What is powder metallurgy, and why is it better than High Speed Steels?

Powder metaurgy s a process where each eement to make the stee s processed nto a ne powder then mxed
and pressed together then heated to produce a hgh grade aoy stee that coud not be made n a conventona
manor. CPM 10V (A-11) was made for the ndustra word, t s used for hgh wear appcatons n des or centeress
grnders for exampe. They have found the hardest and therefore the most abrason resstant carbdes typcay
found n too stees are the vanadum carbdes, ths stee has 9.75% vanadum. M2 for exampe has ess than 2%
vanadum. Why s t better than HHS? In short, the process to make the stee and the vanadum content. Therefore
the cost to produce ths stee s 2-3 tmes hgher than HHS.
Do you need special grinding wheels to sharpen this steel?
No! Any grndng whee that you use now w work.
As a new turner can I start with quality tools or do I buy a cheap set of tools?
Yes you can start wth quaty toos f you foow these steps. Frst buy a Oneway Woverne |g and Var-grnd
attachment, go to Woodcraft and buy a 8" sow speed grnder, they are on sae a the tme. Ths s a one tme buy
that w emnate a probems sharpenng your toos. Next downoad the sharpenng gude, read t! Now pace the
too n the Var-grnd wth the grnder OFF pace the too aganst the whee and pratce the sde to sde sweepng
moton needed to grnd the cuttng edge. To earn how to grnd usng these toos w waste about 1/4 nch of stee,
the secret s a very ght touch and that s earned. Cost s about 5 bucks. If you need hep contact me by ema or
phone.
The cost to learn with a good tool
One good too s worth more than a bunch of cheaper toos. Most professonas ony use a coupe of toos a the
tme, toos that they have earned to use we. When startng out ONE 1/2 nch bow gouge s enough to turn a 12
nch bow then you add another when you see a need.
The cost to earn on a good too s ow when you break t down.
-The cost of a 1/2 bow gouge s $50
-Useabe ute ength say 4 nches. Cost $12.50 per nch
-It can be ground say 50 tmes per nch. Cost $.25 per grnd.
-Make a huge mstake and ose a 1/4 nch. Cost $3.12
Ths s a sma prce to pay... NOW to compare t wth somethng ese we use a the tme... sandpaper ONE 2 nch
dsk s $.20
As a new turner what tools should I buy !rst?
Frst of a don't buy a ot of toos, stck wth the basc toos to turn a bow. As you earn more you w see a need to
add another but don't waste your money on a set. The basc toos are a 3/8 & 1/2 bow gouge, ths s more than
enough to turn a 12 nch bow. The ute shape s a dherent queston, f you ask 100 turners what shape to use
you' get 101 dherent answers. Ask me I' say the V shape ute s the best but f you have a frend that s wng
to teach you how to turn use the same shape that they do. I' tak about ths more n another queston.
The tools are sold "#handled, what do you recomend?
For my persona turnng I ke a custom made extra ong meta hande to turn hats. You coud make a wood hande
n no tme at a, Ron McKney was knd enough to provde step by step nstructons. (Cck on HANDLES) Any
aftermarket hande w t the toos but here are a few I ke.
Dave Peebes (see nks page) Dave has a aumnum core vny wrapped hande for $35
Trent Bosch ( see nk page) ses a aumnum hande that can be ed wth shot to any weght needed.
Mchae Hosauk has a aumnum and a stee hande to t your needs.
$ryogenics, why is it so important?
Ths s very nvoved so et's keep t smpe. When stee s rst hardened the structure of the stee changes to form
austnte whch s very brtte. We want to change the austnte that's brtte to a hard structure ca martenste, to
do ths the stee needs to be tempered. Ths s done by heatng the stee then aowng t to coo at a very sow rate.
When the austnte s changed to martenste by temperng carbdes are formed of each eement of the stee. We
want vanadum carbdes to form and we want ots of them n our stee so after the rst temper wth heat the stee
goes nto a cryogenc treatment. Cryogencs s part of the temperng process but when the austnte s changed to
martenste by freezng ots and ots of very ne carbdes form caed "eta" carbdes, these are the carbdes that we
want.
Ths stee s trped tempered wth heat and a cryogenc treatment after the rst temper, what s ths? The rst
temper wth heat changes some of the austnte over, then the cryogencs gets a whoe bunch more and the second
temper wth heat s |ust to make sure a the austnte s gone. The thrd temper wth heat changes a the
martenste we |ust created to "tempered martenste" and that was the goa. It gets no better than ths!
Shan%s and Tangs?
Frst of a a shank s round ke on a bow gouge and a tang s at on scrapers and skews.
Why s the shank on a bow and spnde gouges are turned down to a common fractona sze? Ths s because hgh
quaty too stee s sod .015 oversze so the shank needs to be turned down to a common sze to t a the
aftermarket handes and so a common dr bt can be used to bore a wood hande. Exampe; a 1/2 dameter too w
have a shank that measures .500
What s the shank ength? On the 3/8 and dameter toos the shank s 2 nches ong. The 5/8 and dameter
toos are 2-1/2 nches n ength.
The 1" and 1-1/4" toos have a nch dameter shank that s 2-1/2 nches ong.
A tangs are 2 nches ong.
American or &uropean standard to measure the tool?
We use the Amercan standard to measure the toos, that s by the dameter of the stee. The European standard
measures across the ute. In a word where we use both t does get confusng at tmes. Heres a smpe chart to
show both.
Amercan ----- European
3/8 ------ V
------ 3/8
5/8 ------
------ 5/8
7/8 ------
1 -------- 7/8
' Shape or " Shape that is the question(
If you ask 100 peope the same queston you get 101 dherent answers. I prefer a V shape because the V shape
ute can be very aggressve when roughng especay on green wood. When you need to remove a ot of stock
when roughng a bow or turnng a hat where 99% of the bank ends up as shavngs the V shape s the ony way to
go. The sma nose radus s not grabby when enterng a cut and can be used to create detas. Because the wngs
tend to be onger on a V shape too scrapng s easy done on the outsde of a bow. In the past a V shape ute was
known to cog wth shavngs, the desgn of ths ute was changed so t doesnt happen.
The U shape ute has some strong ponts especay when turnng dry wood. The arge nose radus aows the too
to shear the wood whch s good to prevent tear out, the nsh cut nsde a bow or ong sweepng curves outsde a
turnng are |ust two exampes where ths too exces.
The grind?
A toos come sharpened wth a basc grnd done on a Oneway Woverne |g. What ths means s a useabe grnd
that s a good startng pont and can be moded after you receve the too. Many grnd the wngs back on the bow
gouges to create a onger cuttng edge or change the nose ange sghty.
)Success is ne*er achie*ed by the si+e of our brain,
,ut, it is always achie*ed by the si+e of our tries and thoughts)
1.A nsh cut s gven to mprove the surface nsh of a rough med workpece?
A.Decrease cuttng speed, feed rate and depth of cut B.Increase feed rate, depth of cut and reduce
cuttng speed
C.Increase feed rate, depth of cut and cuttng speed D.Increase cuttng speed, reduce feed rate and
depth of cut
Ans- D
2.The norma modue of a heca gear wth rea modue (m) of 6.62 and havng an ange of 25 deg s?
A.6.62 x sn 25 deg B.6.62 x cos 25 deg A.6.62 x tan 25 deg A.6.62 x cot 25 deg Ans- ,
3.Thread rng gauges are used check externa threads. Separate 'Go' and 'No Go' gaugng members are provded.
Whch one of the foowng screw thread eements s not checked wth the rng gauges?
A.Ptch B.Hex ange C.Proe D.Ptch dameter
Ans- ,
4.Morse taper s one of the nternatonay accepted standard tapers. The morse taper are avaabe n numbers
from?
A.0 to 7 B.0 to 8 C.1 to 7 D.1 to 8
Ans- A
5.A gear whee has 36 teeth (z) and 3 mm modue (m) ts ptch dameter cutter?
A.12 mm B.75 mm C.80 mm D.108 mm
Ans- D
6.A man purpose of usng worm and worm whee drves n machnes and ther accessores s to?
A.Transmt arge torque B.Provde arge speed reducton from worm shaft to worm whee
C.Transmt hgher speeds D.Provde arge speed reducton from worm whee to worm shaft
Ans- ,
7.The tooth thckness of rack s measured by?
A.Unversa verner caper B.Gear tooth verner caper C.Fange mcrometer D.Gear tester
Ans- ,
8.There are two types of mng processes based on the drecton of cutter rotaton and work feed drecton n up
cut mng?
A.The work s fed n the same drecton as the rotaton of the cutter B.Chp remova starts at the thckness part
C.Machne wth backash emnator s essenta D.The work s fed aganst drecton of the cutter rotaton
Ans- D
9.A Shaft s turned n one nsh cut whch one of the foowng parameters w drecty nuence the machnng
tme?
A.Cuttng depth B.Settng ange C.Dameter of work pece D.Too trave dstance
Ans- D
10.In a pannng machne the depth of cut s gven by?
A.Ad|ustng too sde B.Rotatng the feed screw of the too hoder
C.Movng cross sde D.Lftng the work pece Ans- ,
11.You have to machne a at surface on a work pece of two metres ength. Whch machne w you choose for
ths?
A.Pannng B.Sottng C.Mng D.Shapng
Ans- A
12.Why t s necessary to mantan an approach dstance between the cuttng too and the work whe workng on
shapng machne?
A.To coo down the cuttng edge of the too bt B.To avod any rdger at the end of workpece
C.To aow the chps to fa and cear the cuttng edge D.To enabe the capper box to return to cuttng
Ans- D
13.O grooves are to be cut n brass haf bearngs. Whch one of the foowng chses n sutabe?
A.Fat chse B.Cross chse C.Haf round nose chse D.Web chse
Ans- $
14.The quaty contro aows at the most 0.4% defectve parts, How many defectve parts can be aowed n a
producton of 500 parts?
A.1 B.2 C.10 D.20 Ans- ,
15.One whch unt the too settng s done on NC machne?
A.On speca devces away from the machne B.On the NC machne durng de tme
C.On the pre settng devces D.None of above
Ans- $
16.The component of the surface texture upon whch the roughness s supermposed s known as?
A.Surface roughness B.Surface texture C.Lay D.Wavness
Ans- D
17.Whch one of the foowng groups of propertes enabes the manufacture of chan hooks from wrought ron?
A.Ductty, maeabty and hardness B.Hardness, toughness and ductty
C.Maeabty, ductty and toughness D.Hardness, toughness and brtteness Ans- $
18.You have to e an aumnum bock to a smooth nsh, whch one of the foowng cut of e s most sutabe?
A.Doube cut B.Curved cut C.Rasp cut D.Snge cut Ans- A
19.Whch one of the foowng s an artca abrasve?
A.Emery B.damond C.Corundum D.Scon carbde
Ans- D
20.The gran sze of a grndng whee s ndcated by numbers, whch range of gran sze referred to as 'Very Fne'?
A.10 - 24 B.30 - 60 C.80 - 180 D.220 - 600 Ans- D
21.A hgh carbon stee has to be forged, whch coour ndcate the most sutabe forgng temperature?
A.Yeow red B.Dark cherry red C.whte D.Lght yeow
Ans- A
22.The ead screw ptch of a mng machne s 5mm and the dvdng head rato s 40 : 1 the ead of the mng
machne s?
A.0.125 mm B.5 mm C.8 mm D.200 mm Ans- D
23.The axs of the pate cam bank and the end m spnde shoud aways reman?
A.Incned to each other B.Parae to each other
C.Opposte to each other D.Vertca and ncned
Ans- ,
24.Whch mng machne s partcuary adopted for mng nterna or externa proes?
A.Pantograph mng machne B.Unversa mng machne
C.Panetary mng machne D.Tracer controed mng machne
Ans- D
25.A 42 teeth nvoute heca gear wth a hex ange of 45 deg s to be cut on a mng machne?
A.12 to 13 B.35 to 54 C.135 to rake D.17 to 20 Ans- ,
26.CNC machne are not manuay operated. They are controed by means of?
A.A programme B.An operatng C.A cam D.A pug board system
Ans- A
27.Counter borng s done for?
A.Deburrng hoe ends B.Enargng hoes to accurate sze
C.Fnshng cored hoes D.Accommodatng socket head screws Ans- D
28.A pont to pont contro system s sutabe ony for one of the foowng appcatons?
A.Mng proe B.Turnng C.Drng D.Grndng
Ans- $
29.A stee workpece of heght tense strength s to be machned wth a HSS mng cutter, whch one of the
foowng rake anges s best suted for the cutter?
A.8" B.12" C.20" D.28" Ans- A
30.By usng quck return mechansm n shapng machne the cuttng stroke moves sow and return stroke fast. what
s the rato between cuttng stroke and return stroke?
A.2:3 B.3:2 C.5:3 D.3:5 Ans- ,
31.What w be the resut f the cearance ange n dr s ncreased?
A.Poor wedgng acton B.Weak cuttng edge
C.Rough hoe surface D.Increased pont ange Ans- ,
32.An rreguary shaped workpece s turned on a athe. whch one of the foowng work hodng accessores s
used?
A.Three |aw chuck B.Two |aw chuck C.Drvng pate D.Face pate
Ans- D
33.Sod H.S.S. cutters and carbde nserted tooth cutters are commony used for mng, the permssbe cuttng
speed of an nserted tooth cutter n reaton to that of a HSS cutter s?
A.Twce as much B.Fve to ten tmes greater C.smaer D.Same
Ans- A
34.It s requred to machne a snge start worm of 2 modue (m) and 60 mm ptch dameter, the speed raton s
40:1, to what ength shoud the worm be cut?
A.21 mm B.14.6 mm C.29.3 mm D.33.3 mm
Ans- $
35.The pattern on the work surface caused by the movement of the cuttng too s caed?
A.Wavness B.Roughness C.Surface texture D.Lay
Ans- $
36.A product s sad to have the quaty when?
A.Its shape and dmensons are wthn the mts B.It appears to be very good
C.It s t for use D.The choce of matera s rght
Ans- $
37.Whch taper s used on spnde nose of the athe head stock?
A.|erno taper B.Brown and sharp taper C.Pn taper D.Morse taper
Ans- D
38.Why do you hod a workpece engthwse whe machnng n a pannng machne?
A.It s easer to oad workpece engthwse B.The de tme w be mnmsed
C.The surface quaty w be mproved D.The too fe w be ncreased Ans- $
39.A hoe whose ower devaton s zero s caed basc hoe, whch one of the foowng etters ndcates basc hoe?
A. E B. F C. G D. H Ans- D
40.Rough and nsh borng operatons are carred out to machne a hoe n a mng machne, for rough borng
seect?
A.Hgh spnde speed and coarse feed B.sow spnde speed and coarse feed
C.sow spnde speed and ne feed D.Hgh spnde speed and ne feed
Ans- ,
41.Whe machnng cast ron cooant shoud be?
A.Dry ar B.Kerosence C.Machne o D.soft water
Ans- A
42.The too post of a pannng machne s mounted on?
A.Apron B.Cross ra C.Capper box D.Sadde
Ans- $
43.The tense strength of a meta s ts abty to resst fracture when sub|ected to tense oads, the tense strength
of metas are expressed n?
A.N/mm sq. B.Kg/mm sq. C.N. Metre D.Kg. Metre Ans- ,
44.Whch one of the characterstcs of a mng cutter s most sutabe for cmb mng?
A.Left hand cuttng B.Teeth matera s carbde
C.Larger cearance and rake ange D.The teeth are straght to the axs of the cutter
Ans-$
45.A gear whee has 36 teeth and 3 mm modue, ts ptch dameter s?
A.12 mm B.75 mm C.80 mm D.108 mm
Ans- D
46.Whch one of the foowng thread forms s provded n the threaded parts where the pressure acts on one ank
of the threads durng transmsson?
A.V thread B.Square thread C.Knucke thread D.Buttress thread
Ans- D
47.Whch one of the bushes used n a dr |g and permts cuttng toos of dherent dameters?
A.Press t bushes B.Removabe bushes(sp) C.Fxed removabe bushes
D.Lner bushes Ans- ,
48.Whch one of the foowng equpments s used n the shop oor for the checkng of the form that s beng
turned?
A.Tempate B.Snap gauge C.Da test ndcator and sp gauges D.Too room
mcroscope
Ans- ,
49.Whe grndng and appng cemented carbde tpped too wth damond whees a good ow of cooant shoud be
drected to cover the grndng zone, the cooant sutabe s?
A.Souabe o B.Mnera o C.Suphursed o D.Mxture of paramn and water
Ans- A
50.Whch one of the foowng operatons can be done on sottng machne?
A.Externa keyway on ong shaft B.Interna grooves
C.Woodruh keyway on a shaft D.Keyway for feather keys
Ans- $
51.A screw thread s desgnated as 1" B.S.P. thread, n 1 nch B.S.P. thread what 1" ndcates?
A.Ma|or dameter of thread B.Mnor dameter of thread
C.Ptch dameter of thread D.Hoe dameter of ppe
Ans- D
52.What w be the resut f the cearance ange n dr s ncreased?
A.Poor wedgng acton B.Weak cuttng edge C.Rough hoe surface D.Increased pont ange Ans- ,
53.The temperature to whch a work pece s heated depends on the matera and the type of forgng process, the
temperature range for forgng ow carbon stee s?
A.700 - 800 deg Cesus B.650 - 920 deg CesusA.800 - 1300 deg Cesus A.450 - 700 deg Cesus
Ans- $
54.It s commony observed that the face of a grndng whee becomes shny and smooth or gazed after some use
due to one of the reasons stated beow?
A.Grade of whee s too hard B.Abrasve of the whee not sutabe for the purpose
C.Gran sze s too coarse D.Structure of the whee s too open
Ans- A
55.A traveng steady s xed on the sadde of a Lathe. What s the functon of ths steady rest?
A.To prevent bendng of ong shafts due to cuttng forces B.To avod oad on the athe centres whe turnng
ong
C.To reduce the oad on the cuttng too whe turnng D.To enabes to turn at hgher cuttng speeds than
recommended
Ans- A
56.Zero settng of the two pont bore da gauge before the measurement s necessary to?
A.Account for the errors n the gauge B.Factate comparson
C.Setup nta pressure n the gauge D.Emnate naccuracy of the measurement
Ans- D
57.Indexng head mechansm works wth?
A.Rock and gear B.Worm and worm gear C.Two heca gear D.Two beve gear
Ans- ,
58.Whch gear arrangement used to change the crcuar moton of horzonta to vertca wthout change n speed
rato?
A.Two spur gear B.Two heca gear C.Two beve gear D.Worm and worm gear
Ans- $
59.What s a but up edge s respect of a turnng too?
A.|ob matera embedded on too edge B.A carbde tp sodered on a too shank
C.A method of recondtonng worn out cuttng too edge D.A too cuttng edge wth a crater on t
Ans-$
60.Sp gauges are used as standards for precson ength measurements, the sp gauges are avaabe n four
grades as per BIS standard, whch one of the foowng grades s meant ony for reference?
A. 0 grade B. 1 grade C. 00 grade D. 11 grade Ans- $
61.How do you recognze a dr for soft meta?
A.By the arge hex ange B.By the sma hex ange
C.By the chse edge ange D.By the pont ange whch s 90 deg
Ans- A
62.Dressng and turnng of a grndng whee are?
A.Exacty the same operaton B.Done wth the same equpment
C.Done ony for coarse grndng whees D.Ony for form grndng
Ans- ,
63.The web of twst dr, due to repeated grndng causes resstance to feedng whe drng a 12 mm dameter
hoe, the above ehect s reduced by provdng?
A.Negatve rake of web B.Thnnng of web C.Less feedng force D.More feedng force Ans- $
64.It s requred to nsh grnd a da 50mm hardened stee shaft on a cyndrca grndng machne, f the
recommended surface speed of the work s 33 metres/mnute, the rpm of the work s?
A. 190 B. 150 C. 210 D. 250 Ans- $
65.A 1.5mm dspacement of too pont n borng operaton w resut n a change n the dameter equa to?
A.0.75 mm B.1.5 mm C.3 mm D.6 mm Ans- $
66.The poston of gear cutter on the arbor for rack mng s?
A.Nearer to the coumn B.Nearer to the arbor support C.At the mdde D.At any pont on the arbor Ans- ,
67.Varous aoyng eements are added to produce dherent aoy stees, whch one of the foowng combnaton of
aoyng eements s usng for HSS?
A.Chromum, ncke and moybdenum B.Ncke, moybdenum and scon
C.Chromum, vanadum and manganese D.Chromum, vanadum and tungsten
Ans- D
68.Whch s the correct expresson for the unt of feed rate n mng?
A. m/mn B. mm/rev C. mm/sec D. mm/mn Ans- A
69.In a shapng machne wth mechanca drven ram the ram speed s not unform?
A.At the begnnng of the cutt9ng stroke B.In the mdde of the cuttng stroke
C.At the end of the return stroke D.In the mdde of the return stroke
Ans- D
70.Thread measurement wth nserts tted n the anv and spnde of screw tread mcrometer are seected on the
bass of one the foowng eements of a thread beng measured?
A.Ma|or dameter B.Mnor dameter C.Ehectve dameter D.Ptch
Ans- A
1.Whch e s used for ng rough edges of soft meta castngs?
A.Bastard e B.smooth e C.Second cut e D.Dead smooth e
Ans- A
2.Trepannng type cutters are used for makng hoes on sheets s?
A.Large B.Sma C.Medum D.A of above Ans- A
3.The operaton performed for reducng the web thckness s caed?
A.Makng a pot B.Thnnng the pont C.Draw centre ne D.None of above
Ans- ,
4.Hacksaw bades s made by?
A.Md stee B.Cast ron C.Hgh carbon D.Pg ron Ans- $
5.The taper shank drs are hed on the machne means of?
A.Drft B.vce C.Seeves D.Chucks Ans- $
6.A sne bar s used for?
A.Measurng the dameter of hoes B.Checkng the proe of a thread
C.Leveng the |ob for drng D.Fndng the ange of a taper |ob
Ans- D
7.The sght convexty s gven to the cuttng edge to?
A.Aow the ubrcant to enter B.Cut curved surfaces
C.Prevent dggng of the ends D.Cut sharp corners Ans- $
8.Whch s used for dressng ne and decate whees?
A.Star whee B.Grndng whee C.Spnde whee D.None of these
Ans- A
9.The component of the surface texture upon whch the roughness s supermposed?
A.Wavness B.Prmary texture C.Roughness D.Lay
Ans- A
10.A |g s a speca devce?
A.Whch hods, supports, ocates and aso gudes the cuttng too B.Whch ocates the cuttng too
C.Whch hods the |ob D.Whch gudes the too Ans- A
11.The porton of the shaft carred n the bearng s often referred to as?
A.|ourna B.Cage C.Thrust D.Race
Ans- D
12.The part of a verner beve protractor on whch man scae dvsons are marked s the?
A.Ad|ustabe bade B.Dsc C.Da D.Stock Ans- $
13.The thread ange of I.S.O. metrc thread s?
A.55 B.60 C.45 D.None of above
Ans- ,
14.Whch among the foowng s not a capabty of reamers?
A.Fnshng any machned proes B. Producng hgh quaty surface nsh
C.Fnshng sma hoes D.Accuracy to coser mts
Ans- ,
15.As per BIS standard sheet strps are desgnated by?
A.Thckness x ISST x wdth as per IS 1730 B.ISST x Thckness x wdth as per IS 1730
C.ISST x wdth x Thckness as per IS 1730 D.wdth x ISST x Thckness as per IS 1730
Ans- $
16.Parae bocks are used for?
A.Settng workpeces horzonta B.Leveng machne toos
C.Markng parae nes aong an edge D.Cuttng parae keyways
Ans- $
17.Whch among the foowng s not a characterstc of grante surface pates?
A.Burrs are formed when scratched B.Rust proof
C.Dense and stabe matera D.Retans hgh accuracy
Ans- A
18.The convexty of es heps?
A.To e convex surfaces B.The e to become straght when pressure s apped
C.To e concave surfaces D.To prevent roundng of edges of work
Ans- ,
19.Tab washers are used for?
A.Lockng the nuts B.Preventng vbraton C.Sef ockng D.Fastenng structura fabrcaton work Ans- A
20.The prncpe of workng of a da test ndcator s?
A.The near moton s converted nto a rotary moton usng rack and pnons B.Magncaton by eectronc means
C.The near moton s converted nto a recprocatng moton, usng sotted nk D.Magncaton of sma varaton
usng enses
Ans- A
21.The equvaent of 1" n metrc s?
A.24.5 mm B.25.04 mm C.2.54 mm D.25.4 mm Ans- D
22.The feeer gauge s used for?
A.Checkng the accuracy of the hoe ocators. B.Checkng surface roughness
C.Checkng the gap between matng parts D.Checkng the radus of workpeces
Ans- $
23.A drng machne used by a carpenter for cabnet makng s a?
A.Breast drng machne B.Senstve drng machne
C.Ratchet drng machne D.Rada drng machne
Ans- A
24.Formaton of a chp whe cuttng s based on the?
A.Cearance and wedge ange of the too B.Cearance ange of the too
C.Rake ange of the too D.Cearance ange of the too
Ans- $
A.The rake ange s ess B.The cearance ange s more
C.The rake ange s more D.The cearance ange s ess
Ans- D
26.The east count of a verner metrc mcrometer s?
A.0.0001 mm B.0.001 mm C.0.01 mm D.0.1 mm Ans- ,
27.The wearng of machne parts s due to?
A.Abrason B.Impact C.Corroson D.Eroson
Ans- D
28.One yard s equa to?
A.36 nches B.42 nches A.12 nches A.6 nches Ans- A
29.The pont ange for a standard dr s?
A.108 deg B.135 deg C.60 deg D.118 deg
Ans- D
30.The sutabe cuttng ud for drng md stee drng machne s?
A.Cooant o B.Dsted water C.Neat o D.Soube o
Ans- D
31.Curved cut e used for?
A.Fng wood, rubber etc. B.Fng brass, aumnum, bronze etc.
C.Fng tn, copper, ead etc. D.Removes hard materas faster
Ans- $
32.Whch one s quck dryng and stcks to surfaces we?
A.Copper suphate B.Prussan bue C.Whtewash D.Ceuose acquer Ans- D
33.Whch s used for ocaton of dvder ponts?
A.Scrber B.Centre punch C.Prck punch 30 deg D.Caper
Ans- $
34.One mmetre s equa to?
A.0.0001 m B.0.001 m C.0.01 D.None of above
Ans- ,
35.Whch caper s can be set qucky?
A.Long pont caper B.Ad|ustabe caper C.Sprng type caper D.None of these
Ans- $
36.Dr chucks are tted on the drng machne by means of a?
A.Pnon and key B.Drft C.Knured rng D.Arbor
Ans- D
37.The morse taper provded on dr range between?
A.MT0 to MT4 B.MT1 to MT5 C.MT0 to MT5 D.MT1 to MT4 Ans- $
38. A drft s used for?
A.Removng the dr from the machne spnde B.Drawng a dr ocaton
C.Removng a broken dr from the work D.Axng chuck on the machne spnde
Ans- A
39.The dstance a dr advances nto the work n one mnute s?
A.RPM B.Cuttng speed C.Feed D.None of above
Ans- $
40.The name of the standard taper provded on drs s?
A.Cuttng too B.Shank C.Drft D.Morse taper
Ans- D
41.The cuttng ange for chppng cast ron s?
A.90 deg B.37.5 deg C.60 deg D.55 deg
Ans- $
42.Whch one among the foowng s not depended upon for ocatng and hodng?
A.The number of components to be machne B.The matera of the workpece
C.The sze and shape of the component D.The nature of machnng operatons Ans- ,
43.The datum, from whch the measurements of verner heght gauge are taken, s?
A.The verner sde B.The base C.Above the scrber pont D.The beam
Ans- ,
44.The ength of a sne bar s the dstance between?
A.Outsde to outsde dstance between roers B.One end to another end of the sne bar
C.Centre to centre dstance between roers D.Dagona cross ength of the sne bar
Ans- $
45.The dstance, whch the cuttng edge of a passes over the matera n a mnute whch makng, s known as?
A.Cuttng speed B.RPM C.Machne Speed D.Feed
Ans- A
46.A xture s a producton too that?
A.Locates and hods the component B.Locates the component
C.Hods the component D.Contros the cuttng too
Ans- $
47.In a pan bush bearng, to prevent the rotaton of bush n the housng, t shoud be tted by means of?
A.Brazng B.Soderng C.Wedng D.Key or screw Ans- D
48.The part of a verner heght gauge on whch the man scae dvsons are graduated s the?
A.The verner pate B.Base C.Beam D.Fne settng devce Ans- $
49.The reamer teeth are uneveny spaced because?
A.The hep to cut meta graduay B.They are easy to manufacture
C.They hep to remove the reamer easy D.They can reduce chatterng
Ans- A
50.The sze of the ange pates s stated by?
A.Length x wdth B.Weght C.Length D.Sze number
Ans- A
51.The da test ndcator shows the measurement as?
A.The drect readng of the dmenson B.The magned sma varatons n szes through a ponter
C.The actua sze of the component D.The dherence between the two steps of 5mm
Ans- ,
52.The equvaent of 1 metre n the nch system s?
A.37.39" B.0" C.39.37" D.36"
Ans- $
53.A set of number dr seres conssts of drs n the foowng ranges. Indcate the correct range?
A.1 to 80 B.0 to 100 C.1 to 40 D.0 to 50 Ans- A
54.Whch nstrument s used for checkng the paraesm of ed surfaces?
A.Caper B.Stee rue C.Try square D.None of above
Ans- $
55.The common szes of an engneer's stee rue?
A.6 nch B.24 nch C.12 nch D.A of above
Ans- D
56.The common ptches of hacksaw bade s?
A.1.8 mm B.1.4 mm C.0.8 mm D.A of above Ans- D
57.The materas from whch the markng tabe s made?
A.Medum carbon B.Cast ron C.Md stee D.None of above
Ans- ,
58.The sze of the dvders are speced by the?
A.Dstance between the pnts when fuy opened B.Tota ength of the egs
C.Dstance between the pvot and the pont D.Length of egs wthout the ponts
Ans- $
59.When the taper shank of the dr s arger than the machne spnde, the devce to hod the dr s?
A.Chuck and key B.Dr drft C.Taper socket D. Dr seeve
Ans- $
60.The cearance ange of a dr s between?
A.12 deg to 20 deg B.3 deg to 5 deg C.15 deg to 20 deg D.8 deg to 12 deg
Ans- D
61.The east count of a verner beve protractor s?
A.1 deg B.1 nch C.5' D.5 deg
Ans- $
62.Name of the chemca souton used for ceanng the parts of a mcrometer after t s dsmanted?
A.Thnner B.Carbon tetrachorde C.Cean o D.None of above
Ans- ,
63.The pattern on the work surface caused by the movement of the cuttng too s caed?
A.Roughness B.Surface texture C.Wavness D.Roughness spacng
Ans- ,
64.A sne bar s made of?
A.Ncke stee B.Hgh carbon stee C.Stabzed chromum stee D.Hgh speed stee Ans- $
65.The process of beveng the end of the hoe s caed?
A.Counterborng B.Spot facng C.Countersnkng D.Reamng
Ans- $
66.The ncuded ange of the groove of 'V' bock s aways?
A.45 deg B.90 deg C.60 deg D.120 deg
Ans- D
67.Surface pates are made of?
A.Aoy stees B.Fne graned cast ron C.Hgh grade cast stee D.Wrought ron Ans- ,
68.In the number dr seres, the argest dr sze s?
A.8.59 mm B.5.791 mm C.5.80 mm D.102 mm Ans- ,
69.The depth mcrometer s used for the measurement of a wde range of szes because?
A.It has a very engthy spnde B.It has ad|ustabe stock for dherent sze settngs
C.It has a engthy graduated seeve D.It has a number of extenson rods for the dherent range
of szes
Ans- D
70.The reef ange provded behnd the cuttng edge s caed?
A.Hex ange B.Pong ange C.Cearance ange D.Chse edge ange
Ans- $