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This document provides information about a SY200-I plastic injection molding machine located in the Polymers Lab of the Department of Material Science and Manufacturing. It details the machine's technical parameters, applications for molding various thermoplastics into small precise parts, operating cycle consisting of clamping, injection, holding pressure, and ejection steps, and safety procedures for operation. The machine consists of an injection unit with a hopper and heaters and a clamping unit with a mold section, control unit, and motor. Proper preparation and start-up procedures are outlined.
This document provides information about a SY200-I plastic injection molding machine located in the Polymers Lab of the Department of Material Science and Manufacturing. It details the machine's technical parameters, applications for molding various thermoplastics into small precise parts, operating cycle consisting of clamping, injection, holding pressure, and ejection steps, and safety procedures for operation. The machine consists of an injection unit with a hopper and heaters and a clamping unit with a mold section, control unit, and motor. Proper preparation and start-up procedures are outlined.
This document provides information about a SY200-I plastic injection molding machine located in the Polymers Lab of the Department of Material Science and Manufacturing. It details the machine's technical parameters, applications for molding various thermoplastics into small precise parts, operating cycle consisting of clamping, injection, holding pressure, and ejection steps, and safety procedures for operation. The machine consists of an injection unit with a hopper and heaters and a clamping unit with a mold section, control unit, and motor. Proper preparation and start-up procedures are outlined.
Machine Manual Injection Molding-SY200 I Polymers Lab
Department of Material science and Manufacturing
Machine #:4 A- Description: Name: SY200-I Plastic Injection Molding Machine Machine dimensions: 1.95*0.55*1.25 m Technical Parameters: o Injection Pressure: 185 MPa o Max. Working Pressure: 14 MPa o Motor Power: 2.2 KW o Working temperature: 200 O C
B- Application:
This machine applies the injection molding processing of various kinds of thermoplastics (e.g. polystyrene, such as ABS; polythene, polypropylene, PVC, polycarbonate..etc). It produces plastic products of no more than 20 grams in weight. It applies especially to produce the small sized precise plastic parts in the industrial meters.
C- Sample output:
Dimensions: (mm)
Machine Manual Injection Molding-SY200 I Polymers Lab Department of Material science and Manufacturing
D- Machines Structure:
It consists of the injection unit and the clamping unit
Components: 1- Injection unit o Hopper Its a conical cylinder, which feeds the used raw material into the injectiong unit. The feeding happens normally with gravimetric forces . o Heaters In plunger type injection molding machine, a measured quantity of raw material is fed into the cylinder where the plastic material is heated with the help of the two heating zones to soften. In this type, the function of the plunger is to push the plasticized plastic material into the closed mold that is fed from the hopper to the cylinder
Machine Manual Injection Molding-SY200 I Polymers Lab Department of Material science and Manufacturing
2- Clamping unit The main functions of the clamping unit in the injection molding machine are to open and close the mold, to close the mold tightly to avoid flash during filling and to hold up the injection molding cycle o Mold Section Clamping unit consist of stationary platen, movable platen and tie bars. Locating ring side of the mold is clamped at the stationary platen and the ejection side of the mold is clamped at movable platen. The movable platen is moved towards stationary platen, until the two mold halves meet. Plastic material is injected from the stationary platen side through sprue bush to cavities. This unit clamps the mold halves by toggle until the injected plastic part is solidified.
2.Injection /mold filling 3.Holding pressure (4min) 4.Injection unit back 5.unclamping 6. Mold open/Ejection 1. Clamping/mold closing
Machine Manual Injection Molding-SY200 I Polymers Lab Department of Material science and Manufacturing
The Machine is labeled clearly in the laboratory to assist in operation
F- Preparation before starting operation:
The hydraulic oil should be filled in the oil box. The filling quantity should be over half the oil level indicator. Every oil site should be lubricated and check for moving surfaces cleanliness (e.g. tie-bar). Check the cooling water drainage. Make sure the exhaust is working. Make sure the safety gate is properly closed before operation
G- Start-up to Run in:
Start the motor Turn on the heating switch and check whether the two heat bands (zones) are heated at the same time. When the heating temperature reaches the set point ( 200 O c), the power switch will be turned on automatically and cluck sound will be made.
Modes of operation:
There are three operational modes available:
*manual: in one working period, every motion is controlled by the operator with pressing the manual operation switches. Press the ejector button after clamping is done.
*Semi-Automatic: the machine can finish all the motions in one working period, but when the period is over, the operator must open the safety gate to take the work piece. Only after the safety gate is closed, the machine can carry over the next period.
*Full-Automatic: the machine can finish all the motions in one working period and the workpiece is ejected automatically.
- During start, please choose the manual mode then choose either the semi or full automatic modes of operation. Turn the operation mode switch to the manual position (green knob) and close the safety gate , then press clamping ,injection, close mold, unclamping and ejecting. Check pressure to be 7 MPa Then collect the sample Afterwards, the mode could be changed to either semi or full automatic.
Machine Manual Injection Molding-SY200 I Polymers Lab Department of Material science and Manufacturing
H- Safe Operation:
For safety purposes, the operators of this machine must be trained before operating the machine Safety gate must be closed during operation, if opened the mold wouldnt close and hence the machine wouldnt work. Never touch the heat bands while the machine is working it is very hot. Always keep the machine clean and lubricated.
Interacademic Collaboration Involving Higher Education Institutions in Tlaxcala and Puebla, Mexico. Presented in Collaboration with Université Clermont Auvergne (France): Case Studies of Collaborative, Multidisciplinary Applications.