Pump Calculation

1. Calcium Hydroxide (Ca(OH)

2
) Feed Pump (P-101)
a. Required data :
Volume feed rate (Q) : 3.86 m
3
/h = 582.7 BPD
Pumping temperature (T) : 20
o
C
Fluid density () : 2130 kg/m
3
= 132.97 lb/ft
3
Fluid viscosity () : 1 cP
Fluid vapor pressure (P
vap
) : 0.024 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 1.01 m (0.21 bar)
Pipe diameter (ID) : 1.610 in (nomimal line size 1 in)
Pipe total length (l) : 5.6 m = 18.4 ft
P suction line loss calculation
Fluid velocity

))))
)

Reynold Number

) )))

Moody Factor
(

())

) (

())

)
P Pipe (in psi/ft)

))

))

Pipe total length required (l) = 18.37 ft, safety factor = 1.2



P Pipe (in psi)
(

) ) ) )))

P Total (line loss)


Acceleration head (in ft)

))))
))

Acceleration head (in bar) = (8.33)(0.3048)(0.0981)(sg)
= (8.33)(0.3048)(0.0981)(2.13) = 0.5305 bar
Pump Suction Pressure

Net Positive Suction Head Available (NPSHa) Calculation

)
))

)
))

)
))

)
))



)
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.677 m (0.141 bar)
Pipe diameter (ID) : 0.957 in (nomimal line size 1 in)
Pipe total length (l) : 20 m = 65.6 ft
P discharge line loss calculation
Fluid velocity

))))
)

Reynold Number

) )))

Moody Factor
(

())

) (

())

)
P Pipe (in psi/ft)

))

))

Fitting and elbow properties

)))

Pipe total length required (l) = 65.6 ft + 1 elbow 90
o
(2.79ft) = 68.41 ft
safety factor = 1.2
P Pipe (in psi)
(

) ) ) )))

P Total (line loss)

Pump Discharge Pressure

d. Pump Differential Pressure (P Pump)

e. Pump Power Requirements

))

Pump efficiency () = 80% = 0.8

2. Lactobacillus Delbrueckii Feed Pump (P-102)
a. Required data :
Volume feed rate (Q) : 0.15 m
3
/h = 22.6 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1540 kg/m
3
= 96.14 lb/ft
3
Fluid viscosity () : 1 cP
Fluid vapor pressure (P
vap
) : 0.032 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 0.302 in (nomimal line size in)
Pipe total length (l) : 5.6 m = 18.4 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 0.95 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 6.05 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.215 in (nomimal line size 1/8 in)
Pipe total length (l) : 15 m = 49.2 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 8.02 bar
d. Pump Differential Pressure (P Pump) = 7.07 bar
e. Pump Power Requirements




3. Butanol Feed Pump (P-103)
a. Required data :
Volume feed rate (Q) : 3.98 m
3
/h = 600.8 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 810 kg/m
3
= 50.57 lb/ft
3
Fluid viscosity () : 1.5 cP
Fluid vapor pressure (P
vap
) : 0.0092 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 1.610 in (nomimal line size 1 in)
Pipe total length (l) : 5.6 m = 18.4 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.06 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 13.24 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.957 in (nomimal line size 1 in)
Pipe total length (l) : 15 m = 49.2 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 5.47 bar
d. Pump Differential Pressure (P Pump) = 4.41 bar
e. Pump Power Requirements



4. Glucose Feed Pump (P-104)
a. Required data :
Volume feed rate (Q) : 0.45 m
3
/h = 67.9 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1540 kg/m
3
= 96.14 lb/ft
3
Fluid viscosity () : 1.51 cP
Fluid vapor pressure (P
vap
) : 0.18 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 0.546 in (nomimal line size in)
Pipe total length (l) : 5.6 m = 18.4 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.05 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 5.78 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.302 in (nomimal line size in)
Pipe total length (l) : 10 m = 32.8 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 8.16 bar
d. Pump Differential Pressure (P Pump) = 7.11
e. Pump Power Requirements




5. Water Feed Pump (P-105)
a. Required data :
Volume feed rate (Q) : 3.704 m
3
/h = 67.9 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1000 kg/m
3
= 96.14 lb/ft
3
Fluid viscosity () : 0.9 cP
Fluid vapor pressure (P
vap
) : 0.032 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 1.610 in (nomimal line size 1 in)
Pipe total length (l) : 5.6 m = 18.4 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.07 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 10.62 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.957 in (nomimal line size 1 in)
Pipe total length (l) : 10 m = 32.8 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 5.42 bar
d. Pump Differential Pressure (P Pump) = 4.35 bar
e. Pump Power Requirements




6. Crude Lactic Acid Pump (P-106)
a. Required data :
Volume feed rate (Q) : 3.83 m
3
/h = 578.2 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1209 kg/m
3
= 75.48 lb/ft
3
Fluid viscosity () : 8.5 cP
Fluid vapor pressure (P
vap
) : 0.015 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 1.610 in (nomimal line size 1 in)
Pipe total length (l) : 5 m = 16.4 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.09 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 9.02 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.957 in (nomimal line size 1 in)
Pipe total length (l) : 7 m = 23 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 5.43 bar
d. Pump Differential Pressure (P Pump) = 4.34 bar
e. Pump Power Requirements




7. Butanol After Extraction Pump (P-107)
a. Required data :
Volume feed rate (Q) : 3.98 m
3
/h = 600.8 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 810 kg/m
3
= 50.57 lb/ft
3
Fluid viscosity () : 1.5 cP
Fluid vapor pressure (P
vap
) : 0.0092 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 1.610 in (nomimal line size 1 in)
Pipe total length (l) : 6 m = 19.7 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.06 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 13.17 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.957 in (nomimal line size 1 in)
Pipe total length (l) : 6 m = 19.7 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 5.23 bar
d. Pump Differential Pressure (P Pump) = 4.18 bar
e. Pump Power Requirements




8. Crude Lactic After Extraction Pump (P-108)
a. Required data :
Volume feed rate (Q) : 2.27 m
3
/h = 342.7 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1209 kg/m
3
= 75.48 lb/ft
3
Fluid viscosity () : 8.5 cP
Fluid vapor pressure (P
vap
) : 0.015 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 0.546 in (nomimal line size in)
Pipe total length (l) : 5.6 m = 18.4 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.05 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 5.78 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.302 in (nomimal line size in)
Pipe total length (l) : 10 m = 32.8 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 8.16 bar
d. Pump Differential Pressure (P Pump) = 7.11
e. Pump Power Requirements




9. Calcium Lactate Pump (P-109)
a. Required data :
Volume feed rate (Q) : 1.65 m
3
/h = 249.1 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1494 kg/m
3
= 93.27 lb/ft
3
Fluid viscosity () : 0.9 cP
Fluid vapor pressure (P
vap
) : 0.024 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 1.049 in (nomimal line size 1 in)
Pipe total length (l) : 2 m = 6.6 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.10 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 7.34 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.622 in (nomimal line size in)
Pipe total length (l) : 6 m = 19.7 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 5.67 bar
d. Pump Differential Pressure (P Pump) = 4.57 bar
e. Pump Power Requirements




10. Sulfuric Acid Pump (P-110)
a. Required data :
Volume feed rate (Q) : 0.604 m
3
/h = 91.2 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1840 kg/m
3
= 114.87 lb/ft
3
Fluid viscosity () : 4.56 cP
Fluid vapor pressure (P
vap
) : 0.0013 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 0.622 in (nomimal line size in)
Pipe total length (l) : 1 m = 3.3 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.13 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 6.26 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.364 in (nomimal line size in)
Pipe total length (l) : 3 m = 9.8 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 6.02 bar
d. Pump Differential Pressure (P Pump) = 4.89 bar
e. Pump Power Requirements




11. Lactic Acid After Acidification Pump (P-111)
a. Required data :
Volume feed rate (Q) : 1.687 m
3
/h = 254.7 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1209 kg/m
3
= 75.48 lb/ft
3
Fluid viscosity () : 8.5 cP
Fluid vapor pressure (P
vap
) : 0.015 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 1.049 in (nomimal line size 1 in)
Pipe total length (l) : 2 m = 6.6 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.08 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 9.01 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.622 in (nomimal line size in)
Pipe total length (l) : 1 m = 3.3 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 5.19 bar
d. Pump Differential Pressure (P Pump) = 4.10 bar
e. Pump Power Requirements




12. Dilute Lactic Acid Pump (P-112)
a. Required data :
Volume feed rate (Q) : 0.226 m
3
/h = 34.1 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1209 kg/m
3
= 75.48 lb/ft
3
Fluid viscosity () : 8.5 cP
Fluid vapor pressure (P
vap
) : 0.015 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 0.346 in (nomimal line size in)
Pipe total length (l) : 1 m = 3.3 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.04 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 8.61 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.215 in (nomimal line size 1/8 in)
Pipe total length (l) : 5 m = 16.4 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 7.20 bar
d. Pump Differential Pressure (P Pump) = 6.16 bar
e. Pump Power Requirements




13. Bottom Product of Lactic Acid Distillation Pump (P-113)
a. Required data :
Volume feed rate (Q) : 1.35 m
3
/h = 203.8 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1209 kg/m
3
= 75.48 lb/ft
3
Fluid viscosity () : 8.5 cP
Fluid vapor pressure (P
vap
) : 0.015 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 0.957 in (nomimal line size 1 in)
Pipe total length (l) : 1 m = 3.3 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.09 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 9.05 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.546 in (nomimal line size in)
Pipe total length (l) : 5 m = 16.4 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 5.42 bar
d. Pump Differential Pressure (P Pump) = 4.33 bar
e. Pump Power Requirements




14. Polylactic Acid Pump (P-114)
a. Required data :
Volume feed rate (Q) : 0.495 m
3
/h = 203.8 BPD
Pumping temperature (T) : 25
o
C
Fluid density () : 1430 kg/m
3
= 75.48 lb/ft
3
Fluid viscosity () : 8.5 cP
Fluid vapor pressure (P
vap
) : 0.001 bar
b. Suction section data :
Minimum origin pressure (P
or
) : 1.01 bar
Liquid static head at LSLL (h) : 0.3 m (0.05 bar)
Pipe diameter (ID) : 0.957 in (nomimal line size in)
Pipe total length (l) : 5.6 m = 18.4 ft
P suction line loss calculation
(same with calculation step which was already explained above)
Pump Suction Pressure = 1.05 bar
Net Positive Suction Head Available (NPSHa) Calculation
(same with calculation step which was already explained above)
Total NPSHa = 5.78 m
c. Discharge section data :
Maximum delivery pressure (P
max
) : 5 bar
Liquid static head at LSHH (h) : 0.3 m (0.045 bar)
Pipe diameter (ID) : 0.302 in (nomimal line size in)
Pipe total length (l) : 10 m = 32.8 ft
P discharge line loss calculation
(same with calculation step which was already explained above)
Pump Discharge Pressure = 8.16 bar
d. Pump Differential Pressure (P Pump) = 7.11
e. Pump Power Requirements