A 31/01/2013 Issued for approval Pezzoni Brambilla Di Poi

REV. DATE DESCRIPTION DSGN CHKD APPD

SUB-CONTRACTORS DOCUMENT NUMBER: 0280725




A iIssued for approval
REV. DATE DESCRIPTION DSGN CHKD APPD
PROJECT :

TWO(2) x 500 MW MONG DUONG 1 THERMAL POWER PLANT

EMPLOYER :


CONSULTANT :


CONTRACTOR :

SUB-CONTRACTOR :

DESIGNED BY DATE TITLE :

ROOF SLAB -
CALCULATION REPORT

CHECKED BY DATE


APPROVED BY DATE PROJECT NUMBER DOCUMENT NUMBER REV.


ADB/MD1-TPIP/EPC150911 MD1-0-V-360-07-00725 A
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CONTENTS

1.0 INTRODUCTION ........................................................................................... 3
1.1 Description ..................................................................................................... 3
1.2 References .................................................................................................... 4
1.3 Basic design standards .................................................................................. 4
1.4 Materials ........................................................................................................ 4
2.0 LOAD ANALYSIS .......................................................................................... 4
3.0 CHECK OF CORRUGATED SHEET DURING CONSTRUCTION ................ 5
3.1 Two simple supports beam (case A) .............................................................. 5
3.2 Three simple supports beam with asymmetric load (case B) ......................... 6
3.3 Conclusion ..................................................................................................... 7
3.4 Check of stress .............................................................................................. 8
3.5 Check of deflection ........................................................................................ 8
4.0 CHECK OF CONCRETE SLAB .................................................................... 8
4.1 Check of stress Positive bending moment .................................................. 9
4.2 Check of stress Negative bending moment .............................................. 10
4.3 Check of stress Shear................................................................................ 11
ATTACHMENTS:
ATTACHMENT 1: STEEL DECK DATA SHEET
ATTACHMENT 2: BENDING MOMENT FOR ASYMMETRIC LOAD
ATTACHMENT 3: BENDING MOMENT FOR SYMMETRIC LOAD
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1.0 INTRODUCTION
1.1 Description
The steel liners support platform consists of a two level steel frame supported by the
concrete shell. The design of the mentioned frame is described in a separate report (please
refer to MD1-0-V-360-52-00120).
The upper level of the frame at el. +213.500 m (T.O.S.) is supporting a roof slab, which
consists of a reinforced concrete slab protected by an acid resistant coating and tiles.
The present report is relevant to the design of the concrete slab, which is considered as a
simple load for the design of the lower steel structure, since not connected.
The concrete slab will be cast using steel forms as follow:
corrugated steel sheets 1.0 mm thick in the areas between the main beams of the
steel structure and the concrete shell
flat steel plates 5.0 mm thick in the areas around the steel liners
The arrangement of the roof slab is shown in fig. 1:

Fig. 1 Roof slab arrangement
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The present reports includes the following:
design of corrugated sheets during construction
design of concrete slab on corrugated sheets
No calculation is provided for the concrete slab around the liners due to the very limited
span length. The reinforcement in this area will consist of an upper and lower steel square
mesh D10 at 240 mm centers.
1.2 References
Dwg. MD1-0-V-360-01-00001 Chimneys General Layout
Dwg. MD1-0-V-360-52-00120 Roof slab General Arrangement and Details
1.3 Basic design standards
The design of the roof slab has been carried out according to the ACI 318-08 Building
Code Requirements for Reinforced Concrete standard.
1.4 Materials
For the construction of the reinforced concrete slab the following materials will be used.
1.4.1 Reinforcement
Class (beams) ASTM A615M Gr. 420
Specified minimum yield stress F
y
= 420 N/mm
2

Modulus of elasticity E = 200000 N/mm
2

1.4.2 Concrete
Cylindrical compression strenght f
c
= 28 N/mm
2

Compressive stress limit

= 0.45 f
c
= 12.6 N/mm
2

Shear stress limit

= 1.2 f

= 6.35 N/mm
2

Modulus ratio n = 8
1.4.3 Corrugated steel sheet
Class of structural steel ASTM A659 Gr. 80 or equivalent
Specified minimum yield stress F
y
= 550 N/mm
2

2.0 LOAD ANALYSIS
Concrete D
1
= 4.1 kN/m
2

Corrugated sheet D
2
= 0.1 kN/m
2

Tile flooring D
3
= 0.6 kN/m
2

Live load L = 1.0 kN/m
2
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Combining factored loads
Load combination 1 (COMB 1) 1.2 DEAD + 1.6 L
3.0 CHECK OF CORRUGATED SHEET DURING CONSTRUCTION
The corrugated sheets are supported by the secondary steel structure of the roof. The
cross section is shown in fig. 2.

Fig. 2 Corrugated sheet cross section
The total load during the construction phase is equal to:
1.2 D + 1.6 L = 1.2 (D
1
+ D
2
) + 1.6 L = 1.2 (4.1 + 0.1) + 1.6 x 1.0 = 6.64 kN/m
2

The live load is representing the load due to the personnel working and equipment required
for the concreting activities.
A unit width of slab (1 m) is considered in the following calculations.
The uniformly distributed load is then:
p = 6.64 kN/m
2
x 1.0 m = 6.64 kN/m
Three load cases are considered for the check:
Case A: two simple supports beam (par. 3.1)
Case B: three simple supports beam with asymmetric load (par. 3.2.1)
Case B2: three simple supports beam with symmetric load (par. 3.2.2)
3.1 Two simple supports beam (case A)

Fig. 3 Corrugated sheet cross section
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The max. positive bending moment is equal to:
M

pl

6.64 1.775

8
2.62 kNm
3.2 Three simple supports beam with asymmetric load (case B)
Two load distribution are considered for this case, depending on whether the load is
symmetric or not.
3.2.1 Load case B1: asymmetric load

Fig. 4 Load case B1 load scheme and bending moment distribution
The maximum bending moments are calculated throughout a straight-line interpolation of
the values contained in the Attachment 2 Bending moment for asymmetric load.
l 1775 mm
l 1725 mm 0.972
Negative bending moment at node 1:
M

pl

0.0633 6.64 1.775

1.32 kNm
Support reaction at node 2:
Y

pl 0.437 6.64 1.775 5.150 kN

The bending moment in SPAN II is given by (x = distance from node 2):
Mx Y

x
px

2

The location of the maximum value of bending moment is calculated by setting the first
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derivative (shear force) equal to zero:
Y

px 0
Y

5.150
6.64
0.775m
M

M M0.775m 5.150 0.775

6.64 0.775

2
1.997 kNm
3.2.2 Load case B2: symmetric load


Fig. 5 Load case B2 load scheme and bending moment distribution
The maximum bending moments are calculated throughout a straight-line interpolation of
the values contained in the Attachment 3 Bending moment for symmetric load.
l 1775 mm
l 1725 mm 0.972
Negative bending moment at node 1:
M

pl

0.121 6.64 1.775

2.531 kNm
Max bending moment in span I
M

pl

0.066 6.64 1.775

1.381 kNm
Max bending moment in span II
M

pl

0.072 6.64 1.775

1.506 kNm
3.3 Conclusion
Considering all three cases, the maximum bending moments are:
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M

2.531 kNm
M

2.620 kNm
3.4 Check of stress
The section modulus and material properties can be found in Attachment 1 Steel deck data
sheet, for the 1.0 mm thickness case.
Z 22206 mm

plastic modulus
f

M
Z

2.620 10

22206
118.0 N/mm

550.0 /mm

3.5 Check of deflection
p 5.2 kN/m (distributed load in operating conditions)
J 526562.5 mm

f
5
384
pl

EJ

5
384

5.2 1775

200000 526562.5
6.38 mm
The deflection is lower than the common practice recommended value of 1/200 of the span
(which is equal to 8.88 mm).
4.0 CHECK OF CONCRETE SLAB
The typical cross section of the slab cast on the corrugated sheets has shown in Fig. 6.

Fig. 6 - Roof slab cross section
The design of the roof slab cast on corrugated sheets has ben carried out considering a T-
Shaped beam having a width of 240 mm as shown in fig. 7.
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Fig. 7 - T-beam cross section
The total load during the operation phase is equal to:
p 1.2 D

1.6 L 1.2 4.1 0.1 0.6 1.6 x 1.0 7.36 kN/m

The uniformly distributed load is then:
p
7.36kN
m

0.240 m 1.77 kN/m

The beam, considering the same above load cases, is subject to the following maximum
bending moments:
Maximum positive bending moment:
M

pl

1.77 1.775

8
0.70 kNm
Maximum negative bending moment:
M

pl

0.121 1.77 1.775

0.67 kNm
4.1 Check of stress Positive bending moment
The check of the stress due to the positive bending moment has been carried out
considering the T-shaped beam shown in the previous figure.
The contribution of the corrugated steel sheet is not considered for the check. It is also
assumed that the neutral axis lean within the upper part of the slab (y < 99 mm).
b 240 mm
b

120 mm
d 150 25 125 mm
d 25 mm
A

78.5 mm

78.5 mm

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d A

d A

1
d

125 78.5 25 78.5

78.5 78.5

1
125
0.60

h b

78.5 78.5
150 120
0.0087
y n

d 1 1
2
n

8 0.0087 125 1

1
2 0.60
8 0.0087

28.46 mm 99
J
b y

3
n A

d y

n A

y d

120 28.46

3
8 78.5 125 28.46

8 78.5 28.46 25

6.78 10

mm

M y
J

0.70 10

28.46
6.78 10

2.93 Nmm

12.6 N/mm

n M d y
J

8 0.70 10

125 28.46
6.78 10

79.74 N/mm

165.0 /mm

4.2 Check of stress Negative bending moment
The check of the stress due to the negative bending moment has been carried out
considering the following simplifications (conservative approach):
The D10 square mesh is not taken into account
A beam rectangular section having a width equal to 120 mm has been used for the
calculation
b 120 mm
d 150 25 125 mm
d 25 mm

d A

d A

1
d

125 78.5 25 78.5

78.5 78.5

1
125
0.60

h b

78.5 78.5
150 120
0.0087
y n

d 1 1
2
n

8 0.0087 125 1

1
2 0.60
8 0.0087

28.46 mm
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J
b y

3
n A

d y

n A

y d

120 28.46

3
8 78.5 125 28.46

8 78.5 28.46 25

6.78 10

mm

M y
J

0.67 10

28.46
6.78 10

2.81 Nmm

12.6 N/mm

nM d y
J

8 0.67 10

125 28.46
6.78 10

76.32 Nmm

165.0 mm

4.3 Check of stress Shear
The maximum shear stress is located at the supports and is equal to:
V
pl
2

1.77 1.775
2
1.571 kN
z 0.9 d 0.9 150 25 112 mm
b 120 mm

V
b z

1.571 1000
120 112
0.117 N/mm

6.35 /mm

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ATTACHMENT 1: STEEL DECK DATA SHEET



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ATTACHMENT 2: BENDING MOMENT FOR ASYMMETRIC LOAD





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ATTACHMENT 3: BENDING MOMENT FOR SYMMETRIC LOAD