MIRAS Enterprise

BinhChieu Industrial zone. BinhChieu ward

ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 1

I . DESIGN SPECIFICATION:


- Design code of calculation: ASME VIII DIVISION1
(July 1- 2001)

- Code of construction: ASME VIII DIVISION1
(July 1- 2001)

- Joint efficiency: 0, 85

- Operating condition.

+ Temperature: + 20C to + 160C

+ Fluid density: 1

+ Corrosion allowance: 0, 00 mm

+ Internal pressure vessel: 0,2 Mpa (2 bar)
















MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 2
II. CHARACTERISTICS:

1. Structural form:
The tank consists of a cylindrical shell, jacket, insulation layer and
two convex ellipsoidal bottoms. Tank is placed vertically on 3 supporting
legs with castor under.
The outer surface of tank, there are mixing motor, cutting motor,
sight glass, small hand hole, CIP system, temperature head, inlet and
outlet connection, vent and drainage as require.
- Mixing motor is placed in the top center of tank. The outer speed
can be controlled from 0 to 50 rpm by inverter. The power of motor is
0.75Kw, drive be 3 phase 415V 50Hz.
- Cutting motor is placed in the top of tank. The outer speed can be
controlled from 0 to 3000 rpm by inverter. The power of motor is 0.75
Kw, drive be 3 phases 415V 50Hz.
- Top and the cylindrical of tank are connected by quickly
connection flange with special gasket.
- Jacket vessels were designed to boil the oil (water) inside of
jacket by two 2Kw resistances. Jacket vessels were insulated to guarantee
inside temperature.

2. Structural materials:
The design used stainless steel with grade SA312-TP304, SA312-
TP316L.
Specifications and maximum allowable stress be values at 100
o
C (210
o
F).
So we only calculate at this temperature.

Allowable stress at design temperature: S

Material S
SA312-TP304 117 MPa
SA312-TP316L 114 MPa

The inner and outer surface of tank was polished to guarantee Ra s
0.6 m. All weld lines should be grinded smoothly and polished.
Material for pressure parts jacket of tank will be laid out when
the vessel is completed, one complete set of the original identification
MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 3
certifications required in the specifications for the material will be plainly
visible.
The inner and outer surface of tank was use by 2.B plate. All weld
lines should be cleaning.
In case the original identification certifications are unavoidably cut
out, or the material is divided into two or more parts, one set will either
be accurately verify by Directorate for standards and quality.
The certifications of the physical and chemical required of this
material, in conjunction with above modified marking requirements will
be considered sufficient to identify these shapes.
When the destined specification requires other test or more
restrictive test than those of specification covered by the authentic test
record, the material shall be subjected to sufficient additional tests to
satisfy the Inspector that is complies with the destined specification.
Each length of tube or pipe will be subjected to chemical check analysis
and sufficient physical test to satisfy the inspector that all the material is
identify with, and that the material complies with the chemical and
physical requirements of the designated specification. Material specified
as suitable for welding and similar operations shall be given sufficient
check test to satisfy the inspector that it is suitable for the fabrication
procedure to be used.
















MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 4
III . CALCULATION FOR PRESSURE PARTS :

A. Thickness of vessel under internal pressure
1. Cylindrical shell of Tank :



- The thickness t cylindrical shell of tank is calculated under internal
pressure .We use rules in UG - 27 (c)

=

=
P SE
PR
t
6 . 0
0.52 mm

The symbols defined below are used to calculate:

- t : Minimum required thickness of shell, in. (mm)
- P : Internal design pressure (See UG-21) psi (Kpa)
P = 29 Psi ( 200 Kpa)
- R : Inside radius of the shell course under consideration in.
(mm); R = 250 mm.
MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 5
- S : maximum allowable stress value, psi (Kpa) (see UG-23 and
the stress limitations specified in UG-24)
S = 16,534 Psi (114,000 Kpa) (SS.316L)
- E: joint efficiency (see UW-12)
E = 0.85

- The maximum allowable pressure for the assumed shell thickness of 6
mm is:
=
+
=
t R
SEt
P
6 . 0
max
332 (Psi) > P = 29(Psi)

- Allowable pressure Pmax = 22.89 bars (332 psi) is bigger than designed
pressure P = 2 bars (29 psi)

P < Pmax
So, the thickness should be satisfactory.
2. Thickness for ellipsoidal head:
The required minimum thickness for the ellipsoidal head shall be
the greater of the following: (UG-32)

P SE
PD
t
2 . 0 2
= = 0.53 mm
Here:
P: Internal design pressure (29 Psi)
D: Internal diameter of the head skirt. (500 mm)
S: Maximum allowable stress value (16,534 Psi)
E: joint efficiency (0.85)
Pt: Pressure test (37.7 psi) t = 0.68 mm
Pt = 1,3 x 29 = 37.7 Psi = 2.6 bar
Taken t = 2 mm








MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 6



B. Thickness of vessel under external pressure

1. Cylindrical shell of Tank :
-Torispherical Head :
3
2
h
l L + = = 685

-The thickness t cylindrical shell of tank is calculated under external
pressure. We use rules in UG = 28 (c)
- Assume a thickness t = 6 mm. Assumed outside diameter D
o
= 512 mm,
L = 612 mm.
512
685
=
O
D
L
=1.338
MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 7
6
512
=
t
D
O
=85.333
The symbols defined below are used to calculate:
- L : total length of a vessel section between lines of support
- P : external design pressure (psi)
- P
a
: calculated value of maximum allowable external working
pressure for the assumed value of thickness t .
- D
o
: outside diameter of cylindrical shell course
- t : minimum required thickness of cylindrical shell
- Enter Fig. UGS at the value of L/D
o
= 1,338 and D
o
/ t = 85.333
We have: A = 10,500
B = 12,500
- The maximum allowable pressure for the assumed shell thickness of 6
mm is:
) ( 146
333 . 85
12500
3
4
3
4
psi
t
D
B
P
O
a
= |
.
|

\
|
=
|
|
|
.
|

\
|
=
- Allowable pressure P = 5 bars (72.5 psi) is smaller than designed
pressure Pa = 146 psi
P < Pa
So, the thickness should be satisfactory.
2. Cylindrical shell of J acket :

MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 8
The thickness of tank jacket is calculated under internal
pressure. The thickness shall be not less than that computed by the
following formulas. We calculate the thickness with supplemental
loading:

|
.
|

\
|

=
144
.
6 , 0
.
144
.
6 , 0
.
g H
SE
R
g H
P SE
R P
t
In which:
- P : design pressure (P = 5 bars = 72.5 psi )

- R: inside radius of the shell (R=306 mm = 1.004 feet)

- E: 0.7 joint efficiency, appropriate joint in cylindrical.

- S: maximum allowable stress value (S = 17.10psi)

- H: vessel height (H = 501 mm = 1.6437 feet )

- g: density of contents (g = 1g/cm
3
= 62 lb/ft
3
)

|
.
|

\
|

=
144
62 . 6437 . 1
. 6 , 0 7 , 0 . 10 . 17
144
004 . 1 62 6437 . 1
102 . 6 , 0 7 , 0 . 10 . 17
004 . 1 5 . 72
3
3
x x
x
t = 0.00871 Feet
= 2.65 mm
To prevent the worst situation when temperature be from +5
o
C
transfer to 160
o
C in a short time. We take t = 5 mm for jacket of tank.

3. Elippsoidal head of Tank :
- The thickness t ellipsoidal head of tank is calculated under external
pressure .We use rules in UG = 28 (d)
- Assume a thickness t = 6 mm.

We have:
A = 002 . 0
) / (
125 . 0
=
t R
o

MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 9
Here:
A: Factor A need modify
Ro = Ko*Do = 415 mm The equivalent outside spherical
radius.
Ko = 0.81
Do = 512
t = 6 mm minimum thickness of ellipsoidal shell.
We have B = 12500

- The maximum allowable external working pressure Pa using the
following formula:

Pa = =
) / ( t R
B
o
180.7psi = 16.5 bar

P = 13.8 psi < Pa = 180.7 psi
So, the thickness should be satisfactory.


4. Thickness for Closure plate:
The required minimum thickness for the closure bar shall be the
greater of the following:
t
rc
=
S
P
j. 866 , 0

j : jacket space inside radius of jacket minus outside radius of inner
vessel (j = 50 mm)
t
rc
=
3
10 . 17
102
. 50 . 866 , 0 = 3.4 mm

Taken t
rc
= 8 mm

5. Nozzle N1 N2 N3 N4 N5 - N6 N7:

a. Nozzle N1:


MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 10

The minimum wall thickness of a nozzle neck will be computed
from the UG-22 and UG-27.
t =
P SE
R P
6 . 0
.

- P = 258.2 psi design pressure
- R = 57 mm inside radius of nozzle
- S = 29,7.10
3
psi maximum allowable stress value
- E = 1 joint efficiently

t = =
2 . 258 * 6 , 0 10 * 7 , 29
57 * 2 . 258
3
0.5mm

Additionally , the minimum thickness of nozzle neck will be less
than the smaller of nozzle wall thickness as determined by the applicable
rule in (b1) , (b2) ,(b3) of UG 45

Taken pipe C114x3.05 thickness for nozzle N1.
Taken flange PN16 for pipe C 76,1 x 3,05

b. Nozzle N2-N3:




The minimum wall thickness of a nozzle neck will be computed
from the UG-22 and UG-27.
t =
P SE
R P
6 . 0
.

- P = 258.2 psi design pressure
- R = 8.54mm inside radius of nozzle
- S = 29.7*10
3
psi maximum allowable stress value
- E = 1 joint efficiently

t =
2 . 258 * 6 . 0 10 * 7 . 29
54 . 8 * 2 . 258
3

= 0.15mm
MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 11

Taken pipe C 21.3 x 2.11 thickness for nozzle N2.

Taken pipe C 17.1 x 1.65 thickness for nozzle N3.




b. Nozzle N4 N5 N6:
Nozzle N4:

The minimum wall thickness of a nozzle neck will be computed
from the UG-22 and UG-27.

t =
P SE
R P
6 . 0
.

- P = 258.2 psi design pressure
- R = 41.4mm inside radius of nozzle
- S = 29.7*10
3
psi maximum allowable stress value
- E = 1 joint efficiently

t =
2 . 258 * 6 , 0 10 * 7 . 29
4 . 41 * 2 . 258
3

= 0.4mm
MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 12

Taken pipe C 88.9 x 3.05 thickness for nozzle N4.

Nozzle N5:
Taken pipe C 42.2 x 2.77 thickness for nozzle N5.

Nozzle N6



Taken pipe C 60.3 x 2 thickness for socket N6.

B. Thickness of vessel under external pressure:

4. Cylindrical shell of Tank :


- The thickness t cylindrical shell of tank is calculated under external
pressure .We use rules in UG = 28 (c)
- Assume a thickness t = 3 mm . Assumed outside diameter D
o
= 206
mm , L = 650 mm .

16 . 3
206
650
= =
O
D
L

8 . 68
3
206
= =
t
D
O

The symbols defined below are used to calculate:
MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 13

- L : total length of a vessel section between tangent line to
unstayed plate
- P : external design pressure (psi)
- P
a
: calculated value of maximum allowable external working
pressure for the assumed value of thickness t .
- D
o
: outside diameter of cylindrical shell course
- t : minimum required thickness of cylindrical shell
- Enter Fig.G in subpart 3 of section II, Part D at the value of L/D
o
=
3.16 and D
o
/ t = 68.8
We have : B = 7500

- The maximum allowable pressure for the assumed shell thickness of 3
mm is :
) ( 7 , 145
8 . 68 3
7500 4
3
4
0
psi
x
x
t
D
B
P
a
= =
|
.
|

\
|
= =10 bar
- Allowable pressure P = 0.95 bar (13.8 psi) is smaller than designed
pressure Pa = 145.7 psi

P < Pa
So, the thickness should be satisfactory.

5. Elippsoidal head of Tank :
- The thickness t ellipsoidal head of tank is calculated under external
pressure .We use rules in UG = 28 (d)
- Assume a thickness t = 4 mm.

We have:
A = 003 . 0
) / (
125 . 0
=
t R
o

Here:
A: Factor A need modify
Ro = Ko*Do = 167 mm The equivalent outside spherical
radius.
Ko = 0.81
Do = 206
MIRAS Enterprise
BinhChieu Industrial zone. BinhChieu ward
ThuDuc Dist. HoChiMinh city. VietNam
Tel : (84.8) 8 967845 Fax : (84.8) 8 967846
Calculation of Sheet
PRESSURE
VESSEL
Contract: PM-HDKT/10-04/034
Project : TANK 100L
Date : 28.10.2004

Asian Research
Page : 14
t = 4 mm minimum thickness of ellipsoidal shell.
We have B = 10000

- The maximum allowable external working pressure Pa using the
following formula:

Pa = =
) / ( t R
B
o
239.5psi = 16.5 bar

P = 13.8 psi < Pa = 239.5 psi
So, the thickness should be satisfactory.