Beruflich Dokumente
Kultur Dokumente
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BASIC CRITERIA
Route of Pipe Line
Pipe Nominal Diameter
3500 NB
Pipe OD
3556 mm
Design Pressure
6 kgf/cm
1250 mm
Pipe Material
4.1 '
IS 3589 : FE 410
250006625.xls.ms_office
140 ''
2
0 mm
1200 kgf/cm2
1.7E+04 psi
2.1E+06 kgf/cm3
3.0E+07 psi
0.3
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t=
tm
(1-m)
tm =
PD0
2(SE+PY)
+A
Where :
tm = Thickness without Mill Tolerance
t = Thickness after Mill Tolerance
6 kgf/cm2
P= Internal Pressure,
D0= Outside Diameter
3556 mm
1200 kgf/cm2
S= Allowable stress
A= Corrosion Allowance
0 mm
E= Joint Efficiency
Y= Factor
m= Mill Tolerance
80%
0.4
10.0%
11.08 mm
12.32 mm
14 mm
14 mm
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for
L/D0>
14.4/(PK)0.166
psi
Where :
t = Thickness after Mill Tolerance
14.0 mm
1 kgf/cm2
3556 mm
1 mm
A= Corrosion Allowance
0 mm
Step 2
As per Sl. No. 1 of Table XIII of Roark (4th Edition)
External Collapsing Pressure
p'=
tsy
R(1+(4sy/E)(R/t)2)
psi
Where :
t = wall thickness
14 mm
R= Radius of pipe
1778.0 mm
1200 kgf/cm2
2.1E+06 kgf/cm2
E= Modulus of elasticity
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Pc=
2Et3
(1-n2)D3
psi
Where :
2.1E+06 kgf/cm2
E= Modulus of Elasticity
n= Poisson's Ratio
0.3
14 mm
3528 mm
Stewart's formula is more conservative than above as it also accounts for wall thickness variation out of
roundness and other manufacturing tolerances.
Collapsing Pressure
Pc= 50200000 (t/D)3
0.221 kgf/cm2
3 psi
Where :
t = Pipe Wall thickness
0.5512 inch
138.9 inch
0.00397 <0.023
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0.753541 kgf/cm2
10.7 psi
where
F= Design Factor
D= Diameter of Pipe
140 inch
0.736
1-0.33(hw/h)
h= height of ground surface above top of pipe
hw= height of water surface above top of pipe
h/D=
49.213 inch
39.37 inch
0hwh
0.3515
0.1644
0.150+0.041(h/D)
for 0h/D5
0.150+0.014(h/D)
for 5h/D80
E= Modulus of Elasticity
1750 psi
0.014 in4/lin in
=t3/12
t= thickness of pipe
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0.5512 inch
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0.0361 lb/in
49.213 inch
39.37 inch
0.736
0hwh
1-0.33(hw/h)
D= Diameter of Pipe
140 inch
68.751 lb/lin in
14.2 psi
Vehicle Load
3 psi
Case I
Case II
15.983 psi
1.124 kgf/cm2
4.783 psi
0.336 kgf/cm2
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(1)
(2a)
Wc= Hc w Bc
(2b)
where
Wc= dead load on the conduit
5980.7 lb/ft
using (2b)
125 lb/ft
Bc= Pipe OD
11.667 ft
14.62 ft
Hc = Height of fill
4.10 ft
equations 2(a) or 2(b) are the probable minimum loading. The actual load in a given case will be
intermediate of the two
W = (WC+WL)/12
918.39 lb/lin in
5040 lb/lin ft
1.276 in
0.91%
32.4 mm
where
Dl = Deflection Lag Factor
1.5
K = Bedding Constant
0.1
r = radius of pipe
70 in
0.5512 in
E = Modulus of Elasticity
3E+07 psi
0.014 in4/lin in
I = Moment of Inertia
E' = Modulus of Soil
1750 psi
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Kb W r E I
E I+0.061 E'r3 - 2Kq Pe r3
1.70E-04
r= Radius of Pipe
kg cm
177.8 cm
W= Weight of Conduit
12.28 kg/cm
0.235
Kq= Coefficient
0.103
for q =30o
2.1E+06 kgf/cm2
E = Modulus of Elasticity
0.2287 cm4/lin cm
I = Moment of Inertia
28.123 kgf/cm2
1 kgf/cm2
0.0005 kgf/cm2
sc = M/z
0.3267 cm3/lin cm
z = Section Modulus
Longitudinal Stress
127 kgf/cm2
sp = Pe D/2t
Total Stress
127.33 kgf/cm2
s = sc + sp
As total stress is less than the Allowable, hence safe
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st =
Kb W r E t
2(E I+0.061 E'r3 + 2Kq Pe r3)
0.003
kgf/cm2
r= radius of Pipe
177.8 cm
W= Weight of Conduit
12.277 kg/cm
0.235
Kq= Coefficient
0.103
for q =30o
2.1E+06 kgf/cm2
E = Modulus of Elasticity
0.2287 cm4/lin cm
I = Moment of Inertia
28.123 kgf/cm2
6 kgf/cm3
P = Internal Pressure
Longitudinal Stress
762 kgf/cm2
sp = P D/2t
Total Stress
762.00 kgf/cm2
s = st + sp
As total stress is less than the Allowable, hence safe
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Stiffener Rings
From Morley's Correlation, Spacing of Stiffeners
S= D(2E/Pcr)(t/D)5/2
6869.5 cm
where
0.2114 kgf/cm2
Pcr= Pressure
1.65E (t/D)3
2.1E+06 kgf/cm2
E= Modulus of elasticity
D= Diameter
355.6 cm
t= wall thickness
1.4 cm
D[0.7(D/t)2]
3
[t/D]1.5 [1+.091(E'/E)+0.325Pi/E]
1227.2 cm
where
6 kgf/cm2
2.1E+06 kgf/cm2
E= Modulus of elasticity
28.123 kgf/cm2
355.6 cm
t= wall thickness
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1.4 cm
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388.09 cm3
where:
438 kgf/cm2
s1= sa - PiD/2t
1200 kgf/cm2
6 kgf/cm2
355.6 cm
t= wall thickness
1.4 cm
1250 cm
y= width of stiffener
2.0 cm
h= height of stiffener
13.9 cm
Assumed
Method 2
p=
[0.7 p D2 S]
yh =
0.6575 kgf/cm2
0.7 (D/t)2
- t2 S
69826 cm3
where:
438 kgf/cm2
s1= sa - PiD/2t
1200 kgf/cm2
2.1E+06 kgf/cm2
E= Modulus of Elasticity
28.123 kgf/cm2
6 kgf/cm2
355.6 cm
t= Wall Thickness
1.4 cm
1250 cm
y= Width of Stiffener
12 cm
h= Height of Stiffener
76.282 cm
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Assumed
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from
to
thickness
168.3
406.6
406.6
559.0
559.0
914.0
914.0
1219.0
1219.0
1620.0
10
1620.0
2032.0
10
12
12
14
14
16
16
18
18
20
20
22
22
25
25
28
28
32
32
36