HAZARD IDENTIFICATION PLAN FOR SKID MODIFICATION

AT SLBP
Contractor Name: HADI HAMMAD AL-HAMMAM GROUP
Work Location: SULAYYIL BULK PLAN
PO ! Work Or"er No:
Contract No:
Work De#cri$tion: SKID MODI%ICAION A SLBP
&'(i$ment to )e U#e": COLD PIP& CU&R* M&CHANICAL SOPP&R*
W&LDING MACHIN&* HAND OOLS* CRAN&*
GRIND&RS* RANSPORAION M&DIAS* CHAIN
PULLYS* &C
&#timate" Start Date: NA
&#timate" Com$+etion Date: NA
Workin, Ho(r#: NA
N(m)er o- Worker#: NA
Sa("i Aramco Pro.ect
&n,ineer:
DHA%AR S/ AL-DOSSARY
Pre$are" )0: HAL&&M UR RASHID BANGASH 1S&* &W&2
HAZARD IDENTIFICATION PLAN
1. OBJECTIVE
This HIP [Hazard Identifcation Plan] has been formulated for implementation in accordance with applicable Saudi Aramco General Instructions,
safety polices and standards. This is a confrmation of the commitment of East Western General Contracting Est. (EWE) to safeguard, protect lives,
and property of Saudi Aramco; and any other third party in connection with the work to be performed.
To achieve this objective, the EWE management, in coordination with the concerned Saudi Aramco Maintenance/Operation Engineer,
Environmental Protection Dept., Loss Prevention Department and other applicable agencies as required, are to make a joint site visit to identify the
potential hazards of the work to be undertaken and to initiate control measures to maintain adequate safety for the duration of the work.
2. SCOPE OF WORK
The purpose of this work order is to update/modify the skid at Sulayyil bulk plant facility, to increase the efciency of the skid as mentioned in the
MOC provided and submitted.
3. HAZARD CLASSIFICATION
Class A Hazards:
A condition or practice likely to cause permanent disability, loss of life or body part and/or extensive loss of structure, equipment or material
Class B Hazards:
A condition or practice likely to cause serious injury or illness (resulting in temporary disability) or property damage that is disruptive, but
less severe than Class A
Class C Hazards:
A condition or practice likely to cause minor (non-disabling injury or illness or non-disruptive property damage
4. HAZARD IDENTIFICATION
SLBPs OPERATION, MAITENANCE AND LPD WILL BE WORKING CLOSELY WITH CONTRACTOR (EWE) DURING ALL ISOLATION,
LOCKOUT, TAGGING, SHUTDOWN AND EQUIPMENT INSTALLATION INCLUDING CRITICAL ACTIVITIES FOR THIS JOB.
The following summaries of work activities have already been identifed as potentially hazardous [detailed information on the hazard
classifcation analysis is included later in this document)
1.MOBILIZATION/PREPARATION
2.SCAFFOLDING
3.POWER OPERATING / GENERATING TOOLS AND EQUIPMENTS
4.CRANE OPERATION (LIFTING)
5.CUTTING THE PIPE SPOOL
6.FABRICATION AND WELDING
7.MECHANICAL TESTS
4.1. MOBILIZATION/PREPARATION
No.
Location/Area Specifc Hazards
Identifed
Classifcation
(A/B/C)
Contractors
Recommended Actions
(Proposed actions to the specifc Hazards identifed)
4.1.1 SLBP, BAY # 7 TO 5 Improper parking trafc fow
of vehicle, truck
B
Provide trafc fow plan as needed
Install applicable trafc signs in compliance with SA G.Is
Implement Trafc and Vehicle Safety as per, G.I. 6.030
Park in designated parking area
No vehicle is allowed inside the barricade area
No vehicle unattended while the engine is running
4.1.2 SLBP, BAY # 7 TO 5 Improper lifting of materials,
equipment, etc.
A Orient workers in the proper lifting technique
Worker should wear proper PPEs
Proper lifting techniques are to be observed
4.1.3 SLBP, BAY # 7 TO 5 Scattered materials,
equipment, tools
B Orient workers regarding Good Housekeeping
Designate and Install barricade tapes or orange plastic barricades
for storage of materials, equipment, tool boxes and coordinate with
proponent
Provide tool belts for workers, provide tool boxes, racks,
4.1.4 SLBP, BAY # 7 TO 5 Absence of temporary
shelter for workers
C Construct a temporary bunk house for workers and materials if
required
4.1.5 SLBP, BAY # 7 TO 5 Motor vehicle accident A Implement G.I. 06.030 Trafc and Vehicle Safety
Provide trafc fow plan as needed
Install applicable trafc signs in compliance with Manual on
Uniform trafc control devices Kingdom of Saudi Arabia, Ministry
of communication
4.1.6 SLBP, BAY # 7 TO 5 Lack of trafc signs,
barricades
B Install applicable trafc signs in compliance with SA GIs
4.1.6 SLBP, BAY # 7 TO 5 Lack of fagman B Provide fagman with FLAG and PPEs to control the trafc
4.1.7 SLBP, BAY # 7 TO 5 Poor road visibility on the
excavation at night
A Provide trafc light at night
4.2. SCAFFOLD ERECTION AND DISMENTLING
No. Location/Area Specifc Hazards
Identifed
Classifcation
(A/B/C)
Contractors
Recommended Actions
(Proposed actions to the specifc Hazards identifed)
4.2.1. SLBP, BAY # 7 TO 5 Falling and personal injury A Certifed scafold supervisor shall erect scafold per G.I. 08.001 Safety
Requirements for Scafolding and Saudi Aramco scafold safety
handbook and SACSM
Use FULL BODY SAFETY HARNESS
Before commencing work the scafold tag must be signed by scafold
supervisor/inspector or both
4.2.2. SLBP, BAY # 7 TO 5 Personal injury A Don not stay under the scafold working platform
Use all PPEs FBSH
4.3. POWER OPERATING / GENERATING EQUIPMENTS
No. Location/Area Specifc Hazards
Identifed
Classifcation
(A/B/C)
Contractors
Recommended Actions
(Proposed actions to the specifc Hazards identifed)
4.3.1. SLBP, BAY # 7 TO 5 Electrical shock B Implement Shoring protective systems, Excavation, Saudi
Aramco Construction Safety Manual
4.3.2. SLBP, BAY # 7 TO 5
Explosion /fre
A Implement work permit system G.I. 2.100
Coordinate with SA LPD, OPS, MAINT.
Remove fammables, combustibles and oxidizing agents from site
Conduct gas test, it must show a reading of ZERO
Ground the Equipment properly
No Gasoline operated engines, use Diesel engines/tools only
No leaking of the equipment /machine
Use extensions and keep the equipment away as much as possible
Ground all the holes and stop any gas release
Do not operate until the gas tester shows ZERO reading
4.3.3 SLBP, BAY # 7 TO 5 Motor vehicle accident A Provide trafc fow plan as needed
Install applicable trafc signs in compliance with Manual on
Uniform trafc control devices Kingdom of Saudi Arabia, Ministry
of communication
4.3.4 SLBP, BAY # 7 TO 5 Lack of trafc signs,
barricades
B
4.3.5. SLBP, BAY # 7 TO 5 Lack of fagman B Implement trafc controls G.I. 1021.000
4.3.6. SLBP, BAY # 7 TO 5 Poor road visibility on the
excavation at night
A Install stead burning light on the barricades
4.4 CRANE OPERATION AND LIFTING
No. Location/Area Specifc Hazards
Identifed
Classifcation
(A/B/C)
Contractors
Recommended Actions
(Proposed actions to the specifc Hazards identifed)
4.4.1. SLBP, BAY # 7 TO 5 Damage to the facility and
load
A Certifed operator and rigger should perform the crane job
Critical lift plan must be provided as per GI 7.028 form SA 9644
Crane daily inspection checklist be flled and signed
Hoist and chains must be load rated and in good conditions
Use tag line for load balance
4.4.2. SLBP, BAY # 7 TO 5 Personal injury A Isolate the job site
No employee remain under the load
4.5 CUTTING THE PIPE SPOOL
No. Location/Area Specifc Hazards
Identifed
Classifcation
(A/B/C)
Contractors
Recommended Actions
(Proposed actions to the specifc Hazards identifed)
4.5.1. SLBP, BAY # 7 TO 5 Falling of spool A Fastened and support the spool from the two ends before cutting starts
Use specifed chemicals for smooth operation of cutter
4.5.2. SLBP, BAY # 7 TO 5 Personal injury A Use PPEs and lift down the cut piece with crane
SLBP, BAY # 7 TO 5 Release of toxic and
fammables product and
gases
A Use proper respirators
Switch of all mobiles phones and other sources of ignition
Utilize Isolation lockout and use of hold tag procedures as per G.I.
06.012 Isolation, Used of Hold Tags
4.6FABRICATION AND WELDING
No. Location/Area Specifc Hazards
Identifed
Classifcation
(A/B/C)
Contractors
Recommended Actions
(Proposed actions to the specifc Hazards identifed)
SLBP, BAY # 7 TO 5 Drain and spill A The pipe must be drained to zero state
Utilize Isolation lockout and use of hold tag procedures as per G.I.
06.012 Isolation, Used of Hold Tags
The pipe must be purged with nitrogen or water washed and mechanical
stopper be installed before fabrication, welding
4.6.1. SLBP, BAY # 7 TO 5 Electrocution A Certifed welder and fabricator shall conduct the job
Use proper PPEs
Inspect the cords for exposure and cuts
No splices within 10 feet of the tools and machines
Implement work permit system G.I. 2.100
4.6.2. SLBP, BAY # 7 TO 5 Fire hazard A No fabrication and welding before gas tests
Utilize Isolation lockout and use of hold tag procedures as per G.I.
06.012 Isolation, Used of Hold Tags
Certifed and valid gas tester should be used by certifed person during
the job period as frequent as required
Mechanical stopper shall be installed before welding
4.7 MECHANICAL TESTS
No. Location/Area Specifc Hazards
Identifed
Classifcation
(A/B/C)
Contractors
Recommended Actions
(Proposed actions to the specifc Hazards identifed)
4.7.1 SLBP, BAY # 7 TO 5 Personal hazard A Isolate the area and
Only authorized persons are allowed at site
Wear proper PPEs during mechanical tests
4.7.2 SLBP, BAY # 7 TO 5 Fire hazard A Use only 110 V electrical tools only for test
Conduct gas tests before performing the mechanical tests