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This document provides specifications for basic mechanical materials and methods for the Ghayathi Community Hospital project. It outlines requirements for separate companion flanges, dielectric couplings, and dielectric nipples that are required to suit various system pressures. It also specifies requirements for flexible joints at equipment connections, including acceptable materials, pressure and temperature ratings, and connector types for different pipe sizes and materials.
This document provides specifications for basic mechanical materials and methods for the Ghayathi Community Hospital project. It outlines requirements for separate companion flanges, dielectric couplings, and dielectric nipples that are required to suit various system pressures. It also specifies requirements for flexible joints at equipment connections, including acceptable materials, pressure and temperature ratings, and connector types for different pipe sizes and materials.
This document provides specifications for basic mechanical materials and methods for the Ghayathi Community Hospital project. It outlines requirements for separate companion flanges, dielectric couplings, and dielectric nipples that are required to suit various system pressures. It also specifies requirements for flexible joints at equipment connections, including acceptable materials, pressure and temperature ratings, and connector types for different pipe sizes and materials.
Burt Hill Project No. 10710.00 Basic Mechanical Materials and Methods Technical Specifications Tender Documents Book V Mechanical Works Date of Issue: 16 th February 2011
BURT , HILL Page 9 of 22
1. Separate companion flanges and steel bolts and nuts shall have 1035 or 2070 kPa minimum working pressure where required to suit system pressures. F. Dielectric Couplings: Galvanized steel coupling with inert and non-corrosive, thermoplastic lining; threaded ends; and 2070 kPa minimum working pressure at 107C. G. Dielectric Nipples: Electroplated steel nipple with inert and non-corrosive, thermoplastic lining; plain, threaded, or grooved ends; and 2070 kPa minimum working pressure at 107 C. 2.6 FLEXIBLE J OINTS A. Provide flexible connectors at all pumps, chillers, fan coil units, air handling units, head exchangers, condensers and cooling towers. B. Elastomeric flexible connectors may be provided as expansion joints in chilled water piping at set intervals (not exceeding 18m), ensuring that thermal movement at any joint does not exceed the allowable axial movement of the connector. C. Construction of flexible connectors shall be Neoprene inner tube and outer cover with multi- ply nylon tyre cord fabric reinforcement. D. Standard duty flexible connectors shall be rated for 1600kPa working pressure and 2400kPa test pressure, up to 105C. Manufacturer shall certify that each unit is individually pressure tested. E. Connectors for pipe size 65 mm and above shall be of spherical single bellow design with captive steel floating flanges to facilitate alignment. Flanges shall be epoxy powder coated. Bellows shall have steel wire reinforcement at the lips. F. Connectors for pipe size up to 50 mm shall be of double bellow design with threaded ends. End connections shall be triangular flanges made from forged steel and epoxy coated. MI unions will not be accepted. G. Connectors for FCUs shall be as above, but with a bronze coupler at one end, suitable for direct threaded or brazed connection (as required) to the FCU header. H. Usage of flexible hose / SS braided hose for FCU connections will not be accepted. I. For copper piping up to 54 mm, provide double bellow flexible connectors with bronze sweet-end connections at both sides, suitable for brazing to copper pipe. J . For copper piping above 54 mm, provide standard spherical bellow connectors with steel floating flanges, bolted at both ends to bimetallic flanges brazed to copper pipe. K. Where flexible connectors are connected to unanchored piping or isolated equipment, provide control units when pressure exceeds the maximum recommended for this application by the manufacturer.
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