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ALLISON MD, B 300/400, T 200/300 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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V05415

Figure 01. Main Housing

011.1

Copyright 2002 General Motors Corp.

20021201

ALLISON MD, B 300/400, T 200/300 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP 01-721
Main Housing, Figure 01
REF
NO.
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27

27
28
28
29
30

31
32

NOMENCLATURE
Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Clutch Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear, P1 Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C3 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 25-WT-96 And SIL 4-WT-00. . . . . . . . . . . . . . . . . . .
Plate, C3 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring Retainer Assembly. See SIL 4-WT-00. . . . . . . . . . . . . . . . .
Piston, Clutch, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, C3 Clutch, Complete . . . . . . . . . . . . . . . . . . .
Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Clutch Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C4 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 25-WT-96 And SIL 4-WT-00. . . . . . . . . . . . . . . . . . .
Plate, C4 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Spring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring Retainer Assembly. See SIL 4-WT-00. . . . . . . . . . . . . . . . .
Piston, Clutch, C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Clutch, C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Main. Used Prior To S/N 6510032369 With 29506327 Wiring
Harness Clamp, 12129810 Feedthrough Connector, And Two
11515355 Bolts. See SIL 45-WT-94. . . . . . . . . . . . . . . . . . . . . . . .
Housing, Main. Used Starting With S/N 6510032369. . . . . . . . . . . . . .
Plate, Identification. Used For S/N Starting With 651. . . . . . . . . . . . . .
Plate, Identification. Used For S/N Starting With 652. . . . . . . . . . . . . .
Screw, No. 14 x 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bolt, M5 x 0.8 x 20. Used Prior To S/N 6510032369 With
29507511 Main Housing, 12129810 Feedthrough Connector, And
29506327 Wiring Harness Clamp. See SIL 45-WT-94. . . . . . . . . .
Cover, Connector Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Feedthrough. Used Prior To
S/N 6510015259. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.
29501359 **
11505328
29503106 **
29535006
29522720
11506706
29503079

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1
12
1
1
3
6
1

12

24

48

2
3
6
1

4
6
12
2

8
12
24
4

29528207

20

40

80

29536336
29536345
29505570
29501424
29537789
29540483
29503103 **
11506706
29522720
29501449
29536345

5
4
4
1
1
1
1
6
3
1
5

20
16
8
4
2
4

40
32
16
8
4
8

80
64
32
16
8
16

6
3
1
20

12
6
2
40

24
12
4
80

29528207

20

40

80

29536336
29505570
29501424
29537789
29540483
29501360
11514354
29507757

5
4
1
1
1
1
3
3

20
8
4
2
4
1
6
3

40
16
8
4
8
2
12
6

80
32
16
8
16
4
24
12

29507511
29535311
29533240
29537911
141445

1
1
1
AR
1

2
2
2
2
2

4
4
4
4
4

8
8
8
8
8

11515355
29502002

2
1

12
2

24
4

48
8

12092196

(continued on next page)


** Not Serviced As An Assembly Order Detail Parts.

20021201

Copyright 2002 General Motors Corp.

012.1

01

ALLISON MD, B 300/400, T 200/300 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP 01-721

Main Housing, Figure 01


REF
NO.
32

01

(contd)

33
34
35
36
37
38
38

NOMENCLATURE

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

PART
NO.

Connector Assembly, Feedthrough. Used From S/N 6510015259


To S/N 6510032369 With 29507511 Main Housing,
29506327 Wiring Harness Clamp, And Two 11515355 Bolts.
See SIL 11-WT-94 And SIL 45-WT-94. . . . . . . . . . . . . . . . . . . . . . 12129810
Seal, Internal, 24-Way Orange . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092194
O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092195
Seal, Internal, 24-Way Green. For Use Prior To S/N 6510015259.
See SIL 11-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514674
Bolt, M10 x 1.5 x 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355
Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045573
Plate, C5 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 15-WT-96 And SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . 29532371
Plate, C5 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536337

1
1
1

2
2
2

4
4
4

8
8
8

1
12
8

2
12
8

4
24
16

8
48
32

14

28

14

28

2
8

4
16

8
32

8
2
1

16
4
2

32
8
4

GROUP 01-721A
Main Housing, Figure 01
Early Lead Unit
Same As Group 01-721, Except For Parts Listed Below.
1
3
4

NI
5
6
14
15
16
17
NI
24
27

Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501451


Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503161
Backplate Assembly, Clutch. If 29503163 Clutch Backplate
Assembly Must Be Replaced, Order Item 4 From
Group 01-721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503163
Plug, Cup. If 9421740 Plug Cup Must Be Replaced, Order
Item 4 From Group 01-721. . . . . . . . . . . . . . . . . . . . . . . . 9421740
Plate, Clutch Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500688
Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11506707
Housing Assembly, C3 Clutch, Complete . . . . . . . . . . . . . . . . . . . 29503162
Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11506707
Plate, Clutch Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500688
Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . 29503164
Plug, Cup. If 9421740 Plug Cup Must Be Replaced, Order
Item 17 From Group 01-721. . . . . . . . . . . . . . . . . . . . . . . 9421740
Housing, Clutch, C4. If 29501222 Clutch Housing Must Be
Replaced, Order Item 24 From Group 01-721. . . . . . . . . . . . . 29501222
Housing, Main. If 29501450 Main Housing Must Be Replaced, Order
Item 27 From Group 01-721. Also Order Items 12,13 And 19
From Group 01-721. Items 15 Or 16, 18, And 20 From The
Original Item 19 May Be Reused In The New Item 19. Also
Order Item 4 From Group 16-1504, 16-1516, 16-1529,
16-1530, 16-1531, Or 16-1533. Whichever Group Matches
The Unit Being Repaired. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501450

**
**

1
1

***

***

1
2
8
1
8
2
1

**

***

***

***

(continued on next page)


** Not Serviced As An Assembly Order Detail Parts.
*** No Longer Available From ATD.
NI Not Illustrated.

012.2

Copyright 2002 General Motors Corp.

20021201

ALLISON MD, B 300/400, T 200/300 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP 01-721A

(contd)

Main Housing, Figure 01


Early Lead Unit
Same As Group 01-721, Except For Parts Listed Below.
REF
NO.
28
29
32

33
34

NOMENCLATURE
Plate, Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw, No. 6 x 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Assembly, Feedthrough. If 29500612 Feedthrough
Connector Assembly Must Be Replaced, Order Item 32 From
Group 01-721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
O-ring. If 29500613 O-ring Must Be Replaced, Order Item 34
From Group 01-721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

23046273
220523

1
1

2
2

4
4

8
8

29500612 ***

29500613 ***

GROUP 01-721B
Main Housing, Figure 01
Early Lead Unit
Same As Group 01-721, Except For Parts Listed Below.
27

Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507511

GROUP 01-749
Main Housing, Figure 01
Same As Group 01-721, Except For Parts Listed Below.
27
3035

Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535311


Not Used In This Group.

GROUP 01-751
Main Housing, Figure 01
Same As Group 01-721, Except For Parts Listed Below.
1
8
8
19
19
27
3035

Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Plate, C3 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 15-WT-96, SIL 25-WT-96 And SIL 4-WT-00. . . . . . .
Plate, C3 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C4 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 15-WT-96, SIL 25-WT-96 And SIL 4-WT-00. . . . . . .
Plate, C4 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Main. Replace 29517211 Main Housing With 29535311 Main
Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.

29516165 **

29528209

20

40

80

29536336

20

40

80

29528209

20

40

80

29536336

20

40

80

29535311

** Not Serviced As An Assembly Order Detail Parts.


*** No Longer Available From ATD.
20021201

Copyright 2002 General Motors Corp.

012.3

01

ALLISON MD, B 300/400, T 200/300 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP 01-788
Main Housing, Figure 01
Same As Group 01-721, Except For Parts Listed Below.
REF
NO.

01

27
3035

NOMENCLATURE

PART
NO.

Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535311


Not Used In This Group.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200
1

20

40

80

20

40

80

20

40

80

5
1

20
2

40
4

80
8

20

40

80

20

40

80

20

40

80

5
1

20
2

40
4

80
8

GROUP 01-789
Main Housing, Figure 01
Same As Group 01-721, Except For Parts Listed Below.
1
8
8
19
19
27
3035

Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516165 **


Plate, C3 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 15-WT-96, SIL 25-WT-96 And SIL 4-WT-00. . . . . . . 29528209
Plate, C3 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536336
Plate, C4 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 15-WT-96, SIL 25-WT-96 And SIL 4-WT-00. . . . . . . 29528209
Plate, C4 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536336
Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535311
Not Used In This Group.

GROUP 01-803
Main Housing, Figure 01
Same As Group 01-721, Except For Parts Listed Below.
27
3035

Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536861


Not Used In This Group.

GROUP 01-804
Main Housing, Figure 01
Same As Group 01-721, Except For Parts Listed Below.
1
8
8
19
19
27
3035

Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516165 **


Plate, C3 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 15-WT-96, SIL 25-WT-96 And SIL 4-WT-00. . . . . . . 29528209
Plate, C3 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536336
Plate, C4 Clutch Friction. Used Prior To S/N 6510262117.
See SIL 15-WT-96, SIL 25-WT-96 And SIL 4-WT-00. . . . . . . 29528209
Plate, C4 Clutch Friction. Used Starting With S/N 6510262117.
See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536336
Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536861
Not Used In This Group.

** Not Serviced As An Assembly Order Detail Parts.

012.4

Copyright 2002 General Motors Corp.

20021201

ALLISON MD, B 300/400, T 200/300 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP 01-806
Main Housing, Figure 01
Same As Group 01-721, Except For Parts Listed Below.
REF
NO.
1
8
19
27
29
3035
37
38

NOMENCLATURE
Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Not Used In This Group.
Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART
NO.

RECOMMENDED
SPARES FOR UNITS
REQ 125 2650 51200

29536667 **
29536336
29536336
29536861
9441999

1
5
5
1
1

20
20
2
2

40
40
4
4

80
80
8
8

29536346
29536337

8
7

8
7

16
14

32
28

** Not Serviced As An Assembly Order Detail Parts.

20021201

Copyright 2002 General Motors Corp.

012.5

01