Beruflich Dokumente
Kultur Dokumente
C OM
MAY 2 0 1 1
2011
Meritorious Awards
for Engineering
Innovation
SEA CHANGE
technology transforms
deepwater operations
Extending
Reservoir Life
Potential Fields
Deepwater
Rig Advances
Sand & Water
Management
Special Report:
BRAZIL
Extending
Reservoir Life
Potential Fields
Deepwater
Rig Advances
Sand & Water
Management
Special Report:
BRAZIL
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EXTENDING RESERVOIR LIFE
Failed waterflood effort provides
lessons learned
Reservoir simulation, history matching extend
reservoir life
POTENTIAL FIELDS
The potential of potential fields
Multiple measurements lead to
singular insight
DEEPWATER RIG ADVANCES
Close observation improves drilling
performance
New ultra-deepwater design boasts capacity,
advanced automation
SAND & WATER MANAGEMENT
New water treatment technology minimizes
offshore footprint, costs
New technologies enhance water,
sand management
REGIONAL REPORT: GULF OF MEXICO
Looking long term: One year on for the
Gulf of Mexico
IndustryPULSE:
Deep water ahead?
Following a year of slow economic recovery, unstable
price fluctuations, and damaging incidents in the
GoM and China, the oil and gas industry is predicting
healthy investment in new exploration and market
opportunities over the next 12 months.
EXPLORATION & PRODUCTION
W O R L D W I D E C O V E R A G E
MAY 2011
VOLUME 84 I SSUE 5
A HART ENERGY PUBLI CATI ON www. EPmag. com
COVER STORY
32
Deepwater raises the
bar for technology
As water depths increase, so do
the challenges associated with
extracting reserves.
6
WorldVIEW:
New operator takes
the stage in Brazil
After only a year and a half of operations, OGX is
expecting the arrival of its first FPSO in July 2011 and
plans to begin production by August, with a year-end
production goal of 20,000 b/d.
11
Unconventional: Horn River
Horn River is a play
for the ages
Activity in the Horn River Basin is slow due to low gas
prices. But a change in market economics could turn
this play into a barnburner.
44
48
50
52
57
60
63
66
106
70
93
SPECIAL REPORT: BRAZIL
79
2011 MERITORIOUS
AWARDS FOR
ENGINEERING
INNOVATION
01-4 TOC_MAY_01-4 TOC 4/18/11 9:58 PM Page 1
AS I SEE IT
Getting back to business in the GoM 5
MANAGEMENT REPORT
Benchmark survey reveals looming talent shortage 14
DIGITAL OIL FIELD
Collaboration is key enabler in Russias oil, gas field efficiency 18
GPUs prove their worth in seismic interpretation 23
EXPLORATION TECHNOLOGY
It is time to disrupt the status quo 27
WELL CONSTRUCTION
Unconventional well construction moves to Poland 29
PRODUCTION OPTIMIZATION
Bugs, bacteria join the battle 31
TECH WATCH
CSEM identifies new prospectivity in an explored basin 87
TECH TRENDS
Innovations and new releases 90
INTERNATIONAL SPOTLIGHT
Mexico calls for E&P service contracts 105
INTERNATIONAL HIGHLIGHTS
Operators display global reach 112
ON THE MOVE/INDEX TO ADVERTISERS 115
LAST WORD
Together, we can speak volumes 116
E&P (ISSN 1527-4063) (PM40036185) is published monthly by Hart Energy Publishing, LP, 1616 S. Voss Road, Suite 1000, Houston, Texas 77057.
Periodicals postage paid at Houston, TX, and additional mailing offices. Subscription rates: 1 year (12 issues), US $149; 2 years (24 issues), US $279. Single
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713-260-6442. All subscriber inquiries should be addressed to E&P, PO Box 5800, Harlan, IA 51593; Telephone: 713-260-6442 Fax: 713-840-1449
custserv@hartenergy.com Copyright Hart Energy Publishing, LP, 2011. Hart Energy Publishing, LP reserves all rights to editorial matter in this magazine.
No article may be reproduced or transmitted in whole or in parts by any means without written permission of the publisher, excepting that permission to
photocopy is granted to users registered with Copyright Clearance Center/0164-8322/91 $3/$2. Indexed by Applied Science, Technology Index and Engineering Index
Inc. Federal copyright law prohibits unauthorized reproduction by any means and imposes fines of up to $25,000 for violations.
DEPARTMENTS AND COMMENTARY
ABOUT THE COVER The main photo shows the Pride Angola in West Africa,
currently on a five-year contract with Total (photo by Ken Childress Photography,
courtesy of Pride International). On the left, the gorgeous Paradise Beach in Morro
de So Paulo, Brazil, and a colorful toucan herald the potentially bright future of off-
shore Brazil. (cover design by Laura J. Williams)
COMING NEXT MONTH The June issue of E&P features a cover story on downhole systems
and tools as well as the latest unconventional gas news from Poland. Additional features include fron-
tier exploration, MWD/LWD, well testing and production management, and advances in mooring. The
unconventional report discusses activity in the Monterey shale and the regional report highlights off-
shore frontiers. The second installment of the three-part Special Report: Brazil also is included. While
youre waiting for the next copy of E&P, remember to visit www.EPmag.com for news, industry updates,
and unique industry analysis.
01-4 TOC_MAY_01-4 TOC_MAY 4/18/11 1:25 PM Page 2
ONLINE CONTENT MAY 2011
Two intervals reported at Syrian
exploration well by Gulfsands
London-based Gulfsands Petroleum found oil
in two intervals of the #1-Twaiba exploration
well in Syria.
PREMIUM CONTENT Subscribe @ EPmag.com/explorationhighlights
South Poland shales produce for LNG Energy
LNG Energy of Vancouver announced that the #1-S Wytowno well
had 725 ft (221 m) of gas shows in Lower Silurian, Ordovician, and
Cambrian shales and 1,476 ft (450 m) of gas shows in the middle
and upper Silurian.
AVAILABLE ONLY ONLINE
A Gulf of Mexico milestone: first new
deepwater plan approved since oil spill
By Nancy Miller, Online Editor
US regulators green-lighted the first exploration
plan since the nations deep waters in the
Gulf were declared open for business in
October 2010, following a near six-month
drilling moratorium.
TransCanada sets the record
straight on the Keystone Pipeline
By Judy Murray, Editor
Opposition to the Keystone Pipeline has
hindered progress, but according to
TransCanada, many of the criticisms are
not based on facts.
Drilling down on upstream
innovation in the Gulf of Mexico
By Gerry Love, Scottish
Development International
Scotland delivers another year of key
industry research and innovation at
OTC 2011.
R
E
A
D
T
H
E
L
A
T
E
S
T
E
P
m
a
g
.c
o
m
IN
D
U
S
T
R
Y
N
E
W
S
Appraisal well results increase reserve
estimates for Perla field in Venezuela
Rome-based Eni has upgraded its reserves at
the Perla field in the shallow-water Gulf of
Venezuela following the successful appraisal
at the #4-Perla well.
WEBINARS
Recent
Advances
in Reservoir
Modeling
and Subsea
Instrumentation
Opportunities
for Better
Real-Time
Drill-Head
and Equipment
Data Use
Marcellus
Midstream
Embracing the
Marcellus
01-4 TOC_MAY_01-4 TOC_MAY 4/18/11 1:25 PM Page 3
01-4 TOC_MAY_01-4 TOC_MAY 4/18/11 1:25 PM Page 4
O
TC 2010 was somber the industry stunned by an accident nobody thought
could happen.
A year later, the collective mood is staid but not subdued. Companies have faced
the challenge of improving safety head on, and there has been remarkably rapid
progress. Technology development targeting spill prevention and response was fast
tracked, and the advances that resulted are changing the face of the industry. Read-
ers who are interested to know more about the tangible results of the industrys
efforts can read about some of them in International Editor Mark Thomas Gulf of
Mexico (GoM) regional report in this issue (page 106).
While everyone would like to put the Macondo incident behind them, it contin-
ues to impact business and will do so for quite some time. The accident, in fact,
served as the impetus to many of the advances in deepwater technology that are
addressed in this months cover story (page 32).
The moratorium and its lingering repercussions will be with the industry for years,
and speculation will continue about the impact it will have on future E&P and US
energy security.
Bobby Parker, chairman of Parker Drilling, shared some of his views recently at
the Decisions Strategies Oilfield Breakfast Forum in Houston.
Gasoline prices are the one single thing the US public judges the industry on,
Parker said, and given that domestic offshore E&P activity was practically non-exis-
tent for nearly a year, the US should expect prices to rise. In addition to limited pro-
duction from the GoM, he said, instability in many countries that have large oil
reserves does not bode well for prices. Were probably in for more and more nega-
tive publicity.
Steve Thurston, vice president, deepwater and projects business unit at Chevron,
who also spoke at the forum, agreed with Parker. The Gulf of Mexico is important
to the US, he said. We can and will develop the deepwater safely. That means
more permits need to be issued, but at present there is a huge backlog. Although a
number of permits have been granted, the pace is painfully slow, Thurston said,
and this has stalled the tremendous investment in the GoM. Weve got billions of
dollars invested and at stake, and if we cant put it to work in the Gulf of Mexico, we
will have to go elsewhere. With Chevrons large
acreage holdings in the GoM, it will be inconvenient
at best to go somewhere else.
Thurston said the way forward will be paved by a
highly competent US regulatory agency that will allow
work in the deepwater GoM to resume at a much
more rapid pace. This is critically important, he said,
because the future remains in deep water.
As I
SEE IT
EPmag.com | May 2011
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Getting back to business
in the GoM
5
Read more commentary at
EPmag.com
JUDY MURRAY
Editor
jmurray@hartenergy.com
Editor JUDY MURRAY
jmurray@hartenergy.com
Senior Editor RHONDA DUEY
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International Editor MARK THOMAS
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Associate Editor ASHLEY E. ORGAN
aorgan@hartenergy.com
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Art Director ALEXA SANDERS
asanders@hartenergy.com
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Designer LAURA J. WILLIAMS
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& Reprint Sales JO LYNNE POOL
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Special Projects JO ANN DAVY
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Executive Editor
Online RICHARD MASON
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Online Editor REBECCA TORRELLAS
rtorrellas@hartenergy.com
Director of
Business Development ERIC ROTH
eroth@hartenergy.com
Group Publisher RUSSELL LAAS
rlaas@hartenergy.com
Vice President, Digital Media
RONS DIXON
Senior Vice President, Consulting Group
E. KRISTINE KLAVERS
Executive Vice President and CFO
KEVIN F. HIGGINS
Executive Vice President
FREDERICK L. POTTER
President and Chief Executive Officer
RICHARD A. EICHLER
05 AsISeeIt_05 AsISeeIt 4/18/11 1:25 PM Page 5
6
industry
PULSE
Deep water ahead?
Following a year of slow economic recovery, unstable price fluctuations, and damaging
incidents in the GoM and China, the oil and gas industry is predicting healthy investment in
new exploration and market opportunities over the next 12 months.
T
he offshore market is looking up, according to a new
report on the future of the sector published by the
Economist Intelligence Unit and sponsored by GL
Noble Denton.
Despite concerns over tougher industry regulation
and increased operating costs, the 194 board-level exec-
utives and policymakers from some of the industrys
leading international companies surveyed for the report
are optimistic that 2011 will be a key turning point as
operators prepare to drill deeper in new geographies.
Indeed, 76% of respondents to the survey described
themselves as either highly or somewhat confident
about their companys business outlook. Only 8% were
highly or somewhat pessimistic.
This renewed confidence is largely due to a period of
relative price stability, particularly in North America,
and the fast-growth economies in Asia. The largest por-
tion of industry executives questioned (32%) saw South-
east Asia as offering the greatest opportunities for their
businesses in 2011, while nearly 30% of respondents
identified North America as the most significant region.
Regulation uncertainty
The industry still values the
potential of North American pro-
duction. For larger oil companies
in particular, the Gulf of Mexico
(GoM) remains an attractive
province. The potential impact of
regulatory changes following the
biggest oil disaster in US history
continues to feature heavily in
industry debate a year after the
Deepwater Horizon incident. Survey
results reflect the industrys feel-
ing of uncertainty about the effect
of future legislation.
The oil and gas industry recog-
nizes that increased regulation
will follow the Macondo incident,
but respondents seemed unclear
about when new legislation would appear and what
effect it might have. A large portion (72%) of respon-
dents said they expect regulation to become more strin-
gent in North America in particular, while a substantial
majority (68%) expects cost increases in general.
During a roundtable discussion organized by GL
Noble Denton in London to discuss the findings of the
Economist Intelligence Unit report, European industry
leaders voiced concerns that the increased cost of post-
Macondo regulatory compliance could price smaller
operators out of the market.
Certainly, rising costs are most likely to be more prob-
lematic for smaller E&P companies. Nearly two-thirds of
production in the GoM is accounted for by such compa-
nies, and proposals to raise the US $75 million cap on
liabilities related to offshore oil spills will most likely hit
them hardest as insurance becomes impossible or too
costly to obtain.
Rising demand for energy means companies also
increasingly are required to develop resources in more
challenging environments, such as deep water. With
20% of major oil companies portfolios now coming
from deepwater positions, this clearly will have an
impact on spending.
For larger oil companies in particular,
the GoM remains an attractive
province. (Images courtesy of
GL Noble Denton)
John Wishart, GL Noble Denton
06-10 IndPULSE_06-10 IndPULSE 4/18/11 1:26 PM Page 6
06-10 IndPULSE_06-10 IndPULSE 4/18/11 1:26 PM Page 7
May 2011 | EPmag.com
8
The longer-term impact of Macondo, however, might
well be on companies operational strategies, with the
report suggesting safety records will become a more
important factor in gaining access to global reserves.
Natural gas
Natural gas has gained a reputation as a relatively
low-carbon transition fuel in recent years, and
the global demand for LNG has grown as coun-
tries in Asia and Europe have sought to increase
their supply options.
The emergence of large reserves of unconven-
tional gas in North America has proven highly
attractive to companies looking to replace declin-
ing production. Instead of experiencing an antici-
pated decline, the region has seen dramatically
increased extraction as new technologies have
helped to unlock gas resources.
Interestingly, some of the industrys key players
have disagreed with the reports findings, which call
natural gas an industry game changer. Opponents
say companies may find that the cost of extracting
unconventional gas will result in a weaker return on
investment than originally expected.
Regulations also could add cost to the extraction
process. Currently, individual states regulate this in
North America, but there is potential for a further
federal layer of regulation, which could slow oper-
ations and increase cost. The report also notes
that there is an expectation for closer scrutiny of
the environmental impact of unconventional gas.
The majority of the industry executives polled
expects a modest shift upward in natural gas prices,
especially as global demand is forecast to increase
steadily over the next decade. Nearly one-half expects an
increase of at least 10% in gas prices, compared with just
7% who think prices will fall by 10% or more. Most of the
rest (35%) expect prices to fluctuate around the current
price range.
Developing the next generation
The increasing shortage of technical skills is another
topic close to the hearts of oil and gas professionals and
was a subject of debate at the recent roundtable discus-
sion. There is an overall feeling that the industry will
encounter challenges as a result of
its failure to attract, recruit, and
retain highly talented people.
There are several reasons why the
oil and gas industry is likely to expe-
rience a skills deficit within the next
15 years. One is the success of the finance industry in
recruiting talented graduates through the promise of high
salaries and quick career progression. The negative impact
of the Macondo disaster also played a role alongside skep-
ticism among younger people about the oil and gas indus-
trys efforts to support more environmentally friendly
approaches to energy production and distribution.
The industry could soon find itself returning to a situa-
tion in which technical resource demand outweighs sup-
ply. Roundtable participants agreed the industry needs to
work more cohesively to address the skills problem rather
than trying to pursue one anothers human resources.
Cautious optimism
The oil and gas industry is extremely focused on its
future challenges and understands the need to find
innovative solutions to operating more safely, sustain-
ably, and efficiently.
The success of key players in the industry in finding
more innovative solutions to mitigate risk while remain-
ing resourceful and sustaining activity will define their
position and reputation in the market this year.
industry
PULSE
Rising demand for energy means companies increasingly have to develop
resources in more challenging environments such as deep water.
EPmag.com
READ MORE ONLINE
There is more
to the story
06-10 IndPULSE_06-10 IndPULSE 4/18/11 1:26 PM Page 8
06-10 IndPULSE_06-10 IndPULSE 4/18/11 1:26 PM Page 9
06-10 IndPULSE_06-10 IndPULSE 4/18/11 1:26 PM Page 10
EPmag.com | May 2011
11
New operator
takes the stage in Brazil
After only a year and a half of operations, OGX is expecting the arrival of its first FPSO in
July 2011 and plans to begin production by August, with a year-end production goal of
20,000 b/d.
world
VIEW
W
hen people think about
operating companies in
Brazil, OGX might not be the
one that immediately leaps to
mind. Aggressive growth
plans, however, are moving
the company out of the wings
and onto center stage.
Paulo Mendona, general
executive officer and E&P
director, talked to E&P about
his companys history and its
goals.
What is the most important thing
for the industry to know about OGX as an operating company?
OGX is focused on oil and natural gas E&P and was
created to pursue and develop opportunities in the
oil and gas sector, mainly in Brazil. Since its creation
in July 2007, OGX was able to recruit an experienced
management and technical team and raise the capital
needed to:
Acquire a high-potential portfolio comprising 34 explo-
ration blocks in five Brazilian and three Colombian
basins, covering nearly 34,000 sq km (13,127 sq miles);
Acquire the equipment, services, and geological and
geophysical data needed to define nearly 100
prospects in 29 blocks onshore and offshore Brazil;
Accomplish an aggressive exploration campaign com-
prising nearly 100 exploration wells; and
Begin production.
After a year and a half, six offshore and one onshore
drilling rigs are operating, and two others one offshore
and one onshore are contracted and on location and are
preparing to begin drilling. Until now, 32 exploration wells
have been concluded.
Our first horizontal well was successfully drilled and is
being prepared and equipped to start production in
August of this year. Our first FPSO (floating production,
storage, and offloading vessel) will arrive in June/July.
Currently, seven exploration wells are in progress: one in
the Santos Basin, five in the Campos Basin, and one in the
Parnaiba Basin. An exploratory drilling campaign will begin
in the Par-Maranho and Esprito Santo basins this year.
OGX expects to reach production levels of 20,000 b/d
by the end of the year, 730,000 b/d in 2015, and 1.38
MMbbl/d in 2019.
How big is OGX and how is it organized in terms of ownership?
OGXs market cap is around US $40 billion. In terms of
human resources, we have 250 direct employees, 50% of
whom are geologists, geophysicists, and petroleum engi-
neers, most of them with more than 15 years of experience
in the oil and gas industry. Besides that, there is a group of
first class Brazilian and global service companies with
more than 5,000 employees working directly for OGX.
Approximately 62% of the stock belongs to EBX, repre-
sented by Centennial Asset Mining Fund LLC in Nevada,
and 38% of the shares are in free float.
What is the scope of OGXs business interests and what are its
most important investments to date?
Our investments reached $2.7 billion in the period
between July 2007 and October 2010. One of the most
important investments was in recruitment of the E&P
teams. They are responsible in great part for the OGXs
success.
Another important project was the acquisition of more
than 2,500 km (1,553 miles) of new 2-D seismic, more
than 9,500 sq km (3,668 sq miles) of 3-D seismic, and
more than 6,100 sq km (2,355 sq miles) of new 3-D seis-
mic. All of the offshore blocks are covered by excellent
quality 3-D seismic. The onshore Parnaiba Basin blocks
have 2-D seismic data acquisition in process, and acquisi-
tion will start in Colombia in 3Q or 4Q 2011.
OGX contracted six semisubmersibles and one onshore
rig that already are operating. In addition, we have one
jackup rig and one onshore rig that recently were con-
tracted and are ready to start operations. We also have
Paulo Mendona
(Image courtesy of OGX)
Judy Murray, Editor
11-13 WorldView-May_11-13 WorldView-May 4/18/11 1:26 PM Page 11
eight support vessels and four helicopters operating in
logistics support to our operations.
The company has completed 29 offshore and two
onshore wells. Six offshore wells and one onshore well are
in progress, and one offshore and one onshore well are
about to spud. We have had no accidents and have
achieved a success ratio of more than 90%.
Our first FPSO is in the final stage of conversion in
Singapore, with a planned arrival to the location in July
2011 to begin production by August 2011 through a long-
term production test. All additional equipment necessary
to start production already has been purchased or con-
tracted, including wet christmas trees, wellhead platforms,
etc. We also have ordered our second FPSO.
What types of plays are of most interest?
Different types of plays are of interest depending on the
basin, but OGXs most important plays in its offshore con-
cessions range from Tertiary and Upper Cretaceous sand-
stones to Albian and Aptian carbonates. In the onshore
Parnaba Basin, the main plays are
related to Carboniferous and
Devonian sandstones.
OGX mainly focuses on the
Brazilian basins. Abroad, the main
areas of interest are in South Ameri-
can onshore basins and in the West
Africa offshore basins. We are con-
stantly looking for E&P opportuni-
ties both in Brazil and abroad.
Currently, we are not operating
any fields, but OGX will begin by
August 2011 in its first oil field in
the Campos Basin. In the explo-
ration concessions, OGX operates
27 of its 34 blocks. Based on the experience and capability
of its E&P team, OGX prefers to act as operator, but this is
not a closed question since OGX recognizes the eventual
partner as a capable operator.
What are some of OGXs objectives, and how have you gone
about achieving them to date?
OGXs has several objectives in its strategic plan. The
objective to acquire a diversified and strong portfolio was
successfully achieved through the acquisition of 34 high-
potential offshore and onshore blocks.
Executing an aggressive exploration drilling campaign is
another objective. Our campaign includes 87 exploration
wells to be drilled from September 2009 through 2013 to
find and evaluate oil and gas discoveries. This objective is
in progress and has been very successful to date.
OGX plans to start production in 2011, reaching pro-
duction of 20,000 b/d by the end of the year. This objec-
tive will be achieved when we start production in August
2011 with the arrival of the OSX-1 FPSO in the Campos
Basin. We plan to be producing approximately 730,000
b/d by 2015 and 1.38 MMbbl/d by 2019. To achieve that
level of production, we will need 19 FPSOs, five tension-
leg wellhead platforms, and 24 wellhead platforms. This
objective is in progress, with the first equipment being
bought or contracted in the market. Additional equip-
ment will be constructed by OSX, the shipyard plant of
the EBX Group.
What are the biggest challenges that a company the size of
OGX faces?
Given OGXs aggressive drilling and production goals,
the main challenges relate to the scarcity of experienced
human resources and critical production equipment in
the Brazilian market. OGX plans to overcome these chal-
lenges by hiring, forming, and training recently graduated
geologists, geophysicists, and petro-
leum engineers and to obtain its
critical equipment through its sister
company OSX (a shipyard under
construction in partnership with
Hyundai).
Is there any interest in developing
unconventional resources such as shale
gas or coalbed methane?
Next year OGX intends to begin
evaluating unconventional
resources related to shale gas and
coalbed methane in its Parnaba
Basin and Colombia concessions.
What does the company hope to achieve in the next five to
10 years?
OGX expects to be recognized as the first public private
Brazilian E&P company in terms of reserves and oil and
natural gas production and the second one regarding all
the companies operating in Brazil, only after Petrobras.
In the coming years, OGX will maintain its drilling
schedule with the goal of continuing to discover new
accumulations of oil and gas while also consolidating
areas where discoveries have been made and initiating
the production cycle.
We expect to begin production in the second half of
2011 and will continue adding value to our portfolio in
Brazil through the acquisition of new areas and abroad
by means of bid rounds and farm-ins.
May 2011 | EPmag.com
12
We expect to
begin production
in the second half
of 2011 and will
continue adding
value to our portfolio
in Brazil.
world
VIEW
11-13 WorldView-May_11-13 WorldView-May 4/18/11 1:26 PM Page 12
11-13 WorldView-May_Layout 1 4/18/11 10:06 PM Page 13
T
he oil and gas industry, after a brief post-recession
dip, again is in the midst of accelerated global growth.
This resurgence reignites a debate that often is lost during
recessions: the importance of technical talent on produc-
tion growth. Since 2004, Schlumberger Business Consult-
ing (SBC), the management consulting arm, has studied
the global supply and demand of petrotechnical profes-
sionals (PTPs) to highlight human resource best practices
and to gain insights into an often misunderstood element
of the global oil and gas equation talent needs.
The survey
The annual survey of PTPs (which covers geosciences and
petroleum engineering) has become a reference point for
E&P executives seeking to understand industry trends and
learn practical talent management strategies. Since its
inception, the survey has revealed several realities:
The late-2000s global economic downturn prompted
international oil companies (IOCs) to decrease
recruitment targets more aggressively than national oil
companies (NOCs);
The industry has begun to address the challenge of an
aging workforce; and
Coaching has the potential to materially reduce PTP
time-to-autonomy and thus the potential to accelerate
competency development.
This years survey reveals two hard truths: (1) technical
talent plays a strategically important role in the oil and gas
business; and (2) a large demographical shift will materi-
ally reduce the number of petrotechnical professionals.
The strategic importance of talent
One of the biggest risks facing the industry is a potential
future lack of qualified technical talent. Oil and gas com-
panies have long felt the effect of lacking technical talent,
yet few have recognized the issue as a strategic one that
impacts corporate growth. Few tangible, quantifiable facts
have supported this notion. The relationship between the
industrys technical talent and future production growth
never has been well understood. To address this uncer-
tainty, the 2010 SBC O&G HR Benchmark has devel-
oped the concept of PTP intensity the relationship
between PTPs-per-barrel-produced versus production
growth. The PTP intensity concept enables a better quan-
tification of the impact of technical talent on the industry.
The 2010 Benchmark uncovers a strong correlation
between PTP intensity and operated production growth.
Faster-growing companies have higher PTP intensities
than other companies high PTP intensities indicate a
company employs more PTPs/bbl of oil produced than
companies with lower PTP intensities.
The 2010 Benchmark segments companies into three
peer groups Western independents, majors, and NOCs
and highlights a striking similarity in the PTP intensities of
companies within these peer groups. Majors and Western
independents have the highest PTP intensity, although
their experienced PTP intensity is projected to decline
over the next five years. NOCs have the lowest PTP inten-
sity but will experience the fastest PTP intensity growth.
PTP intensity analysis shows PTP management is not
merely an organization issue it is a strategically impor-
tant issue that impacts corporate growth. The analysis
Benchmark survey reveals
looming talent shortage
A survey of the oil and gas industry uncovers the strategic importance of technical talent and
forecasts a large mid-decade loss of experienced petrotechnical professionals.
Antoine Rostand and Olivier Soupa,
Schlumberger Business Consulting
May 2011 | EPmag.com
14
management
REPORT
The 2010 Benchmark uncovers a strong correlation between PTP
intensity and production growth. PTP intensity is defined as the
number of PTPs per 1,000 operated boe/d produced versus
operated production compound annual growth rate. The corre-
lation has an R-squared of 0.7 and is based on a sample of 11
IOCs, which includes data from Western independents and
majors for 2005-2010. (Source: 2010 SBC O&G HR Benchmark)
14-17 MgtReport_14-17 MgtReport 4/18/11 1:26 PM Page 14
14-17 MgtReport_14-17 MgtReport 4/18/11 1:26 PM Page 15
May 2011 | EPmag.com
16
also highlights talent management challenges for Western
independents and majors, which face declining PTP
intensities, and NOCs, which must sustainably manage
rapid PTP intensity growth.
The looming talent shortage
Oil price spikes and subsequent price collapses created a
demographical gap in the oil and gas workforce. While ris-
ing prices initially attracted ambitious PTP students to
study the profession, price collapses and industry downsiz-
ing eventually diverted talent to other professions. There
is consensus in the industry that the Big Crew Change
expected in the next five to 10 years will create a signifi-
cant change in industry personnel. Oil and gas company
employees generally retire between ages 55 and 60. The
average age of current employees is in the late-40s
to early-50s. The 2010 Benchmark shows the Big Crew
Change is real and is happening now. This personnel shift
will lead to a loss of 5,000 experienced PTPs by 2014.
Oil and gas supply is expected to grow to meet the
needs of fast-growing emerging markets like China. To
ensure production growth is not disrupted, the industry
will have to ensure the handover from retiring PTPs to
the new generation occurs as effectively and smoothly
as possible.
Positive signposts
Despite the imminent talent shortage, positive signposts
are appearing.
First, demand for graduates is recovering and outpacing
the pessimistic forecasts of a year ago. 2011 PTP recruit-
ment targets are 15% higher than levels planned in 2009.
Second, universities contain a previously untapped tal-
ent resource females. Female PTP numbers at compa-
nies have increased since 2006. At NOCs, female ratios
rose to 27% from 19% (geosciences) and to 17% from
15% (petroleum engineering). At independents, similar
increases have been observed.
Finally, mid-career PTP demand is soaring primarily
driven by the need for expertise in unconventional oil and
gas (IOCs) and enhanced oil recovery (NOCs). These
events signal that the industry is taking action but a new
landscape is emerging.
New landscape, new mindset
The market for experienced PTPs will tighten, resulting in
staff poaching, salary escalation, and higher attrition.
These issues will have serious consequences on projects
and production capacity. 2010 Benchmark respondents
reported that staffing issues will delay projects and may
drive increased risk appetite. Mitigation approaches vary:
independents rely on technology to boost PTP productiv-
ity, majors standardize projects, and NOCs outsource non-
core competencies.
Compounding the looming shortage of PTP talent is a
shift toward more complex reservoirs and a more strin-
gent regulatory environment post-Macondo. In this con-
text, companies need to adapt quickly to manage their
talent or risk losing their competitive advantage. Compa-
nies need to elevate talent
management from merely
an organizational issue to a
strategic one that can have
major implications on cor-
porate growth.
management
REPORT
While Western independents and majors will have higher PTP
intensities from 2010 to 2015, NOCs will experience rapid PTP
intensity growth versus a general decline for Western independ-
ents and majors. (Experienced PTPs refer to autonomous PTPs
able to make original technical decisions. All PTPs includes
young PTPs who have not reached autonomy.)
The Big Crew Change is happening now. The graph displays the
percentage of PTPs per age category globally. The retirement
rate is at 20% for 55-59 year-olds, 90% for 60-64 year-olds, and
100% for 65+ year-olds. People are expected to leave the indus-
try at a rate of 1.4%.
EPmag.com
READ MORE ONLINE
There is more
to the story
14-17 MgtReport_14-17 MgtReport 4/18/11 1:26 PM Page 16
14-17 MgtReport_14-17 MgtReport 4/18/11 1:26 PM Page 17
May 2011 | EPmag.com
18
A
recent IBM study involving more than 100 corporate-
level oil and gas industry executives in 28 countries
revealed that they expect to strategically partner with other
organizations for R&D more than twice as much in the year
2030 as they do today. They also expect to conduct 38% less
research in-house and 44% less through outsourcing.
Shifts to more challenging frontiers mean future R&D
will be too complex and costly for any one company to
manage on its own. Forward-thinking companies are
increasingly seeking to partner with outside entities.
In December 2010, Gazprom Neft-NTTS signed an
agreement with Russian State Gubkin Oil and Gas Univer-
sity and IBM to expand its existing collaborative efforts.
The agreement is focused on implementing concepts and
IT solutions that will help Gazprom Neft develop and oper-
ate oil and gas fields more efficiently.
This reflects a growing recognition that technology is a
key change agent in todays oil and gas fields. Energy
demand is expected to increase considerably over the next
two decades, driven primarily by demand from emerging
countries with burgeoning economic power. Although
governments and companies are investigating alternative
sources to fossil fuels, the biggest challenge over the next
20 years will be figuring out how to extract more oil and
gas from existing sources and discover new sources by bet-
ter harnessing technology.
As part of the Gazprom Neft agreement, specialized IT
solutions will be developed to advance the digital oilfield
concept by enabling integrated intelligent management of
oil and gas field development and operations. The solu-
tions also will result in the creation of a centralized storage
and processing environment for geological, geophysical,
and field data as well as a knowledge management system.
High-performance collaboration
The first project will be to build a high-performance col-
laboration environment for approximately 200 geologists.
The new environment will enable geologists to work
together on building hydrodynamic 3-D/4-D models and
efficiently interpret seismic study data using cloud com-
puting technologies, distributed resource access, and
model calculation and interpretation. Support for this
resource-intensive, high-performance data processing will
come from IBM supercomputers at Gubkin Oil and Gas
University.
By integrating seismic and geologic data from multiple
sources and using advanced data modeling combined with
supercomputing (including seismic cloud computing or
above-petascale resources), companies can find very
remote reservoirs. The large Tupi field 180 miles (288
km) off the coast of Brazil is a prime example results
from drilling an exploratory well confirm that this discov-
ery could increase Brazils current proven reserves nearly
six-fold, but the oil is underneath 7,000 ft (2,135 m) of
water, 10,000 ft (3,050 m) of sand and rock, and 6,600 ft
(2,013 m, or more than a mile) of salt.
In addition to the collaboration environment, the indus-
try-academia partnership embodied by the Gazprom Neft
agreement will yield solutions for a unified field data stor-
age and processing space and a system for real-time moni-
toring, optimization, and forecasting of field and
individual well behavior.
digital
OIL FIELD
Collaboration is key enabler
in Russias oil, gas field efficiency
Working with IBM and a Russian university, Gazprom Neft-NTTS hopes to advance the
digital oilfield concept.
Steve Edwards, IBM Global Business Services
Gazprom Neft-NTTS has signed an agreement with
Gubkin Oil and Gas University and IBM to implement
IT solutions to develop and operate oil and gas fields
more efficiently. (Images courtesy of IBM)
18-22 DOF-IBM_18-22 DOF-IBM 4/18/11 1:26 PM Page 18
18-22 DOF-IBM_18-22 DOF-IBM 4/18/11 1:26 PM Page 19
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21
digital
OIL FIELD
To optimize reservoirs that already have been identified,
a variety of enhanced oil recovery techniques have been
developed. However, each technique adds more physical
variables to manage and more volumes to estimate and
track. By using advanced visualization to render larger
amounts of complex data in more intuitive ways, compa-
nies can achieve improved decision-making and faster
time to oil. And by drawing on spatial and temporal data
assimilation from time-lapse seismic systems, companies
like Gazprom can run predictive assumptions that dramat-
ically increase efficiency in extracting oil and gas.
All of these approaches are very data-intensive. In fact,
a single oil field can generate up to one terabyte of data
daily (the equivalent of 109 movies on DVD). Fortunately,
advances continue to be made in data analytics and pro-
cessing. The Watson computer, recently seen on the game
show Jeopardy! taking on two of the quiz shows top-win-
ning players, represents a major step forward in deep ana-
lytics and system design that can be applied to the oil and
gas industry. Watson the result of 100 years of computing
at IBM can collect, process, and understand data based
on natural language within a matter of seconds, offering
real potential for improving exploration, production, asset
management, and maintenance.
The Gazprom Neft solutions will be based on IBMs
Chemical & Petroleum Industry Information Framework,
which provides real-time integration across multiple dis-
parate systems using industry standards. The framework
enables integrated operations with a reference semantic
model based on industry standards, a rules engine, and a
visualization model. Completing this technical validation
means the solutions will meet criteria for integration with
the frameworks production operations domain; IBM soft-
ware; and industry standards such as OPC, ANSI/ISA-
88/ANSI/ISA-95, ISO15926, and IEEE 61970/68. The
framework also will give Gazprom Neft real-time visibility
into production, equipment, and performance informa-
tion across its assets. This will help leverage the companys
investment in existing applications and platforms, main-
taining a best-of-breed environment via the framework ver-
sus point-to-point interfaces.
Freeing employees for high-skill tasks
Human capital is another critical challenge in the oil and
gas industry. The same IBM study yielded a surprising
finding in this area namely, that concern about work-
force skills availability is decreasing. Yet other studies show
that executives are very concerned about the ability to
recruit and retain skilled employees and that the oil and
gas industry will face growing demand for technologists,
strategists, scientists, and multi-energy and risk-manage-
ment experts an order that will be hard to fill because
other industries simultaneously compete for these same
skillsets as the oil and gas industry moves closer to the
Great Crew Change.
The increased automation and collaboration made pos-
sible by digital oil fields can help address this looming
skills gap. It enables more effective data collection, moni-
toring, communications, and knowledge and information
sharing, which enables less-experienced employees to ben-
efit from the expertise of seasoned veterans and frees the
time for all skilled employees to focus more of their efforts
on collaboration, innovation, and continuous process
improvement.
No alternative but to get smarter
The odds of finding new sources of oil and gas are becom-
ing more challenging, and the need to optimize both the
upstream and downstream is becoming more pressing. In
response, executives who watch the bottom line at major
oil and gas companies worldwide will insist on more visibil-
ity into the financial impact of operating decisions. The
harder it becomes to find oil and gas reserves and the cost-
lier it becomes to offset risk, the more it makes sense to
search for new reserves by collaborating with outside part-
ners and turning to the latest technologies.
Increased automation and collaboration will address the looming
skills gap.
18-22 DOF-IBM_18-22 DOF-IBM 4/18/11 1:26 PM Page 21
18-22 DOF-IBM_18-22 DOF-IBM 4/18/11 1:26 PM Page 22
RMS
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EPmag.com | May 2011
23
T
he latest 3-D graphics cards can have more than 400
compute cores and up to 6 GB of graphics memory.
This contrasts with 128 GB of RAM and 16 compute cores
on the processor board of a high-end workstation. It nor-
mally is assumed that the central processing units (CPUs)
are the compute engine in a workstation, but from the
numbers above anyone can guess that 400 simple com-
pute cores in a graphics processing unit (GPU) can rival
16 complex cores in the CPUs.
Today 3-D graphics card specifications are the result of
regular and fast-paced doubling of the number of cores
and memory sizes over several generations. This latest
doubling of memory size to 6 GB means that for the first
time there is enough memory on the graphics card to
store meaningful amounts of seismic data instead of just
graphical representations of those data. The power of
these 400+ cores can be used for computation and volume
rendering instead of just painting graphics on the worksta-
tions screens.
The Barnett shale in the Fort Worth Basin of North
Texas currently is one of the most actively pursued shale
plays in the US. It is overlain by carbonates and shales of
the Pennsylvanian Marble Falls group. Since the Ellen-
burger below and the Marble Falls above are both water-
rich, it is important to avoid generating fractures that
penetrate these two formations by opening existing faults
or by operating too close to weakened areas over sink-
holes.
Computation
The 3-D seismic volume in a reflection amplitude version is
750 inlines, 750 crosslines, and 500 depth samples for a vol-
ume size of just less than 300 MB. The Barnett interval lies
in the middle of the depth range and is bounded by strong
red and blue reflectors at top and bottom. This volume dis-
play has some opacity and lighting so the apparent sec-
tion has some depth of a few lines. There is evidence of
faulting at the left of the Barnett interval and hints of fault-
ing elsewhere.
This volume easily can be placed completely into the
GPU memory, where it can be transformed to instanta-
neous frequency instantly. The faulted region at the left of
the interval is composed of several separate slivers. Faults
that cross the whole interval can be identified clearly. The
apparent resolution in depth appears to be doubled.
Lighting acts as spatial derivative; the mild opacity allows
a few inlines to be averaged, which acts as a smoother. The
result of this is a more interpretable structural image, and
attribute computation is instantaneous for this volume
size. This speed offers interpreters the freedom to experi-
ment with effects to generate the most interpretable
image, which needs to be experienced to get the full
impact. Bigger volumes still are quick, just not instanta-
neous. Volumes larger than GPU memory can be ren-
digital
OIL FIELD
GPUs prove their worth
in seismic interpretation
Seismic interpreters are encountering record-breaking performance by using GPUs for interactive
computation and rendering.
Huw James, Evgeny Ragoza,
and Tatyana Kostrova, Paradigm
A volume display of reflection amplitude shows the Barnett interval
in the middle of the depth range. (Images courtesy of Paradigm)
The volume display of reflection amplitude in the Barnett interval
in the middle of the depth range is shown as instantaneous fre-
quency, with lighting and modest opacity.
23-26 DOF-paradigm_23-26 DOF-paradigm 4/18/11 1:27 PM Page 23
23-26 DOF-paradigm_23-26 DOF-paradigm 4/18/11 1:27 PM Page 24
Sea
Change
Weatherford's new SeaLance" drilling-with-casing
(DwCTM)
system: Subsea drilling will never be the same
Drilling hazard miti gation
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The SeaLance system runs casing while drilling to maintain a steel barrier
against trouble zones. Makes your drilling program go about 30 percent
faster to save you some $30 million.*
We call it Tactical Technology
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Contact a Weatherford representative or visit weatherford.com/sealance.
We have a full range of Tactical Technology that can change the way you
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weatherford.com
-
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i u
dered; the rendering just has
to be staged.
The results of attribute
computation usually are not
saved; it is quicker to regen-
erate the results than to save
and restore the results. This
sounds wasteful, but it is not.
The 400 cores in the GPU
have an extremely potent
capability, but they need data
to process. This makes memory space in the GPU extremely valuable, so good
housekeeping is important. Only data that truly are needed to be saved
onboard the GPU should be kept, and data that need to be saved anywhere
should be returned to the CPU. For the CPU, memory capacity is large,
though compute power still is scarce. It will take some time to adapt to this
change in the value of resources between the GPU and the CPU.
Volume rendering
Historically, volume rendering has been accomplished by loading the volume
to CPU memory and then processing it on the CPU to generate graphics data
to send to the GPU across a relatively slow CPU-GPU interface. In such a sys-
tem, every time the picture content changes, the display data have to be regen-
erated and retransmitted, leading to slower interaction. With 6 GB of graphics
memory, whole volumes or significantly sized trimmed volumes can be placed
into GPU memory and then rendered using algorithms tailored to full-band-
width seismic data rather than general purpose geometry and images. Changes
in display content can be accomplished completely onboard the GPU with no
need to reload data until a different volume is to be displayed. In this way, traf-
fic across a relatively slow interface can be avoided, and interactivity can be
kept high.
This volume can be rotated, scaled, and edited for color and opacity interac-
tively in real time. The whole volume is rendered even though the interval
appears limited. This takes a huge number of operations, one for each data
point in the volume. With the latest hardware, rendering can be done eight
times faster than with the previous generation of graphics cards. The 300-MB
volume example was drawn at 15 frames per second. This speed provides ease
of use since a mistake in a parameter setting has negligible consequences and
can be corrected easily. This reduces user stress, meaning these interactive
devices can be handled with a more creative, trial-and-error approach instead
of the control required to drive a conventional, slow system. Once a good view
is obtained, the quality of the rendering can be improved by using the proces-
sor power of the GPU cores.
With data placed into GPU memory, the compute capacity of the GPU cores
can be exploited fully. Results can be shown directly to the user with no need
to return them to CPU memory. GPUs can be expected to take on more of
the processing burden, favoring direct interaction with the interpreter.
Acknowledgements
We would like to thank Marathon Oil Corp. for providing the Barnett shale data.
EPmag.com | May 2011
digital
OIL FIELD
A detailed volume sculpt of the Barnett interval is
rendered with variable opacity.
23-26 DOF-paradigm_23-26 DOF-paradigm 4/18/11 1:27 PM Page 25
1W
Weatherford'
Tactical Technology
"'
in action:
SeaLance'" subsea
drilling-with-casing (DwC'") system
Imagine not having
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before running casing.
Imagine not having to
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worrying about swab/surge
and related hazards. Imagine
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BGP is a leading geophysical contractor, providing geophysical services to it's clients worldwide. BGP now has 47
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--
-
--'
?
?a -
V
isualization technology in the exploration seg-
ment of the oil and gas industry is no longer the
new shiny toy. Many companies have adopted the tech-
nology as a way for asset teams to collaborate and inter-
act with their geophysical data to improve their
understanding of the reservoir.
But for the past few years, a start-up company called
TerraSpark quietly has been taking the visualization
concept to new, and what some might say disruptive,
extremes. Founded by Geoff Dorn, who took ARCOs
visualization technology to the University of Colorado
after BP purchased his company, TerraSpark has been
pioneering innovative solutions to image complex fault-
ing and deepwater subsalt plays. Its domain transforma-
tion technology removes all of the structure from a
seismic volume so interpreters can view the original
depositional features of the play.
Since March 2010, when the company got invest-
ment money from Limerock Partners,
TerraSpark has grown from eight to 20
employees and has opened a second
office in Houston. It was time to take the
company from a pure R&D player to a
software solutions provider. Dorn hired
Bob Stevenson, who has worked for
some of the industrys most influential
software providers, to serve as COO for
TerraSpark as it takes its next logical step.
Stevenson was lured to TerraSpark by the com-
mercialization opportunities. When I got the demon-
stration of the product, I could see the power in it, and I
could also see the challenges involved in getting this
kind of a solution into the commercial phase, he said.
One of the primary challenges in commercializing
software, Stevenson said, is to make it more user-
friendly. Another issue is to help potential clients wrap
their brains around the potential of the technology.
This is wonderful technology that can do things that
people said cant be done, he said. Its a great tech-
nology, but we have to understand the interpreters
challenges and problems and show them how the tech-
nology can help them in that realm.
Dorn added that ever since computers became explo-
ration tools, they have mostly been used to convert what
once was done on paper into a computing environ-
ment. Were trying to change how people approach
interpretation at a basic level, he said. Interpreters
should always be working in 3-D with complete surfaces.
Thats quite a leap for them to make.
Already TerraSpark has some early adopter believ-
ers, including True Oil, which has been pursuing an oil
shale play in North America. The success of wells in this
area hinges on the ability to identify regions with a
high density of natural fractures. True geoscien-
tists used a combination of TerraSparks high-
resolution fault imaging technology and an
attribute called Voxel Density Region
Highlighting. This created a volume with
clouds of predicted high natural fracture
density. True Oils geoscientists then used
TerraSparks integrated Well Path Planner
to create an initial conceptual well path
within the attribute and seismic volumes.
After running TerraSparks InsideEarth soft-
ware, True Oil not only drilled a successful well on the
new attribute data but also identified a number of
other prospects for subsequent drilling in the trend.
The success of this well vindicates their purchase of
our software by providing a successful way to explore
for fractures in this play, Dorn said.
Success stories like that will help with the commer-
cialization process. Its a great story, Stevenson said.
We just need to get out there and show them we have
the solution.
Its not good enough to show them better, faster,
cheaper. We need to have a
quantitative leap of benefits
to disrupt their current
operations.
It is time to disrupt the status quo
TerraSpark has grown from a small R&D outfit to a software solutions
provider ready to show the industry what it can do.
Read more commentary at
EPmag.com
RHONDA DUEY
Senior Editor
rduey@hartenergy.com
EPmag.com | May 2011
27
exploration
TECHNOLOGY
Were trying
to change how
people approach
interpretation at a
basic level.
Geoff Dorn,
TerraSpark
27-28 ExpCOL_27-28 ExpCOL 4/18/11 1:27 PM Page 27
27-28 ExpCOL_27-28 ExpCOL 4/18/11 1:27 PM Page 28
ve in un .
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CONSTRUCTION
O
perators and service companies alike are gearing
up for what they believe is the next big swing in
unconventional gas development.
The big question for the last couple of years has been
where to go outside of North America. Today, all indica-
tions show that Poland is the likely candidate. With
more than 90% of its gas being imported from Russia,
Poland is actively pursuing domestic resource develop-
ment. The country currently has an agreement with
Russia to accept delivery of 11 Bcm per annum from
2012 to 2022. Although early estimates of development
costs have been much higher than standard operations
in North America, these prices may not hold true at
least in the long term.
On a recent visit to Warsaw, Poland, I met with a num-
ber of experts in the region who talked about Polands
potential.
The European business model allows companies to
acquire mineral rights for large concessions of land. The
largest concessions in Poland are equal to about 290,000
acres and were acquired with work commitments to con-
duct a certain amount of seismic and to drill one or two
wells. This is pretty remarkable when compared with
the cost of acquiring acreage in North America, said
James Elston, director, Palladian Energy Ltd.
Due to the size of each concession, well planning is
expected to go much more smoothly than in North
America, where lease lines often limit the extent to
which laterals can be drilled, thereby limiting reservoir
contact. On the other hand, shale development in
Europe is very high risk. This is certainly true for
Poland, but it seems to be de-risking very rapidly,
Elston said. In Poland, there are around 15 million
acres with shale gas potential about five times the size
of the Barnett. Prior to ConocoPhillips drilling opera-
tions last summer, this area had a sum total of 20 wells
that penetrated the shale, he added. Compared to the
large amount of drilling in most North American plays
over the last 100 years, very little is known about the
shale being surveyed in Poland. Relying on Soviet-era
logs has been helpful, but most of the activity in Poland
today revolves around gathering rock for analysis.
Right now were in the phase of drilling science
wells, said Wolf Regener, CEO, BNK Petroleum. When
we go into development mode, then were going to
want to bring in modern, North American-standard rigs
that are built to EU specs.
This could be a boon for the forward looking drilling
contractor. I think it is a tremendous opportunity for
North American drillers who can address the different
challenges there are in Europe, Elston said.
In time, completions technology will be critical. Were
this market to take off, in terms of North American-style
shale development, then equipment might become a
problem, said Mark Swift, area manager continental
Europe, Halliburton. Right now, theres about 100,000
hp in Europe. Compare that to the US, wheres theres
around 1 million or 1.5 million. Its massive. So it would
not take much to make this (market) tight, he said.
Halliburton has got an early start in Polands uncon-
ventional development and currently supplies about
40% of the available horsepower in Europe. We dont
envision a problem in terms of supporting this explo-
ration phase, Swift said.
According to Elston, the winners in European shale
development will be those he calls AFE Black Belts,
those companies with the ability to attack the cost base
from day one while maintaining high safety and envi-
ronmental standards.
The opportunities are good in
Europe, but it will require an
aggressive commitment to
move in people, equipment,
and expertise over the next
few years.
Unconventional well construction
moves to Poland
Activity is heating up in Polands Baltic Basin.
Read more commentary at
EPmag.com
TAYVIS DUNNAHOE
Senior Editor
tdunnahoe@hartenergy.com
EPmag.com | May 2011
29
29-30 WellConstruction_29-30 WellConstruction 4/18/11 1:27 PM Page 29
29-30 WellConstruction_Layout 1 4/18/11 10:23 PM Page 30
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Another technology challenge Robinson identified is
HP/HT operating conditions, especially in the GoM.
Were looking at demands at perhaps 20,000 psi and
more than 400F (204C). Thats pushing the limits of
known material science and classic mechanical engineer-
ing calculations.
HP/HT also is one of the primary deepwater chal-
lenges identified by Halliburton. According to Jonathan
Lewis, senior vice president of drilling and evaluation, the
number of HP/HT wells is increasing dramatically, hav-
ing grown 20% this year over last.
Significant volumes of hydrocarbon exist in HP/HT
formations Lewis said, which is driving the development
of cost-effective, safe, and reliable technologies and
processes to access potential reserves, many of which exist
in deep water. Safely producing from reservoirs at 446F
(230C) and about 30,000 psi is driving the development
of a completely new family of technologies, from drilling
fluids to tools for directional drilling, formation evalua-
tion, and completions. A well currently being drilled off-
shore Malaysia, at the bleeding edge of the current
HP/HT envelope, is leveraging these technologies to
explore previously inaccessible prospects, he said.
Cost savings and efficiency represent another set of chal-
lenges, Lewis said, explaining that given deep water rig
spread rates, it is in both the operator and the service
companys interest to improve overall drilling efficiency
and reduce NPT. Halliburton has invested significantly in
recent years in what it calls an optimized drilling per-
formance strategy, part of its broader Digital Asset initia-
tive. Optimizing drilling performance is about improving
the efficiency by which we design, plan, drill, and position
a well within a reservoir, Lewis said. Its about optimiz-
ing, automating, and integrating in real time. This
requires different ways of working.
Many of these new ways of working are being catalyzed
in a completely different asset type shale plays, he said.
Shale plays have become a crucible for process innova-
tion and operational change in our industry because the
economics of these assets are forcing that upon the oper-
ators and the service companies. Its inevitable that some
of these process innovations will migrate to other asset
types, particularly those where the costs are very high.
One of these is deep water.
Dean Watson, vice president for deep water at Schlum-
berger, said while best-in-class technology is critical to
deepwater developments, excellence in execution on a
global scale is equally important. Schlumberger sees this
as a potential differentiator in the business, he said,
explaining that a service company needs to be able to
ensure that it can deliver the same quality of products
and services anywhere in the world.
The Excellence and Execution program launched by
Schlumberger in 2007 focuses on delivering service qual-
ity and consistency globally through the application of
deepwater processes and initiatives.
When getting ready for a deepwater job, its all about
planning, Watson said, explaining that tools developed
and applied at Schlumberger allow improved planning at
every level of the project. We wanted to focus on ensur-
ing flawless startups and flawless execution.
Typically, operators are not just looking for one discrete
service or one discrete product line. Clients are asking
for much more of an integrated approach, Watson
explained. To execute this effectively, Schlumberger
assigns a specially trained integrated service project man-
ager who manages the interfaces and ensures a seamless
approach that encompasses logistics as well as general
coordination management of the interfaces. The com-
pany also offers a unique deepwater certification program
for anyone working on deepwater projects.
Technology qualification,
integrity management
It is critical to ensure technology going into the field is
qualified. Kieran Kavanagh, group technology director at
Wood Group Kenny, believes reliable technology qualifi-
cation is key to getting it right the first time, particularly
May 2011 | EPmag.com
36
COVER STORY:
DEEPWATER
Reservoir depth and water depth combine to present significant
completions challenges. (Image courtesy of Horton Wison
Deepwater)
32-43 COVERstory-MAY_32-43 COVERstory-MAY 4/18/11 1:28 PM Page 36
32-43 COVERstory-MAY_32-43 COVERstory-MAY 4/18/11 1:28 PM Page 37
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Unbiased Concept Screening Studies Engineer and Procure (EP)
Front-End Engineering and Design Construction and Installation (through JV parents)
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May 2011 | EPmag.com
38
COVER STORY:
DEEPWATER
for new technology solutions in deep water.
We need an understanding of the technology
challenges, limits, and enablers associated with
potential riser and subsea solutions and how they
impact facility selection, he said. The more these
are understood and thoroughly qualified prior to
the execution phase of a project, the more likely
they are to add value and the less likely any one of
them is to negatively impact a project later through
failure or underperformance. A key challenge for
us as engineering companies is the reliable evalua-
tion and qualification of technology solutions at the
front end and the systematic attention to managing
integrity later so that we do all that is possible to
minimize the likelihood of unplanned events or
behavior during operation that stem from design
uncertainties, especially the unknown unknowns,
those failure modes that we were not aware we
didnt know.
One of Wood Group Kennys technology goals,
facilitated through joint industry projects (JIPs), is
to develop industry best practice for deepwater
design and integrity management. A current JIP
focuses on doing just that for maintaining subsea
integrity. The goal of an initiative like this is to
establish consensus across multiple operators, often
supported by regulators, for what constitutes best
practice, Kavanagh said. It has to take into
account the experience we have with failure and
what processes should be put in place to prevent it.
We also have to ensure that we are aware of all of
the technologies out there to help us maintain
integrity. This requires constantly surveying tech-
nology. Youve got to be aware of what different
technology companies are doing and see what gaps
there are between what theyre bringing to market
and what is really needed. Integrity maintenance
and successful qualification are tools that help
avoid the cost of getting it wrong, he said.
In addition to these indirect challenges,
Kavanagh said there are considerable direct tech-
nology challenges associated with deepwater and
ultra-deepwater risers. These include HP/HT envi-
ronments requiring thick-walled risers or higher-
strength materials, challenging or sour fluids that
impact the selection of materials and fatigue per-
formance of welded steels, higher loads that com-
plicate installation, and high hangoff loads that
affect facility costs.
Getting it right is of very high value when
the cost of getting it wrong can be an order of
Mooring innovation delivers
M
ooring consti-
tutes a signifi-
cant cost in deep
water. Making the
process more effi-
cient was the goal
for Delmar US in its
development of a
mooring solution
that applies an
anchor placement
approach that
extends the reach of
a single mooring
spread and reduces
the number of
deployments and
retrievals required.
Matt Smith, vice president of operations, explained that the
OMNI-Max anchor, which Delmar designed following Hurricane
Katrina in the GoM to improve out-of-plane loading, is the central
component of a new mooring concept that is applicable for float-
ing production systems, including floating production, storage,
and offloading vessels.
This approach employs a mooring spread that allows a rig to
drill locations with as much as 4,000 to 6,000 ft (1,219 to 1,829 m)
of offset. According to Smith, it is because of the OMNI-Max
anchors superior out-of-plane loading capability that the arm can
rotate such that the anchor can see as much as 180 degrees of off-
set from direction heading where the load is applied. Instead of
having to move the rig from one location to another, we can set up
one mooring spread and use preset moorings. We would then use
different lengths of linear components and move some lengths
around to offset the rig from one location to another.
An anchor-handling boat would manage the linear inserts to
shift the rig. The anchors would have to be set only once but could
be used by a rig on several co-located drilling locations.
According to Smith, if a deepwater rig were to drill two locations
using the same mooring spread, there is potential for US $2.7 mil-
lion in savings. For three or four drill centers, the savings would
be even greater.
Though Smiths calculations are based on the GoM, the concept
can be applied elsewhere. Were thinking its very applicable for
offshore Brazil, West Africa, and some parts of Australia, he said.
If a deepwater rig were to drill two locations
using the same mooring spread as illustrated
here, there is potential for US $2.7 million in sav-
ings. (Image courtesy of Delmar US)
32-43 COVERstory-MAY_32-43 COVERstory-MAY 4/18/11 1:28 PM Page 38
32-43 COVERstory-MAY_32-43 COVERstory-MAY 4/18/11 1:28 PM Page 39
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EPmag.com | May 2011
43
COVER STORY:
DEEPWATER
It is important to emphasize the integrity manage-
ment side of development, he said. Weve been inter-
ested in learning from what we see, looking at the
actual data, and using those learnings in the design
process. This is critical to improving floater designs.
The key to design is simplicity, Maher said. Simplicity
of design leads to fewer places for failure. The goal of
any design is to make the worst-case scenario as unlikely
as possible.
Human resources
There is consensus that the industry continues to face
both geographic and demographic challenges. Accord-
ing to Patterson, stepping up to those challenges over
the course of this decade will be vital for moving forward
on the industrys key challenges.
Shell is working to tap into talent on a global basis.
We have a strong deepwater capability here in the
United States, in Houston and New Orleans, Patterson
said, noting that efforts to extend that capability have
led to establishing offices in Lagos, Nigeria; Kuala
Lumpur, Malaysia; and Stavanger, Norway; not only to
expand opportunities in different parts of the world but
also to expand the talent base around the globe. Like
most companies, he said, we are improving our devel-
opment programs for people that come in and join our
companies to make sure that were building the compe-
tence that we need and that individuals are able to grow
the careers that they aspire to.
Simply put, The IQ per barrel is going up, he said,
explaining that the amount of technology, innovation,
and human capital is going up for each barrel pro-
duced. This is why the role of people is so critical.
Terranova is sensitive to the demographics issue, refer-
ring to himself as the guy in the gap, where at just
north of 40, he finds that most of his colleagues are 10
to 15 years older or younger than he is. The genera-
tional gap in domain expertise really is an issue, he
said. Weve got a pretty daunting task ahead of us as
an industry.
32-43 COVERstory-MAY_32-43 COVERstory-MAY 4/18/11 1:28 PM Page 43
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44
EXTENDING
RESERVOIR LIFE
W
ith a preponderance of mature wells and reservoirs
in the US, it is essential to find ways to further
enhance recovery and extend reservoir life. Many options
are available, from redesigning artificial lift systems to
novel stimulation techniques to adding reservoir energy;
thus, selecting the appropriate application becomes
important. The selection process begins with understand-
ing existing reservoir and operating conditions. Is gas
available to assist in lifting? Are clays present in the rock?
Is reservoir pressure depleted?
A second component is to investigate best practices
locally or on a regional and even national scale. A success-
ful practice will be applied (or misapplied) rapidly. Dis-
semination of information also is very important in this
step and is provided by a wide variety of professional
organizations. A third item to consider is what new tech-
nology needs to advance or research accomplished to
meet the goal of extending reservoir life and what infor-
mation can be acquired cost-effectively.
The reservoir
In one case in New Mexico, there was potential for water-
flooding in a shallow, small pressure-depleted oil reser-
voir not conducive to a fully developed, patterned
waterflood. The target reservoir was thin and small in
extent, shallow, at low pressure and temperature, and
had unfavorable mobility ratios. Initial primary energy
was not sufficient to produce the oil; however, significant
mobile oil remained to be recovered. The hope was that
adding energy by waterflooding would improve oil recov-
ery and extend the life of this marginal reservoir.
The Round Tank field was selected because it provided
an opportunity to extend waterflood development to
reservoirs of limited size and unique reservoir conditions.
Discovered in 1970, Round Tank produces from the
Queen formation, a thin sand averaging 15 ft (4.6 m) in
thickness. Most of the production is from the gas cap,
with cumulative production to date of 4.2 Bcf. A thin oil
column exists below a gas cap that contains more than
60% nitrogen. Two wells completed in the oil column
have produced only 26,000 bbl of oil and no gas (i.e., 1%
of the original oil in place). Original pressure was approxi-
mately 750 psi; current reservoir pressure is speculated to
be approximately 100 psi.
As a result of the low pressure and temperature (75F or
24C), very low gas in solution, and high nitrogen content
in the gas, the oil viscosity was high; therefore, the mobil-
ity ratio was unfavorable. All of these traits illustrate the
complexity of successfully waterflooding a mature Queen
sand reservoir.
The very low oil production in the Round Tank field
ranks it as one of the least productive Queen oil fields.
The higher the cumulative oil production, the greater the
likelihood of a field being waterflooded, and vice versa.
This confirms 1) the poor quality of the target, and 2) the
success of waterflooding the Queen.
The waterflood
Two wells were drilled to initiate a pilot waterflood project.
A core was acquired in one of the wells, and this, along
with old logs (circa 1960s), 14 modern logs (obtained from
wells drilled to the deeper San Andres formation), and
production data were the only sources of information. Key
findings were poor reservoir rock quality and the existence
Failed waterflood effort
provides lessons learned
Beware of analogous fields testing in a New Mexico field indicated that one field
would not perform as well as its neighbors.
Thomas Engler, New Mexico Tech (NMT)
The Round Tank
Queen field in South-
east New Mexico.
(Images courtesy
of Thomas
Engler)
44-47 ReservoirLife-NMT_44-47 ReservoirLife-NMT 4/18/11 1:28 PM Page 44
44-47 ReservoirLife-NMT_44-47 ReservoirLife-NMT 4/18/11 1:28 PM Page 45
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Visit our website to download the Case History paper on this project.
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46
EXTENDING
RESERVOIR LIFE
of a friable zone (one-third of the core was recovered in
pieces). Petrographic analysis of the core (thin sections
and SEM) exhibited significant fines and clays in the pore
space along with anhydritic cement. Poor core injectivity
tests confirmed the presence of fines migration. Evidence
from sonic logs and the core samples indicated a friable
zone exists with the Queen sand in the pilot area. Mechani-
cal properties vary significantly within this reservoir.
The mechanical heterogeneity has significant implica-
tions for the success of stimulation (hydraulic fracturing)
and water injection. The majority of Queen sand wells are
hydraulically fractured to increase conductivity. Analysis of
the fracture treatment in the new water injection well sup-
ported the creation of a horizontal fracture resulting from
the shallow depth and the postulation that the compressi-
ble nature of the friable zone acted like a barrier, resulting
in a high fracture gradient that diverted the horizontal
fracture to a thin zone within the top of the Queen.
A 3-D-Blackoil simulation model was constructed with
the limited field records. A successful history match was
achieved after reducing the initial permeability values by
approximately two-thirds. The large permeability reduction
from history-matching indicates permeability of the Round
Tank Queen formation is significantly lower than the other
Queen sands since the original permeability was acquired
from adjacent field correlations.
Field tests resulted in very poor injectivity into the injec-
tion well a few barrels per day with high surface pres-
sures. The simulation confirmed this behavior. This
outcome is due to many factors, including low permeabil-
ity, unfavorable mobility ratio, depleted gas cap, and
unsuccessful fracture stimulation.
Key learnings
Even though NMT was unsuccessful in
efforts to improve oil recovery and
extend the life of the reservoir in the
Round Tank Queen field, efforts pro-
vided several benefits to others with simi-
lar situations. First, improved reservoir
description was accomplished with lim-
ited data old neutron and sonic logs,
14 modern logs, and one core and
thus did not require high-cost informa-
tion. Therefore, analogous fields could
apply these concepts as well. Second,
the importance of stimulation design
cannot be overemphasized. In this case,
the occurrence of a friable zone in a
shallow reservoir increased the com-
plexity of the stimulation.
Acknowledgements
The author would like to thank the Research
Partnership to Secure Energy for America
(RPSEA) for supporting this project and also
Martha Cather for editing and providing sug-
gestions to improve the paper. Special thanks
goes to Bruce Stubbs of Armstrong Energy Corp.
for providing technical support for this study
and for permission to publish the data.
References available.
In a graph charting cumulative oil production of Queen oil
fields, the Round Tank field ranks near the bottom.
44-47 ReservoirLife-NMT_44-47 ReservoirLife-NMT 4/18/11 1:28 PM Page 46
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48
EXTENDING
RESERVOIR LIFE
A
s operators look to optimize production from
increasingly marginal assets, extend the lifecycle of
their reservoirs through sustainable reservoir manage-
ment targets, and make effective decisions over the alloca-
tion of capital and resources, the models and analytical
processes that define reservoir simulation and history
matching have rarely been more important.
It is reservoir simulation that sits at the interface
between the reservoir model and the economic evalua-
tion of fields and production strategies, and it is history
matching that ensures that the static geological models
are in sync with production data to predict future per-
formance and create uncertainty profiles of the reservoir.
The result is models that are not only consistent with all
the available static data such as well log and seismic, and
dynamic data like production and 4-D seismic but also
are able to reproduce historical field performance.
Forecasts generated from these models play a crucial
role for operators in shortening development cycles,
increasing production, extending reservoir life, and
enhancing ultimate oil and gas recovery.
Rising to the challenge
The rise in computer power, such as 64-bit multicore chip
clusters, parallel processing, and computer-led automa-
tion, has ensured that reservoir simulation is now prac-
ticed via the desktop and across asset teams, enabling
faster decisions and a greater ability to determine the
important what-if scenarios . Today, multimillion cell
reservoir simulation models are the norm.
The same is the case with history matching technolo-
gies. Manual history matching has been replaced by
robust and automated algorithms that allow the reservoir
engineer to focus on developing a clearer understanding
of reservoir mechanisms and their relative impact on pro-
duction behavior and creating simulation models that are
fully consistent with their underlying geological interpre-
tation. In this way, operators can generate
more accurate information on the opera-
tional production decisions that need to
be made to extend reservoir life.
Furthermore, the last few years also have
seen significant advances in uncertainty
prediction tools where, through the analy-
sis of multiple plausible realizations and
uncertainty parameters, operators can bet-
ter quantify the effects of uncertainties on
volumes and cumulative production.
Usability, functionality
As with any fast-changing technologies, chal-
lenges remain, particularly in the need for
improved ease-of-use and functionality in simu-
lation and history matching and the need for
ever more sophisticated (but easy to use) eco-
nomic evaluation tools.
Reservoir simulation today still remains a com-
plex process, and it is incumbent on todays vendors
to guide users through the entire process from
Reservoir simulation, history
matching extend reservoir life
The right combination of technologies can shorten development cycles,
increase production, and extend reservoir life.
Sarika Pugla, Emerson Process Management
Advanced visualization tools
within Roxar Tempest allow multiple 3-D views to be displayed.
(Images courtesy of Emerson Process Management)
48-49 ReservoirLife-Emerson_Layout 1 4/18/11 10:32 PM Page 48
preparing and analyzing original data
through to the economic evaluation
of results.
Similarly, history matching also can be
a time-consuming and cumbersome
process, with history matches often achieved through
different configurations, thereby making it difficult to
determine which model is correct.
Few history matching packages allow the reservoir engi-
neer to include all of the uncertainty parameters that
form part of the history match into the prediction phase:
it is with this in mind that Emerson has made ease of use
and functionality central to its reservoir simulation and
history matching software.
The Roxar Tempest simulation software guides users
through the entire simulation process. The modeling of
complex wells also has been improved in the latest ver-
sions through a new segmented well approach, that
allows for a detailed well model that represents the under-
lying physics more realistically. The company also has
introduced a Todd-Longstaff solvent feature that allows
for efficient simulation of CO
2
floods. Fractured wells also
can be simulated.
Improved functionalities for economic forecasting are
vital. Aggregate rates now are calculated and displayed in
the software, making it easier to interact with other pro-
grams such as economic evaluators and spreadsheets. The
software also includes a new feature where lift model
parameters can be regressed against observed data such
as friction, fluid gravity, or gas-liquid slips.
New load-on-demand features also are key to optimiz-
ing memory usage and letting engineers simultaneously
analyze many more models with complex wells and fine
grids. Derived data such as group totals and well ratios
can be processed on demand, greatly speeding up model
loading. This increased functionality and ease of use
ensures that multiple simulation runs can be loaded and
managed together with observed data, with comparisons
between runs and with historical data greatly speeding up
history matching and sensitivity studies.
Furthermore, while static data can provide information
on the reservoir framework and fluid saturations at well
positions, for example, it is the dynamic data that is so
crucial to extending reservoir life by charting how fluid is
moving during production.
To this end, pressure, volume, temperature, rela-
tive permeability curves, and well lift curves can be graph-
ically edited within the simulation model. Historical
measurements can be entered as a table, well trajectories
can be input directly as 3-D xyz files, and dynamic data
entered in tables as events, which can be interactively
edited, sorted, filtered, and viewed on a timeline. In this
way, operators can track the performance of their reser-
voirs in real time and ensure they produce at an optimal
level to extend reservoir lifecycle.
The companys Roxar EnABLE history matching soft-
ware is playing a key role in extending history matching
further into the predicting of uncertainties crucial in
providing tools to the operator to extend reservoir life.
At present, this tool is the only one available that pro-
vides total uncertainty assessment. Powerful statistical
techniques are used to determine multiple matches of
the reservoir-to-production history and to model the
reservoirs uncertainty. All of the uncertainty parameters
that form part of the operators history match are
included during the prediction stage (there is no need,
for example, to narrow the minimum and maximum
range ranges), and a proxy model is used during the his-
tory match, allowing the simulation model to be easily
extended into predictions to help calculate uncertainty.
These results are used with the simulator to predict
how a field will perform in the future and provide meas-
ures of uncertainty about these predictions crucial
information for extending reservoir life.
The improved usability, functionality, and integration
of history matching and simulation workflows are central
to risk mitigation in reservoir management today.
Through a complete understanding of production
ranges, simulation models that are fully consistent with
the underlying geology, and effective uncertainty quantifi-
cation tools, operators can look forward to highly reliable
production forecasts, increased reservoir performance,
and an extension of reservoir productivity.
EPmag.com | May 2011
49
Roxar Tempest provides inte-
grated model preparation,
black oil, compositional, and
thermal reservoir simulation.
48-49 ReservoirLife-Emerson_48-49 ReservoirLife-Emerson 4/18/11 1:28 PM Page 49
May 2011 | EPmag.com
50
POTENTIAL
FIELDS
G
ravity and magnetics can seem a bit like the
flavor of the month sometimes the measure-
ments are considered critical for successful exploration
and other times ignored or viewed suspiciously by the
uneducated.
Luckily for companies that acquire these data, poten-
tial fields measurements are back in vogue, helped
tremendously by technical improvements such as high-
resolution aeromagnetics and gravity gradiometry. Many
oil and gas companies will acquire a gravity or magnetic
survey prior to shooting any seismic to get a general
sense of the lay of the land with a low-cost geophysical
acquisition tool.
Weve been in a teaching mode for most of my
career, said Jeff Rowe, vice president and senior geo-
physicist for Fugro Gravity & Magnetic Services. We
help companies understand the potential value of grav-
ity and magnetics. I think theres more of an openness
to utilizing all geophysical methods and building a bet-
ter workstation toolkit that can allow for a superior
interpretation.
He added that younger geoscientists often have been
exposed to classes in non-seismic techniques in their stud-
ies, giving them a better feel for the value of these data.
Given the reconnaissance aspect of potential fields
data, they lend themselves very well to a multiclient
model. Rowe said Fugro has done close to 6,000 non-
exclusive surveys, all of which are accessible at the com-
panys website. Our game plan with non-exclusive data
is to spend time talking to clients to find out where
theyre looking at doing projects, where theres open
acreage, and where they have needs, and to provide a
cost-effective option rather than shooting a proprietary
survey he said. This way they can see their concession
in a broader geological context.
Uruguay
Recently ANCAP, Uruguays state-run oil company,
invited Fugro to do a complete aeromagnetic survey of
the Pelotas, Punta del Este, and Oriental del Plata off-
shore basins. ANCAP hopes the data will allow a better
understanding of the tectonic evolution of the basins
and identify the structural elements to define play con-
cepts. ANCAP already has multiclient agreements with
CGGVeritas for approximately 7,380 miles (12,000 km)
of 2-D seismic data; has signed a contract with ION/
GXT for the acquisition, processing, and interpretation
of the UruguaySPAN for 1,800 to 2,130 miles (3,000 to
3,500 km) to link the Uruguay basins with the neighbor-
ing offshore basins in Brazil and Argentina; and has
awarded an additional 2-D seismic survey to Reflect
Geophysical.
According to an ANCAP press release, this large
amount of data will provide additional knowledge of the
offshore basins, which will help oil companies that are
evaluating exploration opportunities in Uruguay. The
data will be made available to interested companies in
anticipation of a licensing round to be held in 2012.
Fugro plans to acquire 31,250 miles (50,000 km) of
aeromagnetic data over all of offshore Uruguay. This will
consist of a 4,500-ft by 18,000-ft (1,500-m by 6,000-m)
grid in the shallow-water blocks (less than 3,300 ft or
1,000 m) and a 9,000-ft by 36,000-ft (3,000-m to 12,000-
m) grid in the deeper waters.
Rowe explained that the Pelotas Basin is an extension
of a basin in Brazil where Fugro acquired data several
years ago. ANCAP also is studying the similarity of the
The potential of potential fields
A high-resolution airborne magnetic survey will serve as a reconnaissance tool
to high-grade prospects offshore Uruguay.
Rhonda Duey, Senior Editor
A strike seismic section
in the Punta del Este
Basin shows a rift of the
northwest-southeast
structural trend (left). A
dip section in that basin
indicates the same rift
(right). (Image courtesy
of ANCAP)
50-51 Potential-Fugro_50-51 Potential-Fugro 4/18/11 1:28 PM Page 50
EPmag.com | May 2011
51
Punta del Este Basin to the Orange Basin offshore
Namibia and South Africa.
According to ANCAP, the stratigraphy of Uruguays off-
shore basins is characterized by large depositional
sequences that overlay Paleozoic sedimentary rocks and
Precambrian crystalline basement rocks. Sequences
include aluvio-fluvial and lacustrine deposits interbedded
with volcanic rocks as well as a transgressive transitional
sequence followed by regressive deposits.
Diverse play types have been identified, including anti-
clinal structures related to basement highs, compaction
synclines, truncation of synrift deposits by breakup
unconformity, pinchouts, channels, and basin floor fans.
The play types in Uruguay frequently are related to
basement highs, horst blocks, graben structures, and
tilted and rotated fault blocks, Rowe said. In many
cases, the sediments are draped on these features, creat-
ing the stratigraphic traps.
All of the areas in Uruguay are fairly frontier, he
added. Theres not a lot of drilling history there, so its
an ideal place to start an exploration project with a high-
res magnetic database.
The survey will be acquired less than 450 ft (150 m)
above sea level. This allows the company to map not only
the crystalline basement but also magnetic susceptibility
changes from within the sedimentary section. Data also
are acquired at a faster sample rate, which provides reso-
lution an order of magnitude greater than in the past.
The survey, which is scheduled to begin in summer
2011, should take four to five weeks to complete, weather
permitting. Results from the survey should answer several
questions regarding:
The influence of the magnetic basement on the over-
lying sediments;
The relationship between sedimentary anomalies in
the section with the magnetics;
The presence or absence of volcanics;
The orientation of faults observed on 2-D lines;
The location of depo-centers;
The location of mini-basins; and
Determination of migration pathways from the mag-
netic basement architecture.
The data also should be able to be used as a trend/
mapping tool to extrapolate features viewed in the widely
spaced seismic lines.
Without existing magnetic data to demonstrate, it can
seem like a tough sell to get operators interested in invest-
ing in this dataset. Rowe said the client company needs to
look at the bigger geological picture.
In a frontier play, we talk about a game plan and an
approach, he said. By acquiring a uniform grid of data
like were proposing, companies will be able to map the
crystal basement surface and topography and identify
basins, mini-basins, and depo-centers that could indicate
areas that would have higher prospectivity. An airborne
magnetic survey like this provides a good framework
upon which to build an exploration project.
We try to encourage companies to take an approach
where the first step in an exploration project is a recon-
naissance-type of airborne survey, Rowe said. The second
phase would be a more detailed survey utilizing airborne
gravity. And then they might acquire a gravity database in
conjunction with 2-D seismic and develop prospect leads
that are then followed up by 3-D seismic and drilling. He
added that the airborne surveys allow areas to be high-
graded and down-graded, enabling exploration invest-
ment to be more strategically positioned.
Already the company has a list of more than 20 compa-
nies that have expressed some level of interest. Before
we started to negotiate with the government, we met with
a number of significant players to see if Uruguay was on
their radar and, if so, how they would respond to our pro-
posal to undertake this sort of project, Rowe said.
ANCAP negotiations took almost a year because the
country had to pass a governmental decree signed by the
president to allow the survey to go forward. Since then,
the dealings have been easier.
Their offer to industry seems to be very straightfor-
ward, he said. Companies
that are looking for new
places to explore should con-
sider Uruguay. They
will be pleased to discover
ANCAP and the opportuni-
ties that await there.
An aeromagnetic survey will be acquired with a twin engine
Cessna 404 with a stinger-mounted magnetometer. (Image cour-
tesy of Fugro Gravity & Magnetic Services)
EPmag.com
READ MORE ONLINE
There is more
to the story
50-51 Potential-Fugro_50-51 Potential-Fugro 4/18/11 1:29 PM Page 51
E
xploration always has relied on remotely acquired
data to depict the subsurface. In the industrys early
days, a wide variety of measurements were acquired and
analyzed. With the advent of modern 3-D seismic, many
of these faded into the background. Now, with higher res-
olution sensors, greater computing power, and improved
data integration and visualization techniques, these legacy
methods appear to be making a comeback.
Over the last several years, companies have gained
prominence in the exploration services arena by offering
subsurface imaging technologies that go above and
beyond seismic. For example, ARKeX offers advanced
gravity gradiometry surveys to better image complex
geological settings such as subsalt or to fill in the areas
between sparse 2-D or 3-D seismic surveys, while compa-
nies like EMGS and OHM Rock Solid Images offer electro-
magnetic (EM) surveys to better delineate fluid saturation
anomalies in the subsurface, most frequently offshore.
Earlier this year, another company Houston-based
NEOS GeoSolutions entered the global exploration
services arena with an ambitious vision. The company
simultaneously interprets as many geological, geophysical,
and geochemical datasets as possible, including datasets
that are accessible in the public domain, available for
license from third parties, resident in client or NEOSs
own data archives, or newly acquired using NEOS-owned
and operated airborne systems. At present, the company
focuses exclusively on onshore
E&P projects.
The goal is not to
displace conventional
seismic imaging but to
add a suite of geologi-
cal and geophysical measurements that improve seismic
datasets where they exist and, in geographies where they
do not, to serve as placeholders until E&P companies have
a better idea of where they want to commission new seis-
mic acquisition programs.
This approach delivers a more unique, highly con-
strained answer about what is going on within the subsur-
face. A seismic image, when it exists, can be extremely
useful in revealing the structures within the earth, but
other G&G measurements including gravity, magnetic,
radiometric, EM, and hyperspectral can bring even
more to the interpretation as they reveal important things
about rock properties, fluid saturations, and fracture sys-
tems that seismic alone might not define adequately.
Potential fields boom
The remote sensing boom is driven by several factors. One
involves the operational challenges associated with new
seismic acquisition. Land-use permits can be difficult and
time-consuming to obtain. Environmental restrictions
limit the amount of heavy equipment like Vibroseis vehi-
cles that can enter an area. And seismic acquisition pro-
grams typically involve dozens if not hundreds of crew
members to deploy, maintain, and operate the instrumen-
tation, a reality that increases the HSE risk of any project.
These issues drive up the cost and cycle time associated
with new acquisition programs and often limit coverage
to hypothesized, high-potential postage stamp areas.
By contrast, many of the non-seismic geophysical
measurements can be obtained from airborne acquisition
platforms, including satellites, fixed-wing aircraft, and
helicopters. This allows large, basin-scale areas to be
surveyed quickly, efficiently, and with minimal issues of
access and ground-based personnel deployment. Insights
from these programs can be used to help focus follow-on
seismic acquisition programs on the most prospective
areas within the basin or to guide leasing decisions when
time is of the essence.
The science behind the method
NEOSs methodology involves cross-correlating the geolog-
ical and geochemical conditions in the subsurface with the
geophysical responses that result. For instance, most hydro-
Multiple measurements
lead to singular insight
Combining a variety of geophysical measurements gets operators closer to the final answer.
Jim Hollis, NEOS GeoSolutions
Multiple geological,
geophysical, and geo-
chemical datasets are
interpreted simultane-
ously. (Images courtesy
of NEOS GeoSolutions)
POTENTIAL
FIELDS
52
May 2011 | EPmag.com
52-56 Potential-NEOS_52-56 Potential-NEOS 4/18/11 1:29 PM Page 52
carbon reservoirs are not sealed perfectly but instead are
penetrated by small faults or fractures that allow light-end
hydrocarbons to seep upward. Bacterial degradation of
leaching hydrocarbons can cause a reduction zone to
develop above the reservoir and either pyrite or sulfur pre-
cipitates to form. These geochemical reactions in the sub-
surface can be detected by looking for geophysical
anomalies in resistivity or magnetic measurements.
Closer to the surface, the migration of trace quantities
of hydrocarbons can cause carbonates to precipitate and
oxidizing zones to form. Once again, these geochemical
reactions can be detected by looking for a geophysical
anomaly (in this instance, a high-resistivity response). At
the surface, leaching hydrocarbons can result in high
gamma halos; oil seeps; trace quantities of natural gas;
or distressed vegetation due to the presence of hydrocar-
bons in the air, soil, or groundwater, any of which can be
detected using an appropriate radiometric or hyperspec-
tral sensor.
Unconventional gas exploration in the Rockies
A multimeasurement approach can add value in many
play types, from the frontier to the mature arena and
from conventional to unconventional reservoirs. In Col-
orados Piceance Basin, NEOS was engaged by a client
whose acreage was underlain by prospective hydrocarbon
and mineral deposits. The terrain in the area was rugged
with highly variable topography and a mix of public and
private lands having both access and use restrictions. Pro-
ducing gas wells had been drilled on the acreage, but
individual well productivity was highly variable. Client
geoscientists theorized that higher production wells were
drilled in the vicinity of naturally occurring fracture
swarms that were associated with nearby faulting.
To better explain the assumed correlation between frac-
ture intensity and well production, NEOS acquired new
airborne geophysical datasets over the project area.
Hyperspectral images helped to identify surface-penetrat-
ing fault lineaments and trace quantities of natural gas at
the surface. A combination of gravity and legacy seismic
datasets helped to establish the regional fault picture,
while magnetic data helped to identify zones of intense
fracturing within the reservoir interval. Geoscientists the-
orized that the fracture zones contained mineralization
anomalies caused by higher water throughput over the
course of geologic time.
Based on a multimeasurement interpretation of the
available and newly acquired data, NEOS identified frac-
ture swarms. Although the area had been drilled and was
under production for a couple of years, the actual well
and production data were not revealed to NEOS at the
start of the project, essentially making it a blind test.
Once the results were delivered, the client confirmed that
their most productive wells were located in the areas with
the highest mapped fracture density.
Sand package identification in the Bossier
The Bossier formation lies just above the Haynesville
shale throughout a large portion of northeast Texas and
northwest Louisiana. While the Bossier contains a variety
EPmag.com | May 2011
53
A gas distribution map for the Bossier formation shows zones of
highest gas saturation in hot colors.
52-56 Potential-NEOS_52-56 Potential-NEOS 4/18/11 1:29 PM Page 53
There's more to Expro than
you might think . We offer the
full range of solutions across
every stage of the well lifecycle .
From exploration and appraisal
through to abandonment , we
can provide you with solutions
that are tailored to your needs.
Now
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ailor_
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52-56 Potential-NEOS_52-56 Potential-NEOS 4/18/11 1:29 PM Page 54
FOR INTEGRATED DEEPWATER SOLUTIONS...
...COUNT ON FUGRO
Since the late 1970s, Fugro has been critically involved in almost
every deepwater development, providing multiple services across
the life cycle of these technically challenging fields.
Whether in the "golden triangle" of deepwater drilling - the Gulf of
Mexico, Brazil and West Africa - or in new, yet-to-be discovered areas,
Fugro has the offices, equipment and resources.
Fugro collects, processes, interprets, manages and stores geophysical
and geological data, including marine seismic, gravity, magnetics and
electromagnetics for deepwater basins all over the world.
That's increasingly important as designs for structures in deeper waters
require a broad site investigation. Fugro integrates existing exploration
data, high-resolution geophysical survey information, geotechnical
borings and in-situ soil data to assess both the tophole section and the
foundation zone for geohazards.
To complete the package, Fugro provides precise positioning; survey
support and monitoring during the tow-out of offshore structures;
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When you're looking for an integrated,
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Count on Fugro.
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of play types, the operator was interested in identifying gas-filled sand pack-
ages that were deposited along shelf-edge deltas in the Jurassic. Although
some seismic data existed in the area, legacy velocity models often were inade-
quate to properly depth-migrate the data. By bringing in gravity measure-
ments, NEOS was able to improve the velocity models and the resulting
prestack depth migrated data.
Other geophysical datasets also were acquired and analyzed. High-frequency
EM data were used to map near-surface resistivity anomalies, delineating oxidiz-
ing zones that could have been associated with hydrocarbon leakage from
below. Radiometric data were analyzed to identify potential halos associated
with trace quantities of hydrocarbons in the near-surface. Hyperspectral data
were used to characterize subtle topographic features on the surface, which
were correlated with other measurements to tie surface insights with subsurface
structures, and a proprietary spectral decomposition algorithm was applied to
discriminate lithology and fluid changes within the reservoir interval.
In the end, more than a dozen geological, geophysical, and geochemical
measurements were used in the simultaneous joint inversion, a geostatistical
method that delivers a 3-D probability cube highlighting subsurface rock, fluid,
and fracture patterns along with high-potential drillable sweet spots. One end-
product resulting from the project described the probability that a commer-
cially viable, gas-charged sand package lies beneath that portion of acreage
within the Bossier formation. A well had been drilled into the Bossier in the
middle of the reddish-brown oval and penetrated a large gas-filled sand unit.
The client had withheld the existence of (and data from) that well during
the project, only to have its productive potential validated by the multimea-
surement survey.
The task of finding and producing hydrocarbons grows increasingly com-
plex with each passing year. Fortunately, new
technologies and new techniques to extract
maximum insight from proven methods con-
tinue to be added to the industrys exploration
arsenal.
Geochemical reactions in the subsurface can be detected by looking for geophysical
anomalies in resistivity or magnetic measurements.
EPmag.com
READ MORE ONLINE
There is more
to this story
POTENTIAL
FIELDS
55
EPmag.com | May 2011
52-56 Potential-NEOS_Layout 1 4/18/11 2:34 PM Page 55
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E&P and FOR Related Services
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DEEPWATER
RIG ADVANCES
S
ome rigs have a reputation for performance. Under-
standing the elements of efficient operations requires
observation. To improve on this process, Pride Interna-
tional has taken observation to a new level by building
its per-well performance into a repository of useful data
that promises to usher in a consistent level of increased
performance.
Drilling a well
In any given project, the overall responsibilities of drilling
a well are shared. Well parameters and designs are con-
trolled primarily by the operator. During the well con-
struction phase, the driller receives daily parameters from
the customer as part of its well program. Shared responsi-
bilities requiring the attention of both the contractor and
the customer include the actual drilling, weight-on-bit,
RPM, pump rates, circulating, completions, and HSE
management.
The drilling contractor has a spe-
cific set of activities and responsibil-
ities. These rig-controlled processes
(RCPs) account for an estimated
30% of a given well. Rig position-
ing, picking up/laying down
drillpipe, tripping, running and
pulling the riser, building the bot-
tomhole assembly, testing equip-
ment, rig maintenance, crew
competency, and housekeeping are
areas in which the contractor takes
primary responsibility during the overall operation. When
available, efficiencies often can be identified and imple-
mented in these areas to improve a drilling contractors
overall performance.
Observation, action plans
As early as April 2009, Pride began modifying Rimdrill
software in an effort to better capture performance met-
rics and generate daily rig reports. Designed by California-
based Infostat, the software is a reporting tool that
provides a basic platform with standard functionality,
including International Association of Drilling Contrac-
tors standard drilling reports. Wanting to drill down from
basic reporting, Pride has tweaked this platform by adding
new functions and subcodes to develop a more in-depth
view into overall rig performance.
Chris Weber, vice president, operations support for
Pride, explained, We have made several modifications to
Rimdrill to accommodate better, more granular reporting
around the RCPs to generate customized reports and to
capture lessons learned at the rig level.
Close observation
improves drilling performance
Drilling performance is paramount when operating in challenging deepwater environments.
Data gathering and up-close observation of the processes involved in drilling a well can raise
benchmarks on a fleet-wide basis.
Tayvis Dunnahoe, Senior Editor
Roughly 30% of any given drilling proj-
ect contains RCPs, which are defined
as activities for which the drilling con-
tractor primarily controls the outcome
and performance. (Image courtesy of
Pride International)
EPmag.com | May 2011
57
57-59 Deepwater-Pride_57-59 Deepwater-Pride 4/18/11 1:29 PM Page 57
May 2011 | EPmag.com
58
Prior to Rimdrill, paper-based reporting was common.
While this system provided an ample amount of informa-
tion on a per-well basis, the capacity to measure against
previous benchmarks was somewhat limited. Today, the
contractor has access to more historical data and main-
tains the ability to compare its performance across a num-
ber of metrics at the push of a button, both on a daily
basis or by using other parameters.
A key tool Pride has implemented to measure its per-
formance is the End-of-Well Scorecard. The scorecard
provides a comprehensive summary of Prides perform-
ance drilling a given well and covers well delivery time,
efficiency benchmarks, HSE, equipment reliability, and
lessons learned.
We are excited about the End-of-Well Scorecard
because it provides rig performance managers with a tool
for reviewing their rigs perform-
ance both with rig crews and
clients, Weber said. These post-
job performance discussions, also
known as After-Action Reviews, are
an important part of a continuous
improvement culture.
One of the keys for us is that the
scorecard is not just a data report.
The scorecards primary function is
to facilitate a performance discus-
sion both with the rig crew and the
customer.
The goal is to reduce the clients
time to drill and produce wells with-
out compromising safety. In addi-
tion to in-depth reporting, the
company also has developed an
observation process. Using the met-
rics derived in its daily reporting,
where deficiencies appear, the con-
tractor sends engineers to observe
the rigs during operations.
Three basic areas are observed
people, process, and plant to deter-
mine where improved efficiency can
drive performance. In one example,
Prides performance team studied
surface casing running speeds and
riser running speeds on the Pride
Africa and Pride Angola. Both drill-
ships were of similar design and
were located in close proximity,
yet the performance data showed a
clear difference in their riser run-
ning speeds. The team spent a week on each rig while
crews ran the BOP and made observations and came up
with a number of findings that explained the difference in
performance. Some had to do with the number of people
on shift at a given time, like crane operators; others had to
do with the configuration of the riser bay.
These are little changes, Weber said. You are not
always going to find a major breakthrough, but in the
spirit of continuous improvement, youre looking for
those things. One of the big things we are focused on is
actionable recommendations not just a report that sits
on the shelf, but things that actually lead to meaningful
actions.
Pumping up performance
One Pride rig that has achieved a dramatic performance
The Pride Angola drillship, which is capable of
working in 10,000 ft (3,048 m) water depth, is
under a five-year contract with Total. The latest
advance in performance measurement was used
to match riser running speeds of this vessel and
the Pride Africa (not pictured). (Photo by Ken
Childress Photography)
57-59 Deepwater-Pride_Layout 1 4/18/11 3:11 PM Page 58
EPmag.com | May 2011
59
improvement recently is the Pride Mexico, which operates
offshore Brazil. Gabe Hoke, the first graduate of Prides
management training program, was named rig perform-
ance manager for the Pride Mexico at the end of October
2009. Performance improvement included significant
reductions in downtime, safety issues, and drillpipe trip-
ping speed. The improvements helped the rig exceed its
2010 performance bonus target by 15%.
The key to improving performance is having complete
buy-in from your team, Hoke said. Performance also
requires a systematic approach that looks at improving
every facet of an operation people, process, and plant.
That is a tangible benefit, Weber added. It shows not
only the advantage that can be gained from separating
performance management from asset management to
put a full-time focus on each but also the payoff from our
management training program.
Moving forward
Prides performance measurement program is still in
its early phase, but benchmarking will continue to
increase. We only go back a couple of years. Were
new into this, Weber said. They are currently rating its
performance on a quarterly basis, looking at each rig
along a number of metrics to apply benchmarking with
each new project.
While it is true that every well is different, by focusing
on those elements that fall within the control of the
drilling contractor (RCPs), Pride is driving toward a
more consistent performance throughout its entire fleet.
The company spent 2010 getting its measurement
tools in place. By driving adoption and getting buy-in
and usage of the system on a per-rig basis, Pride believes
2011 is the year it will start to see performance improve-
ments in the data.
This is the year that we need to make this program
stick, Weber said. We want to drive consistency and
improve performance to continue to strive for the techni-
cal limits inherent to our fleet. Youre not going to get
there if youre not using a process like this.
DEEPWATER
RIG ADVANCES
57-59 Deepwater-Pride_57-59 Deepwater-Pride 4/18/11 1:29 PM Page 59
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s of March 2011, Maersk Drilling was awarded the
honor of being the first deepwater drilling contrac-
tor to begin a new exploration well in the US Gulf of
Mexico (GoM) nearly a year after the Deepwater Horizon
accident. The Maersk Developer picked up anchors on
March 21, 2011. One of three semisubmersibles brought
online by Maersk in 2009, the rigs highly advanced
design and improved safety equipment passed the tight-
ened technical requirements in the GoM with only a few
minor adjustments.
With the success of its deepwater fleet, Maersk
recently announced plans to invest US $1.3 billion
in its first two ultra-deepwater drillships.
From deep to ultra-deep
Samsung Heavy Industries in South Korea will build the
two ultra-deepwater drillships, which are sched-
uled for delivery in the second half of 2013. The
contract, signed on April 5, also includes an
option to buy two additional drillships.
The 748-ft (228-m) long drillships will be able
to operate at water depths to 12,000 ft (3,650
m) and will be capable of drilling wells of
more than 40,000 ft (12,200 m). An advanced
dynamic positioning (DP) system will allow the drillships
to automatically maintain a fixed position in severe
weather conditions with waves to 36 ft (11 m) and wind
speeds up to 85 ft/sec (26 m/sec).
Similar to the philosophy applied to Maersks deepwa-
ter semisubmersibles, the drillship design includes fea-
tures for high-efficiency operation including a double
derrick, which allows simultaneous activities. The exten-
sive storage areas and tank capacities provide an advan-
tage when operating in areas with less developed
infrastructure and limited presence of suppliers.
Advanced automation
Last year, we took delivery of the last in our series of
three ultra-deepwater semisubmersibles, said Frederik
Smidth, chief technology officer, Maersk Drilling. We
are taking the experience from those rigs and actually
pushing a bit further. A standout feature to the ships on
order is an improved level of automation using National
Oilwell Varcos (NOV) drilling package, which features
a multimachine control system. The system uses a mul-
titude of automated processes as opposed to remotely
operated equipment.
With the multimachine control system, the opera-
tor is present primarily as a safety feature and is
required to confirm at certain points in the opera-
tion that it is safe to continue. With complete joy-
May 2011 | EPmag.com
60
DEEPWATER
RIG ADVANCES
New ultra-deepwater design boasts
capacity, advanced automation
As offshore exploration goes deeper, newer designs focus on increased storage
for fuel and equipment and increased automation.
Tayvis Dunnahoe, Senior Editor
Maersk recently announced plans to invest
$1.3 billion in its first two ultra-deepwater
drillships, which are scheduled for
delivery in the second half of
2013. The 748-ft (228-m) long
drillships will be able to
operate at water depths
to 12,000 ft (3,650 m) and
will be capable of drilling
wells of more than 40,000 ft
(12,200 m). (Images courtesy
of Maersk Drilling)
60-62 Deepwater-Maersk_60-62 Deepwater-Maersk 4/18/11 1:29 PM Page 60
EPmag.com | May 2011
61
stick control, the driller simply confirms the continua-
tion of the multimachine system. It is completely done
from automation, Smidth said.
Maersks ultra-deepwater semisubmersibles were the
first rigs to use NOVs multimachine system. Its been
fairly successful, in our mind Smidth said. We are not
just using automation for the sake of automation, or
because we as engineers like to play with it. This system
actually delivers a higher than average performance.
More importantly, this advanced level of automation
improves efficiency
by providing consistent results. If you look at tripping
speed, for instance, you might be able to do that faster
with a really good operator for a short period of time.
But to do it in a consistent manner, hour after hour, this
level of automation is a huge advantage, he added.
Maersk Drillings new ultra-deepwater drillships will
have the capacity to build casing stands up to 16-in. in
multimachine control. We didnt have multimachine
control standbuilding at all on the semis, Smidth said.
The added feature is considered an advantage for an
ultra-deepwater project where supplies and lack of infra-
structure often can impact drilling operations.
Maersk also has added what it considers to be the
latest advance in deepwater drilling riser technology.
The ships will use GE Hydrills latest deepwater riser
design capable of hands-free connection. The system
is remotely operated, which means no personnel are
on deck handling tools while connecting the riser. For
us, it is a question of safety. We have people away from
moving parts, Smidth said. This riser system is just now
entering the market, but Maersk believes that by the
time its drillships embark there will be an ample
amount of field experience to draw from.
Upgradable design
The size of the newbuilds is an asset. That is the good
thing about these ships, Smidth said. They are huge.
Maersk designed its new vessels with increased capacity
both for present operations and future upgrades. We
have a full dual mud system, so its easy to switch from
one type of mud to another without having to wait, he
added. The increased capacity will ensure continuous
operation. In addition, switching from oil-based to water-
based mud becomes virtually seamless without the need
to clean or empty the mud system between changes.
Fuel capacity also will provide an advantage for these
ships. While the storage capacity for pipe and casing are
comparable to similar drillships on the market, Maersk
added more fuel capacity to surpass the standard. We
increased the fuel capacity on board to provide longer
operational windows without the need to stop work for
refueling, Smidth said.
Looking ahead to the possibility of future regulations,
Maersk has designed its new ships with the capacity for a
seventh RAM. A standard deepwater stack usually has six.
We have very good shear capacity in six RAMs, Smidth
said. We did not order seven RAMs, but we have ensured
that we have enough space for it if it becomes a require-
ment by the authorities or specific client request.
One area Maersk is watching closely is dual gradient
drilling. When drilling in ultra-deepwater and in very
deep wells, mud weight margins are very tight. Mud that
is too light allows kicks, and mud that is too heavy can
be lost in the formation. Systems are being developed
that allow drillers to use lighter mud, but this requires a
vast amount of pumping capacity. For an offshore opera-
tion, deck space is a finite quantity and often can limit
the amount of pumping equipment that is required for
dual gradient drilling.
Two and a half years out, Maersk is looking at capital-
izing on technology advances in this area. We did not
install the pumping capacity, yet. But there is space for it
on the rig, Smidth said. The current design contains
five mud pumps instead of the standard four. He added,
We can easily install two or three more if required.
Maersk is pushing to drive the ultra-deepwater market.
By applying the latest advances in fully automated drilling
packages and looking closely at storage capacity, its new-
builds will find their niche in remote offshore areas.
We dont want to drive the industry for the sake of
being the driver, Smidth said. We want to drive it in
the direction where we see
that we can add value. The
overall philosophy is to cut
the well construction time
looking at all aspects of the
process.
Pictured is the drillers cabin from one of the newbuild deepwa-
ter semisubmersibles Maersk took delivery of last year. The com-
pany is using its experience with these rigs to design highly
automated ultra-deepwater drillships.
For more Deepwater
Rig Advances
articles, visit
EPmag.com
60-62 Deepwater-Maersk_Layout 1 4/18/11 3:12 PM Page 61
60-62 Deepwater-Maersk_60-62 Deepwater-Maersk 4/18/11 1:29 PM Page 62
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EPmag.com | May 2011
63
SAND & WATER
MANAGEMENT
I
n an age of heightened environmental awareness and
regulatory requirements, offshore technology is
charged with meeting new stringent operational chal-
lenges. It is clear the challenges and mandates for cost-
effective and sustainable water management will only
increase over time. To accomplish the important goal of
robust and cost-effective produced water management,
engineers at MyCelx Technologies have worked with
industry leaders to implement MyCelx Clean Water Sys-
tems to meet economic and environmentally responsi-
ble objectives.
Contending with WSOs
Water-soluble organics (WSOs) are an increasing chal-
lenge since they contribute to the total oil content of
produced water. Traditional water treatment technology
is stretching to meet the challenges of produced water
treatment faced in deepwater production where the
WSOs and strong oil-in-water emulsions are present.
MyCelx Clean Water Systems, on the other hand, are
capable of reliably treating free and emulsified oils
and WSOs from water to between zero and 10 parts
per million (ppm).
The technology operates on the principle of chemical
cohesion, which is a clean technology break from other
existing produced water treatment technologies that are
based predominantly on mechanical separation, adsor-
bent, or absorbent technology. Chemical cohesion
enables the system to remove free, emulsified, and dis-
solved hydrocarbons in water.
This technology was first implemented in Anadarko
Petroleum Corp.s saltwater management facilities in
Utah. Due to the presence of iron sulfides, WSOs, and
emulsified oil in the produced water, various technolo-
gies like CPI separators, float cells, nut shell filters,
organo clay, carbon, and chemical cohesion technology
were rigorously evaluated by MWH Global, the engineer-
ing, procurement, and construction contractor at the
production sites. After months of intense field evalua-
tion, an optimum produced water treatment system was
designed for full-scale implementation to consistently
meet the 10 ppm surface discharge requirement at no
visible oil sheen. During the pilot evaluations, the chem-
ical cohesion system consistently treated and discharged
water to less than 10 ppm total oil content including
WSOs at variable influent oil loadings and upstream
treatment process upset conditions.
The produced water treatment facilities at the site came
online in late 2007 with a
combined water pro-
cessing capacity
of 45,000
b/d.
To date, the systems have treated more than 10 MMbbl of
water with an average quality of less than zero to 5 ppm
oil in water.
Technology adoptions
A number of onshore operators have adopted these sys-
tems at 10,000 to 40,000 b/d capacities as a fail-safe unit
post existing oil recovery and treatment systems prior
to discharge into sensitive environments. Successful
onshore operations are being considered and imple-
mented offshore for produced water treatment prior
to overboard discharge.
New water treatment technology
minimizes offshore footprint, costs
The ability to reliably and cost-efficiently manage water associated with offshore production
could be the difference between successful and marginal operations.
Connie Mixon, MyCelx Technologies
Chemical
cohesion enables
the treatment system to
remove free, emulsified, and
dissolved hydrocarbons in water.
(Images courtesy of MyCelx Technologies)
63-65 SANDWATER-MyCelx_63-65 SANDWATER-MyCelx 4/18/11 1:29 PM Page 63
63-65 SANDWATER-MyCelx_63-65 SANDWATER-MyCelx 4/18/11 1:29 PM Page 64
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The system has been optimized for offshore opera-
tions and has proven capable of removing oils and
WSOs to consistently achieve zero to 10 ppm overboard
discharge levels. It also offers flexibility as well as robust
operational and footprint options not found with other
produced water treatment systems.
The chemical cohesion system contends well with
upset conditions, which are prevalent in offshore pro-
duction due to engagement of new wells, presence of oil
in water emulsions, suspended solids, WSOs, flow varia-
tions, and inline chemical dosage equipment malfunc-
tion. The technology can reliably reduce the total oil
content in overboard discharge water to less than 10
ppm, preventing sheen. This gives offshore operators
flexibility to troubleshoot the process upset conditions
while sustaining the necessary quality level for overboard
discharge water at all times. The system also has proven
capable of handling varying and erratic levels of oil and
WSO loading, providing discharge water that exceeds
current regulations.
When new production wells are engaged and when
they mature, the water production rate
and quality of oil and hydrocarbon con-
tamination in produced water can vary
drastically. New wells can bring more
flow fluctuations and WSOs/emulsified
oils in the produced water that can
limit the ability to process and dis-
charge water overboard through exist-
ing produced water secondary
treatment equipments. The chemical
cohesion system can be engaged at full
or partial flow to discharge quality
water overboard without compromising
production.
The systems are available as complete
produced water systems that incorpo-
rate secondary and
tertiary treatment
capable of handling
high oil, WSOs, and
solids loading. A sim-
ple retrofit also is
available. It can boost
existing treatment
train performance
post float cells and remove oils and WSOs to 10 ppm
well below the 29 ppm requirement.
The MyCelx systems have a low turn-down ratio of
0.05, which means at 50,000 b/d the system performs
the same as it would operating at 1,000 or 2,500 b/d.
Traditional equipment and chemical dosage systems
cannot automatically readjust to handle such a low turn-
down ratio.
The systems activate only in the presence of hydrocar-
bons, retaining no water in the process. This means a
system on standby can be engaged when necessary with-
out compromising oil and WSO removal capacity or
effectiveness.
Moving from onshore to deepwater brings challenges.
With the ongoing operator initiatives in deep water,
operational challenges have come to light, and as a
result, operators have been open to considering new
complementary technology and equipment. Integrating
existing proven technology with new technology will
provide the best solution for sustainable produced water
management.
EPmag.com | May 2011
65
SAND & WATER
MANAGEMENT
The version of the MyCelx Clean Water Sys-
tem on this worksite can process 10,000 b/d.
Outlet of condensate Outlet of API separator Outlet of walnut Outlet of MyCelx
recovery tanks /coalescer shell filter polisher system
(oil and gas ppm) (oil and gas ppm) (oil and gas ppm) (oil and gas ppm)
48 ppm 21 ppm 18 ppm < 2 ppm
149 ppm 145 ppm 121 ppm < 5 ppm
14 ppm 13 ppm 8 ppm < 5 ppm
The MyCelx Oil Removal System maintains high water discharge quality under variable loading conditions
due to upset operation of the pretreatment systems, which results from unpredictable day-to-day loading
of the produced water from production wells and the presence of WSOs and emulsified oils. (Data courtesy
of MyCelx Technologies)
63-65 SANDWATER-MyCelx_63-65 SANDWATER-MyCelx 4/18/11 1:29 PM Page 65
May 2011 | EPmag.com
66
SAND & WATER
MANAGEMENT
I
n todays competitive market place, operating
companies are continually searching to find new
and improved means of reducing costs and working
smarter. Such a commitment creates challenges and
requires companies to rethink best practices at almost
every stage of the process. A key question in the drive
for enhanced production is how best to control and
manage water and sand. The recent introduction of
a number of new technologies in this field has signifi-
cantly improved performance with associated cost
savings.
One important development has been the combined
use of swellable elastomer packers and inflow control
devices (ICDs), which can provide an effective regulator
for sand and water.
As an example, Tendeka recently successfully deployed
the worlds first slimhole ICD completion in a sandstone
reservoir in the Gulf of Mexico (GoM).
Due to a severely depleted reservoir with difficult
drilling conditions, the well was planned as a re-entry
out of a 5-in. liner with a 4
1
8-in. openhole, which negated
the use of conventional technologies. Offset wells with
sand-control equipment installed had experienced very
high completion skin and used a variety of high-rate
water packs, frac-packs, and expandable screens.
The companys solution was to provide inflow control
screens and swellable packers, which were installed in a
4
1
8-in. openhole section of the well. Coarse metal mesh
sand screens were used to minimize sand and mud plug-
ging during well flowback. The swellable packers with a
slip-on sleeve design were simple to deploy and quick to
install. The new FloRight 2
3
8-in. ultra-slimhole ICD screen
system was used across the 558-ft (170-m) zone at a depth
in excess of 13,123 ft (4,000 m).
The ICD technology used for sand control in the
GoM was based on a recent successful 3
7
8-in. openhole
re-entry completion deployed by Tendeka in the Middle
East to manage water in a producing openhole multilat-
eral horizontal oil well. That project was another world
first in that it allowed the deployment of passive ICDs to
manage inflow from two lateral wells connected to the
motherbore.
The carbonate well reached 50% water cut. Limited
success was achieved with plugging it back to minimize
water production, so the company carried out a
workover and installed the ICDs to passively control
inflow from the laterals, uniformly produce from the
motherbore, and reduce the potential for cross flow
between the laterals.
Tendeka installed 14 FloMatik passive ICDs and six
swellable packers into the motherbore to compartmen-
talize the reservoir. Numerous wellbore hydraulic simu-
lation runs were undertaken to match flow and pressure
profiles.
The ICDs created proportionate inflow along the
well and passively controlled influx from the laterals
with no cross-flow or packer leaks. A rate of 4,100 b/d
of oil with 0% water
cut was achieved,
compared to 1,500
b/d before the
workover.
A swellable
solution
In maturing reser-
voirs, water produc-
tion management
becomes an increas-
New technologies enhance water,
sand management
Swellable packers and ICDs currently are providing significant benefits and greater diversity
than ever before in sand and water control.
Benn Voll, Tendeka
The ultra-slim ICD completion in a trilateral
well was implemented to control inflow from
two laterals. (Image courtesy of Tendeka)
66-69 SANDWATER-Tendeka_Layout 1 4/18/11 10:41 PM Page 66
EPmag.com | May 2011
67
ingly important issue. Production wells experience
co-production of oil and water because of aquifer
encroachment and/or water injection. As a solution,
swellable packers can provide an effective seal against
the formation, which can maximize the effectiveness of
the water shut-off technique.
The basic principle of swellable elastomers is natural
and very simple. Adding water or oil to the appropriate
rubber-based compound causes it to swell as it absorbs
the liquid. There are no moving parts to fail, and as long
as the specific application is engineered and deployed
correctly, very little actually can go wrong.
However, the inherent simplicity of the solution
should not overshadow the complexity of the com-
pounds and packer designs required to create a
swellable packer solution for a well.
Swellable packers combine the advantages of both
cement and mechanical packers without the inherent
complications associated with these traditional technolo-
gies. The packers are thin sections of swellable rubber
that are vulcanized directly on to tubing, swelling when
they come into contact with the appropriate fluid.
Like cement, swellable packers take up any irregulari-
ties in the borehole, and like conventional packers, they
create a pressure-holding seal within the well bore. How-
ever, unlike these traditional methods of zonal isolation,
swellable packers always have something in reserve in
case of a washout in the future, or if water breakthrough
occurs. In such cases, the packer swells further and
adapts to the new structure until a seal is re-established.
As an example, a major North Sea operator was plan-
ning to use through-tubing rotary drilling to sidetrack a
20-year-old well in the UK Continental Shelf, but tradi-
tional cementing was not practical for zonal isolation.
The company decided swellable elastomer packers
could provide the necessary answer.
Prior to sidetracking and the installation of the
swellable packer solution, the well was producing 70%
water cut through the main bore. The operator recog-
nized that water breakthrough was likely to occur again,
so the packer solution had to be designed to cope with
both current and anticipated conditions.
Eight packers were run at depths of 13,500 ft to 15,300
ft (4,115 m to 4,664 m), primarily in the horizontal sec-
tion of the well. Each had 16 swellable elastomer ele-
ments. This multielement configuration delivered a
greater pressure holding ability and faster setting times
without compromising the ability to run in hole with
minimal risk. It also retained joint flexibility, making it
easier to deploy many packers in long-reach horizontal
sections. At key points between the packers, the opera-
tor introduced pre-perforated pipe, leaving blank pipe
where water-producing zones were suspected.
Should the well begin to water out in the future,
the design configuration of blank pipe, packers, and
pre-perforated pipe allow a through-tubing swellable
packer to be applied. The small running diameter of the
packer allows it to be deployed inside tubing. When the
swellable elements are exposed to water, they begin to
swell, shutting off the water-producing zone.
The well was completed on time and on budget, deliv-
ering savings of more than US $10.7 million over a con-
ventional sidetrack. When production began, the well
flowed at a higher rate than expected with negligible
water being produced.
Both swellable packers and ICDs currently are provid-
ing significant benefits and greater diversity than ever
before in sand and water control. They are credible and
proven additions to the reservoir optimization main-
stream and offer new options for cost-effective comple-
tion designs.
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May 2011 | EPmag.com
70
UNCONVENTIONAL:
HORN RIVER
I
n North America, the new dirty words in the oil and
gas industry are dry gas. Thanks to the booming suc-
cess of gas shale plays like the Barnett, the Haynesville,
and the Marcellus, natural gas prices have dropped
below US $5/Mcf and show no signs of moving higher
any time soon.
It is in this scenario that producers in the Horn River
Basin in northeast British Columbia currently find them-
selves. The area is remote and far away from gas mar-
kets. But there is so much gas there some estimates
put the amount at 700 Tcf of gas in place that canny
operators are trying to find some way to make the Horn
River work.
Composition, history
The Horn River is composed of Muskwa, Klua, and Evie
shales and has an areal extent of approximately 4,000
sq miles (10,360 sq km). When gas prices are taken out
of the equation, it compares very favorably to its US
cousins. Gerry de Leeuw, Devon Canadas vice president
of exploration, said the Horn River is the thickness of
two Marcelluses and a Woodford combined. The rocks
also have higher carbonate and silica content, making
them more amenable to hydraulic fracturing, according
to the January 2008 issue of the AAPG Bulletin.
Encana is widely credited with kicking off the Horn
River play. Mark Taylor, team lead for Encanas Horn
River Development group, said the basin is surrounded
on all sides by conventional gas reservoirs. Companies
would be aiming for some of the deeper Devonian tar-
gets, looking for those conventional reefs that give up
the gas easily, he said. It was always a drilling problem
getting through the shales.
During one drilling program, an enterprising geolo-
gist decided to come back uphole and flow test the shale
section. Thanks to natural fracturing in that particular
section, Encana got burnable gas at the surface in a sig-
nificant volume.
It was time to have a chat with Encanas Barnett team.
We quickly got together with our peers on the south
side of the border and said, OK, we think we have a
shale. What are we looking for? Taylor said. We took
our learnings from the Barnett and began accumulating
land in what we think is the best position in the basin at
a time when we could still get it more cheaply.
Different approaches
Companies are taking differing approaches to the play.
Devon Canada has 170,000 acres, or about 10% of the
leased acreage in the play. But it currently is not chasing
Horn River wells.
Weve got such a diverse and rich portfolio of oppor-
tunities that we dont really need to chase dry gas,
HORN RIVER SHALE
Basin & Location Information
Basin Horn River
Location British Columbia,
Canada
Est. basin area 4,200 sq miles
(10,878 sq km)
Reservoir Characteristics
Depth 7,874 to 8,859 ft
(2,400 to 2,700 m)
Net thickness 262 ft (80 m)
Total organic carbon
(TOC), %Ro 10% to 12%
Total porosity (%) 3% to 7%
Economic Data
Well spacing (acres) 90
Original gas-in-place (Tcf) 700
Technically recoverable
resources (Tcf) 130
Gross EUR (Bcfe/well) 7
Gross well cost (USD) $9.5 million
F&D cost $1.82/Mcfe
Inital production 7 MMcfe/d
Source: UGcenter.com
Updated 03/29/2011
Rhonda Duey, Senior Editor
Horn River is a play for the ages
Activity in the Horn River Basin is slow due to low gas prices. But a change in
market economics could turn this play into a barnburner.
70-78 Uncon-HornRiver_70-78 Uncon-HornRiver 4/18/11 1:30 PM Page 70
70-78 Uncon-HornRiver_70-78 Uncon-HornRiver 4/18/11 1:30 PM Page 71
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UNCONVENTIONAL:
HORN RIVER
73
including the Horn
River Basin, de
Leeuw said. We
would look for
higher gas prices
before we started
going after Horn
River again.
Luckily for
companies like
Devon, the British
Columbian government has made this option an attrac-
tive one. De Leeuw said Devon can retain its land for 12
to 18 years by drilling stratigraphic wells down to a cer-
tain depth.
Its a much more rational economic exploitation of
your resource, he said.
Additionally, the government understands the poten-
tial of the Horn River Basin and wants to work with the
oil and gas industry to exploit it intelligently. These
people are extremely well-educated, de Leeuw said.
They understand business, they understand the compe-
tition in the US, they under-
stand that theyre at the end
of the pipe, and theyve cre-
ated a fiscal royalty regime
that actually helps us drill
Horn River faster than we
would normally.
Certainly they understand
that by doing that they
receive a multiplier effect in
terms of income. He added
that the industry is willing to
pay a good price for Horn
River acreage because of the
royalty and fiscal rates. With
these terms in place, Devon
can afford to hang onto its
Horn River acreage until
prices are more favorable.
Making the
economics work
Encana still is active in the
Horn River Basin despite
the low gas prices. Taylor
said the favorable terms have
allowed his company to take
a more orderly development
approach to its acreage,
resulting in incremental les-
sons learned that cumula-
tively help push down costs
and improve efficiencies.
The Horn River wells also
seem to have a lower decline
curve than their American
1 2 3
8 7 6
9 10 11
16
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16 15 14 13
5
12
13 15 14
Maxhamish Lake
Protected Area
094P
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0940
BRI TI SH COLUMBI A
N. W. TERRI TORY
HORN RI VER BASI N
0 15 50 Km Fort Nelson
B
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F
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S
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EOG
Stone
Mtn.
Ramshorn
Devon
Apache/
EnCana
Nexen
Imperial
Quicksilver
EnCana
M
u
s
k
w
a
R
.
F
o
r
t
N
e
ls
o
n R
iv
e
r
Most acreage in the center of
the basin already is leased.
(Source: BC Ministry of Energy)
The top Horn River players by
acreage have claimed most of the
basin. (Source: PLSD Research, cour-
tesy of UGcenter.com)
Company Acreage
Apache Corp. 220,000
Devon Energy Corp. 100,000
Encana Corp. 260,000
EOG Resources Inc. 157,000
ExxonMobil Corp. 250,000
Nexen Inc. 88,000
Quicksilver Resources 127,000
Taqa North Ltd. 31,500
70-78 Uncon-HornRiver_70-78 Uncon-HornRiver 4/18/11 1:30 PM Page 73
May 2011 | EPmag.com
74
UNCONVENTIONAL:
HORN RIVER
counterparts, particularly the Haynesville. Haynesville
is a strong play for other reasons, he said. It just
changes the economic model you have. Youre going to
have a longer term, more consistent production rate out
of the Horn River wells as opposed to reaching payout
earlier. Encana has acreage both in the Barnett and the
Haynesville, he said, and the fact that the Horn River
endeavor continues to attract Encana money is a testa-
ment to its prolific potential despite its remoteness.
Encana also has the advantage of knowing the terrain,
having been involved in the conventional Jean Marie
play to the east, where keeping horizontal wells in zone
can be a bigger challenge. Taylor said the tools his com-
pany has been using to drill the Jean Marie carbonate
work fine in the Horn River shale, and despite the very
thick nature of the shale, the company applies the same
geology and geophysics as it does in the Jean Marie to
find the sweetest spots.
In the Jean Marie, weve been targeting layers of car-
bonate that are 3 to 5 m (9.7 to 16.3 ft) thick, he said.
We have a fairly well-established expertise in being able
to put the drill bit where we want it on a horizontal well
and keep it there over thousands of meters.
When the drillers moved over to the Horn River and
we said we had a 100-m (330-ft) package of shale all
you have to do is keep the drill bit in it they didnt
break a sweat.
Another big advantage for Encana is the fact that each
well pad can house as many as 16 horizontal wells, so the
company can keep a drilling crew busy and not have to
let it go every few months. We have what we call a level
load program, Taylor said. We dont move in and put
in five or six rigs and then decide we want to slow down
and go back to zero. The rig thats drilling for us now
moved into the field in October 2008.
Because of this consistency, Encana has seen tremen-
dous drilling efficiency increases. Taylor said in the
2007 time frame, it took more than a month to drill a
3,300-ft (1,000-m) horizontal leg. Now were consis-
tently taking wells out 2,500 to 3,000 m (8,152 to 9,783
ft) and getting them done in 20 to 25 days. On a per-
meter basis, were probably drilling these wells twice
as fast as we were three years ago. That just gets back to
our resource play model repeating what weve done
before.
Due to the northern climate, most operations in the Horn River
Basin are carried out during the winter months to avoid muddy
conditions. (Photo courtesy of Devon Canada)
70-78 Uncon-HornRiver_70-78 Uncon-HornRiver 4/18/11 1:30 PM Page 74
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EPmag.com | May 2011
77
UNCONVENTIONAL:
HORN RIVER
You can focus on the small incremental changes
because you know youre going to drill another 300
or 400 wells. So its worth chasing.
The wild card
The Horn River Basin already has access to a pipeline
that moves the gas eastward toward
the large US and Canadian markets,
but it has trouble competing with
other shale plays (particularly the Mar-
cellus) that are closer to market.
But LNG might change the nature
of the depressed North American gas
market. If the overabundance of
North American gas could find its way
into other markets desperate for natu-
ral gas, market dynamics could change
significantly.
To this end, producers in the Horn
River have joined forces to build the
Kitimat LNG facility and the Pacific
Trail Pipeline. EOG Resources Inc.
and Apache Corp. advanced the idea
and were later joined by Encana.
The LNG facility will be built on
Bish Cove about 400 miles (650 km)
north of Vancouver. It will be built on
First Nations land under a partnership
with the Haisla First Nation. The ini-
tial phase has a planned capacity of
about 700 MMcf/d. The pipeline will
run from Summit Lake, British Colum-
bia, to Kitimat.
Marketing discussions already are
under way with potential Asia-Pacific
LNG customers. Shipments are
expected to begin in 2015.
This development has the potential
to significantly alter the dynamics of
further Horn River Basin develop-
ment. Mark Papa, CEO of EOG, gave a
presentation in fall 2010 that included
comments on his companys Horn
River activities.
In my opinion, if any LNG export
plans are built in North America, Kiti-
mat is the most likely to happen, he
said. Our Horn River development is
an oil project because we expect the
gas to be sold at an oil index price.
If the balance tips in favor of Horn
River gas, the field will be able to com-
ply for decades to come. De Leeuw said it probably
would be impossible to go full bore on the field due to
physical and personnel constraints, but even if the field
was developed full out, it would have at least 20 years of
production capacity.
Its a resource for many years to come, he said.
70-78 Uncon-HornRiver_70-78 Uncon-HornRiver 4/18/11 1:30 PM Page 77
Cleaner fracs
through
chemistry.
Introducing the N atu ra Li ne
Process and Products from Multi-Chem.
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product evaluation process that provides environmental
solutions for your toughest completion challenges.
The NaturaLine products - biocides, friction reducers .
scale inhibitors and surfactants - can reduce waste
disposal and water treatment costs, and even
chemical usage amounts. These custom-
desi gned products reduce toxicity in your frac
fluids, produced fluids and flowback fluids.
With the NaturaLine process, Multi-Chem
works with operators to develop specialized,
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Ever quizzed about the make-up of your chemical program?
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eat
OCopyrghl 2010. All rights mitmed.
70-78 Uncon-HornRiver_Layout 1 4/18/11 2:28 PM Page 78
H A R T E N E R G Y
Go Beyond the Press Release
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You've heard the news.
Now come to Oi land Gas Investor. corn
for the real story behind it
(and what it means for your business).
Investor. com
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Exploration
Allen Bertagne
Mike Forrest
Dave Monk
Completions
George King
Carl Montgomery
Dave Cramer
Remediation
George King
Mike Ming
Cheryl Stark
Drill Bits
John Thorogood
Hani Sadek
Doug White
Formation Evaluation
Mike Allison
Bob Hardage
Lanny Schoelling
Stimulation
Sandra Cobianco
Dave Cramer
Carl Montgomery
Facilities
Ken Arnold
Bill Pike
IOR/EOR
Mike Ming
Scott Wehner
David Zornes
Drilling Tools
Joseph Crouch
Bob Sears
John Thorogood
Production Technology
Mike Allison
Svein Tollefsen
Lanny Schoelling
Intelligent Systems
Randy Clark
George King
Cindy Reece
Drilling Fluids
Ben Bloys
Sandra Cobianco
Doug White
T
he E&P editors and staff proudly present the winners of
the prestigious 2011 Special Meritorious Awards for Engi-
neering Innovation. The pages that follow spotlight the 11
awards the independent team of judges picked as best of the
2011 crop of entries. The winners reached across a broad
range of disciplines and addressed a number of problems
that posed roadblocks to efficient operations. The resulting
technologies opened new and better avenues to the compli-
cated process of finding and producing hydrocarbons
around the world.
This year, some of the brightest minds in the industry
from service and operating companies submitted entries
representing better technology and new techniques for
judges to consider.
The award program honors engineering excellence and
achievement in every segment of the upstream petroleum
industry. It recognizes new products and technologies that
offer innovation in concept, design, and application.
Winning entries represent techniques and technologies
that are most likely to solve costly problems and improve
exploration, drilling, production, facilities, and IT efficiency
and profitability. The people and companies that submitted
the entries realize the oil- and gas-producing industry
depends on new, better, and constantly changing technolog-
ical innovation to continue producing low-cost oil and gas
from smaller and deeper reservoirs to feed an increasingly
energy-thirsty world.
Contest judges chose the winners, but there were no losers
in this contest.The products chosen represented the best of
a long list of winners.
The expert panel of judges included engineers and engi-
neering managers from operating and consulting compa-
nies worldwide. They applied their expertise in areas in
which they specialize. Judges were excluded from categories
in which they or their companies had a business interest.
E&P would like to thank these distinguished judges for
their efforts in selecting the winners in this years competition.
As in past years, E&P will present the 2011 awards at the
Offshore Technology Conference in Houston, Texas, on
May 2, 2011.
An entry form for the 2012 Special Meritorious Awards
for Engineering Innovation contest is available on the maga-
zines website at www.EPmag.com. The deadline for entries
for 2012 is Dec. 31, 2011.
2011 MEA J UDGES
Judges choose top 11 industry projects
79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:30 PM Page 79
May 2011 | EPmag.com
80
MERITORIOUS AWARDS
FOR ENGINEERING INNOVATION
COMPLETIONS WINNER
BAKER HUGHES | EQUALIZER SELECT WITH MULTITASKING VALVE TECHNOLOGY
Completions design reduces fluid velocity and erosion effects
Using an inflow control device (ICD) allows uniform
inflow across the entire horizontal well bore, which miti-
gates early water or gas coning.
The Baker Hughes Equalizer Select ICD reduces fluid
velocity and erosion effects while exhibiting extremely
low sensitivity to production fluid viscosity. It is adjustable
for various flow restrictions based on the latest logging
data and reservoir modeling prior to completion. The
design also eliminates the need for an inner string dur-
ing installation, allowing circulation through the liner
while running in the hole as well as setting the hydraulic
openhole packers.
A temporary valve system incorporated into the ICD
design provides pressure integrity in the liner until the
upper completion has been installed. Once the upper
completion is in place, the valves are triggered hydrauli-
cally with applied pressure in the production tubing and
opened mechanically by spring force, allowing the ICDs
to be reconfigured into the production mode.
In the Middle East, Baker Hughes Inc. installed an
openhole completion deployed on a slotted liner packer,
which consisted of a series of 4-in. Equalizer CF ICDs
with multitasking valves to set MPas packers in a 61/8-in.
openhole sidetrack. The multitasking valve technology
provided the customer with its first ever run of the upper
completion assembly in the field without battling huge
fluid losses during the entire process. By eliminating the
need for the inner string, the customer was able to
reduce the risk associated with handling and the makeup
of the smaller string of pipe.
The Equalizer Select ICD with multitasking valve technology com-
pletions design allows uniform inflow across the entire horizontal
well bore.
DRILL BITS WINNER
BAKER HUGHES | KYMERA HYBRID BIT TECHNOLOGY
As operators strive for reserves in more difficult,
demanding applications, drilling to reach them has
become an even greater challenge. Complex well pro-
files, hard and interbedded formations, and rig or equip-
ment limitations increase the potential for shorter runs
and expensive tool damage.
Kymera hybrid drilling technology is a coalescence of
roller-cone and PDC bits into a single, patented design.
Combining the cutting superiority and continuous scrap-
ing of diamond bits and the strength of roller cones, the
repairable bit can survive highly interbedded formations
with smooth drilling and toolface control.
Compared to PDC bits, Kymera bits have lower and
more consistent drilling torque, better dynamics and
directional control, improved durability and reliability
in interbedded formations, and less torsional vibration
(stick/slip). Compared to traditional roller-cone bits, the
new hybrid bits have increased ROP potential, minimal
axial vibration (bit bounce), and lower weight-on-bit
requirements.
The bit has been proven
in the field. In Western
Oklahoma, an operator
needed to reduce the num-
ber of days on the well and
increase the number of
wells per year. The highly
interbedded target interval
the Des Moines through
Atoka shale formations
typically requires 82 days to
reach total depth.
For the interval, Kymera
exhibited increased ROP
and footage over both the
roller-cone and PDC bits.
The hybrid technology cre-
ated a much more efficient
drilling environment, ulti-
mately providing significant savings for the operator by
shaving 25 days off the average well performance and
40% cost-per-foot savings.
The Kymera hybrid drill bit can
drill interbedded formations
while exhibiting optimum
downhole dynamics.
Hybrid bit bridges the gap
79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:30 PM Page 80
EPmag.com | May 2011
81
MERITORIOUS AWARDS
FOR ENGINEERING INNOVATION
DRILLING FLUIDS WINNER
NEWPARK DRILLING FLUIDS | EVOLUTION DRILLING FLUID SYSTEM
New water-based drilling fluid for harsh shale environments
Diesel oil-based mud (OBM) has been the fluid of choice
for emerging shale gas plays in North America where high
bottomhole temperatures and high pore pressures are
encountered. Although OBM provides shale-stabilizing
attributes and contaminant resistance, it also has short-
comings, including ancillary OBM disposal, haul-off and
clean-up costs, and environmental liabilities.
Conventional water-based fluids historically have failed
in extreme conditions, causing costly fluid maintenance
issues. Furthermore, lubricity and drilling rate limita-
tions often fall short of OBM capabilities.
Newpark Drilling Fluids introduced the Evolution
drilling fluid system in 2010 as an eco-appropriate solu-
tion to the harsh demands of horizontal shale wells. The
new water-based system has addressed issues including
environmental impact, logistics and disposal issues, and
incremental operational cost while providing extreme
HP/HT lubricity, contaminant resistance, and improved
ROPs with enhanced rotating and sliding performance
over OBM applications.
The Evolution system was used in a Barnett shale
application by a major independent operator that
wanted to address operational problems experienced
with an existing water-based system on an earlier well.
The new drilling fluid system saved the operator 25 days
on location.
Originally developed specifically as an OBM alternative
for Haynesville shale applications, the systems Barnett
application confirms its viability as a drilling solution for
unconventional shale development wells in other plays.
DRILLING TOOLS WINNER
SCHLUMBERGER | SONICSCOPE MULTIPOLE SONIC-WHILE-DRILLING SERVICE
In a fast formation, a monopole tool can deliver shear
slowness (1/velocity) since it is lower than mud slowness.
When shear slowness is larger than mud slowness, a
quadrupole tool is needed to provide the shear measure-
ment. The Schlumberger SonicScope multipole sonic-
while-drilling service is a new LWD service that provides
multipole measurements to
deliver consistent and reliable
compressional and shear data.
It is the only service with a dedi-
cated mode for acquiring
Stoneley waveforms while
drilling, which ensures high-
quality data before washouts
can develop.
The service combines mono-
pole and quadrupole measure-
ments to deliver data in a range
of applications, regardless of
formation slowness. These data
are fundamental to pore pres-
sure monitoring and wellbore
stability evaluation, especially
when drilling in deep water.
Since 1987, Petrom has tested various stimulation and
completion measures to improve production from the
Leb da Est field offshore Romania. Average porosity is
between 15% and 20%, and average permeability is 0.8
md. Microfractures and intergranular porosity connect
zones with good porosity in mainly calcareous reservoir
formations.
By 2008, Petrom had not
been able to achieve more than
approximately 115 boe/d per
well. The low-permeability reser-
voir rock required hydraulic
fracturing, fast, efficient post-
drilling reservoir characteriza-
tion, and natural open fracture
detection.
The first well drilled with the
advanced LWD system was built
in a single run during five days
in August 2009, and its approxi-
mately 4,395-ft (1,400-m) drain
section delivered a peak of more
than 1,000 boe/d from three
fracture stages.
The SonicScope LWD service delivers robust real-time
multipole sonic information for advanced drilling
optimization and formation evaluation.
Advanced LWD tool improves ROP
79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:30 PM Page 81
May 2011 | EPmag.com
82
MERITORIOUS AWARDS
FOR ENGINEERING INNOVATION
ENHANCED OIL RECOVERY WINNER
BRINKER TECHNOLOGY LTD. | PLATELET BARRIER TECHNOLOGY
Platelet technology seals leaks, increases production
A newly introduced rigless thru-wellhead workover solu-
tion can bring online in a matter of hours approximately
40% of the worlds oil wells that have been shut in or are
performing poorly.
Brinker Technology Ltd.s Platelet Barrier Technology
is compact, easy to deploy, and can increase production
more efficiently than traditional methods. In the time it
would take to plan one rig workover, the new technology
can address integrity issues in more than 100 wells, rap-
idly restoring production and releasing limited rig
resources for workovers or drilling new wells.
Inspired by the human bodys response to cuts and
wounds, the technology uses sealing particles known as
Platelets contained within a viscous carrier fluid that is
pumped downhole through the wellhead to the leak site.
The operator can control the carrier fluid to ensure it is
positioned at the leak site where it is extruded through
the hole. The suspended Platelets gather together and
seal the leak. The entire process can be completed in less
than three hours.
In Alaska, platelet barrier technology repaired five
leaks in four days, enabling the operator to increase pro-
duction by an estimated US $100,000/day. The solution
was achieved without having to excavate and remove the
surface conductor or pull the tubing and cut and pull
the casing.
EXPLORATION TECHNOLOGY WINNER
GEOTRACE | BANDWIDTH EXTENSION
When imaging deep objectives, it is common to be
unable to resolve beds that are less than 80 ft (24 m)
thick. Bandwidth extension (BE) from Geotrace changes
that. By extending the signal spectrum by a full two
octaves on most seismic data, beds that are 15 to 20 ft
(4.6 to 6.1 m) thick now can be mapped.
BE uses the continuous wavelet transform (CWT) to
perform a time series analysis of seismic traces that
decomposes them into their respective amplitude and
phase components in both frequency and time. Using
fundamental frequencies, their harmonics are predicted
to extend the upper end of the spectrum and sub-har-
monics to extend the lower end. While still in the CWT,
these harmonics are convolved with the input trace. If
there is signal present in the data that corresponds to the
harmonic frequencies, it is enhanced. Any harmonic or
sub-harmonic frequencies that do not correspond to sig-
nal in the data fall out of the spectrum.
BE can be used as a standalone tool, or data can be input
to inversion processes that predict acoustic impedance or,
in the case of prestack inversion, compressional-wave veloc-
ity, shear-wave velocity, density, Youngs modulus, Poissons
ratio, brittleness, porosity, and more.
This innovation means better wells are being drilled.
Small faults can be mapped much more easily, sweet
spots in resource plays can be better defined, and thin
beds and pinchouts can be imaged. Success rates in sev-
eral plays have improved from about 30% to more than
90%, meaning the risk of drilling dry holes is almost
eliminated.
When compared to traditional seismic, BE datasets show much
higher resolution.
Platelets are adaptable for a
variety of leak scenarios and
have been field-proven to tem-
peratures from -40F to 302F (-
40C to 150C).
Technology images deep, thin formations
79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:30 PM Page 82
EPmag.com | May 2011
83
MERITORIOUS AWARDS
FOR ENGINEERING INNOVATION
FACILITIES WINNER
BAKER HUGHES | ECO-CENTRE
Eco-friendly facility purpose-built for processing waste
Cuttings removed while drilling comprise the single
largest volume of waste produced during the exploration
phase. To fully comply with continually evolving environ-
mental legislation, a simple extension and modification
of existing procedures is not enough.
The Baker Hughes Eco-Centre waste management
facility in Peterhead, Scotland, provides the North Sea oil
and gas industry with the highest level of environmen-
tally compliant waste processing services, from rig site to
final disposal.
The facility was purpose-built for solids and liquid
drilling waste and can process more than 33,000 tons of
drill cuttings and 3.7 million gallons of liquid waste
annually. Synergies from having separate waste streams,
using the energy captured from one stream to power the
other, saves energy and lowers the carbon footprint.
Baker Hughes Inc. also has developed the EcoLink
online remote monitoring software system to support the
waste processing facility. Customers can monitor drilling
waste around the globe, 24/7, with near-real-time data
on waste locations, tonnage, analysis results, and cumula-
tive costs through the WellLink DS Web portal to ensure
accessibility, accuracy, and accountability.
To allow future technology to be addressed, the Eco-
Centre houses the Fluids Environmental Services Global
Research and Development Center, providing a platform
for investigating technology that will be required within a
fully licensed site to allow trials to be carried out with
real waste material, including both drilling solids (cut-
tings) and slop fluids.
FORMATION EVALUATION WINNER
HALLIBURTON | GEOTAP IDS
In the past, operators required wireline operations to
obtain multiple fluid samples. Halliburtons GeoTap IDS
fluid identification and sampling-while-drilling sensor
and acquires samples within hours of drilling the forma-
tion instead of days, reducing the likelihood of borehole
damage and producing a less-contaminated sample.
Capable of being positioned anywhere within the LWD
bottomhole assembly (BHA), the GeoTap IDS sensor
extends a probe on command to establish a seal at the
borehole wall. Multiple drawdown tests then measure
formation pressure and calculate fluid mobility for sam-
pling, after which a surface command is sent to begin
pump-out operations.
Fluid vis diverted through a zero-shock chamber to a
series of conventional one-liter DOT-certified sample
bottles, with up to five one-liter bottles in each GeoTap
IDS sensor sample collar, which can be stacked to carry
15 samples or more.
Since the process is performed while drilling, data are
obtained in real time, and samples are available immedi-
ately when the
BHA returns to
surface. When a
sufficient quantity
of samples is col-
lected, the pump
is stopped and the
probe retracted.
The drilling opera-
tion is free to con-
tinue, leaving the
option of later
acquiring addi-
tional samples in
other zones.
The GeoTap IDS
sensor increases safety of drilling operations by providing
accurate formation data, which allow more accurate mud
weights to be used, minimizing the risk of fluid influxes
and/or lost circulation.
The GeoTap IDS sensor identifies fluid and
samples while drilling, eliminating the
need for wireline operations.
The Eco-Centre has
brought about a step
change in how the indus-
try handles and processes
its drilling wastes.
Tool samples while drilling
79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:30 PM Page 83
May 2011 | EPmag.com
84
MERITORIOUS AWARDS
FOR ENGINEERING INNOVATION
IT WINNER
VERDANDE | DRILLEDGE
Software helps mitigate downhole problems
The DrillEdge system from
Verdande Technology uses
case-based reasoning (CBR)
techniques to monitor drilling
operations in real time and
provide a studied alternative
to gut feeling.
DrillEdge uses a library of
stored cases and continu-
ously compares each case
against a real-time data stream
from a well that is being
drilled. When a situation
looks similar to a past prob-
lematic case, the case is dis-
played on a radar screen
along with lessons learned, mitigation advice, and com-
pany best practices.
The radar screen provides an
intuitive interface that allows
drilling engineers to monitor
multiple wells simultaneously.
In the center of the screen, the
result of the CBR search for
past situations is shown on the
case radar. Here, each case that
is relevant to the current opera-
tion is displayed as a dot col-
ored according to the severity
of the situation it represents.
By clicking on a case, the
user can access more informa-
tion in text form. This informa-
tion typically contains a
summary of the incident, what actions were taken when
this case first occurred, lessons learned, and best practices.
PRODUCTION TECHNOLOGY WINNER
RESMAN | CHEMICAL TRACER TECHNOLOGY
Production scenarios increasingly are being characterized
by very complex wells in demanding and costly operating
environments. Obtaining vital reservoir and well surveil-
lance data is complicated by long horizontal wells, multi-
lateral completions, etc. In addition, reservoirs have more
complex subsurface structures with different physical
properties leading to uneven drainages and early break-
through of unwanted fluids such as water.
Resman chemical tracer technology acquires insight
into the inflow distribution in these challenging situations
without wireline, coiled tubing, or downhole tools and
without interrupting production. Tracer elements are
embedded in plastic inserts that are adapted to comple-
tion configuration and can be deployed in any type of
well, including horizontal and multilateral wells.
The deployment technology allows tracers to be inte-
grated into conventional completion hardware, where
they lie dormant until triggered by the arrival of oil or
water. When triggered, they dispense unique chemical
fingerprints into the flowstream that can be detected in
wellhead samples. Con-
centrations as small as
one part per trillion can
be detected, and because
each chemical has its own
signature, the tracers
point of origin can be
determined.
In the Tyrihans field off-
shore Norway, the opera-
tor needed to monitor
production to determine
if the entire lateral was
contributing and if water
was coning to points along
the laterals. Successful well cleanup also was essential.
Resman replaced sections of the predrilled liner with
screen sections containing tracer elements. This solution
offered sufficient insight into the inflow distribution with
zero operational risk and lower costs.
Tracer elements embedded in
plastic strips are inserted into
completion components before
they are run into the well.
DrillEdge compares stored drilling data to real-time
data to anticipate potential hazards.
Interventionless surveillance provides long-term solutions
79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:31 PM Page 84
EPmag.com | May 2011
85
MERITORIOUS AWARDS
FOR ENGINEERING INNOVATION
STIMULATION WINNER
BAKER HUGHES | OPTIPORT
Multistage frac completion system proves cost-effective
Multizone proppant fracturing of horizontal wells has
changed the economic landscape of the North American
oil and gas industry. In the Western Canadian Sedimen-
tary Basin, annular fracturing has taken hold, further
improving the economic viability of mature fields.
Baker Hughes has taken this technology a step further
with OptiPort, which combines ball-drop completions with
annular fracturing. The new technology reduces well com-
pletion costs and improves the value of the well. Since its
introduction in 2010, more than 1,000 zones have been
stimulated in more than 50 wells.
OptiPort contains fracture ports opened by a pressure-
activated valve; fracture ports replace perforations in a typ-
ical well bore. Once the ports are open, fracture
treatments are pumped down the wellbore CT annulus.
Each zone is treated sequentially, starting at the bottom of
the well. Subse-
quent zones are iso-
lated by
bottomhole assem-
bly run on CT.
In the Viking for-
mation in the Dods-
land area of
southwest
Saskatchewan, Canada, Penn West Energy applied four
horizontal fracturing techniques. The fourth technique
cemented monobore completions with OptiPort CT frac
sleeves with CT-deployed abrasive perforating and annular
fracturing systems using foamed Aquaclear was the most
cost-effective. The technique also reduced water consump-
tion by 36% compared to the other three techniques.
OptiPort combines ball-drop comple-
tions with annular fracturing.
79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:31 PM Page 85
ommitted to the I
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79-86 MEAs 2011_79-86 MEAs 2011 4/18/11 1:31 PM Page 86
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