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Sr No Location Unit Department Date of Job

Improvement Area (Cost


Reduction / Reliability /
Safety & Environment /
Happiness/ Generation
Increase)
Details of Improvement Job
Annual Benefit (Rs per
Year)
Non-Monetary Benefit
Cost incurred for
Job (Rs)
Payback
Name of Team Leader & Team-
members for the Job
Department
from which
support is
received
Sr
No
Location Unit Department Date of Job
Improvement Area (Cost
Reduction / Reliability / Safety &
Environment / Happiness/
Generation Increase)
Details of Improvement Job
Annual
Benefit
(Rs per
Year)
Non-Monetary Benefit
Cost
incurred
for Job
(Rs)
Payback
1
220kV
Switchyard
RAS Electrical
16th Sept -
19th Sept
U-09 & 10 Load Centre HT cable
trench opeining (Reliability &
safety)
Application of Firex FM-71 insulation
material at U-09 & 10 Load Centre to seal
the HT cable trench opeining
NA
Benefit in terms of any unwanted
air & water ingressment from
cable trench opening and Heat
absorbing Firestop Barrier
designed to seal cable & pipe
penetrations through walls, floors
& ceilings
31643.55
2
220kV
Switchyard
RAS Electrical
21th Aug-
23rd Aug
35 MVA Tr-1 & Tr-2 132kV Bay
Application of INSILCOTE RTV silicon
rubber coating at 132kV Bay of 35 MVA
TR-1 & 2 (Transformer Bushings, CT, PT
And circuit breaker)
NA
Hydrophobicity of INSILCOTE
inhibits the formation of
continuous moist conductive
layers on insulator surfaces. This,
in turn, limits the flow of leakage
currents, thus preventing the
creation of dry bands and partial
discharges critical steps in the
flashover process.
239700
Opportunity based
shut down of
Cement Plant U-X
and
Utilization of
coating material
within the
duration of its
shelf life which
incurred savings of
Rs. 75,000/-
CPP-Ras
CPP-Ras
Name of Team Leader & Team-
members for the Job
Department
from which
support is
received
Mr. Pankaj Joshi & team NA
Mr. Pankaj Joshi & team NA
CPP-Ras
CPP-Ras
S.No. Action Plan
1
APC Scheme of RAS & BWR need to be reviewed & updated/modification according to
the connectivity with SMP
2 Tie feeder -2,3,& 4 loading need to be maintained near to Zero MW
3 Close monitoring of cement plant start & stop
4 Auto/ frequency based laod shedding to be reviewed
5
Possibility of Load management for BWR & RAS generation and also daily priority of
cement plant loading
6 Power flow at tie feeders is dependent on the running availability of SMP unit-1&2
7 Relay co-ordination settings of all the tie feeders
8
Segregation of power flow in all the tie feeders in case of any outage of cement plant
load or any shorfall in generation
9 Bus voltage to be monitored and controlled at SMP, SP & RAS end individually
10
Preparation of separate SLD & APC schemes with Iso/ Droop mode for better learning &
understanding while running the whole system with SMP
11 Review of Iso/ droop logics of 2x50MW & GPP-2,3&4 when running in parallel mode
12 Possibility of running any one 50MW TG at iso mode and the other at droop mode
13 Cement Plant U-X & RNCU start & stop staus to be reviewed
14 Load flow analysis & study with different scenarios at E-tap
15
In case of any 132kV Tie feeder tripping , check the feasibility of 10/12.5 MVA
transformer charging for 2x50MW auxiliary
16 Cement Plant under frequency shedding to be reviewed
17
Switching ON/OFF the capacitor banks at cement plant as per requirement of MVAR
demand
18 Changeover of modes of running Generators AVR & governer mode in case of contigency
19
Rate of change of frequency (df/dt) settings at respective buses to be reviewed for all
cement plants (U-03 to 10)
20 Checking of the control wiring of the tripping of cement plant drives
21 Tap changer operation need to be reviewed at all points
22 MW set point to be disabled in case of any islanding condition
23
Allocation of man power in cases of C-shift at RAS PP CCR for better control &
monitoring purpose.
RAS & BWR Power Plant connected with SMP
Remarks
RAS & BWR Power Plant connected with SMP

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