M023 - CNC Express Manual Rev D5 PDF

CNC Express Milling Machine
Operating and Maintenance

Users Manual

M023
Rev D5
January 31, 2014

2117A Barrett Park Drive Kennesaw, GA 30144
770.422.7845 770.422.7854 fax www.microkinetics.co
TABLE OF CONTENTS

1 GETTING STARTED ...................................................................... 3
UNPACKING AND UNLOADING ................................ 3
IDENTIFYING THE MAJOR COMPONENTS................. 5
ASSEMBLING THE STAND ...................................... 8
POSITIONING THE MACHINE ................................... 8
CONNECTING THE ELECTRICAL CABLES ................ 9
2 USING THE CNC EXPRESS ....................................................... 11
CHANGING TOOLS .............................................. 11
CHANGING SPINDLE SPEEDS ............................... 11
ADJUSTING GIBS ................................................ 12
Z-AXIS TENSION ADJUSTMENT ............................ 13
PRELOAD ADJUSTMENT ...................................... 13
OTHER ADJUSTMENTS ........................................ 14
SPINDLE WARM-UPERROR! BOOKMARK NOT DEFINED.
MAINTENANCE AND LUBRICATION ....................... 16
3 MASTER CONTROL SOFTWARE ............................................ 17
COMPUTER CONFIGURATION FOR CNC USE ........ 17
SOFTWARE SETUP .............................................. 17
INITIAL SOFTWARE CHECKS ................................ 18
SOFTWARE OPERATION ...................................... 20
VFD OPTION ...................................................... 20
4 MAINTENANCE ............................................................................ 22
LUBRICATION ...................................................... 22
CLEANING AFTER USE ........................................ 22
5 PARTS LIST ................................................................................... 23
6 TROUBLESHOOTING AND SUPPORT ................................... 29
APPENDIX A- TRAVEL LIMITS WIRING DIAGRAM ............... 30

CNC Express Users Manual
M023-Rev D5 2001-2013 MicroKinetics Corp. All rights reserved. Page 3
1 Getting Started
Unpacking and Unloading
Identifying the Major Components
Assembling the Stand
Positioning the Machine
Connecting the Electrical Cables

Unpacking and Unloading

<<< WARNING >>>
If you do not have the experience or equipment to move heavy
machinery, hire someone who does. These components are very
heavy and require a certain amount of planning and care that are
beyond the scope of these instructions. Personal injury or property
damage resulting from the improper handling or installation of this
equipment is not the responsibility of MicroKinetics Corporation.

Please read all of the unpacking instructions thoroughly before proceeding. Be sure to use
ALL proper safety equipment and precautions.

Your CNC Express is packed for
shipping with precautions in place for
the safety of the equipment. It is bolted
down to a reinforced pallet with a frame
built around it and covered with plastic
sheeting. (Figure 1) To unpack the
machine, start by removing the plastic
sheeting. The frame then can be easily
dismantled by removing the screws from
the corners. After the frame is
completely removed, the two 14mm nuts
on the base of the Express can be
removed and the machine can be lifted
off the pallet. (See section on page 8
titled Positioning the Machine on how
to lift the machine using a hoist or
crane.)

Alternate Moving Method:
If you have a small doorway to maneuver through, or if a lifting machine is not available,
you may want to take the machine apart in two pieces: the spindle head assembly and the
base/ways.
Figure 1

There are 4 bolts around the spindle column base. These may be removed to separate the
machine into two almost equal portions. You can disconnect the Z axis limit switch as well
but take note where everything is attached so you can reconnect later.

Each portion will be approximately 400 lbs so use enough man or machine power to
accommodate that. Each piece can typically be lifted individually by 2-3 strong people.

In addition to the machine you should
receive another crate that looks like
Figure 2. Remove the strapping and
plastic wrapping and start to identify all
the components as shown below.

Figure 2
Identifying the Major Components

The CNC Express Milling Machine is comprised of the following main parts/systems:

The Milling Machine

The DriveRack Controller


52 Piece Clamping
Set
Drill Chuck
with Key
4" Precision CNC
Vise
Face Mill with 4 HSS
inserts
Drill Chuck
Arbor
USB cable
Mill Stand
You may have purchased one or more of the following optional products:

6 PC R8 Round Collet Set
999-6500-070
20 PC Titanium End Mill Set
999-6500-060
6 PC HSS End Mill Set
999-6500-050
Safety Shield
999-6500-020
Rotary Table
6" Table: 900-0095-006
8" Table: 900-0095-008
Quickchange Tooling/Holder
900-0096-0xx

Flood Coolant
999-6500-010
Variable Frequency Drive
999-6500-040

3 Jaw Chuck and Adapter for Rotary Tables 4 Jaw Chuck and Adapter for Rotary Tables
For 6" table: 900-0095-004 For 6" table: 900-0095-012
For 8" table: 900-0095-010 For 8" table: 900-0095-011

Assembling the Stand

Some models of the CNC Express require assembling the stand. In this case there is a
diagram on the outside of the Mill Stand box. Use this as your guide to assemble the
stand. Once it is assembled, place it where you plan to operate the machine.

Positioning the Machine

Decide on the location you would like to place the mill in your
facility. Allow adequate distance around the machine for
maneuvering yourself and the parts you will be machining. If
you are planning on using coolant, allow for room for the
coolant unit (usually behind the machine) and do not place
other object very near and below the surface of the milling
area to allow for the splashing of coolant.

You will need to make sure you have the proper electrical
services and a stable rigid surface to support about 1200 lbs
of dynamic weight.
Express Mill Stand
Wheel Kit
211-0217-010

There are 3 electrical requirements:

The DriveRack requires 115 Volt ac at 15 amps or 230 Volts ac at 8 amps.
The Mill spindle motor is a 115 Volt at 13 amps or 230 Volts at 7 amps. If you have a
VFD model or option, the connection will be a 230 Volt single phase.
The computer is approximately 115 volts at 3 amps.

It is highly recommended to use a non-skid mat in front of the machine to eliminate the
possibility of coolant causing someone to slip and fall. Safety first!

The CNC Express should be lifted using an engine hoist or crane. Use a cloth or nylon
strapping of adequate strength and wrap under the front and back of the head to lift. Take
care when lifting not to damage the plastic belt cover on the top of the machine that covers
the spindle pulleys. Lower the machine onto the stand and securely bolt the machine to the
stand with the bolts provided.

Connecting the Electrical Cables

<CAUTION> When attaching motor cables, make sure the Driverack is off.
Connecting or disconnecting motor cables while power is on causes damage to
contacts and electronics and is NOT covered by the warranty.

Once the machine is bolted securely to the stand it is time to identify parts of your machine
so you can continue setup. There are three axes on the machine, the X (left/right
movement), Y (front/back movement), and Z(Up/down movement). There are cables
attached to each motor axis. These cables plug directly into the back panel of your
DriveRack. The X axis motor cable goes to M1, the Y axis to M3, and the Z axis to M2
(these are marked).

The limit switches have already been wired into a screw terminal. Plug the limit connector
into the port directly below the motor connections on the back panel of the DriveRack. If
any wires came loose, refer to the diagram in appendix A.

NOTICE: You may connect either the USB or the legacy serial cables provided but
not both simultaneously, as this will cause interference.

VFD OPTION: If you have the VFD (Variable Frequency Drive) option (standard on SQ
and XL models), connect the AC 230 V wires across L and N contacts, and supply earth
ground to the Ground screw terminal just below those. Also connect the serial cable to
COM2 serial port on the computer. (Important Do not connect this to the serial port on
the back of the DriveRack.) If you do not have a serial port available on your computer, you
may obtain a USB to Serial converter such as those supplied by RadioShack and Belkin.
For your convenience, MicroKinetics has tested and approved some models and may have
these in stock. Check for availability.

ROTARY TABLE OPTION: If you have purchased the 6 or 8 rotary table option and you
would like to attach it at this time, you may connect its cable to the M4 position on the back
of the DriveRack.

FLOOD COOLANT: The power cable to the pump should be plugged in to the OUTPUT 2
connection on the back panel of the DriveRack. Follow the setup instructions supplied with
the coolant pump for operation.

SAFETY SHIELD: The safety shield attaches to the front of the machine table. Remove
the two limit stop screws and slide the shield tabs behind the stop. Please note that based
on the placement of these stops your limits may not function as they did.

QUICK CHANGE TOOLHOLDER: If you have quick change tooling, attach the tool holder
to the R8 collet holder using the supplied hardware. Once the holder is installed you can
attach any of the supplied tools in one easy motion. Follow the included instructions for
any questions.

2 Using the CNC Express
Changing Tools
Changing Spindle Speeds
Adjusting the Gibs
Z-Axis Tension Adjustment
Other Adjustments
Power up and Shutdown Procedures
Warm up sequence
Power up and Shutdown Sequence
Maintenance and Lubrication

<CAUTION> If you need to turn the hand wheels for whatever reason including
manual operation, make sure you turn off the DriveRack and disconnect the circular
motor connectors. Turning the hand wheels while the controller is connected causes
damage to the electronics that is NOT covered by the warranty.

Changing Tools

The CNC Express uses a standard R8 taper and collet. The drawbar can be loosened with
a standard size wrench. (To access the drawbar on the round column CNC Express, open
the plastic pulley cover on top of the machine.) It may be necessary to hold the tool
already in place to loosen the drawbar completely. After a few turns, tap the head of the
bolt to release the pressed tension. Now continue to remove the bolt while holding the
collet or tool already in place. Once it is out, select the appropriate size R8 collet and
screw the draw bar into it. Snug it all the way down by holding the pulley and tightening
against it.

If you find that you need to change tools frequently or if your designs require multiple tools,
you may want to consider the quick change tooling accessory. This consists of a main
body that is permanently mounted on the machine and several quick change tool holders.
Quick change tooling would dramatically increase speed, registration between tools, and
convenience.

Changing Spindle Speeds

Do not change the spindles gear levers (or belts) while the spindle is running. There is
force between the gears. On round-column mills, never open the pulley cover or attempt to
change tools while the spindle is running. It is dangerous to have the cover open during
operation.

To change speeds on the CNC Express SQ and XL mills, set the two gear levers on the
front of the mill to the speed given in the mills speed table (next to the levers).

The round column CNC Express comes equipped with a 3 pulley belt drive system to
control spindle speed. To access the pulleys and belts, remove the slide locks on the side
of the plastic pulley cover and open the top. Never open the pulley cover while the
machine is running.

On the inside of the pulley cover there is a speed position chart. It lists all the possible belt
combinations and the speeds they produce.

To adjust the belt positions there are two adjustable pulleys. The pulley farthest away from
the spindle is attached directly to the drive motor. It can be loosened by a leaf screw on the
right side of the machine. The middle pulley can also be adjusted by loosening the hex
bolts that secure the adjustable base.

Once you have selected the proper belt position for the desired speed setting, tension and
tighten the belts. Always test the speed setting before attempting to machine.

For units equipped with a variable speed control: On the round column mill, the
spindle motor belts should be set for 1200 RPM. The controller can be used to scale the
speed up or down from there. It is NOT recommended that the belts be set any higher than
1200 RPM. The controller allows speeds up to 200% of the base machine RPM selection.
However, using a speed higher than 3000 RPM will cause spindle bearing failure. Use a
~900 RPM speed setting on the square column mills (SQ and XL). See Section 3 for the
softwares spindle speed configuration.

Adjusting the Gibs

Your CNC Express has been assembled with a great deal of precision and care. All of the
table locks and gib screws have been tightened to spec and require no immediate
attention. If the table screws or gib screws are over tightened you machine can lose
accuracy.

When the screws must be removed for maintenance purposes it is important to reassemble
them with care. With a belt operated CNC machine over tightening of these screws can
cause extra tension in the belts. This will create backlash and a spongy feel when
operated by hand.

When adjusting the gib screw, first loosen the
(2) lead screw table locks (Figure 3). Now the
gib screw can be tightened or loosened to your
specification. After adjusting the screw re-
tighten the lead screw table locks.
Repeat this process with the Y-Axis level lock
screws, which are located under the right side
of the table. Figure 4

Figure 4
Figure 6a Figure 6b

The purpose of adjusting these elements is
to attain smooth, backlash free, movement of
the tables. Do not over tighten any of these
screws. If over tightened they will decrease
the performance of your machine.

Z-Axis Tension Adjustment

Locate the round black knob (Figure 5) on
the left side of the headstock. Unscrew this
while holding the metal cup so that the spring doesnt unspool. Move the cup slightly
outward, and turn in the direction that increases pressure on the spring and lock it back into
place. This will re-tension the Z-axis spring and minimize backlash.

Preload Adjustment
After prolonged use, the internal radial bearing (Figure 6a or 6b) will become broken
in. At this time, the user will experience some amount of backlash. To remove the
new backlash you will need to tighten the preload on the left bearing plate.

Figure 5
Figure 3
In order to adjust the bearing preload, remove the handwheel and loosen the 9/16 nuts.
Tighten the nut closest to the bearing. It needs to be tight enough that it will not come
loose, yet not tight enough to crush the bearing. THIS NUT MUST NOT BE OVER
TIGHTENED. Once properly torqued, tighten the two nuts against each other.

Other Adjustments

On Start Up make sure the Feed Rate Override control knob is at 100% or greater.
If it is set too low, MillMaster Pro will not recognize the control card.

Before Milling/Drilling check the headstock neck bolts. (Figure 7) These bolts hold
the headstock in place. Not tightening these adequately results in flawed pieces,
broken tools, or personal injury.

Notes:

The CNC Express is new and requires a certain amount of break-in, especially the spindle
motor. The spindle will have trouble starting at its 3 highest speeds for the first few hours
of operation, but will loosen up with use.

If these speeds are needed for immediate use, you can release the tension on the belts
while the motor is starting, and then apply the tension once the motor is running. If you do
not relieve the tension and try to let the motor start on its own when new, it will trip the local
circuit breaker. All other speeds are unaffected.

Figure 7

Power up and Shutdown Procedures

Power Up Sequence:

1) Turn the VFD on (your switch or circuit breaker).
2) Turn on the DriveRack (Twist the E-stop and momentarily turn the key)
3) Run the MillMaster Pro software.

Shut Down Sequence:

1) Exit the software.
2) Turn Off the DriveRack by pushing the E-stop.
3) Remove power from the lathe (either with a switch or circuit breaker).

Spindle Warm-up
Your machines main motor and spindle need to be exercised prior to each days use. This
will prolong the life of the spindle bearings and will insure that the machine is at a good
temperature before it performs demanding work. If your machine does not have a variable
frequency drive, just run the spindle at a moderate speed (between 400 and 800 rpm) for
about 5 minutes. If your machine does have a VFD, running the following program will
exercise the spindle at a variety of speeds. (Note: uncheck Spindle Speed Pause
checkbox under Options-Machine Parameters-Advanced.)

G28 (SPEED)=0
G25 #INCREASE L4
G25 #DECREASE L3
M02

/
#INCREASE
G28 (SPEED)=[(SPEED)+200]
M03 S(SPEED)
G04 D60
M17
/
#DECREASE
G28 (SPEED)=[(SPEED)-200]
M03 S(SPEED)
G04 D60
M17

Maintenance and Lubrication

Your new CNC Express has been thoroughly tested for accuracy and reliability, but will
require some regular maintenance to keep it operating at its best.

There may be a coat of anticorrosion film on the tabletop and other exposed surfaces.
Wipe off with a commercial degreaser, kerosene, or WD-40. Take care not to get any
solvent on belts or other rubber parts.

The recommended gear box oil is a Mobile SAE 90. Change every 3 months or 100
hours of operation; whichever comes first.

The recommended ways, bearings and ball screw grease is Fuchs Uniwrl-2. Wipe clean
with lint free cloth and lubricate once a month or every 25 hours of use; whichever
comes first.

For the spindle, use Mobile Velocite No. 6. A few drops will do. Lubricate every two
months or 50 hours of use; whichever comes first. Lower the spindle until you see the
two slots in the spindle column, and oil through these.
3 Master Control Software
Computer Configuration for CNC Use
Software Setup
Initial Software Checks
Software Operation
VFD Option

Computer Configuration for CNC Use

Computers (whether desktop, laptop, notebook, or tablet) are typically configured for home
or business use. When used as a CNC machine controller, certain settings must be in
effect that are different than typical. You generally would not want the motion during a cut
interrupted by an automatic system activity such as a screen saver, disk turn off, or virus
scan. Heres what youll need to do:

The computer should have the Windows operating system installed any version from
Windows 98 to Windows 7 (32- or 64-bit), or later, excluding Windows ME.

Disable or remove any antivirus, auto-update, or other programs that might interrupt the
CNC software. (Re-activate them as needed when not running the CNC software.)

Change the Power Options in Windows for continuous running. Disable hibernation and
system standby. Select Never turn off monitor or hard disks. (The computer may be turned
off, put to sleep, etc. when not in use.)

From http://www.microkinetics.com/mmpfw/instruct.htm download the full-installation
version of MillMaster Pro. Run the installation program.

Connect the supplied USB cable from your computer to the DriveRack, MightyDrive 400, or
MN400E. Turn on the controller.

Software Setup

Start MillMaster Pro. Go to Help, Unlock Software. Note the System ID. Call us at
770-422-7845 or toll free at 1-800-674-8419 for the unlock code.

There is a series of steps to complete to setup the software to work with your specific
machine.

Click Options -> Machine Parameters

Use the table below to select the correct setup file. The controller and driver packages are
listed on the left and the setup filenames on the right.

After you select the setup file, some customization may still be required. In the Machine
Parameters box there are several tabs. Click on the [Controller] tab. For our current
products, the MN400 controller is correct.

Desktop and Benchtop mills have some different parameter settings. Click the Axis tab and
change the Lead Screw Pitch to 20 and the Logical Steps per Revolution to 400 for all three
axes.

Click [SAVE]. This may take a several seconds. This is the software registering the
changes and locating your equipment electronically

Initial Software Checks

After your setup file has been selected it is important to test a few operations with your
machine.

Controller type / Drivers Setup File
MN400 / Full/Half Stepping Express MN400.mps
MN400 / Microstepping Express MN400 MS.mps
First click your Control menu and select Jog Tool (the keyboard shortcut Ctrl+J, can also be
used). The Jog keys are initially set up to work on your number pad and the U and D
keys. If the X&Y do not work but the Z does, verify that the Num lock on the keyboard is
on.

Jog the tool with the number keys. Check that the software counters are reading the
correct direction and value.

Second, after you have moved all of the axes verify that the limit switches function. To do
this close them by hand when the machine is moving toward the switch. CAUTION: Jog
the machine very slowly and do not get in the way of moving parts.

Last, verify that the machine is scaling correctly. Return to the Control menu and select
Move to Point from the drop down. Move the X axis (it has the most travel and is easiest to
measure) a set amount. In the Move to Point dialogue box, set it to move 3 or 4 inches.
Verify that it moved the correct amount with a ruler. Note that it is not important to take an
extremely accurate measurement at this time, just to verify that your machine is set to the
proper units with the proper lead screw pitch.

Software Operation

The software operation manual is accessible from the Help menu from within MillMaster
Pro or as a PDF document at http://www.microkinetics.com/mmpfw/instruct.htm.

The software manual covers all the operations available in the software and examples on
how to use them.

VFD Option

If your mill has the variable frequency spindle drive option, first complete the above
computer and software setup procedures. Exit from MillMaster Pro.

Then install a USB-to-RS232 converter on your computer, including any software driver
that comes with it. (Or, if available, use a native RS232 port on your computer.)

In Windows, determine which port the converter chose to emulate. (Go to Device Manager,
Ports.)

Connect the special RS232 cable from the VFD to the converter. Power the VFD. Start
MillMaster Pro.

Go to Options, Machine Parameters, Serial Spindle. Select Enable and Teco 7300. Enter
the port number. Confirm 9600 baud and N,8,1 communications settings.

Under Gear Selection, enter the base spindle RPM set by the levers/belts on the machine
itself. Click Save.

If a communications error message is displayed, close MillMaster Pro and then reopen it.
Repeat the previous two steps. (This will synchronize the VFDs settings and the settings in
MillMaster Pro.)

4 Maintenance
Lubrication
Cleaning After Use

Lubrication

Your machine has been thoroughly lubricated during the assembly process.

In some cases, there will be a coat of packing grease on the table top and other exposed
surfaces. Remove this packing grease with a commercial degreaser or WD40. Take care
not to get any solvent on the belts or other rubber parts.

Before running the machine and at the end of each use, lightly coat all surfaces with a light
lubricant such as WD-40, to protect exposed surfaces from corrosion.

Common lubrication maintenance includes greasing the ways, ball screws, and spindle
bearings.

The ways and ball screws are easily accessed and in open view on the machine. To
grease the screw, jog the table to the home limit and apply the grease as close to the nut
as possible, then jog or move the entire length of travel to coat the entire screw.

The spindle bearings are located behind the black plastic guard. Remove it, and apply
lubricant directly to the bearings and spindle.

Machines should be lubricated on a regular schedule. We suggest that it be greased every
50 hours of use or one month whichever comes first.

Cleaning After Use

Use a shop vacuum or brush to clean chips remaining on the machine table. Cleaning the
chips after a machine cycle will help keep your machine functioning at its highest level.

Many potential issues can be avoided by keeping a clean machining environment. Debris,
liquids, metal chips, etc. can present unnecessary safety hazards. To protect yourself and
your property, always maintain a clean machining area.

5 Parts List

MK Part # Description Qty

210-0008-025 Screw, M8 x 25 SHCS 2

210-0516-000 Washer, 5/16 1

210-0516-181 Screw 5/16 -18 X 1 SHCS 4

210-0516-182 Screw 5/16-18 x 2" SHCS 1

210-0516-184 Screw Lo Pro SHC 5/16-18
x 1.5
2

210-0832-014 Screw 8-32 X 1/4 P Cup
Set
4

210-0832-316 Screw, set screw 8-32 x
3/16
4

210-1024-100 Screw 10-24 x 1 SHCS 2

210-1032-012 Screw 10-32 X 1/2 SHCS 8

210-1032-134 Screw 10-32 X 1.75 SHCS 4

210-1032-214 Screw 10-32 x 1 1/4 SHCS
lopro
3

210-1420-512 Screw 1/4-20 x 1/2" p-cup
set
3

210-1632-014 Screw 6-32 X 1/4 BHCS 11

210-3824-000 Nut 3/8 - 24 6

210-9001-008 Washer SS .008 x 1"ODx
.943 ID
3

210-9010-000 Washer Flat #10 12

210-9010-003 Washer Neoprene for 5/16
screw
1

210-9010-004 Washer, steel fender #10 4

210-9010-516 Washer split 5/16 4

211-0075-138 Alum tube 1-3/8" OD/ .049
wall
1

220-1316-010 Standoff aluminum round 1-
3/16
4

223-0100-010 EXPR Y Ballscrew 1

223-0100-011 EXPR X Ballscrew 1

223-0100-015 EXPR Timken bearing outer
ring
4

223-0100-016 EXPR Timken bearing inner
ring
4

223-0100-020 EXPR X axis motor mount
plate
1

223-0100-021 EXPR Y axis motor mount
plate
1

223-0100-022 EXPR Quill motor mount
plate
1

223-0100-023 EXPR RC X axis bearing
plate, round column mill
only
1

223-0100-123 EXPR SQ/XL X axis
bearing plate,
square column mills only
1

223-0100-024 EXPR RC Y axis bearing
plate, round column mill
only
1

223-0100-124 EXPR SQ/XL Y axis
bearing plate,
square column mills only
1

223-0100-037 EXPR X axis motor cover 1

223-0100-038 EXPR Y axis motor cover 1

223-0100-039 EXPR Quill cover 1

223-0100-040 EXPR X axis Nut holder 1

223-0100-041 EXPR Y axis Nut holder 1

223-0100-050 EXPR Handwheel Collar 3

223-0100-070 EXPR Belt X-Axis-
180XL037
1

223-0100-071 EXPR Belt Y-axis -
260XL037
1

223-0100-073 EXPR Cam Follower 1

223-0100-075 EXPR Belt Z axis 86XL037 1

223-0100-080 EXPR Pulley- X,Y motor
20XL037
2

223-0100-081 EXPR Pulley screw -X&Y-
40XL037
2

223-0100-083 EXPR pulley screw -Quill 1

223-0100-084 EXPR Pulley 20XL w/ .312"
Bore
1

223-0100-087 CNC EXPR Grommets 3

223-0100-090 Warning labels 3

223-0100-091 Name Plate- CNC Express 1

223-0100-092 Feedrate override plate 1

223-0100-093 Label- Sales & Support 1

900-0090-003 CNC EXPR limit switch kit 1

900-0090-008 CNC EXPR motor
assembly kit
1

6 Troubleshooting and
Support

Problem Solution
MN400 communications
error.
1. Make sure the Driverack is turned on then run the
software.
2. Wrong port being addressed. Check parameters to
verify the correct COM or USB port is being used.

Spindle communication error. Check the COM ports selection and that the spindle
check box is checked in the <advanced> folder tab in
<machine parameters>.
Motor buzzes but does not
move at all.
Unramp speed set too high in machine parameters.
Typically this should be between 500 and 800 for
standard half stepping systems and between 1800 and
2400 for microstepping systems including GTS models.
Another possibility is incorrect amperage setting on
power drivers.
Motor starts to move then
loses sync and stalls but at
the end of the command
moves some more.
Ramped speed and/or ramp rate set too high or
incorrect amperage setting on power drivers.
No motion on an axis. Fault
light on Driverack illuminates.
One of the power drivers is experiencing a problem.
Remove the top cover on the unit and observe the lights
on the electronics to see which axis power driver is the
cause for the common fault light to come on. Contact
tech support for further instructions.
Scaling is off. Movements
are proportionally larger or
smaller.
Check that the correct setup file is being used. This
appears on the main screen middle right.
Too much backlash on X or
Y axes.
Adjust tightness of gib for that axis, look at instructions
for backlash removal.
Z axis backlash present. Increase tightness of spring load to pull tool up more
forcefully.
Insufficient travel on X axis. Move the nuts a little further out as necessary wile still
allowing the limits to stop the travel before other binding
occurs.
Appendix A- Travel Limits
Wiring Diagram

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Operating and Maintenance

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