Beruflich Dokumente
Kultur Dokumente
1
d
1
200 (Production quantity for suture type 1)
x
2
d
2
d
2
150 (Production quantity for suture type 2)
x
3
d
3
d
3
180 (Production quantity for suture type 3)
x
4
d
4
d
4
130 (Production quantity for suture type 4)
x
5
d
5
d
5
230 (Production quantity for suture type 5)
x
6
d
6
d
6
50 (Production quantity for suture type 6)
x
7
d
7
d
7
90 (Production quantity for suture type 7)
x
8
d
8
d
8
85 (Production quantity for suture type 8)
x
9
d
9
d
9
130 (Production quantity for suture type 9)
x
10
d
10
d
10
255 (Production quantity for suture type 10)
20x
1
22x
2
25x
3
30x
4
15x
5
28x
6
18x
7
23x
8
22x
9
26x
10
d
11
d
11
30,000
(Prot target)
Goals proposed by the operational planning unit
25x
1
26x
2
28x
3
30x
4
20x
5
25x
6
22x
7
20x
8
24x
9
28x
10
d
12
d
12
50,000
(Budget utility)
0:1x
1
0:1x
2
0:15x
3
0:2x
4
0:1x
5
0:2x
6
0:1x
7
0:15x
8
0:15x
9
0:2x
10
d
13
d
13
350
(Swaging utility)
0:04x
1
x
2
x
3
x
4
x
5
x
6
x
7
x
8
x
9
x
10
d
14
d
14
70 (Packaging utility)
0:025x
1
x
2
x
3
x
4
x
5
x
6
x
7
x
8
x
9
x
10
d
15
d
15
35 (Quality cheque utility)
Goals proposed by the scheduling unit
0:1x
1
0:2x
4
0:1x
7
0:2x
10
d
16
d
16
175 (Swaging machine group 1 capacity)
0:1x
2
0:1x
5
0:15x
8
d
17
d
17
105 (Swaging machine group 2 capacity)
0:15x
3
0:2x
6
0:15x
9
d
18
d
18
70 (Swaging machine group 3 capacity)
Constraints
20x
1
22x
2
25x
3
30x
4
15x
5
28x
6
18x
7
23x
8
22x
9
26x
10
Z10,000
(Prot-break-even point)
x
1
x
4
x
7
x
10
r650 (Needle type 1 constraint)
x
2
x
5
x
8
r500 (Needle type 2 constraint)
x
3
x
6
x
9
r350 (Needle type 3 constraint)
20x
1
x
2
x
3
r10,000 (Thread type 1 constraint)
20x
4
x
6
r3500 (Thread type 2 constraint)
20x
7
x
8
x
9
r6500 (Thread type 3 constraint)
20x
5
x
10
r10,000 (Thread type 4 constraint)
In this model, the undesired deviations for the functional goals are
d
1
,d
2
,d
3
,d
4
,d
5
,d
6
,d
7
,d
8
,d
9
,d
10
,d
11
,d
12
,d
13
,d
14
,d
15
,d
16
,d
17
,d
18
H.W. Lin et al. / Int. J. Production Economics 136 (2012) 112 9
According to the IMGP algorithm, rstly the payoff matrix
must be calculated to determine the boundaries of the solution
when the meta-goals are optimised one at a time. The payoff
matrix result is summarised in Table 3. The decision-makers use
this solution as a guide to prioritise the existing goal functions
and evaluate the tradeoffs between the outputs obtained from
different priority schemes. Realistically, the decision variables
denote quantity, and thus should be calculated in terms of
integers. To simply the evaluation process however, non-integer
values are used, and the nal results are rounded off to the
nearest integers.
Based on the payoff matrix solution, the decision-makers can
analyse and compare different decision outcomes by suggesting
their preference on the degree of meta-goal achievements.
As an example, if a decision-maker has assigned all of the goal
functions to the same priority level, and suggested the meta-goal
achievements as listed in points below, the solution of this meta-
goal model is summarised in Table 4
i. Aggregate undesired deviations of all the goal functions
cannot be more than 0.3.
ii. Maximum undesired deviations of all the goal functions
cannot be more than 0.07.
iii. Number of unattained goals cannot be more than 5.
Table 2
Goal targets and hard constraints.
Equation type Description Target/constraint value Undesired deviations
Goals Production target for suture type 1 200 (box of dozen) Slack
Production target for suture type 2 150 (box of dozen) Slack
Production target for suture type 3 180 (box of dozen) Slack
Production target for suture type 4 130 (box of dozen) Slack
Production target for suture type 5 230 (box of dozen) Slack
Production target for suture type 6 50 (box of dozen) Slack
Production target for suture type 7 90 (box of dozen) Slack
Production target for suture type 8 85 (box of dozen) Slack
Production target for suture type 9 130 (box of dozen) Slack
Production target for suture type 10 255 (box of dozen) Slack
Prot achievable from the current production plan 30,000 ($) Slack
Budget utilisation for the current production plan 50,000 ($) Surplus
Total swaging capacity for the current production plan 350 (h) Surplus
Packaging capacity for the current production plan 70 (h) Surplus
Quality cheque capacity for the current production plan 35 (h) Surplus
Group 1 swaging machine capacity 175 (h) Surplus
Group 2 swaging machine capacity 105 (h) Surplus
Group 3 swaging machine capacity 70 (h) Surplus
Constraints Prot-break-even point that the manufacturer must achieve 10,000 ($)
Stock availability for needle type 1 650 (unit)
Stock availability for needle type 2 500 (unit)
Stock availability for needle type 3 350 (unit)
Stock availability for thread type 1 10,000 (cm)
Stock availability for thread type 2 3500 (cm)
Stock availability for thread type 3 6500 (cm)
Stock availability for thread type 4 10,000 (cm)
: empty elds imply choice of slack or surplus deviation is not applicable, as hard constraint equations must be strictly satised.
Table 3
Meta-goal payoff matrix solution.
Objective Achieved score Decision-
makers
preference
Aggregate
undesired
deviations
Maximum
undesired
deviation
Number of
unattained
goals
Aggregate
undesired
deviations
0.24 0.1 4 0.3
Maximum
undesired
deviation
0.471 0.057 9 0.07
Number of
unattained
goals
0.645 0.323 2 5
Table 4
Solution for single priority level model.
Goal functions Value
Meta-goals
Aggregate undesired deviations 0.3
Maximum deviation 0.076
Number of unattained goals 5
Goals
Production quantity for suture type 1 185 (box of dozen)
Production quantity for suture type 2 142 (box of dozen)
Production quantity for suture type 3 170 (box of dozen)
Production quantity for suture type 4 120 (box of dozen)
Production quantity for suture type 5 230 (Box of Dozen)
Production quantity for suture type 6 50 (box of dozen)
Production quantity for suture type 7 90 (box of dozen)
Production quantity for suture type 8 85 (box of dozen)
Production quantity for suture type 9 130 (box of dozen)
Production quantity for suture type 10 255 (box of dozen)
Prot achievable 32,594.65 ($)
Budget utility 36,472.64 ($)
Swaging utility 207.48 (h)
Packaging utility 58.29 (h)
Quality cheque utility 36.43 (h)
Machine group 1 capacity 102.52 (h)
Machine group 2 capacity 49.97 (h)
Machine group 3 capacity 55 (h)
Underlined goals imply targets not met.
H.W. Lin et al. / Int. J. Production Economics 136 (2012) 112 10
So far in this example, the analysis focused only on the goal
priority preference set by a single decision-maker. To incorporate
multiple preferences, the CDSM suggests that Delphi Process should
be activated to deduce a consensus priority preference scheme that
can be used towards the IMGP analysis. Furthermore, through Delphi
Process, the goal attainment preferences proposed by different
functional units can be updated accordingly in order to achieve better
decision outcomes. For example, the analysis outcome of the example
presented here indicates that the quality checking capacity is the
bottleneck of the manufacturing process, which negatively affects the
fullment of production quota. To improve this situation, the quality-
checking unit is to be consulted on the ability to increase its output
capacity. Once an updated quality-checking capacity is obtained, the
corresponding payoff matrix of the new model can be calculated and
that meta-goal targets can be adjusted accordingly. In this approach,
the Meta-Goal Programming process and Delphi Process are iterated
until a solution that satises all associated decision-makers is found.
Below, we describe a possible rened meta-goal analysis model
that follows the Delphi Process. The goal functions are allocated into
four priority levels, and that goal functions per priority level are
analysed by a unique meta-goal such as described in the following
points. This IMGP model can be easily evaluated using WhatsBest!
Plug-in, but the solution is not included here.
Priority level 1: Finance unit demands, the prot and
budget goals are to be in this priority.
These goals are also closely monitored and
supported by the enterprises high-level
management.
Priority level 2: The target dened by the sales and
marketing unit is considered as the second
priority to ensure customer satisfaction.
Priority level 3: Production, packaging, and quality goals
are in this priority level.
Priority level 4: The production-scheduling unit and
machine group formation that minimises
machine re-setup are placed in the lowest
priority while satisfying the meta-goals of
higher priority levels.
5.3. Results, outcomes, and performance
The feasibility of the conceptual design for the GDSS was
analysed based on the results of our study. Our analysis have
identied that our CDSM has the following strengths:
i. Data, information, and knowledge are shared via the WSA
based interoperability framework, which is highly efcient in
establishing system integrations on the application-to-
application level.
ii. Data, information, and knowledge can be acquired from
stand-alone systems within the CMN at timely manner, thus
decision-makers are well supported towards making informed
decisions.
iii. Decision-making tools can be developed individually and
incorporated to the GDSS to further enhance the capabilities
of the CDSM.
iv. Knowledge coherence is achieved, since the business objec-
tives of the CMN are transparent to all participants of the
network.
v. The CDSM ensures that all decision-making activities are
appropriately orchestrated and synchronised toward the
achievement of optimal decisions.
vi. The GDSS is highly adaptable as new data, information, and
knowledge can be incorporated into the system at any time
to support new management requirements.
vii. The local desired goals are collected and analysed by the
IMGP model, and it ensures that the actual nal decisions can
be practically fullled across all functional units under the
current manufacturing environment, and that the decision is
close to global optimal as much as possible.
viii. The meta-goal approach enables decision-makers to ef-
ciently analyse and compare alternate solutions, and identify
which manufacturing resources may be adjusted in order to
improve the overall outcome.
ix. The Delphi Method provides a mediating environment for
decision-makers to quickly identify issues that prevent
decision consensus, and hence management resources could
be focused on eliminating those issues.
6. Conclusion
This paper analysed current business environment within a
CMN setting in considering for the perspectives of a participating
S/MME, and argued that a GDSS is necessary to enable the
manufacturing oriented S/ME in near optimal decision-making
within the CMN. A conceptual design of the GDSS is provided in
this paper as a key contribution. In our approach, rstly, Microsoft
.Net WSA is selected to design the system architecture for the
GDSS. Fundamentally established on the existing Internet proto-
cols and other cross-platform standards, the WSA delivers max-
imum information system interoperability on all levels ranging
from a standalone simply application to a suite of software.
Furthermore, the WSA-based GDSS design ensures that maximum
system scalability and re-useability are readily achieved.
Secondly, a CDSM is proposed to guide the process of optimised
decision-making within the CMN. The model enables different
functional units to analyse the decision under consideration
separately and propose goals that are in favour of their respective
functional units performance. These goals are collected and then
analysed using the IMGP approach, which allows decision-makers
to concisely interact during the process of reaching a solution and
quickly converge to a solution acceptable to all the decision-
makers. The conceptual design of the GDSS is justied by a
simulated case study on an Australian manufacturer. In our study,
we have found that the GDSS is capable of integrating the existing
distributed information systems within the local manufacturer
and its CMN. This enables the managers of the local manufacturer
to efciently conduct collaborative decision-making activities in
relation to other participants of the CMN. In addition, the GDSS
enables an S/MME to realise the benets of a CMN, without
extensive alteration to their existing computer network architec-
ture and software systems. The next step of our research project is
to model other decision-making processes in compliance with the
CDSM for the core BPs. Example of these BPs for sustainability in
manufacturing include collaborative product design where design
objectives of individual functional units are considered at the
CMN level, and production order allocation problem where
integer-based Meta-Goal Programming process is used to opti-
mally distribute production orders amongst a group of manufac-
turers. Thus, the GDSS establishes a fundamental platform for
future applications of decision-support approaches that can be
continuously added in supporting the dynamic management
processes for achieving sustainability in manufacturing in a CMN.
Acknowledgement
Authors acknowledge the funding provided by Australian
Research Council for this research project, the support provided
by industry partner, Dynek Pty Ltd., South Australia, Australia,
H.W. Lin et al. / Int. J. Production Economics 136 (2012) 112 11
and the review comments for this article by Mr. B. Crook,
Managing director of Dynek Pty Ltd.
References
Aguilar-Save n, R.S., 2004. Business process modelling: review and framework.
International Journal of Production Economics 90 (2), 129149.
Australian Bureau of Statistics, 2002. Small Business in Australia. /http://www.
abs.gov.au/ausstats/abs@.nsf/lookupMF/97452F3932F44031CA256C5B00027F
19S (viewed 12.02.05.).
Australian Government Information Management Ofce, 2003. Interoperability
Technical Framework for the Commonwealth Government. /http://www.
agimo.gov.au/publications/2003/08/frameworkS (viewed 12.15.05.).
Binder, M., Clegg, B., 2007. Enterprise management: a new frontier for organisa-
tions. International Journal of Production Economics 106 (2), 409430.
Brunnermeier, S.B., Martin, S.A., 2002. Interoperability costs in the US automotive
supply chain. International Journal of Supply Chain Management 7 (2), 7182.
Butler, M., Clarke, S., Holden, J., Holt, M., Jones, G., Jones, T., Kellett, A., Smith, E.,
2002. Business Process Management: Improving Business EfciencyButler
Direct Limited, UK.
Caballero, R., Ruiz, F., Uria, M.V.R., Romero, C., 2006. Interactive meta-goal
programming. European Journal of Operational Research 175 (1), 135154.
Cabrera, L.F., Kurt, C., Box, D., 2004. An Introduction to the Web Services
Architecture and Its Specications. Microsoft MSDN. /http://msdn.microsoft.
com/library/default.asp?url=/library/en-us/dnwebsrv/html/introwsa.aspS
(12.12.05.).
Camarinha-Matos, L., Macedo, P., 2010. A conceptual model of value systems in
collaborative networks. Journal of Intelligent Manufacturing 21 (3), 287299.
Chiu, M., Lin, G., 2004. Collaborative supply chain planning using the articial
neural network approach. Journal of Manufacturing Technology Management
15 (8), 789796.
Chiu, M., Lin, H.W., Nagalingam, S.V., Lin, G.C.I., 2006. Inter-operability framework
towards virtual integration of SMEs in the manufacturing industry. Interna-
tional Journal of Manufacturing Technology and Management 9 (3/4),
328349.
Chung, W.W.C., Yam, A.Y.K., Chan, M.F.S., 2004. Networked enterprise: a new
business model for global sourcing. International Journal of Production
Economics 87 (3), 267280.
Cil, I., Alpturk, O., Yazgan, H.R., 2005. A new collaborative system framework based
on a multiple perspective approach: InteliTeam. Decision Support Systems 39
(4), 619641.
DAmours, S., Montreuil, B., Lefranc-ois, P., Soumis, F., 1999. Networked manufac-
turing: the impact of information sharing. International Journal of Production
Economics 58 (1), 6379.
Danilovic, M., Winroth, M., 2005. A tentative framework for analyzing integration
in collaborative manufacturing network settings: a case study. Journal of
Engineering and Technology Management 22 (12), 141158.
Hartley, J., 1993. Electronic Data Interchange: Gateway to World-Class Supply
Chain ManagementEconomist Intelligence Unit, London.
Huin, S.F., 2003. Intelligent Resources Planning for Small-and-Medium-Sized
Manufacturers. Ph.D. Thesis. University of South Australia, Adelaide.
Intelligent Manufacturing Systems, 2005. Survey of Australian Manufacturing
Industry. /http://www.au.ims.org/download/IMSAURnDNeedsSurveyResults.
pdfS (viewed 02.6.06.).
Johansen, K., Comstock, M., Winroth, M., 2005. Coordination in collaborative
manufacturing mega-networks: a case study. Journal of Engineering and
Technology Management 22 (3), 226244.
Kuik, S.S., Nagalingam, S.V., Amer, Y., 2010. Challenges in implementing sustain-
able supply chain within a collaborative manufacturing network. In: Proceed-
ings of Eighth International Conference on Supply Chain Management and
Information Systems. Hong Kong.
Lagerstrom, K., Andersson, M., 2003. Creating and sharing knowledge within a
transnational teamthe development of a global business system. Journal of
World Business 38 (2), 8495.
Li, E.Y., Lai, H., 2005. Collaborative work and knowledge management in electronic
business. Decision Support Systems 39 (4), 545547.
Lin, H.W., Nagalingam, S.V., Chiu, M., 2005. Development of a collaborative
decision-making model for a network of manufacturing SMEs. In: Pasquino,
N. (Ed.), Proceedings of 18th International Conference on Production Research.
University of SalernoCampus of Fisciano (SA) Italy, Fischiano (SA) Italy.
CD-Rom Publication.
Lin, H.W., Nagalingam, S.V., Lin, G.C.I., 2009. An interactive meta-goal program-
ming based decision analysis methodology to support collaborative manufac-
turing. Robotics and Computer-Integrated Manufacturing 25, 135154.
Lindo Systems Inc., 2006. WhatsBest! /http://www.lindo.com/S (viewed 04.
28.06.).
Loeser, B.O., 1999. How to set up a cooperation network in the production
industry: example of the HuberSuhner AG. Industrial Marketing Manage-
ment 28 (5), 453465.
Marakas, G.M., 1999. Decision Support Systems in the Twenty-First CenturyPren-
tice-Hall, Inc., USA.
McCormack, K., Rauseo, N., 2005. Building an enterprise process view using
cognitive mapping. Business Process Management Journal 11 (1), 6374.
Nadvi, K., 1995. Industrial Clusters and Networks: Case Studies of SME Growth and
InnovationUnited Nations Industrial Development Organisation.
Nagalingam, S.V., Lin, G.C.I., 2000. A distributed group decision support systems
for virtual computer intergrated manufacturing. In: Proceedings of the Sixth
International Conference on Automation Technology. Taiwan, pp. 377382
(hardcopy).
Perrin, O., Wynen, F., Bitcheva, J., Godart, C., 2003. A model to support collabora-
tive work in virtual enterprises. In: van derAalst, W.M.P. (Ed.), Proceedings of
International Conference of Business Process Management. Springer-Verlag,
Eindhoven, The Netherlands.
Rankins, R., Bertucci, P., Jensen, P., 2003. Microsoft SQL Server 2000 Unleashed,
second ed., Indianapolis.
Small Business Service, 1996. Small and Medium Enterprise Denitions. European
Commission. /http://www.sbs.gov.uk/sbsgov/action/layer?r.s=sl&topicId=700
0000237S (viewed 12.2.05.).
Turban, E., Aronson, J.E., Liang, T.-P., 2005. Decision Support Systems and
Intelligent Systemsseventh ed. Pearson Education, Inc., New Jersey.
Turoff, M., Hiltz, S.R., 1995. Computer based Delphi processes. In: Adler, M., Ziglio,
E. (Eds.), Gazing into the Oracle: The Delphi Method and its Application to
Social Policy and Public HealthJessica Kingsley Publishers, London.
Vinoski, S., 2004. CORBA in a Loosely Coupled World. Object Management Group.
/http://www.looselycoupled.com/opinion/2004/vinos-corba-infr0908.htmlS
(viewed 12.12.05.).
Wang, D., Nagalingam, S.V., Lin, G.C.I., 2004. Development of a parallel processing
multi-agent architecture for a virtual CIM system. International Journal of
Production Research 42 (17), 37653785.
Wheelen, T.L., Hungar, D.J., 2000. Strategic Management and Business Policy:
Entering 21st Century Global Societyseventh ed. Prentic Hall, London.
Xu, H., Koh, L., Parker, D., 2009. Business processes inter-operation for supply
network co-ordination. International Journal of Production Economics 122 (1),
188199.
Zhang, S., Shen, W., Ghenniwa, H., 2004. A review of Internet-based product
information sharing and visualization. Computers in Industry 54 (1), 115.
H.W. Lin et al. / Int. J. Production Economics 136 (2012) 112 12