
pinch, dryer and
scrubber rolls-reversing
slitters
table conveyors
non-reversing
group drives
individual drives
reversing
wire drawing and
flattening machine
wire winding machine
Mill-rotary type
ball
cement kilns
dryers and coolers
kilns, other than cement
pebble
rod
plain
wedge bar
tumbling barrels
Mixers
concrete mixers
-continuous
concrete mixers
-intermittent
constant density
variable density
Oil industry
chillers
oil well pumping
paraffin filter press
rotary kilns
Paper mills
agitators, (mixers)
barker-auxiliarieshydraulic
barker-mechanical
barking drum
beater and pulper
bleacher
calenders
calenders-super
converting machine,
except cutters, platers
conveyors
couch
cutters-plates
cylinders
dryers
felt stretcher
felt whipper
jordans

type of
load

Driven Machine

H
H
H
H
M
M
M
M

log haul
presses
pulp machine reel
stock chest
suction roll
washers and thickeners
winders

M
H
H

Pullers
barge haul

U
M
M
M
M
M
M
M
M
M
M
H
H
H
M
U
M
M
M
H
M
M
H
H
H
H
H
H
H
H
M
M
U
M
M
M
M
M
M
H
H
M
U
M
H
M
U
M
H
M
M
M
H
M

type of
load
H
M
M
M
M
M
M

Printing presses

Pumps
centrifugal
proportioning
reciprocating
single acting; 3 or
more cylinders
double acting; 2 or
more cylinders
single acting; 1 or 2
cylinders
double acting; single
cylinder
rotary
gear type
lobe, vane
Rubber and plastics
industries
crackers
laboratory equipment
mixed mills
refiners
rubber calenders
rubber mill-2 on line
rubber mill-3 on line
sheeter
tire building machines
tire and tube press
openers
tubers and strainers
warming mills

H
U
M
M
M

U
U
H
M
H
M
M
M
M
M
M
M

Sand muller

Sewage disposal
equipment
bar screens
chemical feeders
collectors
dewatering screws
scum breakers
slow or rapid mixers
thickeners
vacuum filters

U
U
U
M
M
M
M
M

Screens
air washing
rotary-stone or gravel
travelling water intake

U
M
U

Slab pushers

Steering gear
Stokers

Sugar industry
cane knives
crushers
mills

M
M
M

Textile industry
batchers
calenders
cards
dry cans
dryers
dyeing machinery
knitting machines
looms
mangles
nappers
pads
range drives
slashers
soapers
spinners
tenter frames
washers
winders
Windlass

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

SERIES G
SELECTION PROCEDURE
EXAMPLE

APPLICATION DETAILS

Absorbed power of driven machine = 120 HP

Output speed of gearbox or Input speed of machine = 81 rev/min
Application
= Uniformly loaded belt conveyor operating in a

large indoor space
Duration of service (hours per day) = 24hrs
Motor speed
= 3 phase electric motor,

4 pole, 1750 rev/min
Mounting position
= Horizontal, Right Angle Shaft
Ambient temperature
= 86oF (30oC)
Running time (%)
= 100%
Altitude
= Sea Level

2 DETERMINE MECHANICAL SERVICE FACTOR (Fm)

Refer to Load Classification by Application, table 3, page 7
Application =

Conveyors-uniformly
loaded or fed
apron
assembly
belt
bucket
chain

1 DETERMINE RATIO OF GEARBOX REQUIRED

Motor speed 1750

Gearbox output speed
81

Uniformly loaded belt conveyor

Duration of service (hours per day) =

Refer to exact ratios (page 48) for nearest nominal ratio

22
Prime mover
Electric motor,
steam turbine
or
hydraulic motor

3 DETERMINE REQUIRED MECHANICAL OUTPUT

TORQUE CAPACITY OF GEARBOX
Required mechanical = Absorbed power x Fm
rating (Pmech)

Pmech = 120 x 1.25 = 150 HP

4 DETERMINE SIZE OF GEAR BOX REQUIRED

NOMINAL OUTPUT SPEED

REV / MIN

22.

79.5

Duration of
servicehrs per day

Load classification-drive

Under 3

0.80 1.00

Uniform

Over 10 1.25 1.50

Unit input power capacity > Pmech

RIGHT ANGLE UNIT - SIZE

CAPACITY

Input Power - HP

G14

G15

G16

G17

112

166

282

393

85000

124000

213000

313000

Mechanical input power capacity must be equal or more than required mechanical input power capacity of the gear box
(Pmech). Required mechanical input power = 150 HP. At a 22:1 ratio, nominal output speed 79.5 a G15 unit has a
mechanical input power capacity of 166 HP. Therefore the unit is acceptable.
If the unit is subject to torque reversal or frequent stop /starts the input power capacity must be checked in accordance
with the formulae on page 5.

5 DETERMINE EXACT RATIO OF GEARBOX

Refer to exact ratios table, page 48

Nominal Ratio
Column Entry

15

14

16

17

6 7 8

2 2 .

Exact ratio

21.775
=

21.541

21.756

22.894

21.541

Moderate
Shock

3 to 10 1.00 1.25

Therefore mechanical service factor (Fm)

Output Torque - lb-in

Uniform load

24hrs

Refer to ratings tables, Input speed = 1750rev/min, therefore refer to page 49.

NOMINAL
RATIO

Refer to mechanical service factor (Fm), table 1, page 5

= 21.605

U
U
U
U
U

Go to point 6
page 9

= 1.25

SERIES G
SELECTION PROCEDURE
6 DETERMINE THERMAL SERVICE FACTOR (Ft)

7 DETERMINE THERMAL SERVICE FACTOR (Fd)

Refer to table 4, page 6

Ambient temperature =

86 F (30 C)
o

-4
-14
Ambient
temperature oC (-20oC) (10 oC)

32

60

77

86

(0 oC)

(15 oC)

(25 oC)

(30 oC)

Unit Output
Speed (Rev / min)

Factor Ft 1.57 1.43 1.29 1.14 1.00 0.86

Ft

0.93

>10
>25
>50

8 DETERMINE ALTITUDE ADJUSTMENT

THERMAL SERVICE FACTOR (Fh)

Refer to table 6, page 6

Altitude (m)

Factor Fh

Fh

Ptherm

Ptherm

Operating
Area

80

to 25 1.0 1.16
to 50 1.0 1.14
to 100 1.0 1.08

Fd

If Vv is not known
use this value
for Fv

Small confined

space

Ptherm

Absorbed Power (Hp)

Ft x Fd x Fh x Fv

100

= 1.0

Air Velocity
Vv
m/sec

Factor Fv
If Vv is known use
this formula for Fv

0 - 1.4

Fv = 0.1 Vv + 0.86

> 1.4 - < 6

Fv = 0.2 Vv + 0.72

= 1.0

% Running time per hour

Use FV = 1.0 For Units with Fan Cooling

10 CALCULATE REQUIRED THERMAL RATING Ptherm

= 100%
= 80

9 DETERMINE AMBIENT AIR VELOCITY FACTOR (Fv)

Sea Level 1.0

500
0.97
1000
0.93

Refer to table 5, page 6

Unit running time per hour
Nominal output speed (rev/min)

Large indoor 1.0

space

Fv

= 1.0

= 129 HP

11 CHECK THERMAL CAPACITY

See Page 53

Thermal Ratings HP
Type of
Cooling

Input Speed
(rev/min)

No Additional
Cooling

875
1750
1450

Fan Cooling
1160
875
Cooling Coil

120

0.93 x 1.0 x 1.0 x 1.0

0.86

1750

Thermal Rating > Ptherm

Right Angle Shaft Units - Triple Reduction
Ratio

G1430

G1530

G1630

12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1

82
64
41
240
206
149
212
181
129
185
157
111
163
137
96
233
199
142

86
71
49
243
216
167
215
190
145
188
165
125
167
146
109
242
215
165

141
120
86
386
350
282
347
314
250
308
277
219
277
248
194
377
342
275

Ptherm = 129 HP
therefore unit requires
cooling.
Thermal rating for the
nearest fan cooled
G15 unit is
25:1 ratio = 216 HP.
Thermal capacity is
therefore acceptable.

12 CHECK OVERHUNG LOADS

13 CHECK COUPLING HUB CAPACITIES

If sprocket, gear, etc is mounted on the input or output shaft

then refer to Overhung loads procedure, pages 27 - 30

NOTE:

It is advisable that all selections are verified by our Application Engineers.

If any of the following conditions occur then our Application Engineers must be consulted:

a)
Inertia of the Driven Machine (Referred to motor speed)
>1.0
b) Ambient temperature is above 122oF (50oC)

Inertia of Gear Unit plus Motor


SERIES G

UNIT HANDINGS & SHAFT ROTATIONS

PARALLEL SHAFT UNITS
Column 14 Entry - Output Shaft Positions
L
SINGLE EXTENSION ON LEFT
Horizontal

Vertical

R
SINGLE EXTENSION ON RIGHT

D
DOUBLE EXTENSION

Vertical

Horizontal

Column 16 Entry - Shaft Rotations

Horizontal
(Not applicable on vertical units)

For parallel shaft units all rotations should be viewed from

output shaft end** (This side if double extended).
** driven machine side for shaft mounted units
Note: for shaft mounted units driven machine side (opposite to shriink disc) is assumed as extension side.

Column 15 Entry - Input Shaft Positions

L
SINGLE EXTENSION ON LEFT
Horizontal

Vertical

Rotation

R
SINGLE EXTENSION ON RIGHT

D
DOUBLE EXTENSION

Horizontal
(Not applicable on vertical units)

Horizontal
(Not applicable on vertical units)

Parallel Shaft

Outputshaft

Inputshaft

2 Stage &
4 Stage

Clockwise

Clockwise

1 (std)

n/a

n/a

Anticlockwise Anticlockwise

3 Stage

Clockwise

Anticlockwise

n/a

1 (std)

Anticlockwise

Clockwise

n/a

All units are rotation reversible, except when fitted with a

backstop (anti-runback device).
(std) if no rotation is entered rotation will be assumed as
standard build.

Double & Quadruple Reduction

L R 

R R 

D R 

R L

Horizontal Mounting
D L

R L

L D 

R D 

D D 

Vertical Mounting

L R 

R R 

D R 

R L

Horizontal Mounting
Triple Reduction

D L

R L

L D 

Vertical Mounting

10

R D 

D D 

SERIES G

UNIT HANDINGS & SHAFT ROTATIONS

RIGHT ANGLE SHAFT UNITS
Column 14 Entry - Output Shaft Positions
L
SINGLE EXTENSION ON LEFT
Horizontal

Vertical

R
SINGLE EXTENSION ON RIGHT
Vertical

Horizontal

Column 16 Entry - Shaft Rotations

D
DOUBLE EXTENSION
Horizontal
(Not applicable on vertical units)

Right angle units rotations as viewed looking on shaft

ends (This side if double extended).

Rotation
Note: for shaft mounted units driven machine side (opposite to shriink disc) is assumed as extension side.

Column 15 Entry - Input Shaft Positions

B
STANDARD RIGHT ANGLE EXTENSION
Horizontal

j
RIGHT ANGLE UNIT TYPE j

Vertical

Horizontal

Vertical

Right Angle Shafts

Outputshaft

Inputshaft

3 Stage & 4 Stage

Clockwise

Clockwise

1 (std)

Anticlockwise

Anticlockwise

Clockwise

Clockwise

3*

Anticlockwise

Anticlockwise

4*

All units are rotation reversible, except when fitted with a

backstop (anti-runback device).
(std) if no rotation is entered rotation will be assumed as
standard build.

Type J Shafts - Triple & Quadruple Reduction

Right Angle Shafts - Triple & Quadruple Reduction

Note:

Only available as standard for ratios:

G4, G6, G8 - 22: to 63:
G5, G7, G9 - 28: to 80:

R B

R B

Right angle unit rotations 3 & 4 are subject to a

reduction in output shaft external overhung load
capacities

D B

Horizontal Mounting

Vertical Mounting

Horizontal Mounting

Vertical Mounting

Note: For units fitted with a backstop please see page 63 for backstop position.

11

SERIES G

INSTALLATION,
MAINTENANCE,
LUBRICATION

SERIES G
12

SERIES G
INSTALLATION & MAINTENANCE
General
The following instructions will help you achieve a satisfactory installation of your Series G unit, ensuring the best possible
conditions for a long and trouble free operation.

WARNING:

The customer shall be responsible for the proper use of articles supplied by the company, particularly
the rotating shafts between their driving and driven members, and their guarding for safety, and the
company shall not be responsible for any injury or damage sustained as a result of the improper use of
the articles supplied.
Attention is hereby drawn to the danger of using exposed lights in proximity to openings in gearboxes
and gear units supplied by the company, and the company shall not be liable for any claim for injury or
damage arising from any action in contravention of this warning.

WARNING:

All units and couplings are shipped without oil or grease, on installing the unit fill with recommended
lubricant to correct level.

1.0 FITTING OF COMPONENTS TO EITHER THE UNIT INPUT OR OUTPUT SHAFT

The input or output shaft extension diameter tolerance is + 0 to - 0.0005 inches for shafts up to 1.5 inches diameter and
+0 to -0.001 for shafts larger than 1.5 inches diameter. The fitted component should be machined to ensure a proper fit.

Items (such as gears, sprockets, couplings etc) should not be hammered onto these shafts
since this would damage the shaft support bearings.

The item should be pushed onto the shaft using a screw jack device fitted into the threaded
hole provided in the end of the shaft.

Items being fitted maybe heated to 176/212F (80/100C) to aid assembly further.
THREADED HOLE DETAILS

UNIT SIZE
14 & 15

16 & 17

18 & 19

21 & 22

TYPE OF UNIT
Parallel 2 Stage
Parallel 3 & 4 Stage
Right Angle 3 Stage
Parallel 2 Stage
Parallel 3 & 4 Stage
Right Angle 3 Stage
Right Angle 4 Stage
Parallel 2 Stage
Parallel 3 & 4 Stage
Right Angle 3 Stage
Right Angle 4 Stage
Parallel 2 Stage
Parallel 3 & 4 Stage
Right Angle 3 Stage
Right Angle 4 Stage

INPUT SHAFT
5/8 UNF x 1.25 deep
1/2 UNF x 1 deep
5/8 UNF x 1.25 deep
3/4 UNF x 1.62 deep
5/8 UNF x 1.25 deep
5/8 UNF x 1.25 deep
5/8 UNF x 1.25 deep
1 UNF x 2 deep
3/4 UNF x 1.62 deep
3/4 UNF x 1.62 deep
5/8 UNF x 1.25 deep
1 UNF x 2 deep
3/4 UNF x 1.62 deep
1 UNF x 2 deep
3/4 UNF x 1.62 deep

OUTPUT SHAFT
1 UNF x 2 deep

1.25 UNF x 2.5 deep

1.5 UNF x 3 deep

1.5 UNF x 3 deep

2.0 WEATHER PROTECTION OF UNIT

All Series G units are provided with protection against normal weather conditions. Where units are to operate in extreme
conditions, or where they are to stand for long periods without running, eg during plant construction, we should be notified
when ordering so that arrangements for adequate protection can be made.
13

SERIES G
INSTALLATION & MAINTENANCE
3.0 INSTALLATION
All units are shipped less oil, for the customer to fill on site once installed. Care should be taken to ensure the correct type and
quantity of lubricant for the chosen mounting position is used. Ensure that the breather/filling plug, dipstick and drain plugs are
installed in the correct position

-
-
-

Page 19 gives approximate lubricant quantities for each mounting position

Pages 19 and 20 show a list of lubricants approved for use in the gear unit.
See appropriate dimension page for positions of breather/filling plug, dipstick and drain plugs

3.1 LIFTING
Only the lifting points identified on the gearbox or bedplate must be used for lifting operations during installation.
Gearbox

Coupling

Motor

Bedplate

Lifting point at all corners

Lifting points on bedplate (both sides)

Gearbox Only

Gearbox on Bedplate

The gearbox can be lifted

using any of the eight
lifting points.

The lifting points on the bedplate must be used to lift the whole drive assembly.
Do NOT use the lifting points on the gearbox to lift the bedplate assembly.

Note:

Failure to use these lifting points could result in personal injury/or damage to the product and
surrounding equipment

3.2 GENERAL
Drives must be installed on rigid, flat and vibration free beds. Align the driving and driven units carefully to avoid any increased
loads on the shafts and bearings due to misalignment.
The unit should be fixed by means of bolts to ISO grade 8.8 minimum and torque tightened to:
Screw Size

Tightening Torque
750 lb-ins ( 85 Nm )

1/2 (M12)
5/8 (M16)

1770 lb-ins ( 200 Nm )

3/4 (M20)

3100 lb-ins ( 350 Nm )

1 (M20)

5400 lb-ins ( 610 Nm )

1 1/4 (M30)

10,800 lb-ins ( 1220 Nm )

1 1/2 (M36)

19,030 lb-ins ( 2150 Nm )

1 3/4 (M42)

30,600 lb-ins ( 3460 Nm )

3.3 GUARDS
The customer must ensure that any exposed rotating shafts and couplings, guards must be fitted in accordance with the relevant
state and local safety regulations.

3.4 CONNECTING ELECTRIC MOTOR

Connection of the electric motor to the mains supply should be made by a qualified person. The current rating of the motor will be
identified on the motor plate, and correct sizing of the cables to electrical regulations is essential.
14

SERIES G
INSTALLATION & MAINTENANCE
3.5 FOOT-MOUNTED UNITS
The following procedure is recommended for all foot mounted units. Foot mounted units are supplied either as free standing units,
or if required, mounted on a standard baseplate with a foot mounted motor correctly aligned and connected by a flexible coupling.
a)

Clean shaft extensions and breather when fitted.

b)

Secure unit, or baseplate if fitted to a rigid foundation using heavy duty bolts to ISO grade 8.8 minimum.

c)

Ensure baseplate is not distorted Note: Units not supplied on baseplates should if possible be mounted on the same
bedplate as the prime mover.

d)

Align unit

Note:

It is important to ensure when aligning unit on baseplate that all machined mounting points are supported over their
full area. If steel shims are used these should be placed either side of the foundation bolt as close as possible. During
the final bolting ensure the unit or baseplate is not distorted this will cause strains in the gear case resulting in errors of
alignment of shafts and gearing.

e)

For units mounted on bedplates after alignment select any two diagonally opposite feet, drill ream and dowel in position.

f)

Fit guards in accordance with the factory acts.

g)

Check motor wiring for correct direction of rotation this is important when a backstop device is fitted.

h)

Fill gear unit with oil (if not factory filled) as detailed on page 18 - 20.

3.6 SHAFT MOUNTED UNITS

The following procedure is recommended for all shaft and foot/shaft mounted units.
a)

Clean shaft extensions, driven machine shaft, gear unit bore and breather when fitted.

b)

Locate in position, ensuring it is as close as possible to the bearing on the driven machine.

c)

Secure unit onto the shaft. For units using a shrink disc device refer to section 3.6.1

d)

Fit torque arm to the side of the unit adjacent to the driven machine where possible, as detailed below. Note: Unless
specified otherwise, the torque arm will be supplied loose.

e)

Anchor case to a secure point by means of the torque arm.

f)

Fit guards in accordance with local and state regulations.

g)

Check motor wiring for correct direction of rotation, this is important when a backstop device is fitted.

h)

Fill gear unit with oil (if not factory filled) as detailed on page 18 - 20.

Figure 2

Figure 1

the chassis structure

Each pair of
disc springs
to be
compressed
on assembly

15

SERIES G
INSTALLATION & MAINTENANCE
3.6.1 SHAFT MOUNTED UNITS USING A SHRINK DISC DEVICE
The gear unit is fitted with a shrink disc device located on the hollow output shaft to provide a positive outer locking connection
between gear unit and driven shaft. The shrink disc is a friction device without keys, which exerts an external clamping force on
the hollow output shaft, thus establishing a mechanical shrink fit between the gear unit hollow shaft and driven shaft. Shrink disc
capacities have ample margins in dealing with transmitted torques and external loading imposed on gear units.
The shrink disc consists of a locking collar, a tapered inner ring and locking screws. By tightening the locking screws, the locking
collar and tapered inner ring are pulled together, exerting radial forces on the inner ring, thus creating a positive friction connection
between hollow shaft and driven shaft (see figure 2).
As the tapered surfaces of locking collar and inner ring are lubricated with Molykote 321R or similar and the taper angle is not self
locking, locking collar will not seize on the inner ring and can be released easily when removal is necessary.
When the shrink disc is clamped in position the high contact pressures between tapered surfaces and screw heads and their seatings ensure hermetic sealing and eliminate the possibility of fretting corrosion.

INSTALLATION
Shrink discs are supplied with shaft mounted units. The following procedures should be followed when fitting or removing units
from the driven shaft.
1
Release locking screws gradually and in succession. Initially a quarter of a turn on each screw will avoid tilting and jamming - do not remove locking bolts completely.
2
Remove shrink disc - from gear unit hollow shaft.
3
Clean and degrease locating diameters of gear unit hollow shaft, driven shaft and shrink disc locating diameter on hollow
shaft extension.
4
Draw the gear unit onto the driven shaft (see figure 3)
5
Grease tapered surfaces of outer ring and inner ring with Molykote 321R or similar.
6
Fit shrink disc on gear unit hollow shaft to position shown in figure 1 page 61.
7
Tighten all locking screws gradually and in succession. Do not tighten in a diametrically opposite sequence. Several
passes are required until all screws are tightened until the inner and outer ring faces are in-line and the torque figures Ta
shown in the table on page 61 are achieved.
8
Fit protective cover
Note: When the hollow output shaft is to operate in a vertical position it is essentially that the shaft of the driven machine is
provided with a shoulder. When the thrust load is not taken by the shoulder on the driven shaft, a thrust plate, as shown on
page 61, must be fitted.
It is recommended that customers shafts at the non-clamped end of the sleeve should be coated with
Molykote 321R or equivalent.

REMOVAL
1
2
3
Note:

Removal procedure is similar to the reverse of installation.

Remove any rust and dirt from gear unit hollow shaft.
Withdraw gear unit from driven shaft (see figure 4)
Shrink disc should be removed and cleaned thoroughly, and Molykote 321R or similar applied to the tapered surfaces
of inner ring and locking collar before re-use.
Note: Protective covers are supplied with all shrink discs. Assembly or removal kits and thrust plates are not provided.
Figure 3

Mounting Gear Unit

Figure 2

Figure 4

16

Removing Gear Unit

SERIES G
INSTALLATION & MAINTENANCE
3.7 OIL / GREASE CHANGES
On all sizes regular oil changes are essential and the following factors should be used to determine the frequency at which these
are carried out.
a. Oil temperature - unit operating under load.

c. Environment - humidity, dust, etc.

b. Type of oil.

d. Operating conditions - shock, loading, etc.

At elevated temperatures the effective life of the oil is very much reduced. This is most pronounced with oils containing fatty and
E.P. additives. To prevent damage to the unit through lubricant breakdown the oil should be renewed as detailed in the following
table:
RENEWAL PERIOD

UNIT OPERATING
TEMPERATURE F

MINERAL OIL

SYNTHETIC OIL

167 (75C) OR LESS

176 (80C)
185 (85C)
194 (90C)
203 (95C)
212 (100C)

17000 HOURS or 3 YEARS

12000 HOURS or 3 YEARS
8500 HOURS or 3 YEARS
6000 HOURS or 2 YEARS
4200 HOURS or 17 MONTHS
3000 HOURS or 12 MONTHS

26000 HOURS or 3 YEARS

26000 HOURS or 3 YEARS
21000 HOURS or 3 YEARS
15000 HOURS or 3 YEARS
10500 HOURS or 3 YEARS
7500 HOURS or 2.5 YEARS

NB: INITIAL FILL OF OIL SHOULD BE CHANGED IN A NEW GEAR UNIT AFTER 1000 HOURS OPERATION
OR ONE YEAR OR HALF THE ABOVE LIFE WHICHEVER IS THE SOONEST

3.7 OIL / GREASE CHANGES

On all sizes regular oil changes are essential and the following factors should be used to determine the frequency at which these
are carried out.
age to the unit through lubricant breakdown the oil should be renewed as detailed in the following table:
Note:
Figures quoted are for oil temperatures when the unit has attained normal running temperature when operating under load. These
figures are based on normal running but where conditions are particularly severe it may be necessary to change the oil more
frequently. When changing lubricant, if same lubricant is not used then unit must be flushed out and filled only with one type of
lubricant.
The procedure for changing an oil should be to drain the oil preferably when hot and after circulation. If the gear unit is to be
flushed, the unit should be filled to the appropriate level with an oil of the same viscosity grade and type as the lubricating oil and
run before the flushing oil is drained. This procedure should be followed especially if the type of oil is being changed. The unit
should be filled with the approved oil to the level marked on the dipstick. Re-check the oil level after a short period of running and
top up as necessary. On certain units the output shaft bearings are grease lubricated, these should be re-greased at 2000 to 3000
hour intervals unless otherwise instructed.

3.8 ROUTINE MAINTENANCE

Periodically check that the fixing bolts are properly tightened and that everything is correctly aligned.
Once a week the oil level should be checked and lubricant added if required. Carry out oil
changes in accordance with the Table above. On certain units the output shaft bearings are grease lubricated, these should be regreased at 2000 to 3000 hour intervals unless otherwise instructed.

3.9 CLEANING
With the drive stationary periodically clean any dirt or dust from the gear unit and the electric motor cooling fins and fan guard to aid
cooling.

3.10 GENERAL SAFETY

Potential hazards which can be encountered during installation, maintenance and operation of drives is covered in greater detail in
the series G installation and maintenance booklet.
Any further information or clarification required may be obtained by contacting our Application Engineers.
17

SERIES G
LUBRICATION
All Series G units are despatched without oil (a warning label is attached), and therefore filled by the client. The grade and type of
oil will be stamped on the nameplate in accordance with either of the types of oil from tables 2 and 3. Recommended oils are listed
in the Approved Lubrication scheme booklet. The oil change period shall be dertimned from clause 3.7 on page 17.
The approximate quantity of oil required is given in Table 1, but the unit should always be filled to the level marked on the dipstick
or any other level indicator fitted (sight glass etc). Warning: Do not overfill the unit as this can cause leakage and overheating.
Where possible run the unit without load for a short time to circulate the lubricant thoroughly, then stop the unit and recheck the oil
level after allowing the unit to stand for 10 minutes and if necessary top up to the correct mark on the dipstick or any other level
indicator fitted (sight glass etc).
In addition where bearings are grease packed, the greases approved are NLGI grade 2 and recommended greases are listed in the
Approved Lubrication scheme booklet.

TABLE 1 LUBRICANT QUANTITY (Gallons)

Unit Type
Parallel Shaft
2 Stage
Parallel Shaft
3 Stage
Parallel Shaft
4 Stage
Right Angle
3 Stage
Right Angle
4 Stage

Horozontal
Vertical
Horozontal
Vertical
Horozontal
Vertical
Horozontal
Vertical
Horozontal
Vertical

14
5.81
4.76
5.55
4.76
5.55
4.76
5.55
5.28
-

15
5.28
4.76
5.02
4.76
5.02
4.76
5.02
5.28
-

16
12.42
10.57
12.15
10.57
12.15
10.57
12.42
11.36
12.68
11.89

UNIT SIZE
17
18
11.10
24.30
9.77
21.13
10.83
24.04
9.77
21.13
10.83
24.04
9.77
21.13
11.10
24.30
10.30
22.98
11.36
24.83
10.30
23.51

19
25.10
22.45
24.83
22.45
24.83
22.45
25.10
24.30
25.36
23.51

21
47.55
36.98
48.87
36.98
48.87
36.98
48.87
36.98
50.19
36.98

22
42.53
39.62
46.23
40.95
46.23
40.95
46.23
44.91
46.23
48.87

TABLE 2 OIL GRADES

EP Mineral Oil (type E)
LUBRICANT
Oil Grade

AMBIENT TEMPRATURE RANGE

23F to 77F
32F to 104F
50F to 122F
5E (VG 220)
6E (VG 320)
7E (VG 460)

TABLE 3 OIL GRADES

Polyalphaolefin based Synthetic (type H)

LUBRICANT
Oil Grade

AMBIENT TEMPRATURE RANGE

-91F to 86F

32F to 113F

91F to 122F

5H (VG 220)

5H (VG 220)

6H (VG 320)

TABLE 4 APPROVED BEARING GREASES

SUPPLIER

DESIGNATION

BP Oil International Limited

Caltex

Energrease LS-EP
Multifak EP
LMX Grease
Spheerol AP
Spheerol EPL
Klberlub BE 41-542
Mobilgrease XHP
Mobilith SHC
Omega 85
Longtime PD
Albida RL
Alvania EP B
Nerita HV
Multifak All Purpose EP

Castrol International
Klber Lubrication
Mobil Oil Company Limited
Omega Manufacturing Division
Optimol lwerke GmbH
Shell Oils
Texaco Limited

ALLOWABLE OPERATING TEMPERATURE RANGE F

ABOVE
TO
-22 (-30C)
266 (130C)
32 (0C)
248 (120C)
-40 (-40C)
302 (150C)
-22 (-30C)
230 (110C)
50 (10C)
248 (120C)
-4 (-20C)
284 (140C)
-5 (15C)
302 (150C)
-4 (-20C)
356 (180C)
-40 (-40C)
446 (230C)
-49 (-45C)
284 (140C)
-4 (-20C)
302 (150C)
-4 (-20C)
248 (120C)
-22 (-30C)
266 (130C)
-22 (-30C)
284 (140C)

Notes: All the above greases are NLGI grade 2. Contact our application engineers if the unit is operating outside the range - 22F
to 122F (-30C - 50C)
18

SERIES G
LUBRICATION
TABLE 4 APPROVED LUBRICANTS

Type E Mineral oil containing industrial EP additives. These have a high load carrying capacity.

SUPPLIER

Ampol Limited
Batoyle Freedom Group
Boxer Services Limited

LUBRICANT

RANGE

Gearlube SP
Remus
Indus
Energol GR-XF
BP Oil International Limited
Energol GR-XP
Meropa
Caltex
RPM Borate EP Lubricant
Berugear GS BM
Carl Bechem GmbH
Staroil G
Alpha Max
Castrol International
Alpha SP
Gear Comp EP (USA ver)
Chevron International
Gear CompEP (Eastern ver)
Oil Company Limited
Ultra Gear
Eko-Elda (Greece)
Gearlub
Engen Petroleum Limited
Gengear
Esso
Spartan EP
Esso/Exxon
Spartan EP
Fina
Giran
Powergear
Fuchs Lubricants (UK) Plc
Renogear V
Renogear WE
Fuchs Mineraloelwerke GmbH
Renolin CLPF Super
Klber Lubrication
Klberoil GEM1
Kuwait Petroleum International
Q8 Goya
Lubrication Engineers Inc
Almasol Vari-Purpose Gear
Mobil gear 600 Series
Mobil Oil Company Limited
Mobil gear XMP
Omega Manufacturing Division
Omega 690
Optigear BM
Optimol lwerke GmbH
Optigear
Pertamina (Indonesia)
Masri
Petro-Canada
Ultima EP
Petromin Lubricating Oil Co.
Gear Lube EP
Rocol
Sapphire Hi-Torque
Cobalt
Sasol Oil (Pty) Limited
Hemat
Omala
Shell Oils
Omala F
Meropa
Texaco Limited
Meropa WM
Total
Carter EP
Molub-Alloy Gear Oil
Tribol GmbH
Tribol 1100

See
notes
page
27

e
c,e
e

c,e
e

c
h

c
e
e
e
e
e
e
e
c
c
c

GRADE NUMBERS
5E

DANGER
Numbers in brackets indicate recomended minimum operating temperture in C
THE UNIT MUST NOT RUN BELOW THIS TEMPERATURE

19

6E

7E

AMBIENT TEMPERATURE RANGE F

23F to 77
32F to 104
50F to 122
(-5 to 25C)
(0 to 40C)
(10 to 50C)
SP220 (-1)
SP320 (-1)
SP460 (-1)
220 (-2)
320 (-2)
460 (-2)
220 (-10)
320 (-10)
460 (-10)
220 (-16)
320 (-13)
460 (-1)
220 (-15)
320 (-10)
460 (-7)
220 (-4)
320 (-4)
460 (-4)
220 (-7)
320 (-4)
460 (-7)
220 (-20)
320 (-13)
460 (-10)
220 (-13)
320 (-13)
460 (-10)
220 (-19)
320 (-13)
460 (-10)
220 (-16)
320 (-16)
460 (-1)
220 (-16)
320 (-13)
460 (-10)
220 (-13)
320 (-13)
460 (-13)
220 (-10)
320 (-7)
460 (-7)
220 (-13)
320 (-10)
460 (-1)
220 (-13)
320 (-10)
460 (-1)
220 (-16)
320 (-13)
460 (-7)
220 (-12)
320 (-12)
460 (-4)
220 (-13)
320 (-10)
460 (-10)
P/Gear (-16)
M460 (-4)
220EP (-13)
320EP (-4)
460EP (-4)
220 (-7)
320 (-4)
400 (-4)
6 (-13)
8 (-10)
10 (-10)
220 (-5)
320 (-5)
460 (-5)
220 (-16)
320 (-13)
460 (-10)
607 (-18)
605 (-13)
608 (-10)
630 (-13)
632 (-13)
634 (-1)
220 (-19)
320 (-13)
460 (-7)
85w/140 (-15)
220 (-11)
320 (-10)
460 (-7)
220 (-18)
320 (-9)
460 (-7)
220 (-4)
320 (-4)
460 (-4)
220 (-22)
320 (-16)
460 (-10)
EP220 (-1)
EP320 (0)
EP460 (0)
220 (-13)
320 (-13)
460 (-13)
220 (-4)
320 (-1)
460 (-4)
220 (-10)
320 (-7)
460 (-4)
220 (-4)
320 (-4)
460 (-4)
220 (-13)
320 (-10)
460 (-4)
220 (-11)
320 (-11)
460 (-5)
220 (-19)
320 (-16)
460 (-10)
220 (-7)
320 (-7)
460 (-4)
90 (-18)
690 (-16)
140 (-13)
220 (-20)
320 (-18)
460 (-16)

SERIES G
LUBRICATION
TABLE 5 APPROVED LUBRICANTS

Type H Polyalphaolefin based synthetic lubricants with Anti-Wear or EP additives.

These have a medium to high load carrying capacity.
GRADE NUMBERS
SUPPLIER

LUBRICANT RANGE

See
Notes

5H

6H

7H

AMBIENT TEMPERATURE RANGE F

50F to 122
14F to 86
32F to 113
(0 to 45C)
(10 to 50C)
(-10 to 30C)
220 (-31)
320 (-28)

Batoyle Freedom Group

Titan

Boxer Services Limited

Silkgear

BP Oil International Limited

Enersyn EPX

Caltex

Pinnacle EP

220 (-43)

320 (-43)

460 (-37)

Carl Bechem GmbH

Berusynth GP

220 (-38)

320 (-35)

460 (-32)

Castrol International

Alphasyn EP

220 (-35)
e

Alphasyn T
Chevron International Oil Co

Tegra

Esso/Exxon

Spartan Synthetic EP

320 (-35)

460 (-35)

320 (-28)

220 (-37)

320 (-31)

460 (-31)

220 (-31)

320 (-28)

460 (-28)

220 (-46)

320 (-33)

460 (-31)

220 (-46)

320 (-43)

460 (-40)
460 (-19)

Fina

Giran P

220 (-30)

320 (-25)

Fuchs Lubricants (UK) Plc

Renogear SG

220 (-32)

320 (-30)

Fuchs Mineraloelwerke GmbH

Renolin Unisyn CLP

220 (-37)

320 (-34)

460 (-28)

Klber Lubrication

Klbersynth GEM 4

220 (-35)

320 (-35)

460 (-30)

320 (-19)

460 (-16)

320 (-37)

460 (-32)
460 (-31)

Kuwait Petroleum International

Q8 EL Greco

220 (-22)

Lubrication Engineers Inc

Synolec Gear Lubricant

9920 (-40)

Mobil Oil Company Limited

Mobilgear SHC

220 (-40)

Mobilgear SHC XMP

Optimol lwerke GmbH

Optigear Synthetic A

Petro-Canada

Super Gear Fluid

Shell Oils

Omala HD

Texaco Limited

220 (-40)

320 (-33)

220 (-31)

320 (-31)

220 (-43)

320 (-37)

460 (-37)

220 (-43)

320 (-40)

460 (-37)

220 (-43)

320 (-33)

460 (-33)

220 (-43)

320 (-43)

460 (-40)

Pinnacle EP
Pinnacle WM

Total

Carter EP/HT

220 (-34)

320 (-31)

460 (-28)

Tribol GmbH

Tribol 1510

220 (-36)

320 (-33)

460 (-28)

NOTES:
c) These lubricants have been tested for micro-pitting (FZG Type C), test results are available.
e) These lubricants contain additives which may adversely affect silvered or white metal components; consult oil supplier.
h) Minimum operating temperatures of these lubricants are based on worst case values, lower operating temperatures may be
available, please check with local supplier.
DANGER
Numbers in brackets indicate recomended minimum operating temperture in C
THE UNIT MUST NOT RUN BELOW THIS TEMPERATURE

20

SERIES G

STANDARD SHAFT
SEALING ARRANGEMENTS
Right Angle Unit Input Shaft

Heavy Duty Agitator Unit Output shaft

Face Seal

(to prevent
ingress of foreign
bodies)

Face
Seal

Labyrinth

(Grease packed)

Viton
Lip Seal

Drywell

Flinger

(to eliminate oil surge

from bearing to seal

Bearing

Parallel Unit Input Shaft

(Grease purge)

Lip Seal
Labyrinth
Face Seal

(to prevent
ingress of foreign
bodies)

(Grease purge)

Labyrinth

Viton
Lip Seal

(Grease packed)

Heavy Duty Tower Unit Output Shaft

G21 & G22 Units

Face Seal
(to prevent
ingress of
foreign bodies)

Labyrinth
(Grease packed)

Flinger

Viton
Lip Seal

Labyrinth
(Grease purge)
Lip Seal

Standard Unit Output Shaft

Lip Seal

Labyrinth

(Grease purge)

21

SERIES G
INPUTSHAFT OPTIONS
INPUTSHAFT OPTIONS

C*

Parallel Shaft Units

SIZE OF
UNIT

TYPE OF
INPUTSHAFT

14 AND 15

Inch

16 AND 17

Inch

18 AND 19

Inch

21 AND 22

Inch

14 AND 15

Metric

16 AND 17

Metric

18 AND 19

Metric

21 AND 22

Metric

W2

Column 11 Entry

Inch
Z

* Inch shaft has an open

ended keyway, therefore no
'C' dimension is required.

Tapped hole
dimn V4

NO OF
REDUCTIONS

Metric

Single

Single

Double P

Double D

DIMENSIONS IN INCHES (Metric Shaft in mm)

C*

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

2 Stage

3 and 4 Stage

NO OF
REDUCTIONS

C*

V4

W2

1.8750
1.8740
1.3750
1.3745
2.2500
2.2490
1.7500
1.7490
3.2500
3.2490
2.2500
2.2490
4.2500
4.2490
3.0000
2.9990

5/8 UNF
x 1.25 deep
1/2 UNF
x 1 deep
3/4 UNF
x 1.62 deep
5/8 UNF
x 1.25 deep
1 UNF
x 2 deep
3/4 UNF
x 1.62 deep
1 UNF
x 2 deep
3/4 UNF
x 1.62 deep

5.31

4.13

0.500

2.10

3.74

3.00

0.3125

1.51

5.71

4.13

0.500

2.47

4.53

4.13

0.375

1.92

7.48

5.88

0.750

3.58

5.71

4.13

0.500

2.47

8.27

7.5

1.000

4.69

7.48

6.50

0.750

3.33

50.018
50.002
35.018
35.002
60.03
60.011
45.018
45.002
85.035
85.013
60.03
60.011
110.035
110.013
80.03
80.011

M16
x 36
M12
x 25
M20
x 43
M16
x 36
M24
x 52
M20
x 43
M30
x 63
M20
x 43

138

130

14

53.5

99

90

10

38

148

140

18

64

118

110

14

48.5

190

180

22

90

150

140

18

64

210

200

28

116

190

180

22

85

Right Angle Shaft Units

SIZE OF
UNIT

TYPE OF
INPUTSHAFT

14 AND 15

Inch

16 AND 17

Inch

18 AND 19

Inch

21 AND 22

Inch

14 AND 15

Metric

16 AND 17

Metric

18 AND 19

Metric

21 AND 22

Metric

3 Stage

3 Stage

4 Stage

3 Stage

4 Stage

3 Stage

4 Stage

3 Stage

3 Stage

4 Stage

3 Stage

4 Stage

3 Stage

4 Stage

DIMENSIONS IN INCHES (Metric Shaft in mm)

V4
W
W2
Y

1.5000
1.4995
1.8750
1.8740
1.5000
1.4995
3.0000
2.9990
1.8750
1.8740
4.0000
3.9990
3.0000
2.9990

5/8 UNF
x 1.25 deep
5/8 UNF
x 1.25 deep
5/8 UNF
x 1.25 deep
3/4 UNF
x 1.62 deep
5/8 UNF
x 1.25 deep
1 UNF
x 2 deep
3/4 UNF
x 1.62 deep

3.94

3.44

0.375

1.66

5.51

4.13

0.500

2.10

3.94

3.44

0.375

1.66

6.30

5.25

0.750

3.33

5.51

4.13

0.500

2.10

8.27

7.5

1.00

4.44

6.30

5.25

0.750

3.33

38.018
38.002
50.018
50.002
38.018
38.002
75.03
75.011
50.018
50.002
100.035
100.013
75.03
75.011

M12
x 32
M16
x 36
M12
x 32
M20
x 43
M16
x 36
M24
x 52
M20
x 43

100

90

10

41

140

130

14

53.5

100

90

10

41

160

150

20

79.5

140

130

14

53.5

210

200

28

106

160

150

20

79.5

22

SERIES G
OUTPUTSHAFT OPTIONS
OUTPUTSHAFT OPTIONS

C*

W3

Y

Z

* Inch shaft has an open

ended keyway, therefore no 'C' dimension is
required.
Tapped hole
dimn V5
W

SIZE OF
UNIT
14
15
16
17
18
19
21
22

14
15
16
17
18
19
21
22

TYPE OF
OUTPUTSHAFT
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Inch Single
Inch Double
Inch Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower
Metric Single
Metric Double
Metric Agitator / Tower

Column 10 Entry

Column 10 Entry

Inch

Metric

Single

Single

Double

Double

Agitator

Agitator

A Tower

Tower

V

DIMENSIONS IN MM (Inch Shaft in Inches)

C*

V1

V5

W1

W3

Y1

Z1

4.500
4.499

1 UNF
x 2 deep

7.09

6.50

1.00

4.94

5.000
4.999

1 UNF
x 2 deep

7.48

7.13

1.25

5.55

6.000
5.999

1.25 UNF
x 2.5 deep

9.06

8.75

1.50

6.66

6.750
6.749

1.25 UNF
x 2.5 deep

9.84

9.38

1.75

7.39

7.500
7.499

1.5 UNF
x 3 deep

11.81

11.38

1.75

8.15

8.250
8.249

1.5 UNF
x 3 deep

13.78

13.00

2.00

8.88

8.500
8.499

1.5 UNF
x 3 deep

13.78

13.00

2,00

9.13

9.250
9.249

1.5 UNF
x 3 deep

14.96

14.25

2.5

9.95

110.035
110.013

M30 x 3.5
63 deep

180

170

28

116

130.04
130.015

M30 x 3.5
63 deep

190

180

32

137

145.04
145.015

M42 x 4.5
81 deep

230

220

36

153

170.04
170.015

M42 x 4.5
81 deep

250

240

40

179

190.046
190.017

M42 x 4.5
81 deep

300

290

45

200

210.046
210.017

M42 x 4.5
81 deep

350

340

50

221

220.046
220.017

M42 x 4.5
81 deep

350

340

50

231

240.046
240.017

M42 x 4.5
81 deep

380

340

56

252

23

SERIES G
OUTPUTBORE OPTIONS
OUTPUTBORE OPTIONS
L

L2

Column 10 Entry *
With Shrink Disc H

SIZE OF UNIT

TYPE OF OUTPUTBORE

D

D3

D2

DIMENSIONS IN INCHES
D

14

Standard with Shrink Disc

4.72

15

Standard with Shrink Disc

5.51

16

Standard with Shrink Disc

6.30

17

Standard with Shrink Disc

7.09

18

Standard with Shrink Disc

7.87

19

Standard with Shrink Disc

8.66

21

Standard with Shrink Disc

10.24

22

Standard with Shrink Disc

11.02

D1

D2

3.742

3.940

3.740

3.937

4.332

4.531

4.331

4.528

4.923

5.122

4.921

5.118

5.710

5.909

5.709

5.906

6.301

6.697

6.299

6.693

6.694

7.091

6.693

7.087

8.270

8.665

8.268

8.661

9.057

9.453

9.055

9.449

24

D3

L1

L2

3.78

16.34

7.09

10.04

4.37

16.54

7.09

10.24

4.96

20.98

9.06

12.80

5.79

21.57

9.06

13.39

6.38

27.09

11.81

16.14

6.77

27.87

11.81

16.93

8.35

32.44

13.78

19.69

9.13

33.03

13.78

20.28

SERIES G
NOTES

25

SERIES G

REDUCER

SERIES G
26

SERIES G

OVERHUNG & AXIAL

LOADS ON SHAFTS
Maximum permissible overhung loads
When a sprocket, gear etc. is mounted on the shaft a calculation, as below, must be made to determine the overhung load on
the shaft, and the results compared to the maximum permissible overhung loads tabulated. Overhung loads can be reduced by
increasing the diameter of the sprocket, gear, etc. If the maximum permissible overhung load is exceeded, the sprocket, gear, etc.
should be mounted on a separate shaft, flexibly coupled and supported in its own bearings, or the gear unit shaft should be extended to run in an outboard bearing. Alternatively, a larger gear is often a less expensive solution.
Permissible overhung loads vary according to the direction of rotation. The values tabulated are for the most unfavourable direction
with the unit transmitting full rated power and the load P applied midway along the shaft extension. Hence they can sometimes be
increased for a more favourable direction of rotation, or if the power transmitted is less than the rated capacity of the gear unit, or if
the load is applied nearer to the gear unit case. Refer to our Application Engineers for further details. In any event, the sprocket,
gear etc. should be positioned as close as possible to the gear unit case in order to reduce bearing loads and shaft stresses, and to
prolong life.
All units will accept 100% momentary overload on stated capacities.

Overhung member

Overhung load (lbs)

P=

Hp x 126 000 x K
NxD

where
P
Hp
N
D
K

=
=
=
=
=

equivalent overhung load (lbs)

power transmitted by the shaft (Hp)
speed of shaft (rev/min)
pitch diameter of sprocket, etc. (in)
factor

Note: 1 lb = 0.4536 kg = 4.4484 newtons.

Fra
Frb
A

* If multistrand chain drives are equally loaded and the

outer strand is further than dimension A output or B
input, refer to our Application Engineers.

Frb
B

Parallel
Input Shaft

Output Shaft

Output Shaft - Distance 'A'

(midway along the shaft extension)

K (factor)

Chain sprocket* 1.00

Spur or helical pinion 1.25
Vee belt sheave 1.50
Flat belt pulley
2.00

Right Angle
Input Shaft

Input Shaft - Distance 'B'

(midway along the shaft extension)

Parallel Shaft Unit

Right Angle Shaft Unit

Size of unit

Dimension
A(Inches)

Size of unit

2 Stage

3 & 4 Stage

3 Stage

4 Stage

G14

3.55

G14 and G15

2.66

1.87

1.97

G15

3.74

G16 and G17

2.86

2.27

2.76

1.97

G16

4.53

G18 and G19

3.74

2.86

3.15

2.76

G17

4.92

G21 and G22

4.13

3.74

4.13

3.15

G18

5.91

G19

6.89

G21

6.89

G22

7.48

Axial Thrust Capacities (lbs)

Permissible axial thrust capacities vary according to the direction of rotation and the direction of thrust, towards or away from the
unit. The values tabulated are for the most unfavourable direction and hence can sometimes be increased. Similarly they can
sometimes be increased if the power transmitted is less than the rated capacity of the gear unit.
Thrust capacities tabulated refer to outputshafts, and are calculated without any overhung loads being applied. In cases where
combined axial thrusts and overhung loads are to be applied, refer to our Application Engineers.
27

SERIES G

OVERHUNG & AXIAL

LOADS ON SHAFTS
OVERHUNG LOADS (Fra) ON OUTPUTSHAFT (lbs)
Parallel Shaft Units
Right Angle Shaft Units

Handings:
LR, RL, DL and DR
All handings with preferred shaft rotations

Unit Size

Shaft Speed
(Rev/min)

14

15

16

17

18

19

21

22

< 240

5700

9120

9804

18696

19380

26448

29640

36480

< 180

6156

9804

10488

18696

19836

26448

29640

36480

< 130

6612

10716

11172

18696

20520

26448

29640

36480

< 90

7296

11400

11856

18696

21660

26448

29640

36480

< 45

7752

12540

12540

18696

25080

26448

44916

44916

< 20

7068

12540

12540

18696

26448

26448

62700

62700

19

21

22

OVERHUNG LOADS (Fra) ON OUTPUTSHAFT (lbs)

Parallel Shaft Units

Right Angle Shaft Units

Handings:
LL and RR
All handings with non-preferred shaft rotations

Unit Size

Shaft Speed
(Rev/min)

14

15

16

17

18

< 240

5700

7296

6384

13680

13680

18240

18240

18240

< 180

6156

7980

6612

13680

13908

18240

18240

18240

< 130

6612

8436

7068

13680

14364

18240

18240

18240

< 90

7296

9120

7068

13680

15504

18240

18240

18240

< 45

7752

10260

7068

13680

18240

18240

29640

29640

< 20

7068

10260

7068

13680

18240

18240

57000

57000

19

21

22

AXIAL THRUST ON OUTPUTSHAFT (lbs)

Unit Size

Shaft Speed
(Rev/min)

14

15

16

17

18

< 240

1140

1938

1824

5700

3648

5928

5928

8208

< 180

1162.8

1960.8

1938

5700

3876

6156

6156

8208

< 130

1208.4

2257.2

2166

6156

4104

6840

6156

8208

< 90

1413.6

2736

2280

6612

4332

7752

6156

8208

< 45

2508

4560

3420

9120

8208

10260

8436

8436

< 20

4332

7296

6384

14820

14820

14820

18240

19836

OVERHUNG LOADS (Frb) ON INPUTSHAFT (lbs)

Unit Type
Parallel Shaft
Right Angle

Unit Size
14

15

16

17

18

19

21

22

2 Stage

3420

3420

5016

5016

8892

8892

15960

15960

3 and 4 Stage

1573.2

1573.2

2074.8

2074.8

3648

3648

5700

5700

2 Stage

2508

2508

3648

3648

9348

9348

12768

12768

3 and 4 Stage

2508

2508

3648

3648

9348

9348

28

SERIES G

AGITATOR APPLICATIONS
BENDING MOMENT CAPACITY
To calculate the Bending Moment on the gearbox output shaft using the method recommended in The Engineering Equipment Users' Association Handbook
No. 9:Bending Moment = Absorbed Power (hp) x 63000 x L = lbs

Shaft Speed x 0.75 R
The above information is given for guidance. When more precise bending
moment values are available they should be used.
Check the Bending Moment Capacity of the Gearbox
Agitator units are suitable for supporting a paddle directly coupled to the
gearbox output shaft and for accepting the bending moments and axial thrusts
generated from the forces at the paddle. Agitator type units have an extended
bearing span and taper bearings to accept higher loads than the standard unit.
Check the Bending Moment Capacity limited by shaft stress, using Table 2.

Output Torque
L
feet

Check the Bending Moment Capacity limited by bearing life, using Table 3.
Note: Bearing Capacities are based on 10,000 hours, L10 life.
For other bearing lives multiply the values in Table 3 by
the
factors in Table 1.

R
feet

Table 1 Bearing Life Factors (FB)

Required Life (hours)
5000

10000

Factor 1.23 1

25000

50000

100000

0.76

0.62

0.50

P
(lb in )

For intermediate values

FB = (

3/ R
4

10000
)
Required Life (hours)

0.3

Table 2 Bending Moment Capacity (lb in)

Allowable Bending Moment at output shaft lower bearing, limited by SHAFT STRESS
Unit Size

Unit
Type

14

15

16

17

18

19

21

22

Agitator Units

9912

15311

21417

33011

44250

60180

90270

**

Table 3 Bending Moment Capacity (lb in)

Allowable Bending Moment on output shaft bearings, limited by BEARING LIFE (10,000 hrs L10)*
Unit Type

Agitator Units

Output
Speed
rev/min

Unit Size
14

15

16

17

18

19

21

< 240

5222

9647

10178

22745

23807

32568

35400

< 180

6549

11417

12833

26639

29825

39825

46905

< 130

9381

14868

18762

34427

43188

53985

74340

< 90

10178

16284

20267

37701

46905

60180

80535

< 45

14691

22302

29471

48675

64605

78765

117705

< 20

21329

29117

41330

62835

85845

103545

155760

For other lives multiply values by the factors in table 1

**

Consult Application Engineering

29

22

**

SERIES G

AGITATOR APPLICATIONS
AXIAL THRUST LOADS

Table 4 Axial thrust capacity (lbs)

Allowable thrust on output shaft, limited by COVER BOLT STRESS

Unit Type
Agitator Units
Note:

Unit Size
14

15

16

17

18

19

21

22

6750

9000

12375

14625

14625

14625

33750

**

The values in table 4 are calculated for the most adverse direction of rotation. For the opposite rotation they can be
increased. Consult our Application Engineers for an analysis where necessary.

Table 5 Axial thrust capacity (lbs)

Allowable thrust on output shaft, limited by BEARING LIFE (10,000 hrs L10)*
Direction Of
Thrust

Unit Type

Agitator Units

Agitator Units

*
**

Output
Speed
rev/min

14

15

16

17

18

19

21

< 240

3150

5850

5175

11475

9000

12375

12600

< 180

3150

6075

5400

11700

9225

12600

13050

< 130

3375

6300

5625

11700

9225

12825

13050

< 90

3600

6750

6300

12825

10350

14175

14850

< 45

5850

9675

10125

18225

16875

21825

24750

Unit Size

< 20

9000

14175

15750

26100

25875

32850

39375

< 240

2250

4950

3825

9900

6975

10125

9000

< 180

2475

5175

4050

10125

7200

10350

9225

< 130

2475

5400

4050

10350

7200

10575

9225

< 90

2925

5625

4725

11250

8325

11925

11250

< 45

5175

8775

8550

16650

14625

19350

20925

< 20

8100

13275

14400

24750

23850

30375

35325

22

**

**

For other lives multiply values by the factors in table 1 page 29.
Consult Application Engineering

Note: Values are based on the most unfavourable directions of rotation. Higher values may be permitted after analysis by our
Application Engineers.

30

SERIES G
NOTES

31

SERIES G

PARALLEL SHAFT UNITS

Contents

Page No

Moments of Inertia

33

Exact Ratios

34

Mechanical Ratings - Input Power / Output Torque

35 - 38

Thermal Ratings

39

Dimension Sheets - Speed Reducers

40 - 44

32

SERIES G

MOMENTS OF INERTIA
PARALLEL SHAFT UNITS
MOMENTS OF INERTIA (lb in2) Referred to Input Shaft
PARALLEL SHAFT UNITS - without fans

G15

G16

G17

G18

G19

G21

G22

140.22

485.64

2281.14

7.1

114.57

451.44

1969.92

7866.00

8.0

100.89

165.87

389.88

603.63

1588.59

2722.32

6840.00

8614.98

9.0

87.21

135.09

333.45

554.04

1371.42

2346.12

5985.00

7489.80

10.

76.95

117.99

285.57

478.80

1277.37

1877.58

5198.40

6429.60

11.

66.69

102.60

239.40

398.43

1104.66

1602.27

4411.80

5608.80

12.

58.14

88.92

200.07

336.87

855.00

1474.02

3864.60

4753.80

14.

49.59

75.24

165.87

282.15

798.57

1260.27

3279.78

4104.00

16.

42.75

64.98

152.19

235.98

665.19

978.12

2753.10

3488.40

18.

35.91

56.43

141.93

193.23

591.66

892.62

2561.58

2900.16

20.

33.52

46.17

129.96

172.71

569.43

735.30

2267.46

2688.12

22.

30.78

39.33

119.70

157.32

523.26

653.22

2096.46

2363.22

25.

29.07

35.91

109.44

143.64

459.99

619.02

1932.30

2175.12

28.

27.02

33.17

101.23

129.96

446.31

564.30

1800.63

1993.86

32.

24.97

30.44

99.86

117.99

410.40

489.06

1687.77

1846.80

36.

15.39

28.39

51.30

107.73

208.62

470.25

1629.63

1723.68

40.

13.34

26.33

48.22

106.02

203.49

427.50

819.09

1658.70

45.

12.65

14.71

45.49

56.43

191.52

224.01

776.34

844.74

50.

11.97

14.02

43.09

51.30

176.13

215.46

735.30

796.86

56.

11.63

13.34

41.04

47.88

172.71

201.78

701.10

748.98

63.

11.29

12.65

40.36

46.17

162.45

182.97

673.74

714.78

71.

10.60

11.97

38.30

42.75

148.77

177.84

658.35

680.58

80.

10.60

11.63

36.94

41.72

147.06

167.58

571.14

666.90

90.

10.26

10.94

36.59

39.33

141.93

152.19

555.75

624.15

100

10.26

10.60

31.46

37.96

124.83

148.77

547.20

58.14

112

9.9

10.60

31.12

37.62

123.12

145.35

444.60

598.50

125

9.9

10.26

30.78

32.49

119.70

124.83

437.76

495.90

140

6.2

10.26

19.49

31.46

85.50

123.12

434.34

485.64

160

6.2

9.9

18.13

31.12

76.95

121.41

287.28

482.22

180

6.2

6.2

17.78

20.52

75.24

85.50

249.66

328.32

200

6.2

6.2

17.78

18.13

75.24

76.95

246.24

287.28

225

6.2

17.78

75.24

244.53

285.57

250

6.2

17.78

75.24

283.86

PARALLEL SHAFT UNITS - with fans

If fan cooling is required the inertia of the fan must be added to the table above.

MOMENTS OF INERTIA of fans (lb in2)

G14/G15

G16/G17

G18/G19

G21

DOUBLE REDUCTION

97.05

252.53

808.16

1676.46

TRIPLE REDUCTION

N/A

97.05

252.53

808.16

GD2 (lb in2) = 4 x Moment of Inertia (lb in2)

33

DOUBLE REDUCTION

G14

TRIPLE REDUCTION

6 7 8
6.3

PARALLEL SHAFT UNITS - SIZE

QUADRUPLE REDUCTION

NOMINAL RATIO
COLUMN
ENTRY

SERIES G

EXACT RATIOS
PARALLEL SHAFT UNITS
EXACT RATIOS - PARALLEL SHAFT UNITS
Double Reduction
Nominal Ratio
Column
Entry

UNIT - SIZE

6 7 8
6.3

G14

G15

G16

G17

G18

G19

G21

G22
-

6.1

6.528

6.324

7.1

7.029

7.06

6.986

7.36

8.0

7.752

7.7

7.729

8.393

8.016

7.93

8.153

8.221

9.0

8.578

8.873

8.82

9.078

8.935

8.76

9.221

9.106

10.

9.531

9.785

9.929

9.938

9.765

10.051

10.104

10.293

11.

10.643

10.828

11.063

11.34

10.957

11.204

11.324

11.285

12.

11.957

12.031

12.641

12.766

12.797

12.245

12.765

12.647

14.

13.534

13.435

14.36

14.223

14.092

13.739

14.494

14.257

16.

15.462

15.094

15.504

16.253

15.982

16.047

16.608

16.188

18.

17.084

18.463

17.671

17.851

18.549

20.

19.517

19.934

20.04

19.938

G21

G22
-

Triple Reduction
Nominal Ratio
Column
Entry

UNIT - SIZE

6 7 8
18.

G14

G15

G16

G17

G18

G19

17.401

17.934

17.539

20.

19.335

20.19

19.168

20.569

22.

21.591

21.966

22.494

23.058

21.507

21.994

23.051

22.973

25.

24.256

24.406

25.704

25.958

25.12

24.036

25.985

25.746

28.

27.455

27.254

29.199

28.921

27.662

26.969

29.506

29.023

32.

31.365

30.619

31.525

33.048

31.371

31.499

33.809

32.955

36.

34.721

34.657

35.77

37.542

35.182

34.688

36.34

37.761

40.

38.579

39.592

40.269

40.532

38.45

39.339

41.011

40.587

45.

43.08

43.828

44.865

45.99

43.141

44.117

45.96

45.804

50.

48.399

48.698

51.268

51.774

50.388

48.215

51.81

51.332

56.

54.782

54.379

58.239

57.683

55.488

54.098

58.829

57.865

63.

62.583

61.094

62.877

65.916

62.928

63.185

67.408

65.705

71.

69.151

74.879

69.58

72.455

75.287

80.

78.999

80.842

78.909

80.924

G21

G22

Quadruple Reduction
Nominal Ratio
Column
Entry

UNIT - SIZE

6 7 8
71.

G14

G15

G16

G17

G18

G19

70.494

80.

78.327

71.59

73.105

81.324

80.504

79.169

90.

87.465

88.984

87.8

92.044

100

98.265

98.872

104.001

104.559

91.298

91.671

90.715

88.423

102.455

100.949

97.506

101.318

112

111.224

110.407

118.142

112.886

112.825

114.485

115.479

108.903

125

127.063

124.039

127.55

133.716

127.953

128.475

132.32

128.977

140

136.419

140.398

140.233

151.897

140.825

141.479

142.226

147.786

160

153.263

160.392

166.109

163.993

158.034

160.449

159.476

158.85

180

173.476

172.201

188.694

180.299

174.029

176.59

188.872

178.116

200

198.181

193.464

203.721

213.568

197.364

198.17

216.416

210.948

225

218.978

242.607

218.227

232.618

241.712

250

250.163

261.927

247.488

259.808

34

SERIES G

PARALLEL SHAFT UNIT MECHANICAL

RATINGS AT 1750 RPM INPUT

278

7.1

246

8.0

219

9.0

194

10.

175

11.

156

12.

140

14.

125

16.

109.4

18.

97.2

20.

87.5

22.

79.5

25.

70.0

28.

62.5

32.

54.7

36.

48.6

40.

43.8

45.

38.9

50.

35.0

56.

31.3

63.

27.8

71.

24.6

80.

21.9

90.

19.4

100

17.5

112

15.6

125

14.0

140

12.5

160

10.9

180

9.7

200

8.8

225

7.8

250

7.0

Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

358
77000
320
79000
295
80000
272
82000
250
83000
230
85000
208
87000
168
89000
169.0
91000
156
93000
145.0
97000
131
97000
97.6
97000
105
97000
92.8
97000
80.2
97000
73.0
97000
66.0
97000
59.3
97000
52.8
97000
46.7
97000
39.4
97000
35.8
97000
32.3
97000
29.1
97000
25.9
97000
22.9
97000
20.8
97000
18.6
97000
16.6
97000
14.6
97000
-

390
105000
351
108000
327
112000
304
115000
279
116000
253
118000
228
120000
205
120000
182.0
123000
156
1170000
143
121000
130
122000
116
123000
104
123000
91.7
123000
79.3
119000
72
121000
65.2
122000
58.5
123000
52.2
123000
46.1
123000
38.5
117000
35.2
118000
31.8
120000
28.5
122000
25.4
123000
22.5
123000
20.4
123000
18.3
123000
16.3
123000
14.4
123000

738
169000
695
172000
646
175000
581
180000
528
185000
484
187000
435
192000
393
197000
369
200000
319
198000
307
214000
282
218000
256
226000
225
226000
209
226000
184.0
226000
164
226000
148
226000
129
226000
113
226000
105
2226000
93.1
226000
82.1
226000
76.0
226000
64.2
226000
56.6
226000
52.6
226000
47.7
226000
40.4
226000
35.5
226000
33.0
226000
-

739
217000
716
228000
666
231000
618
245000
569
253000
519
258000
499
282000
421
270000
396
275000
319
254000
319
286000
287
290000
252
290000
222
290000
206
290000
181
290000
161
290000
145
290000
127
290000
112
290000
103
290000
90.5
290000
80.6
290000
74.7
290000
63.2
290000
55.7
290000
51.5
290000
46.9
290000
39.5
290000
34.9
290000
32.4
290000

1680
375000
1570
388000
1421
401000
1322
415000
1274
438000
1173
451000
1021
457000
971
478000
869
484000
764
466000
758
505000
677
505000
581
505000
528
505000
466
505000
409
505000
381
505000
340
505000
292
505000
265
505000
234
505000
184
482000
173
500000
158
505000
145
505000
132
505000
117
505000
106
505000
94.3
505000
85.7
505000
75.7
505000
-

1676
469000
1569
486000
1421
504000
1322
522000
1274
549000
1173
566000
1021
574000
971
600000
869
608000
764
584000
764
638000
687
650000
620
680000
564
680000
498
680000
409
620000
409
680000
363
680000
311
680000
283
680000
250
680000
205
640000
193
665000
174
680000
155
680000
141
680000
124
680000
113
680000
101
680000
91.5
680000
80.8
680000

3017
787000
3017
867000
3017
973000
2883
1020000
2655
1050000
2434
1090000
2186
1106000
1971
1151000
1824
1151000
1589
1151000
1421
1151000
1262
1151000
1113
1151000
974
1151000
907
1151000
805
1151000
719
1151000
638
1151000
563
1151000
492
1151000
459
1151000
422
1151000
369
1151000
343
1151000
291
1151000
255
1151000
237
1151000
212
1151000
178.0
1151000
156.0
1151000
145.0
1151000
-

3018
879000
3018
974000
3018
1100000
2880
1150000
2658
1190000
2438
1230000
2192
1250000
2019
1320000
1918
1350000
1615
1300000
1583
1420000
1407
1420000
1242
1420000
1086
1420000
1012
1420000
899
1420000
803
1420000
714
1420000
630
1420000
551
1420000
513
1420000
473
1420000
413
1420000
385
1420000
326
1420000
285
1420000
265
1420000
237
1420000
200
1420000
175
1420000
163
1420000

DOUBLE REDUCTION

6.3

Mechanical
Capacity

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUADRUPLE REDUCTION

Nominal
Ratio
Column
Entry

Bold Text: Forced lubrication System Required

35

SERIES G

PARALLEL SHAFT UNIT MECHANICAL

RATINGS AT 1450 RPM INPUT

230.0

7.1

204.0

8.0

181.0

9.0

161.0

10.

145.0

11.

129.0

12.

116.0

14.

104.0

16.

90.6

18.

80.6

20.

72.5

22.

65.9

25.

58.0

28.

51.8

32.

45.3

36.

40.3

40.

36.3

45.

32.2

50.

29.0

56.

25.9

63.

23.0

71.

20.4

80.

18.1

90.

16.1

100

14.5

112

12.9

125

11.6

140

10.4

160

9.1

180

8.1

200

7.3

225

6.4

250

5.8

Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

308
79300
274
82000
254
83000
234
85000
214
86000
196
88000
179
90000
162
92000
146.0
95000
130
95000
120.0
97000
109
98000
97.6
99000
87
100000
76.8
100000
66.4
97000
60.3
97000
54.6
98000
49.1
99000
43.7
100000
38.6
100000
32.6
94000
29.6
95000
26.8
96000
24
97000
21.5
98000
18.9
99000
17.2
97000
15.4
97000
13.8
98000
12.2
99000
-

342
115000
308
117000
286
118000
260
119000
237
121000
215
122000
193
123000
173
123000
153.0
123000
130
119000
119.0
121000
107
122000
96.4
123000
86
123000
75.9
123000
65.6
119000
59.7
121000
53.9
122000
48.4
123000
43.2
123000
38.2
123000
32.1
117000
29.1
118000
26.3
120000
23.6
122000
21.1
123000
18.6
123000
16.9
123000
15.2
123000
13.5
123000
11.9
123000

635
176000
597
178000
555
181000
499
186000
453
190000
416
194000
374
199000
337
204000
317
207000
280
209000
270
226000
241
226000
212
226000
186
226000
173
226000
153.0
226000
135
226000
122
226000
107
226000
94.0
226000
87.2
2226000
77.1
226000
68.0
226000
63.0
226000
53.2
226000
46.9
226000
43.4
226000
39.4
226000
33.4
226000
29.4
226000
27.2
226000
-

648
230000
628
241000
583
245000
542
260000
499
269000
455
273000
419
290000
369
290000
342
290000
280
269000
265
290000
238
290000
209
290000
184
290000
170
290000
150
290000
133
290000
120
290000
105
290000
92.4
290000
85.7
290000
75.3
290000
66.3
290000
61.9
290000
52.3
290000
46.1
290000
42.7
290000
38.3
290000
32.3
290000
28.9
290000
26.3
290000

1470
396000
1381
410000
1250
425000
1160
440000
1120
463000
1030
477000
894
505000
848
505000
749
505000
671
493000
629
505000
561
505000
482
505000
438
505000
386
505000
345
505000
316
505000
282
505000
242
505000
219
505000
194
505000
161
482000
152
500000
135
505000
120
505000
109
505000
96.6
505000
87.6
505000
78.1
505000
71.0
505000
62.7
505000
-

1470
496000
1381
515000
1250
533000
1160
552000
1120
580000
1030
600000
894
607000
852
635000
762
643000
671
618000
671
680000
600
680000
514
680000
467
680000
412
680000
358
680000
337
680000
301
680000
258
680000
234
680000
207
680000
180
680000
163
680000
144
680000
128
680000
117.0
680000
103.0
680000
93.5
680000
83.4
680000
75.8
680000
66.9
680000

2494
787000
2494
867000
2494
973000
2494
1080000
2360
1142000
2105
1151000
1851
1151000
1623
1151000
1515
1151000
1320
1151000
1179
1151000
1046
1151000
924
1151000
807
1151000
752
1151000
668
1151000
597
1151000
530
1151000
468
1151000
408
1151000
380
1151000
350
1151000
306
1151000
286
1151000
241
1151000
211
1151000
196
1151000
176
1151000
148.0
1151000
129.0
1151000
120.0
1151000
-

2501
879000
2501
974000
2501
1100000
2501
1200000
2331
126000
2138
1300000
1922
1320000
1739
1370000
1633
1380000
1389
1350000
1314
1420000
1168
1420000
1031
1420000
902
1420000
840
1420000
746
1420000
667
1420000
593
1420000
523
1420000
457
1420000
425
1420000
392
1420000
343
1420000
319
1420000
270
1420000
236
1420000
220
1420000
196
1420000
166
1420000
145
1420000
135
1420000

36

DOUBLE REDUCTION

6.3

Mechanical
Capacity

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUDRUPLE REDUCTION

Nominal
Ratio
Column
Entry

SERIES G

PARALLEL SHAFT UNIT MECHANICAL

RATINGS AT 1160 RPM INPUT

184

7.1

163

8.0

145

9.0

129

10.

116

11.

104

12.

93

14.

83

16.

72.5

18.

64.4

20.

58.0

22.

52.7

25.

46.4

28.

41.4

32.

36.3

36.

32.2

40.

29.0

45.

25.8

50.

23.2

56.

20.7

63.

18.4

71.

16.3

80.

14.5

90.

12.9

100

11.6

112

10.4

125

9.3

140

8.3

160

7.3

180

6.4

200

5.8

225

5.2

250

4.6

Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

257
83000
229
85000
211
87000
195
88000
179
90000
164
92000
150
94000
136
97000
123.0
100000
104
95000
96.1
97000
86.9
98000
78.0
99000
69.6
100000
61.6
100000
53.1
97000
48.3
97000
43.7
98000
39.3
99000
35.0
100000
30.8
100000
26.0
94000
23.7
95000
21.5
96000
19.2
97000
17.2
98000
15.2
99000
13.8
97000
12.3
97000
11.0
98000
9.8
99000
-

283
115000
251
117000
229
118000
209
119000
190
121000
173
122000
154
123000
138
123000
122.0
123000
104
119000
95.0
121000
85.8
122000
77.1
123000
68.8
123000
60.7
123000
52.4
119000
47.7
121000
43.2
122000
38.8
123000
34.6
123000
30.6
123000
25.5
117000
23.3
118000
21
120000
18.9
122000
16.8
123000
14.9
123000
13.5
123000
12.1
123000
10.8
123000
9.5
123000

530
183000
498
186000
463
190000
416
195000
379
200000
347
200000
312
210000
283
215000
267
220000
240
226000
216
226000
193
226000
169
226000
149
226000
138
226000
122.0
226000
108
226000
97.4
226000
85.4
226000
75.2
226000
69.7
2226000
61.7
226000
54.3
226000
50.4
226000
42.5
226000
37.5
226000
34.7
226000
31.6
226000
26.7
226000
23.5
226000
21.9
226000
-

554
246000
536
254000
499
260000
463
280000
426
290000
383
290000
335
290000
295
290000
274
290000
238
290000
212
290000
190
290000
167
290000
147
290000
136
290000
120.0
290000
107.0
290000
95.3
290000
83.9
290000
73.9
290000
68.5
290000
60.6
290000
53.4
290000
49.5
290000
41.3
290000
36.9
290000
34.2
290000
31
290000
26.2
290000
23.1
290000
21.4
290000

1257
422000
1181
438000
1067
454000
992
469000
956
494000
871
505000
747
505000
679
505000
600
505000
551
505000
504
505000
450
505000
386
505000
350
505000
309
505000
276
505000
253
505000
225
505000
193
505000
176
505000
155
505000
134
505000
122
505000
108
505000
96.2
505000
87.4
505000
77.2
505000
70.0
505000
62.5
505000
56.8
505000
50.1
505000
-

1257
530000
1181
550000
1067
570000
992
590000
956
620000
880
640000
764
650000
725
680000
641
680000
574
680000
538
680000
480
680000
412
680000
374
680000
330
680000
295
680000
270
680000
241
680000
206
680000
187
680000
165
680000
144
680000
130
680000
115
680000
103
680000
93.3
680000
82.4
680000
74.8
680000
66.7
680000
60.6
680000
53.5
680000

1998
787000
1998
867000
1998
973000
1998
1080000
1891
1142000
1690
1151000
1489
1151000
1301
1151000
1207
1151000
1057
1151000
944
1151000
838
1151000
740
1151000
646
1151000
602
1151000
535
1151000
479
1151000
425
1151000
374
1151000
327
1151000
304
1151000
280
1151000
245
1151000
228
1151000
193
1151000
169
1151000
157
1151000
139
1151000
119.0
1151000
104.0
1151000
96.4
1151000
-

2000
878000
2000
974000
2000
1100000
2000
1200000
1995
1350000
1808
1370000
1593
1370000
1435
1410000
1348
1420000
1161
1410000
1053
1420000
937
1420000
827
1420000
723
1420000
674
1420000
599
1420000
535
1420000
475
142000
419
142000
366
142000
366
142000
314
142000
275
142000
256
142000
216
142000
189
142000
176
142000
157
142000
133
142000
116
142000
108
142000

37

DOUBLE REDUCTION

6.3

Mechanical Capacity

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUADRUPLE REDUCTION

Nominal
Ratio
Column
Entry

SERIES G

PARALLEL SHAFT UNIT MECHANICAL

RATINGS AT 960 RPM INPUT

139

7.1

123

8.0

109

9.0

97

10.

88

11.

78

12.

70

14.

63

16.

54.7

18.

48.6

20.

43.8

22.

39.8

25.

35.0

28.

31.3

32.

27.3

36.

24.3

40.

21.9

45.

19.4

50.

17.5

56.

15.6

63.

13.9

71.

12.3

80.

10.9

90.

9.7

100

8.8

112

7.8

125

7.0

140

6.3

160

5.5

180

4.9

200

4.4

225

3.9

250

3.5

Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

204
87000
182
90000
168
91000
155
93000
143
96000
132
97000
118
99000
105
100000
93.0
100000
79.3
96000
72.5
97000
65.5
98000
58.9
99000
52.6
100000
46.3
100000
40.1
97000
36.4
97000
33.0
98000
29.6
99000
26.4
100000
23.3
100000
19.7
94000
17.8
95000
16.1
96000
14.5
97000
13
98000
11.4
99000
10.4
97000
9.3
97000
8.3
98000
7.3
99000
-

214
115000
189
117000
174
118000
158
119000
144
121000
130
122000
117
123000
104
123000
91.9
123000
78.7
119000
71.6
121000
64.8
122000
58.2
123000
51.8
123000
45.8
123000
39.6
119000
35.9
121000
32.5
122000
29.2
123000
26.0
123000
23.0
123000
19.2
117000
17.6
118000
15.9
120000
14.2
122000
12.7
123000
11.2
123000
10.2
123000
9.1
123000
8.1
123000
7.2
123000

422
193000
396
196000
369
200000
331
204000
302
210000
278
215000
252
222000
226
226000
210
226000
182
226000
163
226000
145
226000
128
226000
113
226000
105
226000
92.0
226000
81.8
226000
73.5
226000
64.4
226000
56.7
226000
52.6
2226000
46.4
226000
40.9
226000
38.0
226000
32.1
226000
28.2
226000
26.3
226000
23.8
226000
20.2
226000
17.7
226000
16.5
226000
-

455
268000
440
280000
410
285000
362
290000
321
290000
289
290000
253
290000
223
290000
206
290000
180
290000
160
290000
144
290000
126
290000
111
290000
103
290000
90.5
290000
80.4
290000
72.2
290000
63.3
290000
55.7
290000
51.7
290000
45.7
290000
40.3
290000
37.3
290000
31.5
290000
27.3
290000
25.3
290000
23.4
290000
19.8
290000
17.4
290000
16.2
290000

1030
458000
969
480000
876
490000
805
505000
737
505000
658
505000
564
505000
513
505000
453
505000
416
505000
381
505000
340
505000
291
505000
265
505000
234
505000
208
505000
191
505000
170
505000
146
505000
132
505000
117
505000
101
505000
92.1
505000
81.3
505000
72.5
505000
65.9
505000
58.2
505000
52.8
505000
47.1
505000
42.8
505000
37.8
505000
-

1039
575000
969
600000
876
620000
814
640000
784
675000
703
680000
602
680000
548
680000
483
680000
444
680000
407
680000
363
680000
311
680000
282
680000
249
680000
222
680000
203
680000
181
680000
156
680000
141
680000
125
680000
108.0
680000
98.3
680000
86.8
680000
77.4
680000
70.4
680000
62.1
680000
56.4
680000
50.3
680000
45.7
680000
40.3
680000

1509
787000
1509
867000
1509
973000
1509
1080000
1435
1142000
1274
1151000
1126
1151000
979
1151000
912
1151000
798
1151000
713
1151000
634
1151000
559
1151000
488
1151000
455
1151000
404
1151000
361
1151000
320
1151000
283
1151000
247
1151000
229
1151000
212
1151000
185
1151000
173
1151000
146
1151000
127
1151000
119
1151000
106
1151000
89.0
1151000
78.0
1151000
73.0
1151000
-

1509
877000
1509
974000
1509
1100000
1509
1200000
1509
1410000
1419
1420000
1250
1420000
1096
1420000
1021
1420000
892
1420000
797
1420000
708
1420000
625
1420000
547
1420000
509
1420000
452
1420000
404
1420000
359
1420000
316
1420000
276
1420000
257
1420000
237
1420000
207
1420000
193
1420000
163
1420000
143
1420000
133
1420000
118
1420000
100
1420000
87.4
1420000
81.4
1420000

38

DOUBLE REDUCTION

6.3

Mechanical
Capacity

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUADRUPLE REDUCTION

Nominal
Ratio
Column
Entry

SERIES G

PARALLEL SHAFT UNIT

THERMAL RATINGS
Thermal Ratings HP
These thermal ratings assume the gear unit is in constant use working in an ambient temperature of 77F (25C)* installed in a
large indoor space at sea level.
These ratings must be adjusted for alternative operating and environment conditions refer to Thermal ratings and service factors on
page 6.
*maximum bulk oil temperature 203F (95C)

Parallel Shaft Units - Double Reduction

Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960
1750

Fan Cooling

1450
1160
960
1750

Cooling Coil

1450
1160
960
1750

Fan and Cooling

Coil

1450
1160
960

Ratio

G1420

G1520

G1620

G1720

G1820

G1920

G2120

G2220

8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1
8:1
16:1

110
84
109
84
109
85
108
85
198
162
175
142
153
123
137
110
300
256
294
252
289
248
285
245
355
309
335
291
315
273
302
261

123
98
121
98
120
97
119
97
202
170
179
150
157
131
142
118
319
281
312
276
307
271
303
268
366
326
347
309
329
293
317
281

185
153
191
159
195
164
199
168
320
280
292
253
264
227
244
209
498
451
498
451
498
451
497
451
578
528
557
508
537
489
523
476

176
149
182
156
188
162
192
166
309
274
280
247
251
221
231
202
507
466
505
464
502
463
501
462
582
539
559
518
537
498
523
483

291
241
306
256
320
270
328
278
501
432
453
390
406
348
374
320
876
789
873
788
871
786
869
786
1000
908
960
872
923
837
897
813

221
218
246
244
269
266
283
280
467
463
424
421
383
380
354
352
748
744
750
746
752
748
754
750
889
885
854
849
819
815
796
792

263
236
314
285
357
327
385
353
556
518
520
484
486
451
462
427
783
741
804
762
823
781
835
794
956
911
928
884
901
858
883
840

278
252
332
304
377
348
406
376
588
552
550
516
514
481
488
456
821
782
842
804
863
824
877
838
1002
961
974
934
946
907
927
888

Ratio

G1430

G1530

G1630

G1730

G1830

G1930

G2130

G2230

22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1
22:1
56:1

78
52
75
52
73
52
72
51
147
109
127
94
109
80
97
71
210
166
203
161
197
157
193
155

83
60
81
59
78
58
77
58
155
122
134
106
116
90
103
80
219
182
212
177
206
172
202
169

123
91
124
92
124
94
124
95
238
191
211
169
186
147
168
132
336
283
331
280
326
276
323
274

119
93
122
96
124
99
126
101
242
204
216
181
190
159
173
143
344
301
340
298
336
295
333
293

197
146
202
153
208
160
211
164
411
334
365
295
320
257
289
231
578
489
570
484
563
479
558
476

169
130
186
147
200
161
209
170
444
378
397
336
351
296
319
268
574
502
571
501
569
501
568
500

183
155
215
185
242
211
259
228
514
471
471
430
428
389
397
360
534
491
545
502
555
512
561
519

194
167
228
199
256
226
274
244
537
497
493
454
448
411
417
381
562
521
573
532
584
543
591
551

Ratio

G1440

G1540

G1640

G1740

G1840

G1940

G2140

G2240

100:1
200:1
100:1
200:1
100:1
200:1
100:1
200:1

48
35
47
35
46
35
46
34

56
40
54
40
52
39
52
39

84
61
84
62
84
63
84
63

87
68
88
70
88
71
89
72

138
108
142
113
146
117
148
120

137
109
146
119
154
127
158
132

156
123
180
147
200
166
213
178

173
139
198
163
218
183
231
196

Parallel Shaft Units - Triple Reduction

Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960
1750

Fan Cooling

1450
1160
960
1750

Cooling Coil

1450
1160
960

Parallel Shafts - Quadruple Reduction

Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
960

39

SERIES G

DIMENSIONS HORIZONTAL PARALLEL

SHAFTS DOUBLE REDUCTION
2 0

H Double Reduction Parallel Shaft Units Horizontal

B

P
W

W1

Tapped
hole
dimn V4

Tapped
hole
dimn V5

E
E1

W2

U1

U1
G
H
F

For shaft/sleeve
tolerance refer to shaft
options tables pages
22 to 24

W3

J
U

R holes for
S bolts

K1

K2
M

Y1

(Opposite side
of case)

V1

Input Shaft

Output Bore

Unit
Size

E1

L1

H1

D1

D2

H1

Output Shaft

L2

Hollow Shaft Option

Z1

* Maximum bolt length

F

H1

K1

K2

U1

6 x M16
x 60*
6 x M16
x 60*
6 x M24
x 80*
6 x M24
x 80*
6 x M30
x 100*
6 x M30
x 100*
6 x M36
x 100*
6 x M36
x 100*

0.98

26.93

2.17

0.98

26.93

2.17

1.18

35.35

2.76

1.18

35.35

2.76

1.46

40.79

3.54

1.57

46.06

3.54

1.97

54.33

4.72

1.97

56.69

4.72

G14

12.80 21.81

9.06

9.84

14.57

6.97

10.43 11.81

5.91

6.69

11.22

32.28 11.61 12.40 14.17

0.73

G15

14.37 23.39

9.06

9.84

14.57

6.97

10.43 11.81

5.91

5.12

11.22

32.28 10.04 12.40 14.57

0.73

G16

16.93 28.66 11.81 13.19 20.28

8.86

12.99 14.96

7.48

8.86

15.16

41.73 14.57 14.57 18.11

1.10

G17

19.09 30.83 11.81 13.19 20.28

8.86

12.99 14.96

7.48

6.69

15.16

41.73 12.40 14.57 18.90

1.10

G18

22.44 37.52 15.16 16.54 27.95 11.42 17.32 19.69

9.84

6.02

20.47 13.78 48.82 13.31 18.90 23.62

1.30

G19

25.00 40.08 15.16 16.54 27.95 11.42 17.32 19.69

9.84

8.66

G21

30.12 48.82 18.31 19.96 29.53 13.39 20.87 23.62 11.81

G22

31.69 50.39 18.31 19.96 29.53 13.39 20.87 23.62 11.81

19.69

54.09 16.02 18.90 25.59

1.30

8.86

27.36 18.90 65.16 18.31 22.05 27.56

1.54

9.45

28.94 19.49 67.52 19.09 22.05 28.74

1.54

Input Shaft

Unit
Size

G14

1.875

G15

1.875

G16

2.250

G17

2.250

G18

3.250

G19

3.250

G21

4.250

G22

4.250

Output Shaft

Output Bore

V4

W2

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
1 UNF
x2
1 UNF
x2
1 UNF
x2
1 UNF
x2

5.31

4.13

0.500

2.10

4.500

7.09

6.50

1.00

4.94

3.74

3.94

7.09

10.04

5.31

4.13

0.500

2.10

5.000

7.48

7.13

1.25

5.55

4.33

4.53

7.09

10.24

5.71

4.13

0.500

2.47

6.000

9.06

8.75

1.50

6.66

4.92

5.12

9.06

12.80

5.71

4.13

0.500

2.47

6.750

9.84

9.38

1.75

7.39

5.71

5.91

9.06

13.39

7.48

5.88

0.750

3.58

7.500

11.81

11.38

1.75

8.15

6.30

6.69

11.81

16.14

7.48

5.88

0.750

3.58

8.250

13.78

13.00

2.00

8.88

6.69

7.09

11.81

16.93

8.27

7.50

1.000

4.69

8.500

13.78

13.00

2.00

9.13

8.27

8.66

13.78

19.69

8.27

7.5

1.000

4.69

9.250

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

14.96

14.25

2.50

9.95

9.06

9.45

13.78

20.28

40

SERIES G

DIMENSIONS VERTICAL PARALLEL

SHAFTS DOUBLE REDUCTION
V Double Reduction Parallel Shaft Units Vertical
Tapped
hole
dimn V4

W2

Tapped
hole
dimn V5

Y
W3

2 0

W1

F
F

F1

H1
H1

Input Shaft

Z1

P2

Y1

V1

G2

Output Shaft

Pump

G2

N
A

Heavy Duty
Agitator Unit

Agitator unit has a drywell

and grease lubricated
lower bearings

Q2

W1

G3

G1

Note

Heavy Duty
Tower Unit

W1

Q2

G3

Unit
Size

F1

G1

G2

G3

H1

J1

R1

For shaft tolerance refer to

shaft options tables pages
22 and 23

K1
M

J1

K1

P2

Q2

G14

12.80 21.81

9.06

6.97

15.35 15.35

5.31

9.06

11.81

5.91

10.24 29.53 32.28 11.61 12.40

9.29

14.17 18.70

G15

14.37 23.39

9.06

6.97

15.35 15.35

5.31

10.24 11.81

5.91

8.66

9.29

14.57 19.49

G16

16.93 28.66 11.81

8.86

20.28 19.92

6.89

11.81 14.96

7.48

12.80 38.19 41.73 14.57 14.57 11.22 18.11 23.43

G17

19.09 30.83 11.81

8.86

20.28 19.92

6.89

13.39 14.96

7.48

10.63 38.19 41.73 12.40 14.57 11.22 18.90 24.21

G18

22.44 37.52 15.16 11.42 27.56 25.83

8.07

14.57 19.69

9.84

11.06 44.33 48.82 13.31 18.90 13.58 23.62 29.92

G19

25.00 40.08 15.16 11.42 27.56 25.83

8.07

15.75 19.69

9.84

13.78 49.61 54.09 16.02 18.90 13.58 25.59 32.09

G21

30.12 48.82 18.31 13.39 29.53 29.13 10.04 19.69 23.62 11.81 15.55 59.65 65.16 18.31 22.05 15.75 27.56 36.42

G22

31.69 50.39 18.31 13.39 29.53 31.10 10.43

Unit
Size

23.62 11.81 16.34 62.01 67.52 19.09 22.05 15.75 28.74

Input Shaft
V

G14

1.875

G15

1.875

G16

2.250

G17

2.250

G18

3.250

G19

3.250

G21

4.250

G22

4.250

V4
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
1 UNF
x2
1 UNF
x2
1 UNF
x2
1 UNF
x2

W2

29.53 32.28 10.04 12.40

Output Shaft
Y

V1

V5

W1

W3

Y1

Z1

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

7.09

6.50

1.00

4.94

7.48

7.13

1.25

5.55

9.06

8.75

1.50

6.66

9.84

9.38

1.75

7.39

11.81

11.38

1.75

8.15

13.78

13.00

2.00

8.88

13.78

13.00

2.00

9.13

14.96

14.25

2.50

9.95

5.31

4.13

0.500

2.10

4.500

5.31

4.13

0.500

2.10

5.000

5.71

4.13

0.500

2.47

6.000

5.71

4.13

0.500

2.47

6.750

7.48

5.88

0.750

3.58

7.500

7.48

5.88

0.750

3.58

8.250

8.27

7.50

1.000

4.69

8.500

8.27

7.50

1.000

4.69

9.250

41

R1

4X
24
4X
24
4X
33
4X
33
4X
40
4X
40
4X
48
4X
48

1.18
1.18
1.77
1.77
2.17
2.17
2.76
2.76

SERIES G

DIMENSIONS HORIZONTAL PARALLEL

SHAFTS TRIPLE & QUADRUPLE REDUCTION
3 0
4

H Triple and Quadruple Reduction Parallel Shaft Units Horizontal

N

P
W

W1

Tapped
hole
dimn V5

E1

Tapped
hole
dimn V4

W2

W3

U1

For shaft/sleeve
tolerance refer to
shaft options tables
pages 22 to 24

U1
G
H
F

J
U

R holes for
S bolts

K1

K2
M

Y1

(Opposite side
of case)

A
Z1

V1

D1

L1

H1

D2

H1

Output Shaft

Output Bore

L2

Input Shaft

Unit
Size

Hollow Shaft Option

* Maximum bolt length

E1

H1

K1

K2

U1

6 X m16
X 60*
6 X m16
X 60*
6 X m24
X 80*
6 X m24
X 80*
6 X m30
X 100*
6 X m30
X 100*
6 X m36
X 100*
6 X m36
X 100*

0.98

26.93

2.17

0.98

26.93

2.17

1.18

35.35

2.76

1.18

35.35

2.76

1.46

40.79

3.54

1.57

46.06

3.54

1.97

54.33

4.72

1.97

56.69

4.72

G14

17.13 21.81

9.06

9.84

14.57

6.97

10.43 11.81

5.91

6.69

11.22

32.28 11.61 10.83 14.17

0.73

G15

18.70 23.39

9.06

9.84

14.57

6.97

10.43 11.81

5.91

5.12

11.22

32.28 10.04 10.83 14.57

0.73

G16

22.44 28.66 11.81 13.19 20.28

8.86

12.99 14.96

7.48

8.86

15.16

41.73 14.57 13.39 18.11

1.10

G17

24.61 30.83 11.81 13.19 20.28

8.86

12.99 14.96

7.48

6.69

15.16

41.73 12.40 13.39 18.90

1.10

G18

29.72 37.52 15.16 16.54 27.95 11.42 17.32 19.69

9.84

6.02

20.47 13.78 48.82 13.31 17.32 23.62

1.30

G19

32.28 40.08 15.16 16.54 27.95 11.42 17.32 19.69

9.84

8.66

G21

39.76 48.82 18.31 19.96 29.53 13.39 20.87 23.62 11.81

G22

41.34 50.39 18.31 19.96 29.53 13.39 20.87 23.62 11.81

19.69

54.09 16.02 17.32 25.59

1.30

8.86

27.36 18.90 65.16 18.31 21.26 27.56

1.54

9.45

28.94 19.49 67.52 19.09 21.26 28.74

1.54

Input Shaft

Output Shaft

Output Bore

Unit
Size

V4

W2

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

G14

1.375

3.74

3.00

0.313

1.51

4.500

6.50

1.00

4.94

3.74

3.94

7.09

10.04

1.375

3.74

3.00

0.313

1.51

5.000

7.48

7.13

1.25

5.55

4.33

4.53

7.09

10.24

G16

1.750

4.53

4.13

0.375

1.92

6.000

9.06

8.75

1.50

6.66

4.92

5.12

9.06

12.80

G17

1.750

4.53

4.13

0.375

1.92

6.750

9.84

9.38

1.75

7.39

5.71

5.91

9.06

13.39

G18

2.250

5.71

4.13

0.500

2.47

7.500

11.81

11.38

1.75

8.15

6.30

6.69

11.81

16.14

G19

2.250

5.71

4.13

0.500

2.47

8.250

13.78

13.00

2.00

8.88

6.69

7.09

11.81

16.93

G21

3.000

7.48

6.50

0.750

3.33

8.500

13.78

13.00

2.00

9.13

8.27

8.66

13.78

19.69

G22

3.000

7.48

6.50

0.750

3.33

9.250

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

7.09

G15

1/2 UNF
x1
1/2 UNF
x1
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
3/4 UNF
x 1.62
3/4 UNF
x 1.62

14.26

14.25

2.50

9.95

9.06

9.45

13.78

20.28

42

SERIES G

DIMENSIONS VERTICAL PARALLEL

SHAFTS TRIPLE & QUADRUPLE REDUCTION
3 0
4

V Triple and Quadruple Reduction Parallel Shaft Units Vertical

Tapped
hole
dimn V4

W1

W2

Tapped
hole
dimn V5

Y
W3

F
F

F1

H1
H1

Input Shaft

Z1

P2

Y1

V1

G2

Output Shaft

Pump

G2

N
A

Heavy Duty
Agitator Unit

Agitator unit has a drywell

and grease lubricated
lower bearings

Q2

W1

Note

Heavy Duty
Tower Unit

G1

G3

Q2

G3
W1

For shaft tolerance refer to

shaft options tables pages
22 and 23

J1

R1
K1
M

Unit
Size

F1

G2
min

G1

G3

H1

J1

K1

P2

Q2

G14

17.13 21.81

9.06

6.97

15.35 15.35

5.31

9.06

11.81

5.91

10.24 29.53 32.28 11.61 10.83

9.29

14.17 18.70

G15

18.70 23.39

9.06

6.97

15.35 15.35

5.31

10.24 11.81

5.91

8.66

9.29

14.57 19.49

G16

22.44 28.66 11.81

8.86

20.28 19.92

6.89

11.81 14.96

7.48

12.80 38.19 41.73 14.57 13.39 11.22 18.11 23.43

G17

24.61 30.83 11.81

8.86

20.28 19.92

6.89

13.39 14.96

7.48

10.63 38.19 41.73 12.40 13.39 11.22 18.90 24.21

G18

29.72 37.52 15.16 11.42 27.56 25.83

8.07

14.57 19.69

9.84

11.06 44.33 48.82 13.31 17.32 13.58 23.62 29.92

G19

32.28 40.08 15.16 11.42 27.56 25.83

8.07

15.75 19.69

9.84

13.78 49.61 54.09 16.02 17.32 13.58 25.59 32.09

G21

39.76 48.82 18.31 13.39 29.53 31.10 10.04 19.69 23.62 11.81 15.55 59.65 65.16 18.31 21.26 15.75 27.56 36.42

G22

41.34 50.39 18.31 13.39 29.53 31.10 10.43

Unit
Size

23.62 11.81 16.34 62.01 67.52 19.09 21.26 15.75 28.74

Input Shaft
V

G14

1.375

G15

1.375

G16

1.750

G17

1.750

G18

2.250

G19

2.250

G21

3.000

G22

3.000

V4
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
1 UNF
x2
1 UNF
x2
1 UNF
x2
1 UNF
x2

W2

29.53 32.28 10.04 10.83

Output Shaft
Y

V1

V5

W1

W3

Y1

Z1

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

7.09

6.50

1.00

4.94

7.48

7.13

1.25

5.55

9.06

8.75

1.50

6.66

9.84

9.38

1.75

7.39

11.81

11.38

1.75

8.15

13.78

13.00

2.00

8.88

13.78

13.00

2.00

9.13

14.96

14.25

2.50

9.95

5.31

4.13

0.500

2.10

4.500

5.31

4.13

0.500

2.10

5.000

5.71

4.13

0.500

2.47

6.000

5.71

4.13

0.500

2.47

6.750

7.48

5.88

0.750

3.58

7.500

7.48

5.88

0.750

3.58

8.250

8.27

7.50

1.000

4.69

8.500

8.27

7.50

1.000

4.69

9.250

43

R1

4X
24
4X
24
4X
33
4X
33
4X
40
4X
40
4X
48
4X
48

1.18
1.18
1.77
1.77
2.17
2.17
2.76
2.76

SERIES G

FAN COOLING DIMENSIONS

PARALLEL SHAFTS
Parallel Shaft Units with Mechanical Fans
B
B

H

F

W3

F2

H2

Triple and Quadruple Reduction

Double Reduction

Unit
Size

B1

F1

F2

H1

H2

W3
(Useable
shaft
extension)

Unit
Size

B1

F1

F2

H1

H2

W3
(Useable
shaft extension)

G14

23.03

8.86

17.80

7.87

2.48

12.40

4.25

G14

G15

24.61

8.86

17.80

7.87

2.48

12.40

4.25

G15

G16

30.16

11.06

22.87

9.65

3.35

14.57

4.25

G16

30.16

10.55

18.54

G17

32.32

11.06

22.87

9.65

3.35

14.57

4.25

G17

32.32

10.55

G18

39.57

14.21

29.84

11.97

4.33

18.90

5.31

G18

39.57

13.78

G19

42.13

14.21

29.84

11.97

4.33

18.90

5.31

G19

42.13

13.78

24.53

11.97

4.33

17.32

4.33

G21

52.48

16.85

37.83

14.09

6.10

22.05

6.10

G21

52.48

16.85

31.61

14.09

6.10

21.26

5.31

G22

54.06

16.85

37.83

14.09

6.10

22.05

6.10

G22

54.06

16.85

31.61

14.09

6.10

21.26

5.31

44

Not Available
9.65

3.35

13.39

3.07

18.54

9.65

3.35

13.39

3.07

24.53

11.97

4.33

17.32

4.33

SERIES G
NOTES

45

SERIES G

RIGHT ANGLE UNITS

Contents

Page No

Moments of Inertia

46

Exact Ratios

47

Mechanical Ratings - Input Power / Output Torque

48 - 51

Thermal Ratings

52

Dimension Sheets - Speed Reducers

53 - 59

46

SERIES G

MOMENTS OF INERTIA
RIGHT ANGLE SHAFTS
MOMENTS OF INERTIA (lb - in2) Referred to Input Shaft
RIGHT ANGLE UNITS - without fans
NOMINAL RATIO
COLUMN ENTRY
G14

G15

G16

G17

G18

G19

G21

G22

209
193
185
176
169
162
157
152
149
39
38
36
34
33
32
17
15
15
14
-

193
185
176
168
161
156
150
41
39
38
36
34
32
17
15
15
14
-

718
705
664
626
595
568
540
518
515
294
286
279
272
267
265
214
210
209
207
149
149
38
36
36
32
32
32
16
14
14
14
-

722
670
329
595
561
534
528
304
294
286
277
270
268
215
212
210
209
150
149
38
37
36
33
32
32
16
14
14
14

3482
3300
3218
3078
2893
2846
2740
677
657
624
580
568
544
284
265
260
250
523
516
287
286
282
268
267
265
215
209
209
209

10671
9918
9234
8687
8174
7730
7319
6977
6498
2702
2589
2483
2398
2326
2288
1040
1006
978
964
2565
2538
551
540
537
499
496
493
248
233
229
229
-

10808
10055
9371
8824
8311
7832
7422
7080
6909
2760
2638
2521
2428
2346
2305
1053
1019
988
971
2712
2702
612
602
599
537
530
528
274
246
245
243

10808
10055
9371
8824

7422
7080
6909
2760
2638
2521
2428
2346
2305
1053
1019
988
971
2712
2702
612
602
599
537
530
528
274
246
245
243

RIGHT ANGLE UNITS - with fans

If fan cooling is required the inertia of the fan must be added to the table above.

MOMENTS OF INERTIA of fans (lb - in2)

TRIPLE REDUCTION

G14/G15

G16/G17

G18/G19

G21

33.19

86.37

276.40

573.38

GD2 (lb in2) = 4 x Moment of Inertia (lb - in2)

47

TRIPLE REDUCTION

8311
7832

QUADRUPLE REDUCTION

6 7 8
8.0
9.0
10.
11.
12.
14.
16.
18.
20.
22.
25.
28.
32.
36.
40.
45.
50.
56.
63.
71.
80.
90.
100
112
125
140
160
180
200
225
250
280
315

PARALLEL SHAFT UNITS - SIZE

SERIES G

EXACT RATIOS
RIGHT ANGLE SHAFTS
EXACT RATIOS - RIGHT ANGLE UNITS
Triple Reduction
Nominal Ratio
Column Entry
6 7 8
8.0
9.0
10.
11.
12.
14.
16.
18.
20.
22.
25.
28.
32.
36.
40.
45.
50.
56.
63.
71.
80.

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

7.691
8.863
9.774
10.816
12.018
13.42
15.077
17.065
19.495
21.775
24.195
27.017
30.353
34.356
39.249
41.605
46.743
52.907
60.442
-

12.338
13.653
15.17
16.94
19.031
21.541
24.609
27.487
30.541
34.104
38.315
43.368
49.544
52.518
59.003
66.784
76.295

8.095
8.755
9.584
10.937
12.312
13.718
15.675
17.807
19.225
21.756
24.492
27.288
31.182
35.422
38.243
43.244
49.417
56.136
60.606
-

12.323
14.062
15.83
17.637
20.154
22.894
24.718
27.972
31.49
35.084
40.091
45.543
49.17
55.6
63.536
72.174
77.922

7.842
8.663
9.939
11.08
12.109
13.586
15.868
17.474
19.817
22.636
24.738
27.757
32.419
35.7
40.487
42.83
50.024
55.087
62.474
-

12.464
13.893
15.184
17.037
19.898
21.912
24.85
28.384
31.021
34.806
40.652
44.767
50.769
53.708
62.729
69.078
78.34

9.127
10.11
11.434
12.529
14.041
15.828
17.973
20.594
22.136
25.597
28.686
32.337
36.718
42.073
45.223
52.335
59.426
68.092
73.19
-

10.194
11.291
12.77
13.993
15.682
17.678
20.073
23.001
24.723
28.589
32.039
36.117
41.01
46.991
50.509
58.452
66.372
76.051
81.745

Quadruple Reduction
Nominal Ratio
Column Entry
6 7 8
71.
80.
90.
100
112
125
140
160
180
200
225
250
280
315

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

73.432
79.28
89.584
101.765
109.869
130.142
147.837
159.611
169.192
200.412
227.661
245.792
-

94.412
101.931
115.18
130.84
141.26
167.326
190.077
205.214
217.533
257.672
292.708
316.018

68.805
78.03
88.634
97.661
110.755
124.29
136.87
155.221
175.521
196.97
216.906
245.99
-

86.279
97.847
111.207
122.463
138.883
155.855
171.63
194.643
220.098
246.994
271.994
308.463

83.586
89.844
102.173
117.073
125.838
149.034
170.768
183.552
194.176
229.968
263.505
283.223
-

93.356
100.345
114.115
130.757
140.546
166.453
190.728
205.007
216.872
256.847
294.304
316.338

48

SERIES G

RIGHT ANGLE SHAFT MECHANICAL

RATINGS AT 1750 RPM INPUT

8.0

219

9.0

194

10.

175

11.

156

12.

140

14.

125

16.

109.4

18.

97.2

20.

87.5

22.

79.5

25.

70.0

28.

62.5

32.

54.7

36.

48.6

40.

43.8

45.

38.9

50.

35.0

56.

31.3

63.

27.8

71.

24.6

80.

21.9

90.

19.4

100

17.5

112

15.6

125

14.0

140

12.5

160

10.9

180

9.7

200

8.8

225

7.8

250

7.0

280

6.3

315

7.0

Mechanical
Capacity
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

263
71000
263
81000
325
90000
255
96000
232
98000
211
98000
189
98000
169
98000
149
98000
112
85000
112
85000
105
98000
94.1
98000
83.9
98000
74.0
98000
67.3
98000
61.1
98000
54.6
98000
48.1
98000
-

263
113000
253
121000
229
122000
208
123000
186
124000
166
124000
148
124000
112
116000
111
119000
103
123000
92.9
124000
82.9
124000
73.1
124000
67.3
124000
60.5
124000
53.9
124000
47.6
124000
-

559
158000
559
171000
559
187000
559
213000
527
226000
463
226000
416
226000
366
227000
339
227000
282
213000
267
227000
240
227000
211
227000
185
227000
172
227000
152
227000
133
227000
117
227000
109
227000
91
227000
84.1
227000
74.3
227000
65.4
227000
60.6
227000
51.2
227000
45.2
227000
41.8
227000
35.8
227000
31.6
227000
29.4
227000
27.2
227000
-

559
240000
559
274000
542
299000
503
308000
436
305000
393
313000
366
314000
282
275000
282
308000
253
310000
224
312000
198
313000
185
314000
158
306000
142
312000
125
313000
117
314000
97.0
314000
90.2
314000
78.2
314000
70.0
314000
65.2
314000
54.7
314000
48.3
314000
44.9
314000
35.8
314000
31.6
314000
31.4
314000
29.2
314000

1240
342000
1240
378000
1240
433000
1240
482000
1224
519000
1093
519000
937
519000
852
519000
752
519000
632
519000
603
519000
539
519000
461
519000
420
519000
369
519000
350
519000
300
519000
272
519000
241
519000
221
519000
194
519000
169
456000
156
472000
137
493000
123
505000
111
519000
98.3
519000
86.9
519000
77.5
519000
70.4
519000
62.1
519000
-

1240
543000
1240
604000
1240
660000
1157
689000
1006
700000
915
700000
809
700000
632
700000
613
700000
579
700000
498
700000
452
700000
398
700000
355
700000
323
700000
294
700000
260
700000
223
656000
211
702000
169
641000
168
702000
149
702000
132
702000
120
702000
106
702000
93.7
702000
83.5
702000
75.9
702000
67.0
702000

2447
790000
2447
870000
2447
990000
2426
1070000
2293
1130000
2069
1160000
1825
1160000
1596
1160000
1487
1160000
1262
1160000
1149
1160000
1021
1160000
900
1160000
787
1160000
732
1160000
634
1160000
561
1160000
489
1160000
456
1160000
402
1160000
373
1160000
327
1160000
286
1160000
267
1160000
225
1160000
197
1160000
184
1160000
173
1160000
146
1160000
128
1160000
119
1160000
-

2447
1098000
2414
1195000
2280
1257000
2092
1301000
1891
1328000
1743
1399000
1636
1416000
1255
1257000
1208
1355000
1132
1425000
999
1425000
874
1425000
814
1425000
658
1425000
624
1425000
544
1425000
507
1425000
448
1434000
417
1434000
366
1434000
320
1434000
298
1434000
252
1434000
220
1434000
205
1434000
194
1434000
164
1434000
143
1434000
133.3
1434000

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUADRUPLE REDUCTION

Nominal
Ratio
Column
Entry

Bold Text: Forced lubrication System Required

49

SERIES G

RIGHT ANGLE SHAFT MECHANICAL

RATINGS AT 1450 RPM INPUT

8.0

181

9.0

161

10.

145

11.

129

12.

116

14.

104

16.

90.6

18.

80.6

20.

72.5

22.

65.9

25.

58.0

28.

51.8

32.

45.3

36.

40.3

40.

36.3

45.

32.2

50.

29.0

56.

25.9

63.

23.0

71.

20.4

80.

18.1

90.

16.1

100

14.5

112

12.9

125

11.6

140

10.4

160

9.1

180

8.1

200

7.3

225

6.4

250

5.8

280

5.2

315

4.6

Mechanical
Capacity
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

231
75000
223
84000
217
90000
211
96000
193
98000
174
98000
157
98000
139
98000
123
98000
92.8
85000
92.8
95000
86.8
98000
77.9
98000
69.5
98000
61.4
98000
55.8
98000
50.7
98000
45.2
98000
40.0
98000
-

217
113000
209
120000
190
122000
172
123000
154
124000
138
124000
111
124000
92.8
107000
92.8
119000
85.7
124000
77.0
124000
68.7
124000
60.6
124000
55.8
124000
50.0
124000.0
44.7
124000
39.4
124000
-

489
168000
489
181000
489
198000
489
225000
439
226000
393
227000
345
227000
304
227000
282
227000
248
227000
221
227000
198
227000
174
227000
153
227000
142
227000
126
227000
110
227000
97.1
227000
90.0
227000
75.1
227000
69.6
227000
61.6
227000
54.2
227000
50.3
227000
42.5
227000
37.41
227000
34.73
227000
29.6
227000
26.3
227000
24.3
227000
22.5
227000
-

500
260000
489
290000
463
308000
417
309000
369
312000
326
313000
303
314000
248
290000
233
308000
211
309000
186
312000
165
313000
153
314000
133
310000
118
312000
104
312000
96.7
313000
80.3
313000
74.8
314000
65.7
312000
57.9
313000
53.91
314000
45.33
312000
40.0
313000
37.3
314000
29.6
266000
26.3
279000
26.0
313000
24.1
314000

1029
342000
1029
378000
1029
432000
1029
481000
1015
519000
907
519000
778
519000
707
519000
625
519000
546
519000
500
519000
447
519000
384
519000
347
519000
307
519000
290
519000
248
519000
227
519000
200
519000
182
519000
161
519000
142
519000
129
519000
114
519000
102
519000
92.26
519000
81.40
519000
72.0
519000
64.2
519000
58.3
519000
51.5
519000
-

1029
542000
1029
603000
1029
659000
974
700000
835
700000
760
700000
672
701000
546
649000
526
683000
481
701000
413
701000
374
701000
331
701000
295
701000
268
701000
244
701000
215
701000
194
694000
174
702000
143
658000
139
702000
123
702000
110
702000
100
702000
87.8
702000
77.6
702000
69.2
702000
62.9
702000
55.5
702000

2012
779000
2012
859000
2012
974000
2012
1062000
1920
1142000
1707
1151000
1506
1151000
1318
1151000
1227
1151000
1041
1151000
947
1151000
841
1151000
743
1151000
649
1151000
605
1151000
524
1151000
463
1151000
404
1151000
375
1151000
333
1151000
310
1151000
271
1151000
237
1151000
221
1151000
186
1151000
164
1151000
152
1151000
143
1151000
120.7
1151000
105.9
1151000
99.2
1151000
-

2012
1098000
2012
1195000
1998
1257000
1837
1301000
1649
1328000
1475
1399000
1368
1425000
1041
1248000
1002
1355000
940
1425000
830
1425000
725
1425000
676
1425000
546
1425000
516
1425000
452
1434000
420
1434000
371
1434000
346
1434000
304
1434000
266
1434000
247
1434000
209
1434000
182
1434000
170
1434000
161
1434000
135.4
1434000
118.7
1434000
110.5
1434000

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUADRUPLE REDUCTION

Nominal
Ratio
Column
Entry

Bold Text: Forced lubrication System Required

50

SERIES G

RIGHT ANGLE SHAFT MECHANICAL

RATINGS AT 1160 RPM INPUT

8.0

145

9.0

129

10.

116

11.

104

12.

93

14.

83

16.

72.5

18.

64.4

20.

58.0

22.

52.7

25.

46.4

28.

41.4

32.

36.3

36.

32.2

40.

29.0

45.

25.8

50.

23.2

56.

20.7

63.

18.4

71.

16.3

80.

14.5

90.

12.9

100

11.6

112

10.4

125

9.3

140

8.3

160

7.3

180

6.4

200

5.8

225

5.2

250

4.6

280

4.1

315

3.7

Mechanical
Capacity
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

185
75000
178
84000
174
90000
169
96000
154
98000
139
98000
125
98000
112
98000
98.6
98000
74.2
98000
74.2
98000
69.5
98000
62.4
98000
55.7
98000
49.1
98000
44.7
98000
40.5
98000
36.2
98000
31.9
98000
-

174
113000
168
120000
153
122000
138
123000
121
124000
110
124000
97.4
124000
74.2
107000
74.2
119000
68.5
123000
61.6
124000
54.8
124000
48.5
124000
44.5
124000
40.1
124000
35.7
124000
31.5
124000
-

401
171000
401
185000
401
201000
394
227000
351
227000
315
227000
276
227000
244
227000
225
227000
198
227000
177
227000
160
227000
139
227000
123
227000
114
227000
101
227000
88.2
227000
80.1
227000
72.0
227000
60.1
227000
55.7
227000
49.2
227000
43.3
227000
40.2
227000
33.9
227000
29.9
227000
27.8
227000
23.7
227000
21.1
227000
19.4
227000
18.0
227000
-

401
260000
398
294000
370
308000
334
310000
295
312000
261
313000
243
314000
198
293000
186
308000
169
310000
149
312000
131
313000
122
314000
106
310000
94.1
312000
83.1
313000
77.4
314000
64.2
313000
59.8
314000
52.6
312000
46.4
313000
43.2
314000
36.2
312000
32.0
313000
29.8
314000
23.7
266000
21.1
279000
20.8
313000
19.4
314000

822
341000
822
377000
822
431000
822
480000
814
519000
725
519000
622
517000
566
519000
500
519000
437
519000
401
519000
358
519000
306
519000
279
519000
245
519000
232
519000
198
519000
181
519000
160
519000
146
519000
129
519000
114
519000
103
519000
91.1
519000
81.3
519000
73.8
519000
65.2
519000
57.5
519000
51.4
519000
46.7
519000
41.2
519000
-

822
541000
822
602000
822
658000
782
700000
671
701000
609
701000
538
701000
437
649000
421
683000
385
701000
330
701000
300
701000
264
701000
236
701000
215
701000
194
701000
172
702000
158
702000
139
702000
119
702000
111
702000
98.3
702000
87.6
702000
79.5
702000
70.3
702000
62.1
702000
55.4
702000
50.3
702000
44.4
702000

1609
779000
1609
859000
1609
974000
1609
1062000
1539
1142000
1368
1151000
1207
1151000
1055
1151000
983
1151000
833
1151000
759
1151000
675
1151000
595
1151000
520
1151000
484
1151000
420
1151000
370
1151000
323
1151000
300
1151000
266
1151000
248
1151000
217
1151000
189
1151000
177
1151000
149
1151000
130
1151000
122
1151000
115
1151000
96.6
1151000
84.5
1151000
79.1
1151000
-

1609
1089000
1609
1195000
1609
1337000
1529
1425000
1341
1425000
1177
1425000
1097
1425000
833
1248000
802
1346000
754
1425000
665
1425000
582
1425000
542
1425000
436
1425000
413
1434000
361
1434000
337
1434000
298
1434000
278
1434000
243
1434000
212
1434000
197
1434000
168
1434000
146.2
1434000
135.4
1434000
128.5
1434000
108.6
1434000
94.8
1434000
88.4
1434000

51

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUADRUPLE REDUCTION

Nominal
Ratio
Column
Entry

SERIES G

RIGHT ANGLE SHAFT MECHANICAL

RATINGS AT 960 RPM INPUT

8.0

109

9.0

97

10.

88

11.

78

12.

70

14.

63

16.

54.7

18.

48.6

20.

43.8

22.

39.8

25.

35.0

28.

31.3

32.

27.3

36.

24.3

40.

21.9

45.

19.4

50.

17.5

56.

15.6

63.

13.9

71.

12.3

80.

10.9

90.

9.7

100

8.8

112

7.8

125

7.0

140

6.3

160

5.5

180

4.9

200

4.4

225

3.9

250

3.5

280

3.1

315

2.8

Mechanical
Capacity
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in
Input power - HP
Output torque - lb-in

PARALLEL SHAFT UNITS - SIZE

G14

G15

G16

G17

G18

G19

G21

G22

127
68000
127
78000
127
86000
127
95000
116
97000
105.0
98000
94.5
99000
84.2
100000
74.4
100000
56.0
85000
56.0
94000
52.4
98000
47.1
100000
41.9
100000
37
100000
33.7
97000
30.6
100000
27.3
100000
24.1
100000
-

127
11000
126
120000
115
121000
104.0
127000
93.4
123000
83.3
124000
73.5
125000
56
106000
56.0
119000
51.8
122000
46.5
123000
41.4
124000
36.6
125000
33.6
122000
30.2
123000
26.9
124000
23.8
125000
-

331
189000
319
195000
314
210000
286
217000
261
226000
238
226000
209
226000
183
226000
170
226000
149
226000
133
226000
120
226000
105
226000
92.6
226000
85.8
226000
75.9
226000
66.5
226000
58.7
226000
54.3
226000
45.3
226000
42
2226000
37.2
226000
32.8
226000
30.3
226000
25.7
226000
22.6
226000
20.9
226000
17.8
226000
15.9
226000
14.7
226000
13.8
226000
-

314
270000
294
290000
261
290000
234
290000
205
290000
181
290000
168
290000
148
290000
131
290000
118
290000
103
290000
91
290000
234
290000
234
290000
234
290000
57.6
290000
53.4
290000
44.5
290000
41.3
290000
36.5
290000
32.1
290000
29.8
290000
25.2
290000
22.2
290000
20.5
290000
17.9
290000
15.9
290000
14.4
290000
13.4
290000

766
420000
746
496000
714
496000
653
505000
598
505000
534
505000
458
505000
416
505000
367
505000
321
505000
294
505000
262
505000
225
505000
204
505000
180
505000
170
505000
146
505000
133
505000
117
505000
107
505000
94.9
505000
83.3
505000
75.7
505000
66.8
505000
59.6
505000
54.1
505000
47.8
505000
42.3
505000
37.7
505000
34.2
505000
30.2
505000
-

714
622000
689
668000
638
680000
570
680000
489
680000
444
680000
392
680000
329
680000
314
680000
280
680000
240
680000
218
680000
193
680000
178
680000
156
680000
142
680000
125
680000
115
680000
101
680000
89.0
680000
80.8
680000
71.3
680000
63.6
680000
57.8
680000
51.0
680000
45.1
680000
40.2
680000
36.6
680000
32.3
680000

1216
779000
1216
858000
1216
974000
1216
1060000
1161
1140000
1033
1151000
912
1151000
797
1151000
742
1151000
628
1151000
573
1151000
510
1151000
449
1151000
393
1151000
366
1151000
316
1151000
279
1151000
244
1151000
227
1151000
201
1151000
186
1151000
164
1151000
143
1151000
133
1151000
113
1151000
98
1151000
92
1151000
86
1151000
73
1151000
64
1151000
59
1151000
-

1217
1090000
1217
1190000
1217
1340000
1153
1420000
1018
1420000
891
1420000
830
1420000
628
1250000
605
1350000
570
1420000
503
1425000
439
1425000
409
1425000
329
1425000
312
1425000
273
1430000
254
1430000
224
1430000
209
1430000
183
1430000
160
1430000
149
1430000
126
1430000
110
1430000
103
1430000
97
1430000
82
1430000
73
1430000
68
1430000

52

TRIPLE REDUCTION

Nominal
Output
Speed
RPM

QUADRUPLE REDUCTION

Nominal
Ratio
Column
Entry

SERIES G

RIGHT ANGLE SHAFT

THERMAL RATINGS
Thermal Ratings HP

These thermal ratings assume the gear unit is in constant use working in an ambient temperature of 77F (25C)* installed in a
large indoor space at sea level.
These ratings must be adjusted for alternative operating and environment conditions refer to Thermal ratings and service factors on
page 6.
*maximum bulk oil temperature 203F (95C)

Right Angle Shaft Units - Triple Reduction

Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
875
1750
1450

Fan Cooling
1160
875
1750
1450
Cooling Coil
1160
875
1750

Fan and Cooling

Coil

1450
1160
875

Ratio

G1430

G1530

G1630

G1730

G1830

G1930

G2130

G2230

12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1
12:1
25:1
56:1

89
67
41
86
66
41
84
66
42
82
64
41
240
206
149
212
181
129
185
157
111
163
137
96
233
199
142
226
194
140
219
189
137
212
183
133
333
296
227
309
274
209
286
252
192
266
234
177

96
77
50
93
75
50
89
73
50
86
71
49
243
216
167
215
190
145
188
165
125
167
146
109
242
215
165
234
209
162
227
203
158
220
196
153
338
309
252
314
287
233
291
265
214
272
246
199

143
119
82
143
120
84
143
121
86
141
120
86
386
350
282
347
314
250
308
277
219
277
248
194
377
342
275
371
337
272
365
332
269
356
324
263
535
497
420
503
466
392
471
436
364
442
409
341

136
116
84
139
120
88
141
122
91
140
123
92
382
354
296
345
318
264
307
282
232
277
253
207
379
350
293
374
346
291
369
342
288
361
335
283
535
505
441
504
475
413
474
446
386
446
419
362

223
186
130
230
194
138
236
201
145
236
202
148
650
592
479
584
530
425
520
469
373
467
420
332
634
576
465
626
570
462
619
564
459
605
552
451
913
849
719
858
797
672
804
745
626
755
699
586

196
166
119
215
185
136
231
201
151
238
208
158
725
674
568
655
606
508
586
540
449
529
486
401
642
592
492
640
591
493
638
590
495
627
581
489
988
932
815
929
875
762
871
819
710
818
768
664

236
207
156
279
248
192
315
283
224
333
300
240
1024
968
850
933
880
768
843
792
687
767
719
620
743
692
588
755
705
602
765
716
616
761
713
615
1297
1238
1110
1218
1161
1038
1141
1085
966
1070
1017
903

250
222
173
295
265
212
331
301
244
349
319
262
1053
1003
897
962
915
813
871
825
729
794
751
660
768
722
627
780
736
642
792
748
655
788
745
654
1330
1278
1164
1251
1201
1090
1173
1124
1017
1102
1055
952

Right Angle Shafts - Quadruple Reduction

Type of Cooling

Input Speed
(rev/min)
1750

No Additional
Cooling

1450
1160
875

Ratio

G1440

G1540

G1640

G1740

G1840

G1940

G2140

G2240

100:1
250:1
100:1
250:1
100:1
250:1
100:1
250:1

83
60
82
60
82
61
80
60

82
61
82
63
82
64
82
64

111
85
115
89
119
93
119
94

100
79
109
88
118
97
121
100

123
97
146
117
165
135
175
144

125
102
148
123
167
140
176
149

53

SERIES G

DIMENSIONS HORIZONTAL RIGHT ANGLE

SHAFTS TRIPLE REDUCTION
G 3 0 B Triple Reduction Right Angle Units Horizontal
N

Q
W1

Tapped
hole
dimn V4

E1

Tapped
hole
dimn V5

W2

W3

U1

For shaft/sleeve
tolerance refer to shaft
options tables pages
22 to 24

U1
G
H
F

R holes for
S bolts

K1

K2
M

Y1

(Opposite side
of case)

Z1

Hollow Shaft Option

L2

V1

H1
H1

D1

D2

Output Shaft

L1

Input Shaft

Output Bore

Unit
Size

E1

G14

28.35

9.06

9.84

14.57

6.97

G15

29.92

9.06

9.84

14.57

G16

H1

10.43 11.81

5.91

6.69

11.22

32.28 11.61 14.17

6.97

10.43 11.81

5.91

5.12

11.22

32.28 10.04 14.57

37.01 11.81 13.19 20.28

8.86

12.99 14.96

7.48

8.86

15.16

41.73 14.57 18.11

G17

39.17 11.81 13.19 20.28

8.86

12.99 14.96

7.48

6.69

15.16

41.73 12.40 18.90

G18

48.03 15.16 16.54 27.95 11.42 17.32 19.69

9.84

6.02

G19

50.59 15.16 16.54 27.95 11.42 17.32 19.69

9.84

8.66

G21

64.17 18.31 19.96 29.53 13.39 20.87 23.62 11.81

8.86

27.36 18.90 65.16 18.31 27.56

G22

65.75 18.31 19.96 29.53 13.39 20.87 23.62 11.81

9.65

29.33 19.29 67.52 19.09 28.74

Unit
Size

K1

K2

G14

1.500

G15

1.500

G16

1.875

G17

1.875

G18

3.000

G19

3.000

G21

4.000

G22

4.000

V4
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
1 UNF
x2
1 UNF
x2

W2

20.47 13.78 48.82 13.31 23.62

19.69

Input Shaft
V

54.09 16.02 25.59

m16
0.73 6 xx 60*
m16
0.73 6 xx 60*
m24
1.10 6 XX 80*
m24
1.10 6 XX 80*
m30
1.30 6xx100*
m30
1.30 6xx100*
m36
1.54 6xx100*
m36
1.54 6xx100*

U1

0.98

26.93

2.17

0.98

26.93

2.17

1.18

35.35

2.76

1.18

35.35

2.76

1.46

40.79

3.54

1.57

46.06

3.54

1.97

54.33

4.72

1.97

56.69

4.72

Output Shaft
Y

Output Bore

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

7.09

6.50

1.00

4.94

3.74

3.94

7.09

10.04

7.48

7.13

1.25

5.55

4.33

4.53

7.09

10.24

9.06

8.75

1.50

6.66

4.92

5.12

9.06

12.80

9.84

9.38

1.75

7.39

5.71

5.91

9.06

13.39

11.81

11.38

1.75

8.15

6.30

6.69

11.81

16.14

13.78

13.00

2.00

8.88

6.69

7.09

11.81

16.93

13.78

13.00

2.00

9.13

8.27

8.66

13.78

19.69

14.96

14.25

2.50

9.95

9.06

9.45

13.78

20.28

3.94

3.00

0.313

1.60

4.500

3.94

3.00

0.313

1.60

5.000

5.51

4.13

0.500

2.10

6.000

5.51

4.13

0.500

2.10

6.750

6.30

5.25

0.750

3.33

7.500

6.30

5.25

0.750

3.33

8.250

8.27

7.50

1.000

4.44

8.500

8.27

7.50

1.000

4.44

9.250

54

SERIES G

DIMENSIONS VERTICAL RIGHT ANGLE

SHAFTS TRIPLE REDUCTION
R Triple Reduction Right Angle Units Vertical
Tapped
hole
dimn V5

W1

For shaft tolerance refer to

shaft options tables pages
22 and 23

3 0

W3

H1

Input Shaft

F1

Pump

Z1

P2

Y1

G2

V1

G2

Output Shaft

Heavy Duty
Agitator Unit

W1

W2

Q2

W1

Heavy Duty
Tower Unit

Tapped
hole
dimn V4

Q2

G3

Note Agitator unit has a drywell

and grease lubricated
lower bearings

G1

G3

J1

R1
K1
M

G2 (min)

Unit
Size

G14

28.35

9.06

6.97

15.35 15.35

5.31

G15

29.92

9.06

6.97

15.35 15.35

G16

37.01 11.81

8.86

G17

39.17 11.81

8.86

F1

G1

G3

H1

6.10

9.06

11.81

5.91

10.24 29.53 32.28 11.61

9.29

14.17 18.70

5.31

6.10

10.24 11.81

5.91

8.66

9.29

14.57 19.49

20.28 19.92

6.89

8.07

11.81 14.96

7.48

12.80 38.19 41.73 14.57 11.22 18.11 23.43

20.28 19.92

6.89

8.07

13.39 14.96

7.48

10.63 38.19 41.73 12.40 11.22 18.90 24.21

G18

48.03 15.16 11.42 27.56 25.83

8.07

9.65

14.57 19.69

9.84

11.06 44.33 48.82 13.31 13.58 23.62 29.92

G19

50.59 15.16 11.42 27.56 25.83

8.07

9.65

15.75 19.69

9.84

13.78 49.61 54.09 16.02 13.58 25.59 32.09

G21

64.17 18.31 13.39 29.53 31.10

10.04

12.40

19.69 23.62 11.81 15.55 59.65 65.16 18.31 15.75 27.56 36.42

G22

65.75 18.31 13.39 29.53 31.10

10.43

12.40

Unit
Size

No Fan With Fan

G14

1.500

G15

1.500

G16

1.875

G17

1.875

G18

3.000

G19

3.000

G21

4.000

G22

4.000

V4
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
1 UNF
x2
1 UNF
x2

W2

K1

29.53 32.28 10.04

P2

Output Shaft
Y

23.62 11.81 16.34 62.01 67.52 19.09 15.75 28.74

Input Shaft
V

J1

V1

V5

W1

W3

Y1

Z1

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

7.09

6.50

1.00

4.94

7.48

7.13

1.25

5.55

9.06

8.75

1.50

6.66

9.84

9.38

1.75

7.39

11.81

11.38

1.75

8.15

13.78

13.00

2.00

8.88

13.78

13.00

2.00

9.13

14.96

14.25

2.50

9.95

3.94

3.00

0.313

1.60

4.500

3.94

3.00

0.313

1.60

5.000

5.51

4.13

0.500

2.10

6.000

5.51

4.13

0.500

2.10

6.750

6.30

5.25

0.750

3.33

7.500

6.30

5.25

0.750

3.33

8.250

8.27

7.50

1.000

4.44

8.500

8.27

7.50

1.000

4.44

9.250

55

Q2

R1

4x
24
4x
24
4x
33
4x
33
4x
40
4x
40
4x
48
4x
48

1.18
1.18
1.77
1.77
2.17
2.17
2.76
2.76

SERIES G

DIMENSIONS HORIZONTAL RIGHT ANGLE

SHAFTS QUADRUPLE REDUCTION
G

3 0

B Triple Reduction Right Angle Units Horizontal

N

Q
W1

W
E

Tapped
hole
dimn V4

E1

Tapped
hole
dimn V5

W2

U1

U1

For shaft/sleeve
tolerance refer to shaft
options tables pages
22 to 24

G
H
F

W3

R holes for
S bolts

K1

K2
M

Y1

(Opposite side
of case)

Z1

Hollow Shaft Option

V1

Input Shaft

L1

H1

D1

D2

H1

L2

Output Shaft

Output Bore

Unit
Size

E1

H1

K1

K2

U1

6 x M24
x 80*
6 x M24
x 80*
6 x M30
x 100*
6 x M30
x 100*
6 x M36
x 100*
6 x M36
x 100*

1.18

35.35

2.76

1.18

35.35

2.76

1.46

40.79

3.54

1.57

46.06

3.54

1.97

54.33

4.72

1.97

5.51

4.72

G16

37.99 11.81 13.19 20.28

8.86

12.99 14.96

7.48

8.86

15.16

0.00

41.73 14.57 18.11

1.10

G17

40.16 11.81 13.19 20.28

8.86

12.99 14.96

7.48

6.69

15.16

0.00

41.73 12.40 18.90

1.10

G18

49.80 15.16 16.54 27.95 11.42 17.32 19.69

9.84

6.02

20.47 13.78 48.82 13.31 23.62

1.30

G19

52.36 15.16 16.54 27.95 11.42 17.32 19.69

9.84

8.66

19.69 19.69 54.09 16.02 25.59

1.30

G21

65.35 18.31 19.96 29.53 13.39 20.87 23.62 11.81

8.86

27.36 18.90 65.16 18.31 27.56

1.54

G22

66.93 18.31 19.96 29.53 13.39 20.87 23.62 11.81

9.65

29.33 19.29 67.52 19.09 28.74

1.54

Input Shaft

Unit
Size

G16

1.500

G17

1.500

G18

1.875

G19

1.875

G21

3.000

G22

3.000

Output Shaft

Output Bore

V4

W2

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62

3.94

3.00

0.313

1.60

6.000

9.06

8.75

1.50

6.66

4.92

5.12

9.06

12.80

3.94

3.00

0.313

1.60

6.750

9.84

9.38

1.75

7.39

5.71

5.91

9.06

13.39

5.51

4.13

0.500

2.10

7.500

11.81

11.38

1.75

8.15

6.30

6.69

11.81

16.14

5.51

4.13

0.500

2.10

8.250

13.78

13.00

2.00

8.88

6.69

7.09

11.81

16.93

6.30

5.25

0.750

3.33

8.500

13.78

13.00

2.00

9.13

8.27

8.66

13.78

19.69

6.30

5.25

0.750

3.33

9.250

1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

14.96

14.25

2.50

9.95

9.06

9.45

13.78

20.28

56

SERIES G

DIMENSIONS VERTICAL RIGHT ANGLE

SHAFTS QUADRUPLE REDUCTION
R Quadruple Reduction Right Angle Units Vertical
Tapped
hole
dimn V5

Y
W1

For shaft tolerance refer to

shaft options tables pages
22 and 23

4 0

W3

V
F1
H

H1

Input Shaft

Pump

Z1

P2

Y1

G2

V1

G2

Output Shaft

Heavy Duty
Agitator Unit

W1

W2
Q2

W1

Heavy Duty
Tower Unit

Tapped
hole
dimn V4

Q2

G3

Note Agitator unit has a drywell

and grease lubricated
lower bearings

G1

G3

J1

R1
K1
M

Unit
Size

F1

G1

G2
(min)

G3

H1

J1

K1

P2

Q2

G16

37.99 11.81

8.86

20.28 19.92

6.89

11.81 14.96

7.48

12.80 38.19 41.73 14.57 11.22 18.11 23.43

G17

40.16 11.81

8.86

20.28 19.92

6.89

13.39 14.96

7.48

10.63 38.19 41.73 12.40 11.22 18.90 24.21

G18

49.80 15.16 11.42 27.56 25.83

8.07

14.57 19.69

9.84

11.06 44.33 48.82 13.31 13.58 23.62 29.92

G19

52.36 15.16 11.42 27.56 25.83

8.07

15.75 19.69

9.84

13.78 49.61 54.09 16.02 13.58 25.59 32.09

G21

65.35 18.31 13.39 29.53 31.10 10.04 19.69 23.62 11.81 15.55 59.65 65.16 18.31 15.75 27.56 36.42

G22

66.93 18.31 13.39 29.53 31.10 10.43

23.62 11.81 16.34 62.01 67.52 19.09 15.75 28.74

Input Shaft

Unit
Size

G16

1.500

G17

1.500

G18

1.875

G19

1.875

G21

3.000

G22

3.000

Output Shaft

V4

W2

V1

V5

W1

W3

Y1

Z1

5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62

3.94

3.00

0.313

1.60

6.000

9.06

8.75

1.50

6.66

3.94

3.00

0.313

1.60

6.750

9.84

9.38

1.75

7.39

5.51

4.13

0.500

2.10

7.500

11.81

11.38

1.75

8.15

5.51

4.13

0.500

2.10

8.250

13.78

13.00

2.00

8.88

6.30

5.25

0.750

3.33

8.500

13.78

13.00

2.00

9.13

6.30

5.25

0.750

3.33

9.250

1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

14.96

14.25

2.50

9.95

57

R1

4x
33
4x
33
4x
40
4x
40
4x
48
4x
48

1.77
1.77
2.17
2.17
2.76
2.76

SERIES G

DIMENSIONS HORIZONTAL J TYPE

RIGHT ANGLE SHAFTS TRIPLE REDUCTION
G 3 0 B Triple Reduction J Type Right Angle Units Horizontal
W2

Note: Standard ratios available:

G14, G16, G18 - 22:1 to 63:1
G15, G17, G19 - 28:1 to 80:1

Tapped
hole
dimn V4

W1

E
E1

Tapped
hole
dimn V5

W3

U1

For shaft/sleeve
tolerance refer to
shaft options tables
pages 22 to 24

U1
G
H
F

J
U

R holes for
S bolts

K1

K2
M

Y1

(Opposite side
of case)

L1

H1

D1

D2

Output Shaft

* Maximum bolt length

Output Bore

H1

V1

Input Shaft

Unit
Size

L2

Z1

Hollow Shaft Option

E1

H1

K1

K2

U1

6 x m16
x 60*
6 x m16
x 60*
6 X m24
X 80*
6 x m24
x 80*
6 x m30
x 100*
6 x m30
x 100*
6 x m36
x 100*
6 x m36
x 100*

0.98

26.93

2.17

0.98

26.93

2.17

1.18

35.35

2.76

1.18

35.35

2.76

1.46

40.79

3.54

1.57

46.06

3.54

1.97

54.33

4.72

1.97

56.69

4.72

G14

12.80 21.81

9.06

9.84

14.57

6.97

10.43 11.81

5.91

6.69

11.22

0.00

32.28 11.61 15.55 14.17

0.73

G15

14.37 23.39

9.06

9.84

14.57

6.97

10.43 11.81

5.91

5.12

11.22

0.00

32.28 10.04 15.55 14.57

0.73

G16

16.93 28.66 11.81 13.19 20.28

8.86

12.99 14.96

7.48

8.86

15.16

0.00

41.73 14.57 20.08 18.11

1.10

G17

19.09 30.83 11.81 13.19 20.28

8.86

12.99 14.96

7.48

6.69

15.16

0.00

41.73 12.40 20.08 18.90

1.10

G18

22.44 37.52 15.16 16.54 27.95 11.42 17.32 19.69

9.84

6.02

20.47 13.78 48.82 13.31 25.59 23.62

1.30

G19

25.00 40.08 15.16 16.54 27.95 11.42 17.32 19.69

9.84

8.66

19.69

54.09 16.02 25.59 25.59

1.30

G21

30.12 48.82 18.31 19.96 29.53 13.39 20.87 23.62 11.81

8.86

27.36 18.90 65.16 18.31 34.06 27.56

1.54

G22

31.69 50.39 18.31 19.96 29.53 13.39 20.87 23.62 11.81

9.45

28.94 19.49 67.52 19.09 34.06 28.74

1.54

Input Shaft

Unit
Size

G14

1.500

G15

1.500

G16

1.875

G17

1.875

G18

3.000

G19

3.000

G21

4.000

G22

4.000

0.00

Output Shaft

Output Bore

V4

W2

V1

V5

W1

W3

Y1

Z1

D1

D2

L1

L2

5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
1 UNF
x2
1 UNF
x2

3.94

3.00

0.313

1.60

4.500

7.09

6.50

1.00

4.94

3.74

3.94

7.09

10.04

3.94

3.00

0.313

1.60

5.000

7.48

7.13

1.25

5.55

4.33

4.53

7.09

10.24

5.51

4.13

0.500

2.10

6.000

9.06

8.75

1.50

6.66

4.92

5.12

9.06

12.80

5.51

4.13

0.500

2.10

6.750

9.84

9.38

1.75

7.39

5.71

5.91

9.06

13.39

6.30

5.25

0.750

3.33

7.500

11.81

11.38

1.75

8.15

6.30

6.69

11.81

16.14

6.30

5.25

0.750

3.33

8.250

13.78

13.00

2.00

8.88

6.69

7.09

11.81

16.93

8.27

7.50

1.000

4.44

8.500

13.78

13.00

2.00

9.13

8.27

8.66

13.78

19.69

8.27

7.50

1.000

4.44

9.250

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

14.96

14.25

2.50

9.95

9.06

9.45

13.78

20.28

58

SERIES G

DIMENSIONS VERTICAL J TYPE

RIGHT ANGLE SHAFTS TRIPLE REDUCTION
G 3 0 R Triple Reduction J Type Right Angle Units Vertical
Tapped
hole
dimn V5
P

W3

W1

Note:
Standard ratios available:
G14, G16, G18 - 22:1 to 63:1
G15, G17, G19 - 28:1 to 80:1

W3
T

P2

H1

H1

F1

Y1

G2
Z

Z1

Pump
V

V1

Input Shaft

Output Shaft

Heavy Duty
Tower Unit

Q2

G1

W1

Heavy Duty
Agitator Unit
Note Agitator unit has a drywell
and grease lubricated
lower bearings

G2

G3

For shaft tolerance refer to

shaft options tables pages
22 and 23

W1

Unit
Size

F1

R1

Q2

G3

G2
(min)

G1

G3

J1
K1
M

Tapped hole
dimn V4

H1

J1

K1

P2

Q2

G14

12.80 21.81

9.06

6.97

15.35 15.35

5.31

9.06

11.81

5.91

10.24 29.53 32.28 11.61 15.55

9.29

14.17 18.70

G15

14.37 23.39

9.06

6.97

15.35 15.35

5.31

10.24 11.81

5.91

8.66

9.29

14.57 19.49

G16

16.93 28.66 11.81

8.86

20.28 19.92

6.89

11.81 14.96

7.48

12.80 38.19 41.73 14.57 20.08 11.22 18.11 23.43

G17

19.09 30.83 11.81

8.86

20.28 19.92

6.89

13.39 14.96

7.48

10.63 38.19 41.73 12.40 20.08 11.22 18.90 24.21

G18

22.44 37.52 15.16 11.42 27.56 25.83

8.07

14.57 19.69

9.84

11.06 44.33 48.82 13.31 25.59 13.58 23.62 29.92

G19

25.00 40.08 15.16 11.42 27.56 25.83

8.07

15.75 19.69

9.84

13.78 49.61 54.09 16.02 25.59 13.58 25.59 32.09

G21

30.12 64.17 18.31 13.39 29.53 31.10 10.04 19.69 23.62 11.81 15.55 59.65 65.16 18.31 34.06 15.75 27.56 36.42

G22

31.69 50.39 18.31 13.39 29.53 31.10 10.43

Unit
Size

23.62 11.81 16.34 62.01 67.52 19.09 34.06 15.75 28.74

Input Shaft
V

G14

1.500

G15

1.500

G16

1.875

G17

1.875

G18

3.000

G19

3.000

G21

4.000

G22

4.000

V4
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
5/8 UNF
x 1.25
3/4 UNF
x 1.62
3/4 UNF
x 1.62
1 UNF
x2
1 UNF
x2

W2

29.53 32.28 10.04 15.55

Output Shaft
Y

V1

V5

W1

W3

Y1

Z1

1 UNF
x2
1 UNF
x2
1.25 UNF
x 2.5
1.25 UNF
x 2.5
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3
1.5 UNF
x3

7.09

6.50

1.00

4.94

7.48

7.13

1.25

5.55

9.06

8.75

1.50

6.66

9.84

9.38

1.75

7.39

11.81

11.38

1.75

8.15

13.78

13.00

2.00

8.88

13.78

13.00

2.00

9.13

14.26

14.25

2.50

9.95

3.94

3.00

0.313

1.60

4.500

3.94

3.00

0.313

1.60

5.000

5.51

4.13

0.500

2.10

6.000

5.51

4.13

0.500

2.10

6.750

6.30

5.25

0.750

3.33

7.500

6.30

5.25

0.750

3.33

8.250

8.27

7.50

1.000

4.44

8.500

8.27

7.50

1.000

4.44

9.250

59

R1

4x
24
4x
24
4x
33
4x
33
4x
40
4x
40
4x
48
4x
48

1.18
1.18
1.77
1.77
2.17
2.17
2.76
2.76

SERIES G

FAN COOLING DIMENSIONS

RIGHT ANGLE SHAFTS
Right Angle Shaft Units with Mechanical Fans
B
B

F

F2

W3

F

Triple Reduction Only

Unit
Size

B1

F1

F2

W3
(useable shaft extension)

G14

28.35

26.38

15.24

5.51

2.76

G15

29.92

27.95

15.24

5.51

2.76

G16

37.01

33.86

19.96

7.09

3.94

G17

39.17

36.02

19.96

7.09

3.94

G18

48.03

44.61

24.61

9.06

4.13

G19

50.59

47.17

24.61

9.06

4.13

G21

64.17

58.90

30.00

11.69

6.10

G22

65.75

60.47

30.00

11.69

6.10

60

SERIES G

HOLLOW OUTPUT SHAFT

WITH SHRINK DISC
The gear unit is fitted with a 'shrink disc' device located on the hollow output shaft to provide a positive outer locking connection between gear unit and driven shaft. The 'shrink disc' is a friction device, without keys, which exerts an external clamping
force on the hollow output shaft, thus establishing a mechanical shrink fit between the gear unit hollow shaft and driven shaft.
'Shrink disc' capacities have ample margins in dealing with transmitted torques and external loading imposed on gear units.

WORKING PRINCIPLE
The 'shrink disc' consists of a locking collar, a tapered inner ring and locking screws. By tightening the locking screws, the
locking collar and tapered inner ring are pulled together, exerting radial forces on the inner ring, thus creating a positive friction connection between hollow shaft and driven shaft.
As the tapered surfaces of locking collar and inner ring are lubricated with Molykote 321R or similar and the taper angle is not
self locking, locking collar will not seize on the inner ring and can be released easily when removal is necessary.
When the shrink disc is clamped in position the high contact pressures between tapered surfaces and screw heads and their
seatings ensure hermetic sealing and eliminate the possibility of fretting corrosion.
Unit
Size
14
15
16
17
18
19
21
22
Unit
Size

CUSTOMERS SHAFT

SHRINK DISC

d1

d2

d3

d4

I1

I2

Type

3.740
h6
4.330
h6
4.921
h6
5.708
h6
6.299
h6
6.692
h6
8.267
h6
9.055
h6

3.937
h6
4.527
h6
5.118
h6
5.905
h6
6.692
h6
7.086
h6
8.661
h6
9.448
h6

3.72

4.53

16.26

2.17

1.97

HSD 120-81-95

0.87

4.72

7.76

2.09

M12

1070

4.31

5.12

16.46

2.36

2.36

HSD 140-81-110

0.87

5.51

9.06

2.28

M14

1700

4.90

5.79

20.87

2.76

2.76

HSD 160-81-125

1.10

6.30

11.42

2.68

M16

2600

5.69

6.57

21.46

3.54

3.54

HSD 180-81-145

1.10

7.09

12.60

3.35

M16

2600

6.28

7.28

26.97

3.54

3.54

HSD 200-81-160

1.18

7.87

13.39

3.35

M16

2600

6.67

7.68

27.76

4.13

4.13

HSD 220-81-170

1.18

8.66

14.57

4.06

M20

5040

8.25

8.86

32.28

5.12

4.13

HSD 260-81-210

1.18

10.24 16.93

4.69

M20

5040

9.04

9.25

32.87

5.71

4.13

1 UNF
x2
1 UNF
x2
1 UNF
x2
1 1/4 UNF
x 2.36
1 1/4 UNF
x 2.36
1 1/4 UNF
x 2.36
1 1/4 UNF
x 2.36
1 1/4 UNF
x 2.36

Torque
Ta (Nm)

HSD 280-81-230

1.18

11.02

5.20

M20

5040

HOLLOW SHAFT
d1

d2

d3

18.11

END PLATE

L1

L2

L3

14

3.740

3.937

3.780 16.339 7.087 10.039 10.866 0.787

15

4.331

4.528

4.370 16.535 7.087 10.236 10.866 0.787

16

4.921

5.118

4.961 20.984 9.055 12.795 13.701 0.984

17

5.709

5.906

5.787 21.575 9.055 13.386 13.701 0.984

18

6.299

6.693

6.378 27.087 11.811 16.142 17.402 0.984

19

6.693

7.087

6.772 27.874 11.811 16.929 17.402 0.984

21

8.268

8.661

8.346 32.441 13.780 19.685 20.079 1.102

22

9.055

9.449

9.134 33.031 13.780 20.276 21.063 1.102

Customers Shaft

M
crs

C1

d5

d6

K1

0.393
0.385
0.393
0.385
0.472
0.464
0.472
0.464
0.472
0.464
0.472
0.464
0.551
0.543
0.551
0.543

3.927
3.917
4.518
4.508
5.108
5.098
5.896
5.886
6.683
6.673
7.274
7.264
8.652
8.642
9.439
9.433

3.07

1.02

2.17

1/2 UNF D1300-1000

3.54

1.02

2.56

1/2 UNF D1300-1150

4.06

1.02

2.76

5/8 UNF D1300-1300

4.72

1.30

3.35

5/8 UNF D1300-1500

5.31

1.30

3.94

5/8 UNF D1300-1700

5.91

1.30

4.33

5/8 UNF D1300-1850

6.69

1.30

5.12

3/4 UNF D1300-2200

7.48

1.30

5.91

3/4 UNF D1300-2400

Hollow Shaft and

Shrink Disc

l2
L

30 o

d

d3

min

5 x 5 o

d2

d4

3 rad
(max)

K
Tapped
hole

l

L3
L2
H

End Plate
(If required)

C

Circlip

Screws M
(tightened to
torque Ta)

61

d6

Recess for
end plate

d5

D
D

D3

Anti-Fretting bush

D2

K hole
Two tappings
'P' at 80o

Circlip

SERIES G
KEYED SLEEVES
Column 10 Entry

Customers Shaft
l

3.2

3.2
Chamfer
5 x 5

l3

-0.3
-0.5

O d

O d

O d

O d4 min

l4

l

Metric

Consult Application
Engineering for dimensions
of Inch sleeves

'K' Tapped hole

4 rad
(max)

Inch

l2

End Plate
(If required)

Hollow Shaft
L

L

C

O d5

O D

O D

O d6

Circlip

O K hole
Two tappings
'P' at 80v

UNIT
SIZE
14
15
16
17
18
19
21
22

UNIT
SIZE
14
15
16
17
18
19
21
22

CUSTOMERS SHAFT
d1

d4

l1

l2

l4

3.7500
3.7491
4.3750
4.3741
5.0000
4.9990
5.7500
5.7490
6.2500
6.2490
6.9994
6.9984
8.2494
8.2482
8.9994
8.9982

l3
(min)

4.50

13.19

3.75

3.12

11.00

0.75

5.12

13.19

4.12

3.50

11.00

0.75

5.75

16.91*

4.75

3.88

14.12

1.00

6.56

16.91

5.12

4.38

14.12

1.00

7.56

22.44

5.75

5.00

20.50

1.00

8.12

22.44

6.12

5.38

20.50

1.00

8.88

26.38

6.50

5.75

24

1.12

9.84

26.38

6.88

6.12

24

1.12

0.877
0.875
1.002
1.000
1.252
1.250
1.502
1.500
1.502
1.500
1.752
1.750
2.002
2.000
2.002
2.000

3.261
3.246
3.817
3.802
4.296
4.281
4.900
4.885
5.409
5.394
6.139
6.124
7.377
7.362
8.137
8.122

1 UNF
2.00 deep
1 UNF
2.00 deep
1 UNF
2.00 deep
1.1/4 UNF
2.50 deep
1.1/4 UNF
2.50 deep
1.1/4 UNF
2.50 deep
1.1/4 UNF
2.50 deep
1.1/4 UNF
2.50 deep

HOLLOW SHAFT
D1
3.7514
3.7500
4.3764
4.3750
5.0016
5.0000
5.7516
5.7500
6.2516
6.2500
7.0016
7.0000
8.2518
8.2500
9.0018
9.0000

Key Section
(not supplied)
0.875 square
1.00 square
1.25 square
1.50 square
1.50 square
1.75 x 1.50
2.00 x 1.50
2.00 x 1.50

END PLATE

L1

C1

d5

d6

K1

Circlip

0.750

7.09

0.75

1.06

2.12

1/2 UNF

7.09

0.75

3.5

1.06

2.50

1/2 UNF

0.875

9.06

1.00

4.0

1.06

2.75

5/8 UNF

0.875

9.06

1.00

4.75

1.38

3.38

5/8 UNF

0.875

11.81

1.00

5.31

1.38

4.00

5/8 UNF

0.875

11.81

1.00

5.88

1.38

4.38

5/8 UNF

1.000

13.78

1.12

6.75

1.38

5.12

3/4 UNF

1.000

13.78

1.12

4.000
3.990
4.625
4.615
5.250
5.240
6.000
5.990
6.750
6.740
7.250
7.240
8.750
8.740
9.500
9.490

3.0

0.750

0.375
0.370
0.375
0.370
0.500
0.495
0.500
0.495
0.500
0.495
0.500
0.495
0.563
0.558
0.563
0.558

M
crs

7.50

1.38

5.88

3/4 UNF

N13000400
N13000462
N13000500
N13000575
N13000625
N13000700
N13000825
N13000900

62

SERIES G
COOLING COIL CONNECTIONS
Cooling coils can be fitted to all unit types and handings.
Cooling coil connections for water inlet and outlet pipes are 0.47 (12 mm) on all sizes.
The protruding cooling coil pipe can be connected to customers pipe work via a suitable straight coupling.
Cooling coils are suitable for fresh, brackish or sea water with flow in either direction.
Connections are therefore interchangeable.

For best performance, the water supply should be at 50oF / 54oF temperature and at a flow rate of 1.3
gallons per minute.

Water supply:

14

12.20

4.72

6.42

15

10.63

4.72

6.42

16

14.57

5.91

8.66

17

12.40

5.91

8.66

18

12.40

7.87

11.22

19

15.16

7.87

11.22

21

15.75

7.87

13.98

22

16.54

7.87

13.98

63

(2 m m)

0.47

SIZE OF UNIT

Gear
Case

.97
(50mm)

SERIES G
BACKSTOPS
Externally mounted Backstops can be fitted to all Series G gear units, when required to operate in non-reversing drives.
They are located on the helical pinion shaft and have adequate capacities to deal with full rated torques. All backstops are
centrifugal lift off type. Changing the direction of locking rotation is a simple operation.

Parallel Shaft Units

Column 16 entry, shaft rotation shown



4 Stage

3 Stage

A


Right Angle Shaft Units

Column 16 entry, shaft rotation shown

For right angle units, if backstop position is required at opposite side of unit to outputshaft, column 16
entry must be 3 or 4 (see page 11)
A
A
3 Stage
4 Stage



2
C

2
C

3
C

Unit Size

G14
G15
G16
G17
G18
G19
G21
G22

12.80
14.37
16.93
19.09
22.44
25.00
30.12
31.69

Backstop

10.83

6.89

85-40

13.39

8.27

120-50

17.05

11.42

170-63

19.69

12.20

200-63
64

Note: Torque limiting backstops with

controllable tension release can
be fitted to all Series G units.

(For details consult our Application Engineers).

SERIES G
TORQUE ARM
Torque arms are available for all shaft mounted units with parallel
or right angle shafts. They are supplied as optional extras and are
secured to gear cases as shown below.

The torque arm must be flexibly mounted to the

chassis structure

Torque arms must be secured to the chassis structure in a flexible

mounting as indicated.

Each pair of
disc springs
to be
compressed
'X' in
on assembly

Shaft mounted units are designed to operate in the horizontal position. Reference must be made to our Application Engineers, with
details, where units are required to operate in an inclined position.

SHAFT MOUNTED UNITS FOR HIGH INERTIA DRIVE

When used on Traverse drives with high inertia driven loads, eg

crane drives (slewing, long travel and cross travel) bogie drives and
selected high inertia load roller table drives, it is recommended that
shaft mounted units should be fitted with shock absorbing Torque
Arms. Consult our Application Engineers with specific application
details.

It is recommended that the torque arm is fitted on the side of the unit
adjacent to the driven machine.

SIZE OF
UNIT
14

19.29

15

20.87

16

25.39

17

27.56

18

33.27

19

35.83

21 & 22

B

Disc Spring
Ref

2.36

M30

8.15

80 x 41 x 4

0.04

1.61

1.97

2.95

M36

10.31

100 x 51 x 6

0.04

2.05

2.76

4.13

M48

13.23

125 x 71 x 6

0.07

2.83

B1

5.31

2.17

7.68

3.74

1.57

6.57

2.56

9.96

4.92

8.74

3.15

12.91

5.91

MIN

MAX

Contact our Application Engineers

65

SERIES G

MOTORIZED

SERIES G
66

SERIES G
MOTORIZED DIMENSIONS

Parallel Shaft Units

LB

Double Reduction
NEMA Motors
Motor
Column
C
Size
13 Entry
324TC/326TC
R
17.52
364TC/365TC
S
18.15
G1420
404TC/405TC
T
19.52
324TC/326TC
364TC/365TC
G1520
404TC/405TC

R
S
T

364TC/365TC
404TC/405TC
364TC/365TC
G1720
404TC/405TC

S
T
S
T

Unit
Size

G1620

Unit
Size

9.02
9.02
9.02

LB
(max)
25.87
30.91
33.03

13.37
13.37
13.87

G1420

17.52
18.15
19.52

9.02
9.02
9.02

25.87
30.91
33.03

13.37
13.37
13.87

G1520

20.31
21.69
20.31
21.69

15.08
15.08
15.08
15.08

30.91
33.03
30.91
33.03

13.37
13.87
13.37
13.87

G1620

Unit
Size

G1720

IEC Motors
Motor Column
A
C
Size 13 Entry
200
D
12.80 16.85
225
E
12.80 18.03
250
F
12.80 18.03
280
G
12.80 18.03
200
D
14.37 16.85
225
E
14.37 18.03
250
F
14.37 18.03
280
G
14.37 18.03
250
F
16.93 20.20
280
G
16.93 20.20
250
F
19.09 20.20
280
G
19.09 20.20

F
9.02
9.02
10.83
10.83
9.02
9.02
10.83
10.83
11.73
11.73
11.73
11.73

LB
(max)
25.63
30.94
33.03
37.44
25.63
30.94
33.03
37.44
33.03
37.44
33.03
37.44

P
15.75
17.72
21.65
21.65
15.75
17.72
21.65
21.65
21.65
21.65
21.65
21.65

Triple and Quadruple Reduction

NEMA Motors
Motor
Column
C
Size
13 Entry
254TC/256TC
P
14.69
284TC/286TC
Q
15.32
R
15.94
G1430 / 324TC/326TC
G1440 364TC/365TC
S
16.57
404TC/405TC
T
17.94
254TC/256TC
284TC/286TC
G1530 / 324TC/326TC
G1540
364TC/365TC
404TC/405TC

P
Q
R
S
T

254TC/256TC
284TC/286TC
324TC/326TC
G1630 /
G1640 364TC/365TC
404TC/405TC

Unit
Size

6.69
6.69
6.69
6.69
6.97

LB
(max)
21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

14.69
15.32
15.94
16.57
17.94

6.69
6.69
6.69
6.69
6.97

21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

P
Q
R
S
T

17.25
17.88
18.50
19.13
20.50

6.69
6.69
6.69
6.69
6.97

21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

254TC/256TC
284TC/286TC
G1730 / 324TC/326TC
G1740 364TC/365TC
404TC/405TC

P
Q
R
S
T

17.25
17.88
18.50
19.13
20.50

6.69
6.69
6.69
6.69
6.97

21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC
254TC/256TC
284TC/286TC
324TC/326TC
364TC/365TC
404TC/405TC

P
Q
R
S
T
P
Q
R
S
T

21.19
21.81
22.44
23.07
24.44
21.19
21.81
22.44
23.07
24.44

7.80
7.80
7.80
7.80
7.80
7.80
7.80
7.80
7.80
7.80

21.50
23.82
25.87
30.91
33.03
21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87
10.00
11.25
13.37
13.37
13.87

G1830 /
G1840

G1930 /
G1940

G1430 /
G1440

G1530 /
G1540

G1630 /
G1640

G1730 /
G1740

G1830 /
G1840

G1930 /
G1940

67

IEC Motors
Motor Column
A
C
Size 13 Entry
132
A
17.13 14.09
160
B
17.13 15.28
180
C
17.13 15.28
200
D
17.13 15.28
225
E
17.13 16.46
250
F
17.13 16.46
132
A
18.70 14.09
160
B
18.70 15.28
180
C
18.70 15.28
200
D
18.70 15.28
225
E
18.70 16.46
250
F
18.70 16.46
A
22.44 16.65
132
160
B
22.44 17.83
180
C
22.44 17.83
200
D
22.44 17.83
225
E
22.44 19.02
250
F
22.44 19.02
280
G
22.44 19.02
A
24.61 16.65
132
160
B
24.61 17.83
180
C
24.61 17.83
200
D
24.61 17.83
225
E
24.61 19.02
250
F
24.61 19.02
280
G
24.61 19.02
180
C
29.72 21.77
200
D
29.72 21.77
225
E
29.72 22.95
250
F
29.72 22.95
280
G
29.72 22.95
180
C
32.28 21.77
200
D
32.28 21.77
225
E
32.28 22.95
250
F
32.28 22.95
280
G
32.28 22.95

F
6.69
6.89
6.89
7.87
8.86
10.83
6.69
6.89
6.89
7.87
8.86
10.83
6.69
6.89
6.89
7.87
8.86
10.83
10.83
6.69
6.89
6.89
7.87
8.86
10.83
10.83
7.80
7.87
8.86
10.83
10.83
7.80
7.87
8.86
10.83
10.83

LB
(max)
16.54
21.26
23.54
25.63
30.94
33.03
16.54
21.26
23.54
25.63
30.94
33.03
16.54
21.26
23.54
25.63
30.94
33.03
37.44
16.54
21.26
23.54
25.63
30.94
33.03
37.44
23.54
25.63
30.94
33.03
37.44
23.54
25.63
30.94
33.03
37.44

P
11.81
13.78
13.78
15.75
17.72
21.65
11.81
13.78
13.78
15.75
17.72
21.65
11.81
13.78
13.78
15.75
17.72
21.65
21.65
11.81
13.78
13.78
15.75
17.72
21.65
21.65
13.78
15.75
17.72
21.65
21.65
13.78
15.75
17.72
21.65
21.65

SERIES G
MOTORIZED DIMENSIONS

Right Angle Shaft Units

LB

Triple Reduction
NEMA Motors
Motor
Column
C
Size
13 Entry
254TC/256TC
P
32.22
284TC/286TC
Q
32.84
324TC/326TC
R
33.46
G1430 364TC/365TC
S
34.09
404TC/405TC
T
35.46

LB
(max)
21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

254TC/256TC
284TC/286TC
324TC/326TC
G1530 364TC/365TC
404TC/405TC

P
Q
R
S
T

33.79
34.41
35.04
35.67
37.04

21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

324TC/326TC
364TC/365TC
404TC/405TC

R
S
T

42.13
42.75
44.13

25.87
30.91
33.03

13.37
13.37
13.87

324TC/326TC
364TC/365TC
404TC/405TC

R
S
T

44.33
44.92
46.29

25.87
30.91
33.03

13.37
13.37
13.87

364TC/365TC
G1830 404TC/405TC

S
T

53.78
55.15

30.91
33.03

13.37
13.87

G1830

364TC/365TC
G1930 404TC/405TC

S
T

56.33
57.71

30.91
33.03

13.37
13.87

G1930

NEMA Motors
Motor
Column
C
Size
13 Entry
254TC/256TC
P
41.86
284TC/286TC
Q
42.48
324TC/326TC
R
43.11
G1640
364TC/365TC
S
43.74
404TC/405TC
T
45.11

LB
(max)
21.50
23.82
25.87
30.91
33.03

P
10.00
11.25
13.37
13.37
13.87

254TC/256TC
284TC/286TC
324TC/326TC
G1740
364TC/365TC
404TC/405TC

P
Q
R
S
T

44.03
44.65
45.28
45.90
47.28

21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

254TC/256TC
284TC/286TC
324TC/326TC
G1840
364TC/365TC
404TC/405TC

P
Q
R
S
T

53.67
54.30
54.96
55.55
56.92

21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

254TC/256TC
284TC/286TC
324TC/326TC
G1940
364TC/365TC
404TC/405TC

P
Q
R
S
T

56.25
56.85
57.52
58.11
59.48

21.50
23.82
25.87
30.91
33.03

10.00
11.25
13.37
13.37
13.87

Unit
Size

G1630

G1730

Unit
Size

G1430

G1530

G1630

G1730

IEC Motors
Motor Column
C
Size 13 Entry
132
A
31.61
160
B
32.80
180
C
32.80
200
D
32.80
225
E
33.98
250
F
33.98
280
G
33.98
A
33.19
132
160
B
34.37
180
C
34.37
200
D
34.37
225
E
35.55
250
F
35.55
280
G
35.55
200
D
41.46
225
E
42.64
250
F
42.64
280
G
42.64
200
D
43.62
225
E
44.80
250
F
44.80
280
G
44.80
225
E
53.66
250
F
53.66
280
G
53.66
225
E
56.22
250
F
56.22
280
G
56.22

LB
(max)
16.54
21.26
23.54
25.63
30.94
33.03
37.44
16.54
21.26
23.54
25.63
30.94
33.03
37.44
25.63
30.94
33.03
37.44
25.63
30.94
33.03
37.44
30.94
33.03
37.44
30.94
33.03
37.44

P
11.81
13.78
13.78
15.75
17.72
21.65
21.65
11.81
13.78
13.78
15.75
17.72
21.65
21.65
15.75
17.72
21.65
21.65
15.75
17.72
21.65
21.65
17.72
21.65
21.65
17.72
21.65
21.65

Quadruple Reduction
Unit
Size

Unit
Size

G1640

G1740

G1840

G1940

68

IEC Motors
Motor Column
C
Size 13 Entry
132
A
41.26
160
B
42.44
180
C
42.44
200
D
42.44
225
E
43.62
250
F
43.62
132
A
43.82
160
B
44.61
180
C
44.61
200
D
44.61
225
E
45.79
250
F
45.79
160
B
54.25
180
C
54.25
200
D
54.25
225
E
55.43
250
F
55.43
280
G
55.43
160
B
56.81
180
C
56.81
200
D
56.81
225
E
57.99
250
F
57.99
280
G
57.99

LB
(max)
16.54
21.26
23.54
25.63
30.94
33.03
16.54
21.26
23.54
25.63
30.94
33.03
21.26
23.54
25.63
30.94
33.03
37.44
21.26
23.54
25.63
30.94
33.03
37.44

P
11.81
13.78
13.78
15.75
17.72
21.65
11.81
13.78
13.78
15.75
17.72
21.65
13.78
13.78
15.75
17.72
21.65
21.65
13.78
13.78
15.75
17.72
21.65
21.65

SERIES G
SHIPPING SPECIFICATIONS
UNIT MASS (lbs)
Gear Unit

No of
Reductions Output Shaft

2 Stage

Parallel
Shat

3 Stage

4 Stage

3 Stage
Right Angle
Shaft
4 Stage

Unit Size
14

15

16

17

18

19

21

22

Standard

794

915

1743

1996

3375

4136

6949

8030

Shaft Mount

750

849

1666

1886

3166

3872

6508

Agitator

882

1004

1853

2162

3596

4401

7390

Standard

827

949

1776

2030

3419

4180

7059

8140

Shaft Mount

783

882

1699

1919

3210

3916

6618

Agitator

915

1037

1886

2195

3640

4445

7500

Standard

849

971

1809

2063

3485

4247

7170

8250

Shaft Mount

805

893

1732

1952

3276

3982

6728

Agitator

938

1059

1919

2228

3706

4511

7611

Standard

871

993

1853

2074

3618

4379

7390

8471

Shaft Mount

827

927

1775

1963

3408

4114

6949

Agitator

960

1081

1963

2239

3838

4644

7831

Standard

1853

2074

3574

4335

7280

8361

Shaft Mount

1775

1555

3364

4070

6839

Agitator

1963

1963

3794

4600

7721

22

Mass excludes: lubricant, cooling fans or coil.

UNIT VOLUME (Feet 3)

Gear Unit

No of
Reductions Output Shaft

2 Stage

Parallel
Shat

3 Stage

4 Stage

3 Stage
Right Angle
Shaft
4 Stage

Unit Size
14

15

16

17

18

19

21

Standard

9.7

9.9

20.4

20.9

39.6

45.8

73.5

Shaft Mount

7.1

7.1

14.8

14.8

28.6

31.6

62.2

Agitator

10.9

11.2

22.5

22.9

43.5

50.2

83.0

Standard

9.1

9.3

19.7

20.2

38.2

44.1

72.7

Shaft Mount

6.5

6.5

14.0

14.0

27.2

30.0

60.7

Agitator

10.3

10.6

21.8

22.2

42.1

48.6

81.9

Standard

9.1

9.3

19.7

20.2

38.2

44.1

72.7

Shaft Mount

6.5

6.5

14.0

14.0

27.2

30.0

60.7

Agitator

10.3

10.6

21.8

22.2

42.1

48.6

81.9

Standard

9.3

9.4

20.1

20.7

39.4

45.2

74.9

Shaft Mount

7.5

7.6

16.3

16.7

31.4

35.1

61.1

Agitator

10.7

11.1

22.8

23.3

44.5

50.9

51.9

Standard

20.5

21.1

40.5

46.4

75.9

Shaft Mount

16.6

17.1

32.3

36.1

62.2

Agitator

23.2

23.8

45.8

52.2

88.3

69

SERIES G
NOTES

SERIES G

Product Safety Information

IMPORTANT

General - The following information is important in ensuring safety. It must be brought to the attention of personnel involved in the selection of the equipment, those
responsible for the design of the machinery in which it is to be incorporated and those involved in its installation, use and maintenance.
The equipment will operate safely provided it is selected, installed, used and maintained properly. As with any power transmission equipment proper precautions must
be taken as indicated in the following paragraphs, to ensure safety.
Potential Hazards - these are not necessarily listed in any order of severity as the degree of danger varies in individual circumstances. It is important therefore that the
list is studied in its entirety:1) Fire/Explosion
(a) Oil mists and vapour are generated within gear units. It is therefore dangerous to use naked lights in the proximity of gearbox openings, due to the risk of fire or
explosion.
(b) In the event of fire or serious overheating (over 300 oC), certain materials (rubber, plastics, etc.) may decompose and produce fumes. Care should be taken to
avoid exposure to the fumes, and the remains of burned or overheated plastic/rubber materials should be handled with rubber gloves.
2) Guards - Rotating shafts and couplings must be guarded to eliminate the possibility of physical contact or entanglement of clothing. It should be of rigid construction
and firmly secured.
3) Noise - High speed gearboxes and gearbox driven machinery may produce noise levels which are damaging to the hearing with prolonged exposure. Ear defenders
should be provided for personnel in these circumstances. Reference should be made to the Department of Employment Code of Practice for reducing exposure of
employed persons to noise.
4) Lifting - Where provided (on larger units) only the lifting points or eyebolts must be used for lifting operations (see maintenance manual or general arrangement
drawing for lifting point positions). Failure to use the lifting points provided may result in personal injury and/or damage to the product or surrounding equipment.
Keep clear of raised equipment.
5) Lubricants and Lubrication
(a) Prolonged contact with lubricants can be detrimental to the skin. The manufacturer's instruction must be followed when handling lubricants.
(b) The lubrication status of the equipment must be checked before commissioning. Read and carry out all instructions on the lubricant plate and in the installation
and maintenance literature. Heed all warning tags. Failure to do so could result in mechanical damage and in extreme cases risk of injury to personnel.
6) Electrical Equipment - Observe hazard warnings on electrical equipment and isolate power before working on the gearbox or associated equipment, in order to
prevent the machinery being started.
7) Installation, Maintenance and Storage
(a) In the event that equipment is to be held in storage, for a period exceeding 6 months, prior to installation or commissioning, application engineering must
be consulted regarding special preservation requirements. Unless otherwise agreed, equipment must be stored in a building protected from extremes of
temperature and humidity to prevent deterioration.

The rotating components (gears and shafts) must be turned a few revolutions once a month (to prevent bearings brinelling).

(b) External gearbox components may be supplied with preservative materials applied, in the form of a "waxed" tape overwrap or wax film preservative. Gloves
should be worn when removing these materials. The former can be removed manually, the latter using white spirit as a solvent.

Preservatives applied to the internal parts of the gear units do not require removal prior to operation.

(c) Installation must be performed in accordance with the manufacturer's instructions and be undertaken by suitably qualified personnel.
(d) Before working on a gearbox or associated equipment, ensure that the load has been removed from the system to eliminate the possibility of any movement
of the machinery and isolate power supply. Where necessary, provide mechanical means to ensure the machinery cannot move or rotate. Ensure removal of
such devices after work is complete.
(e) Ensure the proper maintenance of gearboxes in operation. Use only the correct tools and approved spare parts for repair and maintenance. Consult the
Maintenance Manual before dismantling or performing maintenance work.
8) Hot Surfaces and Lubricants
(a) During operation, gear units may become sufficiently hot to cause skin burns. Care must be taken to avoid accidental contact.
(b) After extended running the lubricant in gear units and lubrication systems may reach temperatures sufficient to cause burns. Allow equipment to cool before
servicing or performing adjustments.
9) Selection and Design
(a) Where gear units provide a backstop facility, ensure that back-up systems are provided if failure of the backstop device would endanger personnel or result in
damage.
(b) The driving and driven equipment must be correctly selected to ensure that the complete machinery installation will perform satisfactorily, avoiding system
critical speeds, system torsional vibration, etc.
(c) The equipment must not be operated in an environment or at speeds, powers, torques or with external loads beyond those for which it was designed.
(d) As improvements in design are being made continually the contents of this catalogue are not to be regarded as binding in detail, and drawings and capacities
are subject to alterations without notice.
The above guidance is based on the current state of knowledge and our best assessment of the potential hazards in the operation of the gear units.
Any further information or clarification required may be obtained by contacting an Application Engineer.

English Cover (Series G) DB USA New 0108:English Cover (Series F) 06.07

16/1/08

11:05

Page 4

SERIES G
Contacts

0706

AUSTRALIA

DENMARK

NETHERLANDS

THAILAND

David Brown Gear

Industries Ltd
13-19 Franklin Avenue
Bulli, NSW 2516
Australia
Tel:
+61 2 4283 0300
Fax: +61 2 4283 0333

Benzler Transmission A/S

Tel:
+45 36 34 03 00
Fax: +45 36 77 02 42

Northern European
Service Centre & HQ
Benzlers Netherlands
Postbox 3303
NL 5902 Venlo RH
Netherlands
Tel:
+31 773 245 900
Fax: +31 773 245 901

David Brown (Thailand) Ltd

700/43 Moo 6
Amatanakorn Industrial Estate
Khong Tam Ru
Muang, Chonburi 20000
Thailand
Tel:
+66 38 459 044
Fax: +66 38 743 484

NORWAY

UNITED KINGDOM

Benzlers & David Brown

Transmissions
Tel:
+33 (0)4 72 79 48 33
Fax: +33 (0)4 72 79 48 39

David Brown Hydraulics

Norway A/S
PO Box 73 Leirdal
Stromsveien 372
NO- 1008 Oslo, Norway
Tel:
+47 22 90 94 30
Fax: +47 22 90 94 11

David Brown Engineering Ltd

Park Road
Lockwood, Huddersfield
West Yorkshire, HD4 5DD
Tel:
+44 (0) 1484 465 610
Fax: +44 (0) 1484 465 586

GERMANY

SOUTH AFRICA

Benzler Germany
Tel:
0800 350 40 00
Fax: 0800 350 40 01

David Brown
Gear Industries Ltd
PO Box 540, Benoni 1500
South Africa
Tel:
+27 11 748 0000
Fax: +27 11 421 2963

AUSTRIA
Benzler Antriebst
Ges mbH
Tel:
+43 7 229 618 91
Fax: +43 7 229 618 84

CHINA
Textron Power Transmission
China
Room 601 Lippo Plaza
No. 222 Huai Hai Zhong Rd
Shanghai 200021
China
Tel:
+86 21 53966 555
Fax: +86 21 53966 913

FINLAND
Oy Benzler AB
Tel:
+358 14 716 190
Fax: +358 14 716 191

FRANCE

ITALY
David Brown
Hydraulics Italia S.R.L.
Via Del Costruttore, 64
I-41058 - VIGNOLA - MO
Italy
Tel:
+39 059 7700411
Fax: +39 059 7700425

SWEDEN
AB Benzlers
Landskronavgen 1
251 09 Helsingborg
Sweden
Tel:
+46 42 18 68 00
Fax: +46 42 21 88 03

www.davidbrown.com
www.benzlers.com

USA
Cone Drive Textron
240 East 12th Street
Traverse City
MI 49684
USA
Tel:
+1 231 946 8410
Fax: +1 231 933 8600

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A Textron Company

A Textron Company

A Textron Company

www.davidbrown.com