R1600G LHD

R1600G LHD
INDEX
[3] Machine Specifications
[10] Safety Features
[17] Serviceability
[21] Operator Ergonomics
[24] Machine Systems
[25] Power Train
[26] Engine
[27] Transmission
[28] Torque Converter
[29] Differentials and Final Drives
[30] Axle Oil Cooling
[31] Output Transfer Gears
[32] Steering System
[33] Braking System
[34] Hydraulic System
[35] Electrical System
[36] Cooling System
[37] Monitoring System
[38] Options
[42] Options - Tires
[46] Options - Buckets
[47] Options - Towing
[48] Options - Recovery Systems
[51] Customer Support
[52] Common Caterpillar Components
R1600G LHD
MACHINE SPECIFICATIONS
R1600G LHD
MACHINE SPECIFICATIONS
Gross Power @2100 RPM 201 kW (270 hp)
Engi ne Model 3176C EUI ATAAC
Speeds Forward
1
st
5.2 km/h (3.2 mph)
2
nd
9.2 km/h (5.7 mph)
3
rd
16.4 km/h (10.2 mph)
4
th
28.6 km/h (17.8 mph)
Speeds Reverse
1
st
5.8 km/h (3.6 mph)
2
nd
10.5 km/h (6.5 mph)
3
rd
18.5 km/h (11.5 mph)
4
th
31.8 km/h (19.8 mph)
Ti re Si ze 18.00 x 25-28PR STMS L5
R1600G LHD
Turning Radius (Outside) 6587 mm (259.3)
Turning Radius (Inside) 3291 mm (129.6)
Articulation Angle 42.5 degrees
Axle Oscillation +10 degrees
MACHINE SPECIFICATIONS
R1600G LHD
MACHINE SPECIFICATIONS
Rated Payload 10200 kg (22,487 lb)
Weight (Empty) 29800 kg (65,698 lb)
Weight (Loaded) 40000 kg (88,185 lb)
Width (Overall) 2664 mm (104.9 inch)
Height (Overall) 2400 mm (94.5 inch)
Length (Tramming) 9707 mm (382.2 inch)
Ground Clearance 344 mm (13.5 inch)
R1600G LHD
MACHINE SPECIFICATIONS
R1600G Loading AD30
AD30 shown with 14.4m3 dump body
R1600 shown with 4.8m3 bucket at full lift
R1600G LHD
STABILITY AND WEIGHT DISTRIBUTION (LOADED)
Distribution Front Axle 67%
Distribution Rear Axle 33%
R1600G LHD
(STD) = Standard Bucket
(HP) = High Penetration Bucket
(EB) = Ejector Bucket
BUCKETS
Bucket Sizes m
3
(yd
3
)
9EL9555 4.2 5.5
9EL9889 (HP) 4.2 5.5
9EL0002 (EB) 4.5 5.9
9EL8989 (STD) 4.8 6.3
9EL9504 (HP) 4.8 6.3
9EP3029 5.6 7.3
9EL9520 5.9 7.7
9EP9892 (HP) 5.9 7.7
R1600G LHD
F
F
E
E
A
A
T
T
U
U
R
R
E
E
S
S
S
S
A
A
F
F
E
E
T
T
Y
Y
R1600G LHD
ROPS/FOPS Certified Operator Station
3 Point Contact Cabin Access
Alternate Exit - Push Out Safety Glass
(Cabins only)
Excellent Visibility
Suspension Seat
Inertia Reel Retractable Seat Belts
SAFETY FEATURES
R1600G LHD
Steering Primary Lockout
Implement and Steering
Secondary Lockout
Steering and Implement Lockouts
SAFETY FEATURES
R1600G LHD
Dual Skinned Heat Shielding
Integrated Fire Suppression
System
Hot and Cold sides of the
Engine
Ground Level Fire Suppression
System Activation and Engine
Shutdown
SAFETY FEATURES
Engine Compartment
R1600G LHD
Bucket Control Group Safety Pins (on board)
Stored Position Installed Position
SAFETY FEATURES
R1600G LHD
SAFETY FEATURES
Steering Frame Lock Pin (on Board)
Stored Position Locked Position
R1600G LHD
Anti-skid tread on all walking
surfaces
Grab Handles and foot-steps
installed at machine access
points 3 Point Contact
Light and easy to open hinged
covers
SAFETY FEATURES
Safe Access Covers and Walkways
R1600G LHD
SERVICEABILITY
R1600G LHD
Coolant Level
Engine Shutdown
and Battery
Disconnect Switches
Fuel Filters and
Priming Pump
Engine Oil
SERVICEABILITY
Ground Level Servicing
and Fluid Level Checks
R1600G LHD
Hydraulic Oil
SERVICEABILITY
Ground Level Servicing
and Fluid Level Checks
Transmission Oil
R1600G LHD
SERVICEABILITY
Swing-out Grill and Oil Cooler
Hinged Belly Guards
Ease of Access
R1600G LHD
OPERATOR ERGONOMICS
OPERATOR ERGONOMICS
R1600G LHD
Enclosed Cabin (Optional)
ROPS/FOPS Certified
Pressurised A/C System
Wipers and Washers
Low Noise Levels - 80 dB(A)
Pull Ring Safety Glass
Ergonomic Design
OPERATOR ERGONOMICS
OPERATOR ERGONOMICS
R1600G LHD
Safety With Comfort
Excellent Visibility
Wrap Around Dash
Four-way Adjustable Seat
Arm Rests for Operator Comfort
Ergonomic Placement of Pedals
Transmission Neutralizer Pedal
(Left)
OPERATOR ERGONOMICS
OPERATOR ERGONOMICS
R1600G LHD
MACHINE SYSTEMS
R1600G LHD
POWER TRAIN
Computer Matched Power Train is Reliable and Fuel Efficient
3176C Engine rated @ 201 kW (270 hp)
Heavy Duty Powershift Transmission
High Capacity Torque Converter
Heavy Duty Differentials and Final Drives
Fully Enclosed Oil Immersed Disc Brakes SAFR
TM
R1600G LHD
ENGINE
ENGINE
-
-
Caterpillar 3176C EUI ATAAC
Caterpillar 3176C EUI ATAAC
Rated @ 201 kW (270 hp)
Hard - working Performance
Electronically Controlled
Low Emission Levels
Excellent Fuel Economy
Automatic De-rate/Shutdown
on Fault Occurrence
Double Skinned Stainless Steel
Heat Shields < 200 Degrees C
R1600G LHD
TRANSMISSION
4 Speed Forward/4 Speed
Reverse
Electronically Controlled
Power Shift
Manual or Auto-shift Modes
Large Diameter Clutch Packs for
Smooth Shifting and Increased
Component Life Ergonomic Shift
Controller
Ergonomic Shift Controller
R1600G LHD
TORQUE CONVERTER
TORQUE CONVERTER
Heavy Duty High Capacity
Torque Converter
Integral Torque Converter and
Up-drive Housing
R1600G LHD
Rear Oscillating Axle + 10
Free Floating Axle Shafts
Planetary Reduction at Each Wheel
Heavy Duty Final Drives
Planetary Units can be Removed Independently from the Wheels and Brakes
Brake Axle Cooling Standard
DIFFERENTIALS and FINAL DRIVES
R1600G LHD
Tandem mounted Axle Cooling Pumps
Independent Closed System for Each
Axle
Oil Flow Keeps the Axle and Internal
Brake Components Cool
Bypass Relief Valves Incorporated into
Each Cooling Pump
In-line Filters and Suction Screens in
Each Independent System
FRONT AXLE
AXLE OIL
COOLING
PUMPS
OIL FILTER
OIL FILTER
OIL COOLER
SUCTION
SCREEN
REAR AXLE
AXLE OIL COOLING
AXLE OIL COOLING
R1600G LHD
OUTPUT TRANSFER GEARS
OUTPUT TRANSFER GEARS
Equally Dividing the Power Between Equally Dividing the Power Between
the Front and Rear Differentials the Front and Rear Differentials
Precision Cut Gears Smoothly Precision Cut Gears Smoothly
Transfer the Power Transfer the Power
R1600G LHD
Dual, Double Acting Cushioned
Cylinders
Steering Angle (left or right) 42.5
Degrees
Steering Neutralizers Standard
Fitment
Automatically Controlled Ground
Driven Secondary Steering
System (Option)
Full Flow Filtering
Designed for Excellent Steering
Response at All Engine Speeds
STEERING SYSTEM
STEERING SYSTEM
R1600G LHD
SERVICE BRAKES
Four Wheel Hydraulically Actuated, Fully
Enclosed Oil Immersed Disc Brakes
Independent Front and Rear Circuits
Self Adjusting with Modulated
Engagement
PARKING BRAKE
Spring Applied Fluid Released (SAFR
TM
)
Parking Brake Applies in the Event of
Loss of Hydraulic Oil Pressure
BRAKING SYSTEM
R1600G LHD
Large Bore Lift and Tilt Cylinders
Proven Cat
R
Seals and Cylinder Bearings
High Efficiency Positive Displacement Pumps
XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibility and Life)
Reusable Hose Couplings
Pilot Operated Bucket Controls (Reduces Operator Effort)
HYDRAULIC SYSTEM
R1600G LHD
Fully Sealed Electrical
Connectors to Lock Out Dust
and Moisture
ELECTRICAL SYSTEM
Color Coded and Hot Foil Number
Stamped Wires for Easy Diagnosis
and Repair
R1600G LHD
Mono Configuration
High Ambient Capacity
Copper Fin, Solder Dipped
Radiator Core
Cross Flow
Double Pass Hydraulic
Cooler
Swing Out Grill & Hydraulic
Cooler for Easy Access
COOLING SYSTEM
R1600G LHD
MONITORING SYSTEM
CMS - Caterpillar Monitoring System Provides Critical Machine Data to Keep
the Operator Informed and the Machine Working at Maximum Efficiency
CMS Built to Withstand Severe Working Conditions
Temperature, Moisture, Vibration and Shock Resistant
Speedometer, Tachometer and Actual Gear Indicator
Self Tests and Calibrates at Engine Start-Up
Contains a Three Level Warning System
R1600G LHD
OPTIONS
OPTIONS
R1600G LHD
Ride Control
Reduces Fore and Aft Pitching
Motion
Incorporates an Accumulator
System in the Lift Circuit
The Nitrogen/Oil Accumulator
Acts as a Shock Absorber
Dampens Bucket Forces and
Stabilizes the Machine
Automatic Selection Function
Engages/Disengages Ride
Control System at Preset Speeds
Improves Cycle Times and Load
Retention
OPTIONS
LIFT
CYLINDER
LIFT
CYLINDER
NITROGEN/OIL
ACCUMULATOR
ACCUMULATOR
CONTROL
VALVE
MAIN
CONTROL
VALVE
R1600G LHD
OPTIONS
Cab Window Guard
Operator Station
Protection Bars
R1600G LHD
ROPS/FOPS Certified Open
Operator Station with
Removable Canopy
OPTIONS
Radiator Guard
Protection Bars
R1600G LHD
Tire Options
Bridgestone
18.0 X 25 28 PLY STMS L5S
18.0 X 25 ** VSMS L5S
Goodyear
18.0 X 25 28 PLY SMO L5S
Michelin
18.0 X 25 28 X-MINE D2 L5R
OPTIONS TIRES
R1600G LHD
Automatic Lubrication
System
OPTIONS
Centralized Lubrication
System
R1600G LHD
Fire Suppression Systems
Dry Chemical or Foam
Enclosed Air Conditioned
Operator Station
OPTIONS
R1600G LHD
Payload Control System
Tee Seat
Wiggins Fast Fill & Evacuation
OPTIONS
R1600G LHD
Cast Half Arrow Head
CAT

Half Arrow Head

OPTIONS - BUCKETS
CAT

Heal Shrouds
Bucket Wear Bars
R1600G LHD
OPTIONS -
OPTIONS - TO
W
WING
Bolt-on Towing Attachment
R1600G LHD
OPTIONS - RECOVERY SYSTEMS
Brake Release System -
Recovery Hook
R1600G LHD
Brake Release System -
Recovery Bar
OPTIONS - RECOVERY SYSTEMS
R1600G LHD
OPTIONS
Remote Control System
R1600G LHD
Literature
Literature
Parts Books
Paper
Electronic (LinkOne)
Operation and Maintenance Manuals
Service Manuals
Engine
Power Train
Steering System
Braking System
Hydraulic System
Electrical System & Operator Station
Electrical Schematics
Hydraulic Schematics
Service Magazines
Service Letters
Technical Information Bulletins
Special Instructions
Fitting Instructions
Owner Notification
LinkOne Parts Page LinkOne Parts Page
CUSTOMER SUPPORT
CUSTOMER SUPPORT
R1600G LHD
COMPONENT CATERPILLAR MODEL
Radiator CEPL - Crossflow
Engine 3176C EUI ATAAC
Torque Converter & Lockup Clutch D250E
Torque Converter Housing & Pump Drive CEPL / D250E
Transmission D8R / 814B / 615C
Transfer Gear Case 814B Modified
Drive Shafts CEPL
Differentials 970F
Final Drives 615C
Brakes & Controls 970F / CEPL
Articulation Hitch 980F / CEPL
Steering System 966F / CEPL
Steering Cylinders 966F
Secondary Steering System (Optional) 980G
Hydraulic Tank 980C
Tilt Cylinders CEPL
Lift Cylinders 980F / CEPL
Main Hydraulic Pump 970F
Hydraulic Implement Valve 966F
Bucket Control Pins 966F / 992D
Electrical System CEPL
COMMON CATERPILLAR COMPONENTS
R1600G LHD