With SAFETY First,

Quality ahead of Schedule

is a Given!

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RECORD FAILURES AT OIL REFINERIES

What is the Bolting Tool Industry doing about it?
The torque tool suppliers, for the most part, stick to their copy of a HYTORC from the
late eighties. They think it is a matured bolting product.
The tensioner suppliers, for the most part, stick to the original tensioning technology
from the fifties. Its validity is established with pages of calculations, entirely based on
the theoretical friction of the fastener. But theory cant be calibrated. If it could, torque
would provide a bolt load accuracy within 3%.

From The New York Times, July 22, 2007.

2007 The New York Times. All rights reserved.
Used by permission and protected by the Copyright
Laws of the United States. The printing, copying,
redistribution, or retransmission of the Material
without express written permission is prohibited.

Meanwhile flanges fail and leak, bolts get over-stretched, nuts keep coming loose,
startups are delayed, gaskets get squashed, operators pinch their fingers, oil gets
injected in their hands and unscheduled down-times become more frequent.
But there is a Solutiona New AllianceFirst with a Bolt Load Calibration Certificate!

ALLIANCE

Together we invented every major improvement in our field in the last 35 years!
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Test 20 flanges 600 #

24 bolts 1-5/8

Failure

How Inaccurate is Torque or Tension?

April 2006

INDEPENDENT

TENSION/TORQUE

BOLT LOAD TEST

APRIL 06

type packing:
pressure:
method:

ACCURACY

S
U
N
I
E

Accuracy
0-10 %
11-20 %
21-30 %
31-40 %
41-50 %
> 51%

Excessive Variation

31 to over 51%

isolation
4500 psi
tensioning, 24 tensioners

Spiral wounded
4100 psi
tensioning, 24 tensioners

TENSION: 51%

TENSION: 51%

Bolt Load Accuracy

type packing:
pressure:
method:

# Bolts
4
7
4
1
2
6

66

Accuracy
0-10 %
11-20 %
21-30 %
31-40 %
41-50 %
> 51%

# Bolts
3
2
8
1
1
9

31 to over 51%

37%

11

%
13%
8%
33%
4%
4%
38%

46%

TORQUE: 30%

Bolt Load Accuracy

isolation
4500 psi
tensioning, 24 tensioners

Internal
pressure

Excessive Variation

%
17%
29%
17%
4%
8%
25%

# Bolts
4
4
3
1
1
11

12

%
17%
17%
13%
4%
4%
46%

53%

Bolt Load Accuracy

Spiral wounded
4100 psi
tensioning, 24 tensioners

66

# Bolts
4
3
6
4
2
5

11

%
17%
13%
25%
17%
8%
21%

46%

Safety, Quality, Schedule!

Spiral wounded
529 bar
torque, 1 Avanti-1

# Bolts
9
12
3

%
38%
50%
13%

Spiral wounded
529 bar
torque, 1 Avanti-1
30/70/100/ccw

66

# Bolts
16
6
2

%
67%
25%
8%

The independent test by GASUNIE in

Holland - shown here - confirms that the
two most popular bolting methods used
in industry - Torque and Tension - are
inadequate to meet these 3 basic industrial
requirements.
You need to measure and readjust, worry
about safety, unscheduled down-times and
delays and - when using tensioners - about
loose nuts and extreme pressures.
JETYD Corporation invented a way to
control the turning friction of the nut, in
conjunction with the latest Bolting Machines
from HYTORC. You choose the degrees of
Safety, Quality and Time necessary to get
the job done and we comply!

4 TOO
Because You

Tool 1
Tool 1

and you do not want to buy

THE REGULAR HYDRAULIC TORQUE WRENCH

First FME-compliant Reaction Arm
assures the arm cannot pull off
First In-Line mounted Reaction Arm
to avoid the destructive internal torsion
of rear mounted arms
360 degree tool housing adjustment
to clear the housing of all obstacles.
TECHNOLOGY AWARD

Tool 2
THE FIRST IN-LINE HYDRAULIC TORQUE WRENCH
First Reaction Arm-FREE Torque Tool
First Side-Load-FREE Torque Tool
First Precision Torque for Frog Nuts on
Railroad Crossings
First to eliminate nut loosening due to
temporary side load shifting of the fastener
during tightening
First in Speed over any other tool.

Tool 2

Ols in 1
Never Know

4 Tools in 1

a different tool every time!

Tool 3

Tool 3
THE FIRST TWIN-TORC FLANGE TOOL

First Inter-reacting, Reaction Arm-FREE

Torque-System
First to balance out Side Loads to
reduce bending forces
First to simplify setup by first placing
inter-reactor with sockets before
clicking on the tool to reduce human
error and improve safety.
First to cut bolting time in half

Tool 4
Tool 4
THE FIRST STRETCH-TO-LOAD TOOL
Reaction Arm-FREE
Backup Tool-FREE
Torsion-FREE
Side Load-FREE
HANDS-FREE HIGH SPEED PRECISION
BOLTING TO THE DESIRED BOLT LOAD!

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TECHNOLOGY AWARD

powered by

SAF
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because all mechanisms break eventually, all hydraulics

FETY
leak eventually and all humans err eventually!

Pa
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Safety

rms Way

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powered by

Qua
Means StRet
because it is all about

INDEPENDENT BOLT LOAD TEST, MAY 2006 - LIEBHERR, GERMANY

Bolt Load, respectively Bolt Elongation

Calibrated Bolt
Load Precision

Torque: 10,599 Nm
Bolt Load: 1,790 kN
Coefficient of Friction: .1

(Number of measured bolts)

Ultra-Sonic
Measurement with
BoltMike II

aLity
CH-to-loaD
bolt load accuracy!

Quality

Tool: 4-in-1 AVANTI with LoaDISC & Calibration Accessory

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powered by

Sche
LITERALLY IN 1/3RD

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BOTTOM INVERTED REACTOR MANWAY (80 1 Bolts)

TIME with Alliance: 4 Hours 10 Minutes, Leak-FREE, Hands-FREE
IN THE PAST:

16 Hours 45 Minutes, Leaking, Hands-On

because it is

edule
OF THE USUAL TIME

TIM

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Schedule

about time!

REACTOR DOME (84 1 -5/8 Bolts)

TIME with Alliance: 5 Hours 15 Minutes, Leak-FREE, Hands-FREE
IN THE PAST:

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18 Hours 15 Minutes, Leaking, Hands-On

powered by

SPE

CONTINUOUS ROTATION
because you expect options

TECHNOLOGY AWARD

THE IDEAL TENSIONER

The Fastest & Most Precise Hydraulic Tensioner
First Tensioner with three times the Speed
First Hydraulic Tensioner without a Puller to fail.
First without Bolt Relaxation to loosen the nut.
First with high, calibrated bolt load precision
First to eliminate time-consuming bolt elongation
measurements

EED

TWIN-SPEED AUTOMATIC
from the leader in the industry!

Speed

TECHNOLOGY AWARD

THE LATEST IN ALL CLEARANCES

The Dual-Speed Cassette Tool
First with high Run-up Speed
First with pin-free Click-in Cassette
First for Torque, Tension and Stretch-toLoad
First with 360 by 260 degree hose swivel to
eliminate all hose kinking

Techn
COMBINING THE BENEFIT OF TORQUE &

TECHNOLOGY AWARD

LoaDISC

Steel-on-steel Washer

The HYTORC Torque Machine can

be equipped with an inner and an
outer socket. The nut is dry-lubed to
reduce the usual frictional scatter.
The inner socket turns the nut and
the outer socket locks on to the economical LoaDISC washer underneath
the nut. Hands-free operation in any
position and a reliable facial friction
of the nut is assured.

Action and reaction become coaxial.

The usual friction-causing side load is
eliminated.
A threaded segment in the inside of the
LoaDISC washer creates a counter-nut
effect with the nut thread. It stops the
bolt from turning with the nut. Further
turning of the nut creates an axial bolt
elongation which pulls along the thread
segment in the inside of the washer.

The counter-nut effect remains in tact

throughout the assembled state of the
fastener, so that despite the use of a
low-friction, dry lubricant, inadvertent
nut-loosening even under vibration is
eliminated.
An inexpensive ASTM compliant
washer perfects bolting without
affecting the integrity of your fastener.

LoaDISC

Gasket Application Washer

For Bolt Sizes from 4, all temperatures. Hex Size equivalent to regular nut size.

nology
TENSION WHILE ELIMINATING UNKNOWNS

TECHNOLOGY AWARD

Why Torque for LEAKAGE-ZERO?

With hydraulic tensioners, the hand-tight

nut tightens with the bolt relaxation. It
varies by 51%, according to 2
independent tests!

1
2
3

Technology

One of the prerequisites of a leak- and

failure-free joint is that the nut has a
known loosening friction after tightening.
With hydraulic torque tools the nutloosening friction is within 3% from one
nut to another, as torque works against
friction.

TURBINE-CLAMP

JAM-NUT -CLAMP

THE CLAMP-NUT has an Inner Sleeve (1), an

Outer Sleeve (2) and a Washer (3), which is splineconnected with the Inner Sleeve (1). Inner Sleeve (1)
and Washer (3) have a higher turning friction than
Outer Sleeve (2). When a Precision HYTORC reacts
on the Inner Sleeve (1) or the Washer (3) and acts on
the Outer Sleeve (2), only the Outer Sleeve (2) turns.
This raises the Inner Sleeve (1). As the Outer Sleeve
turns at a known coefficient of friction, the bolt is
stretched Side-Load and Torsion-free to the desired
calibrated bolt load within 5%.

The LoaDISC and the CLAMP are the inventions of JETYD Corporation, a HYTORC Alliance!

For Bolt Sizes from 7. O.D.: 1.6 times, Height: 1.25 times bolt diameter. Regular, Mid-, High-Temperature Versions

Optimi
PLANT-WIDE OPTIMIZATION OF

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Leak-FREE Startup!

ization
SAFETY-QUALITY - SCHEDULE

REACTOR INLET FLANGE

JETYD:
IN THE PAST:
TIME SAVINGS:

(32 Bolts)
1 hours 50 minutes leak-free
5 hours 50 minutesUltrasonic & leak
4 hours 0 minutes

60 REACTOR MANWAY (44 Bolts)

JETYD:
IN THE PAST:
TIME SAVINGS:

2 hours 30 minutes leak-free

8 hours 0 minutesUltrasonic & leak
5 hours 30 minutes

REDUCTION EXCHANGER DOLLAR PLATE

JETYD:
IN THE PAST:
TIME SAVINGS:

2 hours 5 minutes leak-free

6 hours 40 minutesUltrasonic & leak
4 hours 35 minutes

OPTIMIZATION
THE RIGHT WAY!

You determine the job you want Safer Faster - more Precise!
Step 2:
Free Survey
Step 3:
Free Quote of rentals & accessories
Step 4:
YOUR DECISION!
Step 5:
Free Safety Training of all operators
incl. contractors
Step 6:
Free first time supervision of
Optimization
Step 7: Our Guarantee: Leak & Failure-free
Startup, Safe & Faster Bolting - Or NO
PAY!

REACTOR ORIFACE FLANGE

JETYD:
IN THE PAST:
TIME SAVINGS:

(32 Bolts)
FEED EXCHANGER INLET/OUTLET (64 Bolts)
1 hours 30 minutes leak-free
JETYD:
3 hours 40 minutes leak-free
6 hours 30 minutesUltrasonic & leak IN THE PAST:
11 hours 0 minutesUltrasonic & leak
5 hours 0 minutes
TIME SAVINGS: 5 hours 30 minutes

No Finger-pointing - No Excuses!
All we ask from You -

Let go of Yesterday!

Optimization

Step 1:

Optimi
PLANT-WIDE OPTIMIZATION OF

HEAT EXCHANGER DOLLAR PLATES (56 Bolts)

REDUCTION EXCHANGER NOZZLE (48 Bolts)

JETYD:
3 Hrs 5 minutes leak-free
IN THE PAST: 12 Hrs 15 min leaking
TIME SAVINGS: 9 Hrs 10 Min.

JETYD:
IN THE PAST:
TIME SAVINGS:

INVERTED REACTOR OUTLET

REDUCTION EXCHANGER DOLLAR PLATE (32 Bolts)

JETYD:
IN THE PAST:
TIME SAVINGS:

(32 Bolts)
1 hours 50 minutes leak-free
5 hours 20 minutes Ultrasonic & leak
3 hours 30 minutes

JETYD:
IN THE PAST:
TIME SAVINGS:

3 hours 0 minutes leak-free

7 hours 15 minutes - Ultrasonic & leaking
4 hours 15 minutes

1 hours 30 minutes leak-free

5 hours 0 minutes - Ultrasonic & leaking
3 hours 30 minutes

ization
SAFETY-QUALITY - SCHEDULE

HIGH PRESSURE COVER (24 Bolts)

JETYD:
1 HR. 07 Min. leak-free
IN THE PAST: 4 hours 45 minutes leaking
TIME SAVINGS: 3 Hrs 38 Min.

REACTOR MANWAY COVER (28 Bolts)

JETYD:
47 Minutes leak-free
IN THE PAST: 5 Hrs 17 minutes leaking
TIME SAVINGS: 4 Hrs 30 Min.

HIGH PRESSURE LINE (8 Bolts)

JETYD:
12 Minutes failure-free
IN THE PAST: 2 Hrs. 15 Min.
TIME SAVINGS: 2 Hrs. 03 Min.

14 Critical Applications
Hands-Free
Reaction Arm-Free
Backup Tool-Free
Puller-Free
Accident- and Incident-Free
72 Hours 29 Minutes Faster

100% Leak-Free Startup

Let go of Yesterday!

REGENERATOR DOME (96 Bolts)

JETYD:
5 Hrs 40 Min leak-free
IN THE PAST: 16 Hrs 50 Min leaking
TIME SAVINGS: 11 Hrs 10 Min.

REACTOR MANWAY COVER (28 Bolts)

JETYD:
3 Hrs 10 Min leak-free
IN THE PAST: 7 Hrs 18 Min leaking
TIME SAVINGS: 4 Hrs 8 Min.

powered by

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CHECK OUT the Pace-Setters in

SAFETY
QUALITY and
SCHEDULE!

We like to take this opportunity to

thank the WOOD GROUP for their
kind words.
It is always a pleasure working
with an astute crew.
John K. Junkers, HYTORC

Endorsement

John Kovacs, JETYD

HANDS-FREE

REACTION ARM-FREE

PULLER-FREE

BACKUP WRENCH-FREE

UNSCHEDULED DOWNTIME-FREE

Budget
NO EXCUSE - SAFETY, QUALITY, SCHEDULE!
Why pay more for SAFETY, QUALITY & SCHEDULE than what you pay
now for the lack of it!
You or your contractor can rent or buy the required HYTORCs for the
shutdown anywhere in the world. We credit you 50% of our regular
rental fee and we apply the Credit against your purchase of JETYDs
LoaDISC or CLAMP!

We take Full Responsibility for a safe, leak- and failure-free

Budget

Startup - AHEAD OF SCHEDULE - if we provide supervision of your

staff or contractors during the installation.

MODEL

4 TOOLS IN 1
Torque Tool +
Tension Tool
Regular clearance

2 TOOLS IN 1
Torque Tool +
Tension Tool
Limited clearance

QUADRAULIC

DRIVE TORQUE RANG

AVANTI-1
AVANTI-3
AVANTI-5
AVANTI-8
AVANTI-10
AVANTI-20
AVANTI-35
AVANTI-50
AVANTI-120

1
1
1
1
2
2
3
3

MAX. BOLT LOAD

200 1350 ft.lbs.

90.000 lbs.
350 3100 ft.lbs.
177,000 lbs.
750 4940 ft.lbs.
231,000 lbs.
1200 8050 ft.lbs.
326,000 lbs.
1600 10800 ft.lbs.
360,000 lbs.
2960 19760 ft.lbs.
565,000 lbs.
5300 35300 ft.lbs.
789,000 lbs.
7500 49750 ft.lbs.
980,000 lbs.
13000 138500 ft.lbs. 1,500,000 lbs.

WEIGHT

MODEL

BOLT LOAD RANGE

4.3 lbs
9.1 lbs
14.6 lbs
19.8 lbs
26.9 lbs
46.7 lbs
82.4 lbs
127.4 lbs
496.0 lbs

XXI-1
XXI-3
XXI-5

15000 90000lbs.
25000 180000lbs.
30000 220000lbs.

MODEL

HEX IMPER.

HEX METR. MAX. TORQUE MAX. TENSION

STEALTH-2
STEALTH-4
STEALTH-8
STEALTH-14
STEALTH-22
STEALTH-36

1 2-15/16
1-7/16 3-3/4
2 4-1/8
2-3/4 5
2-15/16 6-1/8
3-1/2 8

28 - 75mm 1,870 ft.lbs.

36 - 95mm 4,020 ft.lbs.
50 - 105mm 7,985 ft.lbs.
70 - 130mm 14,255 ft.lbs.
75 - 155mm 21,875 ft.lbs.
90 - 200mm 34,722 ft.lbs.

130.000 lbs.
203,000 lbs.
326,000 lbs.
432,000 lbs.
595,000 lbs.
790,000 lbs.

FIRST FME compliant Limited Clearance, Dual Speed Torque Tool.

MODEL

HYTORC-AIR

QAS-115

JET-STREAM-Auto

Dimension

A-14 B-9 C-16

A-20 B-8 C-18

A-19 B-11 C-17

Max Oil Flow:

640 cu.in/min

720 cu.in/min

1,100 cu.in/min

Remote Control

15

15

15

QUADAULIC

YES

YES

YES

4-Port Manifold

YES

YES

YES

15 Twin Hoses

YES

YES

YES

Inter-Cooler

YES

NO

YES

Power

70 psi Air

115V

115V

All HYTORC Tools meet the best Quality Standard for universal application, even Top-Site or Sub-sea.
All HYTORC pumps are ideally suited for SIMULTORC, the simultaneous tightening of 4 or more
fasteners, to achieve parallel joint closure and a more evenly spread Bolt Load between all Bolts.
C

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JETYD Edge
120 Wesley Street, South Hackensack, NJ 07606
Tel.: +1 877 GO JETYD
Fax: +1 201 828-5224
Email: JETYDJK@AOL.com Web: www.JETYD.com
Copyright 2007. All trade names listed, all designs shown, and the distinctive
likeness thereof are trademarks of the UNEX Corporation & JETYD Corporation

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