TIA M08 S7 1200 Process Visualization

Industry Automation and Drive Technologies - SCE
Training Manual for Integrated Automation

Solutions
Totally Integrated Automation (TIA)
MODULE M8
Process Visualization WinCC flexible with
SIMATIC S7-!"" and #$T%"" &asic Color $'
TIA Training Manual Page 1 of 63 Module
M8
Status: 06/2010 WinCC flexile SIMATIC S!"1200 and #PT600 $asi% %olor P&
T'is (anual )as *re*ared for training *ur*oses + Sie(ens A, for t'e *ro-e%t Siemens Automation
Cooperates with Education .SC/01
Sie(ens A, does not guarantee t'e %ontents of t'is do%u(ent1
Passing on t'is do%u(ent as )ell as %o*+ing it2 using and %o((uni%ating its %ontents is *er(itted )it'in *uli%
training and %ontinued edu%ation fa%ilities1 /x%e*tions re3uire t'e )ritten *er(ission + Sie(ens A, .Mi%'ael
#nust (i%'ael14nust5sie(ens1%o(01
6iolators are 'eld liale to *a+ da(ages1 All rig'ts "in%luding translation" reser7ed2 *arti%ularl+ if a *atent is
granted2 or a utilit+ (odel or design is registered1
We )is' to t'an4 t'e Mi%'ael 89iallas /ngineering %or*oration and t'e instru%tors of 7o%ational s%'ools as )ell
as all t'ose )'o *ro7ided su**ort during t'e *re*aration of t'is (anual1
M8
SEITE(
11 Prefa%e11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 :
21 &otes on Progra((ing t'e SIMATIC S!"120011111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 !
211 Auto(ation S+ste( SIMATIC S!"120011111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 !
212 Progra((ing Soft)are ST/P ! $asi% 6101: .TIA Portal 6101:011111111111111111111111111111111111111111111111111111111111111!
213 ;*erator Interfa%e )it' WinCC flexile1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 8
31 Con7e+or Control )it' Counter and Multi"Instan%e1111111111111111111111111111111111111111111111111111111111111111111111111111111111<
311 Tas411111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 <
312 Configuration111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 10
=1 Inserting Panel #PT600 P& in t'e Pro-e%t of t'e Con7e+or Control111111111111111111111111111111111111111111111111111111110
:1 WinCC flexile Interfa%e1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 23
:11 Pro-e%t &a7igation1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 2=
:12 Menu $ar and $uttons1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 2=
:13 Wor4 Area11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 2:
:1= Tools1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 2:
:1: Pro*erties Windo)1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 26
:16 8etails 6ie)11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 26
61 ;*erating S%reens and Conne%tions111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 2!
611 >oot S%reen or Start S%reen1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 2!
612 Conne%tions to S! Control S+ste(s1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 28
613 Assigning t'e IP Address111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 2<
!1 Configuring t'e >oot S%reen111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 30
!11 ?un%tion #e+ ?61111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 31
!12 Configuring t'e $uttons Auto(ati% and Manual1111111111111111111111111111111111111111111111111111111111111111111111111111111111111 32
!13 C'anges in t'e Ste*! Progra(111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 36
!1= Setting t'e P,/PC Interfa%e for >unti(e Si(ulation11111111111111111111111111111111111111111111111111111111111111111111111111111 3!
!1: Starting t'e Configuration in >unti(e1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 38
!16 8o)nloading t'e Configuration to t'e Panel and Testing It111111111111111111111111111111111111111111111111111111111111111111113<
!1! Start and Sto* $uttons1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 =0
!18 Inserting ,ra*'i%s fro( t'e ,ra*'i%s ?older111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 =3
!1< Control Progra( for Si(ulating t'e $ottle Mo7e(ent1111111111111111111111111111111111111111111111111111111111111111111111111111 =:
!110 A%ti7ate t'e Clo%4 Me(or+ and Assign M$10011111111111111111111111111111111111111111111111111111111111111111111111111111111111111 =6
!111 Calling ?$2 .Si(ulation0 in ;$11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 =!
!112 Configuring t'e $ottle Mo7e(ent11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 =8
!113 >esetting t'e $ottle Counter1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 :2
!113 8ra)ing t'e $eer Case111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 :=
!11= 8ra)ing $ottles in t'e %ase11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 :<
M8
The follo)ing sym*ols serve as a guide through this module
Information
Installation
$rogramming
Sam+le Tas,
'otes
TIA Training Manual Page = of 63 Module
M8
- $reface
>egarding its %ontent2 Module M8 is *art of t'e instru%tion unit .SIMATIC S7-!"" and TIA $ortal/1
It des%ries t'e use of ti(ers and %ounters )'en *rogra((ing t'e SIMATIC S!"12001
0*1ective
In Module M82 t'e reader learns 'o) to %onfigure t'e *ro%ess 7isuali9ation of a *anel using WinCC
flexile2 in %onne%tion )it' a SIMATIC S!"12001
$rere2uisites
To su%%essfull+ )or4 t'roug' Module M82 t'e follo)ing 4no)ledge is assu(ed:
@o) to 'andle Windo)s
?unda(entals of PAC *rogra((ing )it' t'e TIA Portal .for exa(*le2 Module M1 B CStartu*D
Progra((ing t'e SIMATIC S!"1200 )it' TIA Portal 6100
$lo%4s for t'e SIMATIC S!"1200 .for exa(*le2 Module M2 B $lo%4 T+*es at t'e
SIMATIC S!"12000
Ti(er and %ounter lo%4s for t'e SIMATIC S!"1200 .for exa(*le2 Module M3 B Multi"Instan%es
at t'e SIMATIC S!"12000
TIA Training Manual Page : of 63 Module
M8
&asics of
STE$7 $rogramming
2 to 3 days Modules A
Industrial 3ield*us
Systems
2 to 3 days Modules 8
Additional 3unctions of
STE$ 7 $rogramming
2 to 3 days Modules B
$rocess
4isuali5ation
2 to 3 days Modules ?
$rogramming
6anguages
2 to 3 days Modules C
IT Communication
)ith SIMATIC S7
2 to 3 days Modules /
System Simulation
)ith SIMIT SCE
1 to 2 days Modules G
Frequency Converter
at SIMATIC S7
2 to 3 days Modules @
SIMATIC S7-!"" and
TIA $ortal
2 to 3 days Modules M
@ard)are and soft)are re3uired
PC Pentiu( =2 11! ,@9 1 .EP0 B 2 .6ista0 ,$ >AM2 free dis4 storage a**rox1 2 ,$F
o*erating s+ste( Windo)s EP .@o(e SP32 Professional SP30/Windo)s 6ista .@o(e
Pre(iu( SP12 $usiness SP12 Glti(ate SP101
! Soft)are ST/P! $asi% 6101: SP2 .Totall+ Integrated Auto(ation .TIA0 Portal 6101:0
7 /t'ernet %onne%tion et)een PC and CPG 121=C and Panel1
8 SPS SIMATIC S!"1200F for exa(*le CPG 121=C and s)it%' CSM 12!!1 T'e in*uts 'a7e to e
roug't out to a *anel1
9 Panel SIMATIC #PT600 $asi% %olor P&
M8
PC
! ST/P! $asi%
.TIA Portal0
8 S!"1200 )it'
CPG 121=C
and s)it%' CSM 12!!
7 /t'ernet %onne%tion
9 Panel
SIMATIC #PT600
$asi% %olor P&
!- 'otes on $rogramming the SIMATIC S7-!""
!- Automation System SIMATIC S7-!""
T'e auto(ation s+ste( SIMATIC S!"1200 is a (odular (ini"%ontrol s+ste( for t'e lo)er
*erfor(an%e range1
T'ere is a %o(*re'ensi7e (odule s*e%tru( for o*ti(i9ed ada*tation to t'e auto(ation tas41
The S7 controller consists of a CPU that is equipped with inputs and outputs for digital and analog
signals.
Additional input and output modules (IO modules) can be installed if the integrated inputs and
outputs are not sufcient for the desired application.
If needed, communication processors for RS232 or RS485 are added.
An integrated TCP/IP interface is obligatory for all CPUs.
With the S7 program, the PLC monitors and controls a machine or a process.
The IO modules are polled in the S7 program by means of the input addresses (%I) and addressed
by means of output addresses (%Q) <<?>>.
T'e s+ste( is *rogra((ed )it' t'e soft)are ST/P ! $asi% 6101:1
!-! $rogramming Soft)are STE$ 7 &asic 4"-9 (TIA $ortal 4"-9)
T'e soft)are ST/P ! $asi% 6101: is t'e *rogra((ing tool for t'e auto(ation s+ste(
" SIMATIC S!"1200
Wit' ST/P ! $asi% 6101:2 t'e follo)ing fun%tions %an e utili9ed for auto(ating a s+ste(:
" Configuring and *ara(eteri9ing t'e 'ard)are
" S*e%if+ing t'e %o((uni%ation
" Progra((ing
" Test2 %o((issioning and ser7i%e )it' t'e start/diagnosti% fun%tions
" 8o%u(entation
" ,enerating 7isual dis*la+s for t'e SIMATIC asi% *anels
All fun%tions are su**orted )it' detailed online 'el*1
1
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M8
!-7 0+erator Interface )ith :inCC fle;i*le
System Descri+tion
Sin%e *ro%esses e%o(e (ore and (ore (ulti"la+ered2 and sin%e t'e de(ands on t'e fun%tionalit+
of (a%'ines and s+ste(s in%rease2 t'e o*erator needs an effi%ient tool to %ontrol and (onitor
*rodu%tion fa%ilities1 An @MI s+ste( .@u(an Ma%'ine Interfa%e0 re*resents t'e interfa%e et)een
t'e 'u(an eing .t'e o*erator0 and t'e *ro%ess .(a%'ine/s+ste(01 T'e a%tual %ontrol of t'e
*ro%ess resides )it' t'e %ontrol s+ste(1 T'at is2 t'ere is an interfa%e et)een t'e o*erator and 1
WinCC flexile .at t'e o*erator *anel0 and an interfa%e et)een WinCC flexile and t'e %ontrol
s+ste(1
WinCC flexile is t'e soft)are +ou )ill e using to %arr+ out all re3uired %onfiguring tas4s1 WinCC
flexile >unti(e is t'e soft)are for *ro%ess 7isuali9ation1 In >unti(e2 +ou are exe%uting t'e *ro-e%t
in t'e *ro%ess (ode1
:inCC fle;i*le handles the follo)ing tas,s(
< =e+resenting the +rocess
T'e *ro%ess is (a**ed to t'e o*erator *anel1 If 2 for exa(*le2 a status %'anges in t'e *ro%ess2 t'e
dis*la+ is u*dated at t'e o*erator *anel1
< 0+erating the +rocess
T'e o*erator is ale to o*erate t'e *ro%ess + (eans of t'e gra*'i% o*erator interfa%e1 ?or
exa(*le2 t'e o*erator %an s*e%if+ a set*oint for t'e %ontrol s+ste(2 or start a (otor1
< =eading out alarms
If %riti%al *ro%ess states o%%ur in t'e *ro%ess2 an alar( is triggered auto(ati%all+F for exa(*le2 )'en
a s*e%ified li(it is ex%eeded1
< Archiving +rocess values and messages
T'e @MI s+ste( is ale to ar%'i7e (essages and *ro%ess 7alues1 T'is allo)s +ou to do%u(ent t'e
*ro%ess %'ara%teristi%sF also2 +ou %an later a%%ess older *rodu%tion data1
< Documenting +rocess values and messages
T'e @MI s+ste( is ale to read out (essages and *ro%ess 7alues as *roto%ol1 ?or exa(*le2 after
t'e end of t'e s'ift2 +ou %an 'a7e t'e *rodu%tion data read out1
< Managing +rocess +arameters and machine +arameters
T'e @MI s+ste( is ale to store *ara(eters for *ro%esses and (a%'ines in re%i*es HHIJJ1 T'is
allo)s +ou to transfer t'ese *ara(eters )it' a single o*erational ste* fro( t'e o*erator *anel to t'e
%ontrol s+ste(2 for exa(*le2 in order to s)it%' *rodu%tion to anot'er *rodu%t t+*e1
M8
7- Conveyor Control )ith Counter and Multi-Instance
?or our *ro%ess 7isuali9ation )it' WI&CC flexile2 a %ounter and a (ulti"instan%e are to e added to
t'e exa(*le of a %on7e+or %ontrol1
Wit' t'e %on7e+or2 20 ottles res*e%ti7el+ are al)a+s to e trans*orted into a %ase1 W'en t'e %ase
is full2 t'e %on7e+or is sto**ed2 and t'e %ase 'as to e ex%'anged1
Wit' utton CS1C2 t'e o*erating (ode DManualD is to e sele%ted and )it' utton CS2C t'e o*erating
(ode DAuto(ati%D1
In t'e DManualD (ode2 t'e (otor is s)it%'ed on as long as utton DS3D is a%ti7ated2 )'ere+ utton
DS=D (ust not e o*erated1
In t'e DAuto(ati%D (ode2 t'e %on7e+or (otor is s)it%'ed on )it' utton CS3C2 and )it' utton CS=C
.&C02 t'e %on7e+or (otor is s)it%'ed off1
T'ere is also a sensor D$0D t'at %ounts t'e ottles into a %ase1 W'en 20 ottles are %ounted2 t'e
%on7e+or sto*s1
W'en a ne) %ase is *ro7ided2 it 'as to e %onfir(ed )it' utton DS:D1
Assignment list
Address S+(ol Co((ent
KI 010 S1 $utton (anual (ode S1 &;
KI 011 S2 $utton auto(ati% (ode S2 &;
KI 012 S3 ;n"utton S3 &;
KI 013 S= ;ff"utton S= &C
KI 016 S: $utton S: &; >eset %ounter/ne) %ase
KI 01! $0 Sensor $0 &; ottle %ounter
KL 012 M01 Con7e+or (otor M01
7- Tas,
T'e %on7e+or %ontrol is to e o*erated and (onitored using t'e *anel1
Wit' t'e aid of t'e *anel2 t'e follo)ing re3uire(ents are to e (et:
T'e o*erating (ode is s)it%'ed using t'e *anel2 and t'e res*e%ti7e o*erating (ode is to e
dis*la+ed on t'e *anel1
T'e %on7e+or (otor is started and sto**ed fro( t'e *anel1
T'e %ase ex%'ange is %onfir(ed on t'e *anel1
T'e trans*ort of t'e ottles and t'e filling of t'e %ase is to e re*resented gra*'i%all+1
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M8
7-! Configuration
Gnder t'e %onfiguration soft)are ST/P! $asi%2 *ro%ess 7isuali9ation for t'e %on7e+or %ontrol is
generated using t'e integrated WinCC flexile 7ersion1 T'e *ro%ess 7alues are re*resented )it'
s%reens and s%reen o-e%ts1 8efault 7alues HHIJJ %an e transferred to t'e %ontrol s+ste( using
o*erator ele(ents1 Co((uni%ation et)een t'e o*erator *anel and t'e (a%'ine or t'e *ro%ess
ta4es *la%e + (eans varia*les HHtagsIJJ 7ia t'e %ontrol s+ste(1 T'e 7alue of a 7ariale is )ritten
into a (e(or+ area .address0 in t'e %ontrol s+ste( )'ere it is read out + t'e o*erator *anel1
The +rocess visuali5ation is saved and loaded into the +anel #$T%"" &asic color $'-
After the +anel is +o)ered u+> the conveyor control can *e monitored and o+erated-
8- Inserting $anel #$T%"" $' into the $ro1ect of the Conveyor Control
Pro-e%t (anage(ent and *rogra((ing is %arried out )it' t'e soft)are /Totally Integrated
Automation $ortal/-
@ere2 under a unifor( interfa%e2 %o(*onents su%' as t'e %ontrol s+ste(2 7isuali9ation2 and
net)or4ing of t'e auto(ation solution are set u*2 *ara(eteri9ed2 and *rogra((ed1
;nline tools are a7ailale for error diagnosis1
In t'e follo)ing ste*s2 )e are o*ening a *ro-e%t for t'e SIMATIC S!"12002 storing it under a different
na(e2 and ada*ting it to t'e ne) re3uire(ents1
11 T'e %entral tool is t'e /Totally Integrated Automation $ortal/2 )'i%' )e %all 'ere )it' a
doule %li%41
M8
21 &ext2 t'e *ro-e%t ?3&@Conveyor@CounterA fro( Module M3 is o*ened in t'e *ortal 7ie) as a
*attern HHte(*lateJJ for t'is *rogra(1
M8
3. &o)2 /3irst ste+s/ are suggested for t'e %onfiguration1 We /0+en the +ro1ect vie)/1
M8
4. &o)2 first )e sa7e t'e *ro-e%t under anot'er na(e1
M8
:1 /Save/ t'e *ro-e%t under t'e ne) na(e /ConveyorControl@#$T%""/1
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M8
61 To set u* a ne) *anel in t'e *ro-e%t2 o*en t'e sele%tion )indo) + doule %li%4ing on
/Add ne) device/1
Gnder SIMATIC @MI2 sele%t t'e 6M dis*la+ *anel N#$T%"" $'M1
Pla%e a %'e%4 (ar4 at NStart device )i5ardM1
T'en %li%4 N0#M1
TIA Training Manual Page 1: of 63 Module
M8
!1 ?irst2 under PAC %onne%tions2 sele%t MControl conveyorM1
T'en %li%4 on M'e;tM1
M8
8. Gnder S%reen la+out2 %'ange t'e a%4ground %olor to M:hiteM
and re(o7e t'e %'e%4 (ar4 at M$age headerM1
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M8
<1 >e(o7e all %'e%4 (ar4s at Alar(s1
M8
101 Gnder S%reen na7igation )e %ould set u* a s%reen (enu stru%ture1
?or our exa(*le2 t'e s%reen )it' t'e na(e M>oot s%reenM is initiall+ suffi%ient1
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M8
111 As s+ste( s%reens2 sele%t t'e s)it%'"o7er M0+erating modesM and MSto+ =untimeM1
M8
?inall+2 *redefined s+ste( uttons %an e added1 >e(o7e all %'e%4 (ar4s1
T'en %li%4 on M3inishM1
M8
131 T'e WinCC flexile interfa%e is o*ened )it' t'e root s%reen1
M8
9- :inCC fle;i*le Interface
M8
Pro-e%t na7igation Menu ar and uttons
8etail 7ie) Pro*erties )indo)
Tools Wor4 area
9- $ro1ect 'avigation
T'e *ro-e%t na7igation )indo) is t'e %entral %ontrol *oint for *ro-e%t *ro%essing1
All %onstituent *arts and all a7ailale editors of a *ro-e%t are dis*la+ed in t'e *ro-e%t )indo) in a
tree stru%ture2 and %an e o*ened fro( t'ere1
/a%' editor is assigned a s+(ol )it' )'i%' +ou %an identif+ t'e asso%iated o-e%ts1 ;nl+ t'ose
ele(ents are dis*la+ed in t'e *ro-e%t )indo) t'at t'e sele%ted o*erator *anel su**orts1
In t'e *ro-e%t )indo)2 t'e de7i%e settings of t'e o*erator *anel %an e a%%essed1
9-! Menu &ar and &uttons
All fun%tions t'at +ou need to %onfigure +our o*erator *anel are lo%ated in t'e (enus and s+(ol
ars1 If a %orres*onding editor is a%ti7e2 editor s*e%ifi% (enu %o((ands and s+(ol ars are
dis*la+ed1
Pointing )it' t'e (ouse *ointer to a %o((and *ro7ides a %orres*onding Lui%4Info for ea%'
fun%tion1
M8
9-7 :or, Area
In t'e )or4 area )e edit t'e o-e%ts of t'e *ro-e%t1 All ele(ents of WinCC flexile are arranged
around t'e )or4 area1
In t'e )or4 area2 )e edit t'e *ro-e%t data eit'er in t'e for( of tales .for exa(*le2 7ariales02 or
gra*'i%all+ .for exa(*le2 a *ro%ess dis*la+01
T'e u**er *art of t'e )or4 area %ontains a s+(ol ar1
@ere2 t'e font2 t'e font %olor or fun%tions su%' as >otate2 Align2 et%1 %an e sele%ted1
9-8 Tools
T'e tool )indo) *ro7ides a sele%tion of o-e%ts t'at +ou %an insert in +our s%reensF for exa(*le2
gra*'i% o-e%ts and o*erating ele(ents1 In addition2 t'e tool )indo) %ontains liraries )it'
asse(led lirar+ o-e%ts and %olle%tions of *i%ture lo%4s1
T'e o-e%ts are dragged and dro**ed into t'e )or4 area1
M8
9-9 $ro+erties :indo)
T'e *ro*erties of o-e%ts are edited in t'e *ro*erties )indo)F for exa(*le2 t'e %olor of s%reen
o-e%ts1
T'e *ro*erties )indo) is a7ailale onl+ in %ertain editors1
T'e *ro*erties of t'e sele%ted o-e%t are dis*la+ed in t'e *ro*erties )indo)2 arranged a%%ording to
%ategories1
6alue %'anges e%o(e effe%ti7e as soon as an entr+ field is exited1
If +ou are entering an in7alid 7alue2 it is %olor"en'an%ed1
$+ using Lui%4Info2 infor(ation is *ro7ided aout t'e 7alid 7alue range2 for exa(*le11
In t'e *ro*erties )indo)2 ani(ations and e7ents of t'e sele%ted o-e%t are %onfigured alsoF 'ere2 for
exa(*le2 a s%reen %'ange )'en releasing t'e utton1
9-% Details 4ie)
In t'e 8etails 7ie)2 additional details aout t'e o-e%t 'ig'lig'ted in *ro-e%t na7igation are
dis*la+ed1
M8
%- 0+erating Screens and Connections
A s%reen %an %onsist of stati% and d+na(i% %o(*onents1
Stati% %o(*onents2 su%' as text and gra*'s2 are not u*dated + t'e %ontrol s+ste(1
8+na(i% %o(*onents are %onne%ted to t'e %ontrol s+ste( and 7isuali9e %urrent 7alues fro( t'e
%ontrol s+ste(Ds (e(or+1 6isuali9ation %an e in t'e for( of al*'anu(eri%al dis*la+s2 %ur7es and
ars1 In*uts at t'e o*erator *anel t'at are )ritten to t'e (e(or+ of t'e %ontrol s+ste( are also
d+na(i% %o(*onents1 T'e+ are interfa%ed )it' t'e %ontrol s+ste( + (eans of varia*les HHtagsIJJ1
Initiall+2 )e are onl+ generating a s%reen for our %on7e+or %ontrol1
%- =oot Screen or Start Screen
T'is s%reen )as set u* auto(ati%all+ and defined as start s%reen1
@ere2 t'e entire *lant is re*resented1
$uttons %an e used to do t'e follo)ing: s)it%'ing t'e o*erating (ode et)een auto(ati% and
(anualF starting and sto**ing t'e %on7e+or (otor2 and ex%'anging t'e ox1
T'e (o7e(ent of t'e ottle on t'e %on7e+or elt and t'e fill le7el of t'e ox are re*resented
gra*'i%all+1
Gsing utton ?62 )e are -u(*ing to t'e s+ste( s%reen1
M8
%-! Connections to S7 Control Systems
In t'e %ase of o*erator o-e%ts and dis*la+ o-e%ts t'at a%%ess t'e *ro%ess 7alues of a %ontrol
s+ste(2 a %onne%tion to t'e %ontrol s+ste( 'as to e %onfigured first1
@ere )e s*e%if+ 'o) t'e *anel %o((uni%ates )it' t'e %ontrol s+ste(2 and )it' )'i%' interfa%e1
In Pro-e%t na7igation2 %li%4 on Connections1
$e%ause of t'e settings in t'e 'ard)are %onfiguration2 all *ara(eters are alread+ set1
T'e IP address 'as to e assigned to t'e *anel also1
$+ (eans of Accessi*le devices2 read out t'e *anelDs MAC address2 or read it on t'e a%4 of t'e
*anel1

M8
%-7 Assigning the I$ Address
After in*utting t'e MAC address2 t'e IP address %an e assigned under 0nline B diagnostics1 The
+anel has to *e in the Transfer Mode in this case1
'ote
T'e IP address %an also e %'e%4ed or entered on t'e *anel in t'e s+ste( %ontrol under Control
$anel at $rofinet1
M8
7- Configuring the =oot Screen
Cli%4ing on t'e utton MS+ste( s%reensM dis*la+s t'e s+ste( s%reen1
We )ant to transfer t'e fun%tion of t'e utton MSystem screensM to t'e fun%tion 4e+ ?3%A1
Sele%t MSystem screensM and in t'e Pro*erties )indo) elo) %o*+ t'e fun%tion
MActivate screenM at MEventsM M=eleaseM1
M8
7- 3unction #ey 3%
Sele%t fun%tion 4e+ M3%M and in t'e Pro*erties )indo) elo)2 insert t'e fun%tion
MActivate screenM at MEventsM M=elease ,eyM1
T'en2 delete t'e text field in t'e %enter2 and delete or re(o7e t'e utton MS+ste( s%reensM1
T'e +ello) %orner on t'e ?6 4e+ indi%ates t'at t'e 4e+ is %onfigured1
M8
7-! Configuring the &uttons Automatic and Manual
8rag a utton into t'e )or4 area of t'e root s%reen1
At Aael2 enter Automatic1
CautionC 8onDt *ress t'e in*ut 4e+F ot'er)ise2 a se%ond line is generated1
Gnder Aa+out2 enter *osition and si9e1
M8
Gnder /7ents Press sele%t t'e fun%tion MSet&it:hile#ey$ressedM under /dit its1
T'en2 %li%4 on t'e field Tags .in*ut/out*ut0 and using MDM utton2 o*en t'e tag )indo)1
@ere2 it is also *ossile to a%%ess t'e interfa%e de%laration of data lo%4s1
As tag2 sele%t MautoM fro( t'e Conveyor@D& ED&F1
&o)2 t'e utton is to flas' in t'e auto(ati% (ode2 and %'ange %olor1
Wit' a doule %li%42 sele%t under Ani(ationsO&e) ani(ation A++earance1
M8
As tag2 sele%t MautomanM of Conveyor@D& ED&F1
T'e utton is to %'ange %olor in t'e auto(ati% (odeF t'at (eans2 )'en t'e 7ariale MautomanM 'as
t'e 7alue 1 ?or t'e %olor %'ange to e%o(e 7isile2 %'ange t'e foreground %olor at A++earance to
:hite and t'e a%4ground %olor to Green1
At ?las'ing2 sa+ Hes1
Co*+ and *aste t'e utton MAutomaticM1
Pla%e t'e inserted utton under t'e Auto(ati% utton1
At Aael2 enter Manual1
CautionC 8onDt *ress t'e in*ut 4e+F ot'er)ise2 a se%ond line is generated1
M8
Gnder /7ents Press2 sele%t MmanM fro( Conveyor@D& ED&F as tag1
T'e 7ariale 'as to e sele%ted2 e%ause onl+ t'en )ill t'e ne) @MI tag e generated1
T'e utton is to %'ange %olor in t'e (anual (odeF t'at (eans )'en t'e 7ariale MautomanM 'as t'e
7alue "1 ?or t'e %olor %'ange to e%o(e 7isile2 %'ange t'e foreground %olor at A++earance to
:hite and t'e a%4ground %olor to &lue1
Set ?las'ing to 'o1
&o) sa7e +our *ro-e%t1
M8
7-7 Changes in the Ste+7 $rogram
$efore )e test t'e 7isuali9ation2 )e 'a7e to (a4e a %'ange in t'e Ste*! *rogra(1
?ro( ;$12 re(o7e t'e assign(ent S1 and S2 )'en %alling ?$11
T'is is ne%essar+ e%ause ot'er)ise2 t'e *anel signals are o7er)ritten + t'e *ro%ess i(age of t'e
in*uts1
Sa7e and load t'e (odified *rogra(1
M8
7-8 Setting the $GI$C Interface for =untime Simulation
In order to estalis' a %onne%tion et)een runti(e si(ulation at t'e P,/PC and t'eS!"1200 CPG2
first )e 'a7e to set t'e P,/PC interfa%e to TCP/IP1
'o- Jo) it/s done
1 ;*en t'e s+ste( %ontrol
)it' NStart J S+ste( %ontrolN
.start (enu for t'e si(*lified a%%ess to t'e *rogra(s under Windo)s EP0
or )it' NStart J Settings J S+ste( %ontrolN
.for t'e %lassi%al start (enu as in earlier Windo)s 7ersions01
2 &o) doule %li%4 on t'e i%on
NSet P,/PC interfa%eN
3 In t'e ta NA%%ess Pat'N2 set t'e follo)ing *ara(eters:
1. ?or t'e a%%ess *oint of t'e a**li%ation2 sele%t fro( t'e dro* do)n (enu
NS!;&AI&/ PST/P !QN1
2. In t'e list of Interfa%e Para(eter Assign(ent Gsed2 'ig'lig't t'e interfa%e
NTCP/IP.Auto0 "J )it' +our net)or4 %ard t'at is %onne%ted dire%tl+ to t'e *anel
and t'e %ontrol s+ste(F for exa(*le2 Intel.>0 P>;/100 6/1
3. T'en %li%4 ;# and %onfir( t'e (essage t'at follo)s )it' ;# also1
M8
7-9 Starting the Configuration in =untime
Cli%4 on t'e utton MStart runtimeM1
6isuali9ation is o*ened in t'e >T si(ulator1
Test t'e *ro-e%t of t'e %on7e+or %ontrol1
T'e auto(ati% or (anual (ode is no) *re"sele%ted on t'e *anel1

M8
7-% Do)nloading the Configuration to the $anel and Testing It
Cli%4 on t'e utton MDo)nload to deviceM1
T'en %li%4 t'e utton M6oadM
If t'e o*erating s+ste( on t'e *anel s'ould not e %urrent2 an additional )indo) is dis*la+ed to
u*date t'e o*erating s+ste(1
Also2 test t'e fun%tion 4e+ 3%1
M8
7-7 Start and Sto+ &uttons
&ext2 )e %onfigure t'e start and sto* uttons1
T'e MStartM utton is %reated exa%tl+ li4e t'e auto(ati% and (anual uttons1
T'e MSto+M utton 'as a rea4 %onta%t fun%tion and 'as to re(o7e t'e signal )'en o*erated1
" Create t'e MStartM utton
" Set t'e a%4ground %olor to Green
" Gnder /7ents Press2 sele%t under it editing t'e fun%tion MSet&it:hile#ey$ressedM1
" T'en sele%t t'e tag MonM in Conveyor@D& ED&F1
TIA Training Manual Page =0 of 63 Module
M8
&ext2 do t'e follo)ing: Create t'e MSto+M utton1
Set t'e a%4ground %olor to =ed-
Gnder /7ents2 at $ress2 sele%t under $it editing t'e fun%tion M=eset&itM
and at =elease t'e fun%tion MSet&itM )it' t'e tag MoffM in Conveyor@D& ED&F1
M8
$efore )e test t'e 7isuali9ation2 first anot'er %'ange 'as to e (ade in t'e Ste*! *rogra(
In ;$12 re(o7e t'e assign(ent S3 and S= )'en %alling ?$11
Sa7e and load t'e (odified *rogra(1
Aoad t'e %onfiguration to t'e *anel2 and test t'e Start and Sto+ uttons1
M8
7-K Inserting Gra+hics from the Gra+hics 3older
In t'e tool ox under ,ra*'i%s2 o*en t'e dire%tor+ tree :inCC gra+hics folderLSym*ol3actory
!9%ColorsLConveyors> Misc-
8rag and dro* t'e gra*'i% of t'e %on7e+or elt to t'e root s%reen1

M8
In t'e tool ox under ,ra*'i%s2 o*en t'e dire%tor+ tree :inCC Gra+hic folderLSym*ol3actory !9%
ColorsL3ood-
T'en drag and dro* t'e *i%ture of t'e eer ottle in t'e root s%reen1
C'ange t'e si9e and t'e *osition of t'e ottle1
'ote
All s%reen o-e%ts 'a7e to e )it'in t'e )or4 area .320x2=0 *ixels01
TIA Training Manual Page == of 63 Module
M8
7-M Control $rogram for Simulating the &ottle Movement
To si(ulate t'e ottle (o7e(ent and t'e ottle sensor2 )e %reate a ne) lo%41 T'e ?$2 .si(ulation0
elo) )it' tag de%laration and net)or4s %onsists of a %ounter t'at2 t'roug' a start signal2 al)a+s
%ounts u* fro( 0 to :01
In &et)or4 12 t'e CTG .%ount u*)ard0 is inserted as (ulti"instan%e1
In &et)or4 22 a ottle sensor *ulse signal is read out )'en t'e %ount :0 is rea%'ed1
T'is si(ulates )'en a ottle lea7es t'e %on7e+or1
TIA Training Manual Page =: of 63 Module
M8
7-" Activate the Cloc, Memory and Assign M&""
An internal CPG %lo%4 (e(or+ it is used as %lo%4 generator1
A%ti7ate t'e %lo%4 (e(or+ its and assign M$100 as address1
M8
7- Calling 3&! (Simulation) in 0&
$efore %alling ?$1 .%on7e+or02 insert a ne) net)or41
Call t'e si(ulation lo%4 .?$20 *efore t'e %on7e+or lo%4 .?$101
Set u* t'e MTe(* tagM M*ottleM and )ire t'e lo%4s1
T'en sa7e t'e *ro-e%t and load it to t'e %ontrol1
TIA Training Manual Page =! of 63 Module
M8
7-! Configuring the &ottle Movement
@ig'lig't t'e ottle and sele%t under t'e ta MPro*ertiesM at Ani(ations MJori5ontal movementM
.doule %li%401
M8
As 7ariale2 sele%t MC0N'T@4A6NEM of t'e Si(ulationR8$ .8$201
?or range2 enter from " to 9"1
C'ange t'e ottleDs target *osition u* to t'e %on7e+or end O9"1
TIA Training Manual Page =< of 63 Module
M8
In t'e *ro-e%t )indo)2 sele%t t'e JMI tags1
8rag t'e slider in t'e )indo) to t'e rig't in order to get to t'e %olu(n A%3uisition %+%le1
Set t'e a%3uisition %+%le of t'e JMI tag to ""ms1
TIA Training Manual Page :0 of 63 Module
M8
T'en sa7e t'e *ro-e%t2 load it to t'e *anel and test it1
After 20 ottles2 t'e %on7e+or (otor sto*s1
T'e ottle %ounter 'as to e reset efore t'e next start1
M8
7-7 =esetting the &ottle Counter
8rag a utton into t'e root s%reen1
As text2 enter ME;change *eer caseM and ad-ust t'e %olor Position S si9e to t'e utton1
M8
Gnder /7ents Press2 sele%t under it editing t'e fun%tion MSet&it:hile#ey$ressedM1
Sele%t t'e tag Mreset@counterM fro( Conveyor@D& ED&F1
Set t'e a%3uisition %+%le of t'e ne) JMI tag to ""ms1
M8
7-7 Dra)ing the &eer Case
8ra) a re%tangle )it' a trans*arent a%4ground1
/nter t'e )idt' of t'e order2 t'e *osition and si9e1
TIA Training Manual Page := of 63 Module
M8
8ra) a 7erti%al line at a distan%e of 30 *ixels1
'ote
Alt'oug' t'e (easure(ents of t'e line are %orre%t2 it is dra)n e+ond t'e re%tangle1
C'ange t'e for( of t'e line ends to flus'2 and s'orten t'e line + one *ixel fro( 1:0 to 1=<1
TIA Training Manual Page :: of 63 Module
M8
8ra) a 'ori9ontal line s*a%ed at 30 *ixels
Wit' %o*+ and *aste2 %reate t'e re(aining lines s*a%ed at 30 *ixels1
M8
@ig'lig't t'e eer %ase + dragging a order around it )it' t'e (ouse1
In t'e (enu MEditM sele%t t'e fun%tion MGrou+M
TIA Training Manual Page :! of 63 Module
M8
We donDt )ant to dis*la+ t'e re%tangle and t'e lines )'en t'e eer %ase is ex%'anged1
At >e%tangleR1 and at t'e lines2 generate t'e ani(ation M4isi*ilityM using t'e tag
MConveyor@D&@reset@counterM at 7alue In7isile1
?or t'e lines2 t'e ani(ation %an also e %o*ied and *asted1
M8
7-8 Dra)ing &ottles in the Case
/nlarge t'e 7ie) and dra) a %ir%le in t'e lo)er rig't field of t'e ox1
TIA Training Manual Page :< of 63 Module
M8
8ra) a se%ond %ir%le1
,rou* t'e t)o inserted %+%les1
M8
At Cir%leR1 and Cir%leR22 generate t'e ani(ation M4isi*ilityM )it' t'e tag
MConveyor@D&@IEC@Counter@"@C0N'T@4A6NEM 7alue range " toM 6isile1
M8
Co*+ and *aste t'e ottle1
?or ot' %ir%les2 under 6isiilit+ %'ange t'e 7alue range of t'e tag
MConveyor@D&@IEC@Counter@"@C0N'T@4A6NEM to " toK 6isile1
M8
Co*+ and *aste t'e indi7idual ottles1
At t'e ani(ation M4isi*ilityM of ot' %ir%les de%rease t'e 7alue MtoM + 1
T'e last ottle 'as t'e 7alue range from " to "1
Set t'e a%3uisition %+%le of t'e ne) JMI tag to ""ms1
M8

TIA M08 S7 1200 Process Visualization

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Industry Automation and Drive Technologies - SCE

Training Manual for Integrated Automation

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