Beruflich Dokumente
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210
LRPLinear Rod Pump Software
Notices
Copyright 2009 Unico, Inc.
All Rights reserved. No part of this publication may be copied, reproduced, or reduced to any
electronic media or machine-readable format without the prior written permission of Unico, Inc.
At the time of printing, features of the product described herein are protected by United States
Patent Number 7,168,924. Other patents are pending.
The information contained in the manual is considered accurate to the best knowledge of the
supplier at the time of publication. The manufacturer assumes no liability for errors that may exist.
The supplier reserves the right to change data and specifications without notice.
All trade designations are provided without reference to the rights of their respective owners.
Printed in the United States of America
General Information
4 November 2009
Table of Contents
Safety Information............................................................................................................. 7
1.1
1.2
1.2.1
1.3
1.4
1.5
1.6
Overview ...........................................................................................................................................7
Conventions Used .............................................................................................................................7
Attention Symbol Definition ...............................................................................................................7
General Precautions..........................................................................................................................7
Service Precautions...........................................................................................................................7
Application Precautions .....................................................................................................................8
Safe Service Practices ......................................................................................................................9
2.1
2.2
2.2.1
2.2.2
2.3
Overview .........................................................................................................................................10
Contents ..........................................................................................................................................10
What is covered...............................................................................................................................10
What is not covered.........................................................................................................................10
Intended Audience...........................................................................................................................10
3.1
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.3
3.3.1
3.3.1.1
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
3.4.6
3.4.7
3.4.8
3.4.9
Overview .........................................................................................................................................12
Hardware Requirements..................................................................................................................13
Drive Models....................................................................................................................................13
Control Modules ..............................................................................................................................13
Optional Modules.............................................................................................................................13
Operator Interface ...........................................................................................................................13
Application Description ....................................................................................................................13
Application Interface ........................................................................................................................13
UEdit Software ..............................................................................................................................14
Application Features........................................................................................................................14
Sensor-Free Control ........................................................................................................................14
Dynamometer, Torque, Speed and IPR Graphs..............................................................................14
Auto-Identification Routines.............................................................................................................14
System Monitors..............................................................................................................................14
System Data Collection ...................................................................................................................15
System Data Output ........................................................................................................................15
Daily Gauging ..................................................................................................................................15
Operational Modes ..........................................................................................................................15
System Controllers ..........................................................................................................................16
4.1
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.3.1.1
4.3.2
4.3.3
4.3.3.1
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.4
4.4.1
4.4.1.1
4.4.2
4.4.3
Overview .........................................................................................................................................17
Wiring Standards and Codes...........................................................................................................17
Wiring Precautions ..........................................................................................................................17
100MHz Control Module Terminal Block Location...........................................................................18
Compact 100MHz Control Module Terminal Block Location ...........................................................18
Control Module Serial Input Connection Descriptions .....................................................................19
Pull-up, Pull-down and Terminating Resistors .................................................................................19
Pull-up, Pull-down and Terminating Resistor Location ....................................................................19
RJ-45 Connector Pin-Outs ..............................................................................................................20
Console PortAsynchronous Serial Interface.................................................................................20
Console Port Serial Connections at the Terminal Block ..................................................................20
Port AAuxiliary Asynchronous Serial Interface #1........................................................................20
Port BAuxiliary Asynchronous Serial Interface #2........................................................................20
Digital Input and Output Connections TB1 (Discrete
Parallel I/O) ..............................................21
Digital Output Connection TB1 (Discrete Parallel Outputs) .............................................................21
Digital Input Connections TB1 (Discrete Parallel Inputs) .................................................................21
Analog Input and Output Connections TB2 .....................................................................................21
4-20 mA Analog Input Load Resistors .............................................................................................22
4-20 mA Analog Input Load Resistors Location...............................................................................22
Analog Input Connections TB2 ........................................................................................................22
DC Power Supplies TB2..................................................................................................................22
General Information
4 November 2009
Table of Contents
4.4.4
4.5
4.5.1
4.5.2
4.5.3
5.1
5.1.1
5.1.2
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.5.1
5.3.5.2
5.3.6
5.3.7
5.3.8
5.3.8.1
5.3.8.1.1
5.3.8.1.2
5.3.8.1.3
5.3.8.1.4
5.3.8.2
5.3.8.3
5.3.8.3.1
5.3.8.4
5.3.8.4.1
5.3.8.4.2
5.3.8.4.3
5.3.8.4.4
5.3.8.5
5.3.8.5.1
5.3.8.5.2
5.3.8.5.3
5.3.8.5.4
5.3.8.5.5
5.3.8.5.6
5.3.8.5.7
5.3.8.5.8
5.3.8.5.9
5.3.8.5.10
5.3.8.5.11
5.3.8.6
5.3.8.6.1
5.3.8.6.2
5.3.8.6.3
5.3.8.6.4
5.3.8.6.5
5.3.8.6.6
5.3.8.6.7
5.3.8.6.8
5.3.8.6.9
5.3.8.6.10
5.3.8.6.11
5.3.8.6.12
5.3.8.6.13
5.3.8.6.14
Overview .........................................................................................................................................25
LCD Display and Keypad ................................................................................................................25
GLCD Display and Keypad..............................................................................................................25
Basic Keypad Key Functions ...........................................................................................................26
Menu Navigation..............................................................................................................................26
LCD Display.....................................................................................................................................27
GLCD Display..................................................................................................................................28
Screen Power Saver........................................................................................................................28
Power-Up Display............................................................................................................................28
SRP Main Displays..........................................................................................................................28
LCD Main Displays ..........................................................................................................................29
GLCD Main Displays .......................................................................................................................29
Bar-graph Display............................................................................................................................29
Fault Display....................................................................................................................................29
Setup Menu .....................................................................................................................................29
Dictionary ........................................................................................................................................29
Dictionary Setup Parameters...........................................................................................................29
Editing Numeric Parameters............................................................................................................30
Editing Hexadecimal Numeric Parameters ......................................................................................30
Editing Enumerated Parameters......................................................................................................30
Drive Test ........................................................................................................................................30
AC Test ...........................................................................................................................................30
Un-coupled AC Test ........................................................................................................................30
Faults Menu.....................................................................................................................................30
Fault, Warning and Event Mask Displays ........................................................................................31
Editing the Mask ..............................................................................................................................31
Fault and Warning History Display ..................................................................................................31
Event History Display ......................................................................................................................31
Archive Menu...................................................................................................................................32
Serial Connections ..........................................................................................................................32
The Archive File...............................................................................................................................32
Data Upload.....................................................................................................................................32
Data Download ................................................................................................................................33
Data Default.....................................................................................................................................33
Data Recall ......................................................................................................................................33
Data Store .......................................................................................................................................33
Data Erase.......................................................................................................................................34
Data Status......................................................................................................................................34
Reset ID ..........................................................................................................................................34
Upload WPR....................................................................................................................................34
Help Display ....................................................................................................................................35
Feedback.........................................................................................................................................35
Analog .............................................................................................................................................35
PIO ..................................................................................................................................................35
Clock ...............................................................................................................................................35
Process ...........................................................................................................................................35
Calendar ..........................................................................................................................................36
Controller .........................................................................................................................................36
SSI...................................................................................................................................................36
Mem ................................................................................................................................................36
Global Dictionary .............................................................................................................................36
Network Map ...................................................................................................................................36
NVMEM ...........................................................................................................................................36
Ports ................................................................................................................................................36
UEdit Utility ...................................................................................................................................37
General Information
4 November 2009
Table of Contents
5.3.8.6.15
5.3.8.7
5.4
5.4.1
5.4.1.1
5.4.1.2
5.4.1.3
5.4.1.4
5.4.1.5
5.4.2
5.4.2.1
5.4.2.2
System Errors..................................................................................................................................37
Chart Display (Requires GLCD) ......................................................................................................37
Password Protection........................................................................................................................37
Password Selection .........................................................................................................................38
Global Parameter: level 1 password...............................................................................................38
Global Parameter: level 2 password...............................................................................................38
Global Parameter: level 3 password...............................................................................................38
Global Parameter: lockout time ......................................................................................................38
Global Parameter: lockout status....................................................................................................38
Dictionary Access Levels.................................................................................................................38
Menu Item Access Levels................................................................................................................38
Menu Item Access Levels................................................................................................................38
6.1
6.1.1
6.1.2
6.1.2.1
6.1.2.2
6.1.2.3
6.1.2.4
6.1.2.5
6.1.2.6
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
6.22
6.23
6.24
6.25
6.26
6.27
6.28
6.29
6.30
6.31
Overview .........................................................................................................................................39
Parameter Visibility Control .............................................................................................................39
Parameter Unit Selection.................................................................................................................39
Keypad Units ...................................................................................................................................39
UEdit Software Units.....................................................................................................................39
Console Units ..................................................................................................................................39
Port A Units .....................................................................................................................................39
Port B Units .....................................................................................................................................39
User Definable Units........................................................................................................................39
Operator Menu ................................................................................................................................40
Gauge Menu....................................................................................................................................44
Valve Check Menu ..........................................................................................................................46
Maintenance Menu ..........................................................................................................................48
Feature List Menu............................................................................................................................49
Pump Speed Menu..........................................................................................................................50
Pump Fill Menu................................................................................................................................53
Optimizer Menu ...............................................................................................................................55
Gearbox Menu.................................................................................................................................59
Pumping Unit Menu .........................................................................................................................61
Rod/Pump Menu..............................................................................................................................67
Reservoir Menu ...............................................................................................................................73
Well ID Menu ...................................................................................................................................74
DynaCard Menu ..............................................................................................................................77
Control Menu ...................................................................................................................................81
Power Menu ....................................................................................................................................82
Generator Menu ..............................................................................................................................85
Calendar Menu ................................................................................................................................88
EOP Enhanced Oil Production Controller Menu ..........................................................................90
Fault/Event Menu ............................................................................................................................95
Motor Menu ................................................................................................................................... 101
Drive Menu .................................................................................................................................... 103
Drive Reg Menu............................................................................................................................. 106
Signals In Menu............................................................................................................................. 111
Signals Out Menu .......................................................................................................................... 134
Digital I/O Menu (Discrete Parallel I/O).......................................................................................... 139
Display Menu................................................................................................................................. 143
Comm Menu .................................................................................................................................. 146
Quickstart Menu ............................................................................................................................ 152
Simulate Menu............................................................................................................................... 158
7.1
7.2
7.3
General Information
4 November 2009
Table of Contents
8.1
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.2.5
8.2.6
Index............................................................................................................................... 177
General Information
4 November 2009
Safety Information
1.1
Overview
This section states important safety information that must be followed when setting up, operating
and troubleshooting the application. Study this information carefully before working with the
equipment. Failure to follow these instructions may lead to personal injury, death, or damage to the
equipment.
1.2
Conventions Used
The following notation convention is used throughout this manual to indicate information important
to personal safety or machine hazards.
1.2.1
1.3
1.4
Attention
This symbol identifies information about practices or circumstances that can lead to
personal injury or death, property damage or economic loss.
General Precautions
!
Attention
Only qualified personnel with the proper skills, instruction and familiarity with the
machinery, drive, driven equipment and its applications (hereinafter referred to the
system) should install, start-up, operate, troubleshoot, and maintain the drive. Such
personnel must be familiar with the electrical and mechanical components of the system
to perform the procedures outlined in this manual and its companion documents,
including, but not limited to, the Drive Guide to Installation, Troubleshooting and
Maintenance, Quick Start Guide, and the Exhaustive Startup Checklist. Failure to comply
may result in personal injury, death and/or system equipment damage.
Attention
Failure to take proper precautions for electrical hazard could cause injury or death.
Attention
Failure to follow instructions in this document and industry safety standards could damage
the drive and void the manufacturers warranty.
Service Precautions
!
Attention
Always disconnect and lock out all electrical supplies before working on the drive or
associated system equipment. Do this before touching any electrical or mechanical
components associated with the system.
Attention
Always ensure that mechanical energy sources are locked out before working on the drive
or associated system equipment. Do this before touching any electrical or mechanical
components associated with the system.
General Information
Safety Information
7
1.5
Attention
High voltage may be present even when all electrical power supplies are disconnected.
After switching off electrical power, wait at least fifteen minutes for bus circuit capacitors to
discharge stored electrical energy before working on the drive or associated equipment.
Use an appropriate voltmeter to further verify that the capacitors have fully discharged
before beginning work. Do not rely exclusively on the bus voltage indicator. Dangerous
voltage levels may remain even when the indicator is off.
Attention
High voltage may be present at the motor output terminals whenever input power is
applied or bus voltage is present whether the motor is moving or not.
Attention
If an aluminum electrolytic capacitor is the drive fails from a build-up of internal pressure,
the case of the capacitor may rupture or the safety vent will operate spraying electrolyte
liquid and/or vapor from the capacitor. If a capacitor ruptures or vent:
If your skin comes in contact with the electrolyte, flush it immediately with cold
water
If electrolyte gets in your eyes, immediately remove any contact lenses and flush
the open eyes with plenty of clean water
Attention
Before energizing the motor, verify that there are no loose components associated with
the drive or drive train and that the motor motion will not result in injury or death to
persons or damage to the system equipment.
Attention
The drive may be sensitive to electrostatic discharge. Static precautions are required
when servicing or repairing the unit.
Application Precautions
!
Attention
An incorrectly installed or operated drive can result in damage to the equipment it controls.
Make certain installation and operating specifications are followed.
Attention
Emergency stop devices shall be located at each operator control station and at other
operating stations where emergency stop may be required. Control inputs do not
generate an emergency stop of the motor and do not remove power that can cause
hazardous conditions. Regardless of the operating state, the drives motor output
terminals may be at dangerous voltage levels whenever input power is applied or the bus
is charged.
General Information
Safety Information
8
1.6
Attention
When serial communications connections are made to the drive, the operation of the
drive, motor and system equipment may be started, changed and/or stopped at any time
in response to the commands received by the drive from a remote serial device. When
such serially commanded operation could cause personal injury or death or damage to the
system equipment, personnel on site shall remove serial connections to the drive to
prevent receipt of serially generated operational commands.
Attention
The drive is may start automatically when power is applied or after a fault trip if the autorestart functionality has been enabled. The auto-restart functionality must not be enabled
when hazardous conditions might arise from such action.
Attention
Upon removing power or removing the run (auto) input, the unit will continue to move until
it is parked.
Wear approved eye, foot, ear, leg, arm, face, hair, and head protection
General Information
Safety Information
9
2
2.1
2.2
2.2.1
2.2.2
Contents
What is covered
Safety Information.
Application Overview.
Application Wiring, describes input and output connections specific to the application. For
more information refer to the Drive Guide to Installation, Troubleshooting and Maintenance.
Operator Interface, describes how to use the keypad and operator display to navigate the
menus and operate the drive.
Introduction to the System . For better detail, refer to the LRP Quick Start Guide and LRP
Exhaustive Startup Checklist.
2.3
Intended Audience
The manual is intended for anyone who will be installing, operating and servicing the drive and
system equipment. Installation should be performed by qualified electrical personnel to ensure that
correct electrical practices and applicable electrical codes are applied. Start-up and operation
should be performed by personnel familiar with both the drive and the machinery or equipment
controls or is controlled by.
The audience is expected to have a basic knowledge of physical and electrical fundamentals,
electrical wiring practices and components and electrical schematics.
General Information
About the Manual
10
Attention
Follow Instructions.
Personal injury or damage to the drive or system equipment can be prevented by carefully
following the procedure outlined in the documents.
Attention
Follow Regulations.
All electrical work should conform to the National Electrical Code as well as all state and
local government regulations. Please familiarize yourself with these regulations.
Attention
Read all documents first.
Read this manual as well as the Drive Guide to Installation, Troubleshooting, firmware
instruction manuals, Maintenance, Quick Start Guide and Exhaustive Startup Checklist
entirely before installing, operating or servicing the drive and/or system equipment. Failure
to read all of the manuals could result in injury, death, or worse.
General Information
About the Manual
11
3
3.1
Application Overview
Overview
This section provides an overview of the Artificial LiftLRP Linear Rod Pump Application. It
identifies its hardware requirements and briefly describes its features.
The LRP linear rod pump is a rack-and-pinion actuator that reciprocates a sucker rod pump via the
forward and reverse action of a positioning servo motor, shown below.
General Information
Application Overview
12
3.2
Hardware Requirements
The LRP Application is compatible with the following drive models and hardware.
3.2.1
Drive Models
3.2.2
3.2.3
3.2.4
3.3
1100/1105/1110/1130/1140/1200
Control Modules
Optional Modules
Mass Data Storage Memory Module (SD-RAM) Expansion Module (PN 323-863, 712-333,
925-930)
Operator Interface
Application Description
The drive and associated application are used to control LRP linear rod pump. See Quick Start
Guide for detailed description for starting up the system.
3.3.1
Application Interface
Several interface devices are supported by the application. These include direct input at the drive
enclosure, serial input via hard-wire connection, serial input via RF Modem, and serial input via
Bluetooth connectivity.
Menu dictionary items (parameters) have controlled visibility which hides those parameters
which are not in use to simplify Menu usage and navigation.
A screen-saver feature that turns off the display when unused for power economy.
Software for Windows PC. This software is included with the application purchase.
Software for Palm OS handheld devices. This software is included with the application
purchase.
General Information
Application Overview
13
3.3.1.1
UEdit Software
UEdit is a suite of tools that run on a PC using Windows XP, or 2000. These tools can be used to
configure and modify existing embedded drive programs. They can also be used to monitor,
simulate, and provide diagnostic information from the drive in real time.
3.4
3.4.1
The application project, UDT (*.udt) File, may be used to serially set and/or monitor parameter
values in the dictionary Menus, Fault, Warning and Event Histories, Analog I/O, Digital I/O.
The chart recorder tool allows the user to sample data and display it in a several graphical
formats, Y(t), X-Y, and Polar. The chart recorder configuration and recorded data, if any, can
be saved as UCR (*.ucr) files.
The data sampler may used to sample signals in the drive in real time. The data can then be
stored to a file on a mass storage device, or recorded during viewing of the sampler on the PC.
Multiple samplers can be configured to run on a single schedule that can be setup to trigger
from signal conditions. The data sampler configuration can be saved as UDM (*.udm) files.
The data sampler recorded data, is be saved as UDH (*.udh) files.
The system monitor may be used monitor multiple signals for multiple drives in real time. The
data can then be stored to a file on a mass storage device, or recorded during viewing of the
sampler on the PC. Multiple samplers can be configured to run on a single schedule that can
be setup to trigger from signal conditions. The system monitor configuration can be saved as
USM (*.usm) files.
Application Features
Sensor-Free Control
This application controls the pumping system without the need for external rod-load and
rod-position sensors. This is achieved through the use of embedded pumping unit,
counterbalance, rod-string, tubing, casing, down-hole-pump and reservoir models. A full system
and reservoir simulation mode is included.
3.4.2
3.4.3
3.4.4
Actual surface and down-hole pump DynaCard generator from measured data.
Predictive surface and down-hole pump DynaCard generator from model data.
Crank speed, polished rod speed, and downhole pump speed graphs.
IPR Curve graph allows the user to visually identify the theoretical well inflow performance
relationship (IPR) at the pump, and the current pumping point.
Auto-Identification Routines
An on-demand well identification routine self-identifies the pumping units individual operating
conditions including pump counterbalance.
A valve check routine determines fluid losses due to the traveling and standing valves. This
routine may be performed on-demand and/or automatically once per day.
An automatic pump-fill trigger level detector continuously determines the appropriate fluid load
used for pump fill measurement during changing operating conditions.
System Monitors
A pump fill monitor continuously measures and displays the pump fill as a percentage of the
net down-hole pump stroke.
A pump flow monitor provides a continuous estimate of pump flow without the need for
additional instrumentation.
General Information
Application Overview
14
3.4.5
3.4.6
3.4.7
3.4.8
A rod weight calculator that uses rod type and dimensions to compute fluid and rod weights.
A rod position monitor that provides continuous display of polished rod position.
A rod load monitor that provides continuous display of polished rod load.
A pump position monitor that provides continuous display of down-hole pump position.
A pump load monitor that provides continuous display of the weight of fluid being lifted by the
down-hole pump.
System maintenance reminders for gearbox lube, rack lube, and stuffing box.
A Well Production Report Generator which produces a fully synchronized well production
report. This report includes both graphical and tabular data that indicates the current
performance of the well.
Time-stamped parameter user-definable Data Sampler with optional Mass Data Storage
Module.
Daily gauging.
User selectable digital (discrete parallel) outputs. Provides for notification of motor status, fault
status, maintenance required and service callouts.
Daily Gauging
Power usage.
Energy consumption.
Operational Modes
A pump speed selector provides for independent upstroke and downstroke speeds from
external potentiometers, internal preset parameters or serial communication channels.
General Information
Application Overview
15
3.4.9
Hand Mode
System Controllers
A pump optimization mode controls pumping speed to regulate pump fill. The optimizers softlanding feature helps to protect the down-hole pump by reducing speed until the pump is in
the fluid.
A shut-off controller provides automatic pump shut-off with automatic variable dwell time for
wells with low inflow characteristics.
A sensor-free Rod Float Controller can prevent rod float by automatically adjusting the speed.
If rod float occurs, this automatic speed reduction reduces violent re-connection between the
polished rod and rack.
A User SPM Adjust feature that provides automatic pump speed adjustment in response to
input from an external sensor such as temperature or pressure.
A Calendar Control controls power usage by limiting operation by time of day, weekday or
weekend and month.
A Timer Controller provides a simple timer on/off control without the need for need for
additional instrumentation.
General Information
Application Overview
16
4
4.1
Application Wiring
Overview
This section provides electrical installation information specific to the application. It defines input
and output wiring to supplement the information provided in the drive installation manual.
4.2
4.2.1
Attention
The supplier cannot assume responsibility for compliance or non-compliance to any code
governing the proper installation of this unit. The following information is intended only as
a guide for proper installation. All wiring must conform to the National Electrical Code
(NEC), described in publication NFPA No. 70. Local codes may overrule this information.
Wiring Precautions
Observe the following precautions when wiring the control signals:
Always disconnect and lock out all electrical supplies before working on the drive or associated
system equipment.
When disconnecting wires from the screw terminals, completely loosen the screws before
pulling out the wires
General Information
Application Wiring
17
4.2.2
CON4
2 1
CON7
J3
MaxStream Wireless
Communication Module
(optional)
AnyBus Serial
Communication Module
(optional)
Auxiliary
Asynchronous
Serial Interface #2
(RS-422/485)
CON7
CON12
J6
Auxiliary
Asynchronous
Serial Interface #1
(RS-422/485)
CON17
J2A
Synchronous
Serial Interface
(SSI)
Asynchronous
Serial Interface
J2B
RS-232
J11
RS-422/
485
J12
1 2 3 4 5 6 7 8 9 10 11 12 13
CON19
Encoder Interface
(optional)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13
TB1
TB2
Asynchronous
Serial Interface
(RS-422/485)
4.2.3
Digital
Inputs/Outputs
Analog
Inputs/Outputs
Synchronous
Serial Interface (SSI)
(100 MHz only)
J2A
J2B
CON12
Asynchronous
Serial Interface
RS-232
J1
RS-422/
485
J3
J4
TB1
TB2
Auxiliary
Asynchronous
Serial Interface
(RS-422/485)
(100 MHz only)
CON15
(optional)
13 14 15 16 17 18 19 20 21 22 23 24
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13
Asynchronous Serial
Interface (RS-422/485)
Encoder Interface
Digital
Analog
Inputs/Outputs Inputs/Outputs
General Information
Application Wiring
18
4.3
ANSI
Modbus RTU
AnyBus
ESP
Drive Menu
Remote Keypad
A Well Master
Zenith Master
For AnyBus and MaxStream serial communication modules please refer to the module
manufacturers instructions.
4.3.1
4.3.1.1
Resistor
100 MHz
Compact
100 MHz
(121 )
Terminating
R135
R27
R75
R90
R82
R126
General Information
Application Wiring
19
4.3.2
Resistor
100 MHz
Compact
100 MHz
(1.5 k)
Pull-up
R134
R15
R74
R92
R82
R127
(1.5 k)
Pull-down
R137
R26
R83
R91
R83
R128
RS-422/485
+5 V DC
+5 V DC
+5 V DC
+5 V DC
Receive
Receive (+)
Logic Common
Receive (-)
Logic Common
Transmit (-)
Transmit
Transmit (+)
Logic Common
Logic Common
Logic Common
Logic Common
Pin
4.3.3
4.3.3.1
4.3.4
TB1-1
TB1-2
Transmit-
TB1-3
Receive-
TB1-4
Receive+
Transmit+
4.3.5
General Information
Application Wiring
20
4.3.6
4.3.7
4.3.8
TB1-5
TB1-6
TB1-7
TB1-8
TB1-9
TB1-10 Functionality controlled by digital out 5 select parameter in Digital I/O Menu.
4.4
TB1-21 Hand Mode Enable. If this input is asserted along with the Run Enable input, the unit
will operate in Hand mode. In Hand mode, the unit will not automatically restart upon a fault. All
other functionality is the same.
TB1-22 Auto Mode Enable. If this input is asserted along with the Run Enable input, the unit
will operate in the normal running mode (Auto mode). If this input is lost, the unit will come to a
controlled stop at the parked position and the motor will turn off.
TB1-23 Run Enable (motor-on permissive). This input is typically permanently asserted
(jumpered to ground). On some LRP units fitted with brakes, however, this input is connected
to a brake engage switch, allowing the LRP to be stopped in mid-stroke. If this input is not
asserted, the brake will immediately engage and the motor will turn off. Note that subsequent
the loss of this input, the Safe Stop feature will retain motor control to ensure the unit is safely
stopped prior to turning the motor off.
General Information
Application Wiring
21
4.4.1
4.4.1.1
Channel
100 MHz
ADC 1
R141
R94
ADC 2
R352
R93
ADC 3
R338
R95
4.4.2
4.4.3
4.4.4
TB2-1
TB2-2
TB2-3
TB2-4
TB2-5
Analog Common
TB2-6
Logic Common.
TB2-7
TB2-8
TB2-9
General Information
Application Wiring
22
4.5
4.5.1
INPUT +
INPUT
Tie shield at one end only
LOGIC COM
4.5.2
Customer-supplied resistor to
convert 4 to 20 mA to 2 to 10 V
499
Customer 4 to 20 mA output
Customer 4 to 20 mA output
INPUT +
INPUT
Tie shield at one end only
LOGIC COM
OUTPUT
Customer 0 to 10 V input
LOGIC COM
Tie shield at one end only
OUTPUT 6
LOGIC COM
OUTPUT 5
INPUT 11
INPUT 11 +
INPUT 10
INPUT 10 +
LOGIC COM
INPUT 9
INPUT 9 +
INPUT 8
INPUT 8 +
4.5.3
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
OUTPUT 4
LOGIC COM
OUTPUT 3
INPUT 7
INPUT 7 +
INPUT 6
INPUT 6 +
LOGIC COM
INPUT 5
INPUT 5 +
INPUT 4
INPUT 4 +
CON2
Connector
Analog Name
CON2-1
ADC4(+)
CON2-2
ADC4(-)
CON2-3
ADC5(+)
CON2-4
ADC5(-)
CON2-5
Logic Common
CON2-6
ADC6(+)
Description
General Information
Application Wiring
23
Connector
Analog Name
CON2-7
ADC6(-)
CON2-8
ADC7(+)
CON2-9
ADC7(-)
CON2-10
DAC3
CON2-11
Logic Common
CON2-12
DAC4
CON2-13
ADC8(+)
CON2-14
ADC8(-)
CON2-15
ADC9(+)
CON2-16
ADC9(-)
CON2-17
Logic Common
CON2-18
ADC10(+)
CON2-19
ADC10(-)
CON2-20
ADC11(+)
CON2-21
ADC11(-)
CON2-22
DAC5
CON2-23
Logic Common
CON2-24
DAC6
Description
General Information
Application Wiring
24
5
5.1
Operator Interface
Overview
The keypad and display located on the front of the drive or enclosure may consist of a 4x4 keypad
and 2x24 LCD character liquid crystal display (hereinafter referred as LCD), or a 16x40 graphical
liquid crystal display (hereinafter referred as GLCD). Access to all drive parameters as well as test,
diagnostic and help utilities is through the keypad and display. The keypad consists of six control
keys and ten number keys.
5.1.1
5.1.2
General Information
Operator Interface
25
5.2
5.3
Name
Description
[Fn]
Function Key.
[0] - [9]
Number Keys
[-/.]
Minus/Point Key
[/]
Up/Down Key
[Quit]
Quit Key
[Del]
Delete Key
[Ent]
Enter Key
[Fn] + [0]
Clear
[Fn] + [1]
Set
Menu Navigation
At the keypad, menus are navigated using the keypad using the
Key
Action
[Ent]
Enter Menu
[Quit]
Exit Menu
[0] - [9]
Direct Select
[/]
Scroll Next
[Fn] + [/]
Scroll Previous
Description
General Information
Operator Interface
26
5.3.1
LCD Display
Power-up Display
Operator Display
.........|.........
pump spm 7.3 spm
Setup Menu
1.Dictionary
Ent
Setup Menu
2.Drive Test
**Values displayed here
are defined in the
Display Dictionary.
Setup Menu
3.System ID Test
Ent
2 up maximum spm
12.0
spm
Setup Menu
6.Archive
Ent
Setup Menu
5.Faults
Ent
2 up maximum spm
12.0
spm
4 keypad up spm
8.0
spm
4 keypad up spm
8.0
spm
4
Ent
Setup Menu
4.AC Test
Setup Menu
7.Help Display
Setup Menu
8.Chart Display
Ent
General Information
Operator Interface
27
5.3.2
GLCD Display
Power-up Display
UNICO Sucker Rod Pump
AC 460V 150HP
Ent
Operator Display
Setup Menu
Setup Menu
running status
pump avg spm monitor
pump speed source
pump fill monitor
AUTO RUN
8.00 spm
OPTIMZ UP
97
%
210
bpd
1635 bls
57
ft
2568 stroke
pump spm***
Ent
0.0 spm
1
2
3
4
5
6
Ent 7
8
Dictionary
Drive Test
System ID Test
AC Test
Faults
Archive
Help Display
Chart Display
***Use arrows to
scroll between
Bar Graph Displays.
23.59 hh.mm
24.00 hh.mm
13032stroke
536 bls
5
bls
97
%
9.05 spm
hh.mm
stroke
bls
%
spm
Ent
Ent
Ent
DISABLE
SWITCH
12.0 spm
15.0 spm
8.0 spm
10.0 spm
Ent
Ent
5.3.3
5.3.4
Power-Up Display
When the device has powered up, the drive identity screen will remain visible for a few seconds.
The drive identity screen displays the voltage and the constant torque (CT) horsepower rating.
After a few seconds, the SRP Main Display will be visible.
5.3.5
General Information
Operator Interface
28
5.3.5.1
5.3.5.2
5.3.6
Bar-graph Display
Certain readouts are displayed in bar-graph form. The operator can use the [/] key to scroll
through the pre-defined list of readouts.
Use the [Ent] key to navigate to the Setup Menu.
5.3.7
Fault Display
If a fault condition has occurred, the Fault Display will display the fault condition and the back-light
will flash. If the Fault Display is not shown, use the [Quit] key to navigate back until the Fault
Display is shown. Multiple faults will be displayed sequentially through the fault list one at a time.
To clear an existing fault condition, a fault reset request by selecting [Fn] + [0]. If a fault condition is
re-occurring, the fault screen will continue to display the fault until the condition no longer exists.
Faults displayed in capitol letters indicate that the drive was shut off by the fault. If the auto-restart
feature is enabled, the offending fault may be automatically cleared (not displayed on the main
screen); in this case, the fault can be viewed in the Faults menu (F/W History), located in the Setup
Menu.
5.3.8
Setup Menu
Setup Menu items provide access to drive parameters as well as test, diagnostic and help. There
are numerous items listed in the setup menu and each may contain several options and/or submenus.
5.3.8.1
Dictionary
The dictionary contains drive setup parameters in menu format.
5.3.8.1.1
General Information
Operator Interface
29
configuration. To temporarily override visibility controls (make all parameters visible), use menu
visibility. To permanently override visibility controls use visibility control.
5.3.8.1.2
5.3.8.1.3
5.3.8.1.4
5.3.8.2
Drive Test
The Drive Test routine provides test options to assist in performance verification during
commissioning and to assist in troubleshooting possible malfunctions. Drive test operates
independently from the application software, or any UEdit software that is installed.
5.3.8.3
AC Test
The AC Test routine is used to setup and tune the AC control for the motor. This control will run
either the AC Induction or Synchronous (sometimes called DC Brushless motors). The control
converts the torque commands from the internal position/velocity/torque controller or external
velocity/torque commands into the AC current commands to the motor.
Upon entering the AC Test Utility, a series of questions are asked to give the software basic
information about the motor. Once the necessary data is entered, the routine performs the tests
that determine AC motor characteristics.
5.3.8.3.1
Attention
Personnel should be experienced in understanding the AC Test and what is about to
occur. This test will cause the motor to stop and start.
Un-coupled AC Test
The non-moving AC Test Mode will prevent motor movement during AC Test. The NON-MOVING
mode of AC TEST is recommended whenever the motor is coupled to the LRP mechanism.
5.3.8.4
Faults Menu
The Faults Menu provides access to the fault, warning and event sequential time-stamped
histories. Drive operating conditions may be configuredor maskedas a fault, warning or an
event. This menu provides the mask selection utility.
General Information
Operator Interface
30
5.3.8.4.1
Attention
Configuring a mask as a fatal fault will stop operation of the drive, however if the AutoRestart feature is enabled, the drive may restart operation.
Attention
Configuring a mask as a warning or an event will not stop operation of the drive.
5.3.8.4.2
5.3.8.4.3
5.3.8.4.4
General Information
Operator Interface
31
5.3.8.5
Archive Menu
The Archive Menu is used to archive or restore setup parameters, and for storing or restoring data
to non-volatile flash memory.
It is good practice to archive data from the drive periodically or when modifications have been
made to parameters. Data archiving provides a permanent storage of these parameters to your
choice of media. Data archiving also provides an efficient method of initializing the drive with the
parameters that have been stored in the unlikely event that the drive must be replaced, or repaired.
The Archive Menu option is selected from the Setup Menu of the drive. Use archive to upload
parameters, download parameters, load defaults, recall programs and data, or store programs and
data.
5.3.8.5.1
Serial Connections
Connect the drive communication port to the PC using the connections outlined in the figure below.
Select and launch Term application or another application capable or archiving data. For the
purpose of simplicity, and commonality, this document will refer to PC Term, and MAC Term.
Any port on the drive can be used to data archive. Typically the console port or port on the
motherboard of the drive is used because this port is always available. Port A or Port B, if available,
on the S1100 drive can be used by configuring this port to run the drive menu. The serial port can
support several protocols, such as RTU, ESP, etc. When archiving, the protocol must be set to
DRIVE MENU, since the archive menu must be accessed before archiving. If the port protocol is
not set to DRIVE MENU, change the console protocol, porta protocol, or portb protocol setup
to DRIVE MENU, and cycle the power to the drive. (Refer to the communication dictionary setups
for more information on port protocols.)
If the terminal program and drive are communicating properly, the menu options for the drive
should be accessible from the host computer just as they are from the keypad of the drive. If the
menus are not accessible, verify the wiring of the serial cable, and the serial settings. Serial
settings for the drive are accessible from the Comm Menu for the port that is connected to the host
computer.
5.3.8.5.2
5.3.8.5.3
Data Upload
Data upload stores the device data into a text file.
When the drive is communicating properly to the host computer, select the Archive menu from the
main setup menu using the terminal program that is connected to the drive. Do not make any
selections from the keypad, or the archiving will not work properly!
NOTE: When communicating to the drive, the ESC key on the host computer represents the QUIT
key on the keypad of the drive.
When the archive menu has been selected, several options will be offered. To upload data from the
device, select option 1 UPLOAD. When this option has been selected, the drive will display $
Press any key: Before pressing any key, the terminal emulation program running on the host
computer must be ready to receive the stream of characters, and put them into a text file. From PC
Term select Archive Text from the Data menu tab, or on MAC Term, select Archive Text
from the File tab. When this selection is made, the standard file and directory options will be
offered, and an appropriate file name should be selected to indicate the name of the drive that the
Unico LRP General Manual
General Information
Operator Interface
32
data is coming from. When the file has been determined, the Archive text tab will be displayed with
a check mark indicating that file archiving is active.
NOTE: Values are archived in the position and velocity units displayed on the keypad.
Press any key to start the characters flowing from the device to the host computer. Do not interrupt
the stream, but wait the 20-30 seconds. When the stream has finished, $END followed by $
Press any key: will be displayed.
Before proceeding, turn off the data archiving that was enabled on the host computer, failure to do
so will result in a corrupted archive file! To turn of data archiving, select Archive Text from the
appropriate menu tab, and file archiving will be turned off if it has already been turned on.
5.3.8.5.4
Data Download
The data download operation accepts data from a text file. Once the drive is communicating
properly to the host computer, select the Archive Menu within the Setup Menu using the terminal
program that is connected to the drive. Do not make any selections from the keypad, or the
archiving will not work properly. When communicating to the drive, the ESC key on the host
computer represents the [Quit] key on the keypad of the drive.
When the archive menu has been selected, several options will be offered. To download data to the
device from the host computer, select DOWNLOAD. When this option has been selected, the drive
will display $Press ESC to cancel. The device is now ready to receive characters from the
archived text file. From PCTerm select ASCII File Send from the Load Menu tab. On MacTerm,
select ASCII File Dump from the Load Menu tab. When this selection is made, the standard file
and directory options will be offered, and an appropriate file name should be selected. When the
file has been determined, the file loading will commence and a loading status bar will display data.
When the down-loading has finished, one must cycle power to the drive to initiate any startup
variables.
5.3.8.5.5
Data Default
Loading default data can be accomplished by selecting the Default option from the Archive Menu.
When selected, the factory default values will be loaded into all the drive parameters. Typical
installations will not run properly using factory defaults, so it is best to store defaults to EPROM by
using the Recall and Store options. Use the ESC key on the host computer to exit the load default
screen without loading defaults.
5.3.8.5.6
Data Recall
Loading recall data can be accomplished by selecting the Recall option from the Archive Menu.
When selected, the data stored in a flash location within the drive can be recalled to re-write the
setups and program data to the executing program space. When RECALL is selected, the data is
displayed when the program has last been stored. Once the recall is finished, the program is reset
to begin execution.
Recall is not available unless STORE has been executed. Use recall to recover from a failure, or to
recall a program in the case of a hardware failure or upgrade. Recall keeps all the software, setups,
and UEdit programs on the flash memory chips.
5.3.8.5.7
Data Store
To permanently store a program, data, and UEdit modifications to flash program chips located on
the motherboard of the drive, select the Store option from the Archive Menu. To store all the
information to the flash memory, press the Enter key and the screen will display where the
information is stored and reset the drive. To recall stored data, select the recall option.
The first option is for selecting if all the data items in the global dictionary should be defaulted when
the data is recalled. Pressing 1 or yes causes all data items to be set to factory defaults, not the
stored value of the data item, when a recall is initiated. This option is useful if UEdit software
needs to be stored without storing the current values of the data items. Pressing 0 or no causes
all the data items to be set to the values stored in the FLASH program chips when a recall is
initiated. This option is typically used after the drive has been setup and all the data items contain
the correct values. Pressing any other key will exit the data storage menu.
The next option is for selecting if the information stored in the FLASH program chips is to be
recalled automatically when a non-volatile memory error has occurred. Pressing 1 or yes enables
this feature. While Pressing 0 or no disables the feature. If no is selected, the information stored
Unico LRP General Manual
General Information
Operator Interface
33
in the FLASH program chips can be recalled only from the data RECALL menu. Typically this
feature should be enabled. Pressing any other key will exit the data storage menu.
Once the selection has been made, the data and UEdit are stored to the FLASH program chips.
While the information is being written, the message Storing to flash... is displayed. Once the
storing is complete, the message Reset in progress is displayed. The program then does a soft
restart and the program software is rebooted.
5.3.8.5.8
Data Erase
Select the Erase option to erase any stored programs in flash memory. This will not erase
parameter values in non-volatile memory.
5.3.8.5.9
Data Status
Provides information on how the stored program was saved to flash memory. Displays whether or
not drive will restore default data upon recall and whether or not drive will automatically restore
upon a non-volatile memory (NVMEM) fault.
5.3.8.5.10
Reset ID
If the drive has an Identification Error fault, it can be reset by loading defaults (using the archive
menu selection DEFAULT), or by loading default values by selected RESET ID from the archive
menu.
If RESET ID is selected, a prompt is displayed requesting Reset Drive ID? 1= yes, 0 = No. If 1 is
selected, the drive ID will be reset to the current drive ID, and no default values will be applied. If 0
is selected, the ID will not be reset, and defaults must be recalled from the Archive menu
5.3.8.5.11
Upload WPR
This option allows Well Production Report (WPR) data to be uploaded into a text file.
When the drive is communicating properly to the host computer, select the Archive menu from the
main setup menu (using the emulator terminal program). Do not make any selections from the
keypad, or the archiving will not work properly!
NOTE: When communicating to the drive, the ESC key on the host computer represents the QUIT
key on the keypad of the drive.
When the archive menu has been selected, several options will be offered. To upload data from the
device, select option 1 UPLOAD WPR. When this option has been selected, the drive will display $
Press any key: Before pressing any key, the terminal emulation program running on the host
computer must be ready to receive the stream of characters, and put them into a text file. From PC
Term select Archive Text from the Data menu tab, or on MAC Term, select Archive Text
from the File tab. When this selection is made, the standard file and directory options will be
offered, and an appropriate file name should be selected to indicate the name of the drive that the
data is coming from. Select .wpr as the filename extension. When the file has been determined,
the Archive text tab will be displayed with a check mark indicating that file archiving is active.
Press any key to start the characters flowing from the device to the host computer. Do not interrupt
the stream, but wait the 20-30 seconds. When the stream has finished, $END followed by $
Press any key: will be displayed.
Before proceeding, turn off the data archiving that was enabled on the host computer, failure to do
so will result in a corrupted WPR file! To turn off data archiving, select Archive Text from the
appropriate menu tab, and file archiving will be turned off if it has already been turned on.
Use the import feature of the Well Production Report generator (PN 805-525) to create the Well
production report.
General Information
Operator Interface
34
5.3.8.6
Help Display
The Help Display Menu is used to access global dictionary parameters, various diagnostic tools,
calendar setup and other utilities.
5.3.8.6.1
Feedback
This utility is used to access the variables associated with the feedback transducers. The type of
transducer interface option installed on the drive will determine which set of variables are
displayed. Pressing the down arrow key will scroll to the next variable. Holding the down arrow key
while pressing the function key will scroll to the previous variable.
5.3.8.6.2
Analog
The ANALOG utility allows monitoring of the real-time value of the various analog input channels.
The first line is a center-zero bar graph that displays 100% of full scale. The second line contains
the description and present value of the analog input signal. The value is scaled such that a value
of 10 corresponds to 100% of full scale. Use [/] to scroll to the next analog signal. Use [Fn] +
[/] to scroll to the previous analog signal.
5.3.8.6.3
PIO
The PIO utility allows monitoring the status of the digital inputs and outputs.
The I/O status can be viewed from the HELP / PIO screen. The output status can also be viewed in
the output dictionary at the end of the list of bits. Readouts are prefixed with a !.
Once on the help PIO screen, IO bits can be viewed 16 at a time. The bit can be selected by typing
in the bit number or using the arrow key to scroll through the words. The state of the bit is shown.
Use FUNCTION 0 to scroll through the function assigned to a specific bit. More than one input
function can be assigned to a single bit.
5.3.8.6.4
Clock
The CLOCK option will display the status of the internal clocks. Each foreground clock runs at a
specified frequency that is a multiple of the clock frequency setup. There are 5 clocks configured,
each has a multiple setup associated with it in the dictionary.
Clock frequencies are determined at power-up, so if any of these items are changed, control power
to the drive must be cycled. This setup is modified from the global dictionary.
clock frequency - The frequency of the slowest control loops in the drive.
drive multiple - Drive multiple sets the frequency of all the routines which execute on the drive
clock. The drive controller is the main routine which runs on the drive clock. If the clock
frequency is at 50 Hz and the drive multiple is a 5, the drive clock runs at 50 * 5 = 250 Hz.
upid multiple - The position/velocity loop controller runs on the upid clock by this multiple. If
the drive clock is at 250 Hz and the upid multiple is a 4, the upid clock runs at 250 * 4 = 1000
Hz.
ac multiple - The ac vector controller runs on the ac clock. This clock runs faster than the upid
clock by this multiple. If the upid clock is at 500 Hz and this multiple is a 2, the ac clock runs at
500 * 2 = 1000 Hz.
ac fast multiple - The ac vector rotator runs on the ac fast clock. This clock runs faster than
the ac clock by this multiple. If the ac clock is at 1000 Hz and this multiple is a 2, the ac clock
runs at 1000 * 2 = 2000 Hz.
5.3.8.6.5
Process
The PROCESS display shows the amount of memory consumed by an individual background
process. The arrow down key and function arrow keys can be used to scroll up and down through
the processes configured within a device.
Once a process has been selected, use the Fn1 key to display the Scan time in msec of the
process, and the Maximum scan time in msec. Scan time is the amount of time from one
background scan to the next.
Unico LRP General Manual
General Information
Operator Interface
35
Press Fn1 again to display the Exec time to executable time for the process. The executable time is
the amount of time the specific process took during its execution.
Press Fn1 again to display the process state.
Press Fn1 again to display the starting address of the process in memory.
The process help screen is used by Unico personnel.
5.3.8.6.6
Calendar
The CALENDAR chip maintains the current time and date of the drive. The calendar set time and
date are stored, and update continually despite lack of power to the drive.
To change the calendar date or time, select the calendar display from the Help menu options, and
press the ENT key to edit the date. Continue to press the ENT key until the cursor is at the item
that is desired to be changed; press the down arrow key until the desired item displays the correct
value.
Access level 3 must be granted before the time or date can be altered.
5.3.8.6.7
Controller
The CONTROLLER help option displays data about the controller. The state of the controller is
displayed first, and indicates the current status of the controller. The controller is used to manage
the drive on and off states, and charging unit states if they are used. Other information in the
controller help screen displays the status of the bits associated with the controller.
The controller help screen is used by Unico personnel.
5.3.8.6.8
SSI
The SSI is a high speed serial protocol written by Unico. This protocol transfers a minimal amount
of data at very high speeds and is typically used to couple drives together by electronically
synchronizing them. If the SSI is not used, the screen will show ssi disabled.
5.3.8.6.9
Mem
The MEM display is used by Unico personnel only. This display helps the Unico development team
track down and destroy annoying memory leaks or memory allocation problems.
5.3.8.6.10
Global Dictionary
The global dictionary, accessed from the Help Display is a sequential non-ordered list of all the
drives parameters. Used to view and/or edit parameter values.
The global dictionary must have level 3 access permission to edit values.
5.3.8.6.11
Network Map
The network map contains a list of parameter items used for access via serial communication.
The Network Map is an ordered sub-set of the drives parameters; its addressing is aliased to
access the global dictionary item number to achieve addressing stability over multiple software
revisions.
5.3.8.6.12
NVMEM
The NVMEM display is used by Unico personnel only. This display helps the Unico development
team track down and destroy annoying memory leaks or memory allocation problems.
5.3.8.6.13
Ports
The Ports Utility provides information about the serial communication ports on the Control Module.
It should be used to troubleshoot serial communications.
The X10-100MHz Control Module has 3 serial communication ports
The console port located on the lower left of the Control Module.
The port A port located on the middle right of the Control Module.
The port B port located on the upper right of the Control Module.
General Information
Operator Interface
36
The console port located on the lower left of the Control Module.
The port A port located on the middle right of the Control Module.
The port B port located on the upper right of the Control Module.
The PORTS display shows those serial ports that have been configured for use. The port must
have a protocol running before it will show up in the help. Select the port in question, each port
displays first:
Select the arrow down key to display the Transmit port information.
Select the arrow down key again to display protocol specific help screens.
5.3.8.6.14
UEdit Utility
The UEDIT help option displays information about any UEdit application that may be installed in
the device. If UEdit is not available to this device, the UEDIT menu option will not display.
5.3.8.6.15
System Errors
The system error log is used to record programmatic errors since power on.
The system errors help screen is used by Unico personnel.
5.3.8.7
5.4
Surface DynaCard
Downhole DynaCard. Choose [Fn] + [1] to arm the trigger and display the next Downhole
DynaCard.
Password Protection
The password function has 3 password levels. Security clearance is granted based on the level of
password that has been reached. Any feature in the device that is protected by a password level
will ask for the password when data is changed. The higher the password level, the more security
clearance will be granted once that level has been reached. To reach a higher security level,
General Information
Operator Interface
37
simply type the password assigned to that level when asked for a password at the password
prompt.
5.4.1
Password Selection
Password selection is made in the global dictionary.
5.4.1.1
5.4.1.2
5.4.1.3
5.4.1.4
5.4.1.5
5.4.2
5.4.2.1
5.4.2.2
Dictionary Access is on a per Menu item basis. Each menu has an access level assigned
to it.
Drive Test Level 3 Access
System ID Level 3 Access
AC/DC Test Level 3 Access
Faults No restriction to view them, level 3 assess required to change masks or modify the
history.
Archive Level 2 Access
Help No restriction on most help items. Level 3 password access required to change the
Calendar and the Global Dictionary sub-menus.
Chart No restriction, as the charts are display only.
General Information
Operator Interface
38
6
6.1
6.1.1
6.1.2
6.1.2.1
Keypad Units
To select the units displayed at the keypad, use the keypad units parameter in the Display Menu.
6.1.2.2
6.1.2.3
Console Units
To select the units sent by the Console Port, use the console units parameter in the Comm Menu.
6.1.2.4
Port A Units
To select the units sent by Port A, use the porta units parameter in the Comm Menu.
6.1.2.5
Port B Units
To select the units sent by Port B, use the portb units parameter in the Comm Menu.
6.1.2.6
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6.2
Operator Menu
If password protection is enabled, this menu requires Level 1 password.
Display
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Display
MOTOR OFF
STROKE ID REQD A motor position related parameter has changed, requiring the Stroke ID
test to be executed.
POSITION ERRORPosition Error fault was detected. Check unit for torque limit (may occur
while operating unit above base speed), binding, or mechanical problem.
VELOCITY ERRORVelocity Error fault was detected. Check unit for torque limit (may occur
while operating unit above base speed), binding, or mechanical problem.
SNUG FAULTUnit did not snug to stop at the expected position. Check for mechanical
problem possibly pinion disengagement from rack or excessive counterbalance pressure. Try
reducing snug torque limit.
FAULTEDdrive fault is present.
POWER LOSSPower loss control has detected a power loss condition.
REF INPUT LOSS The reference input was not received within the expected ref window tol
target window identified during the last Well ID. The unit will immediately snug reference and
try again. Check sensor wiring and spacing. This fault may indicate that Well ID is required (or
was faulty), or that system is at torque limit.. This fault will also occur if the stroke id length
value is too small, preventing the unit from stroking up far enough to cross the sensor. This
fault may also indicate a snug problem, where the unit did not extend completely down during
the snug down it may be necessary to increase the snug torque limit. (This is especially
true of air counterbalanced units, where snug air compensation may be required.) If this fault
develops over time, it may indicate a problem with the safety spring.
MAX GEARBOX TORQGearbox torque has exceeded the snug auto max gearbox torq
parameter, indicating possible mechanical binding.
MIN GEARBOX TORQGearbox torque has dropped below the snug auto min gearbox torq
parameter (negative value), indicating possible mechanical binding.
NORMAL OPERATION
remote run enable
Used to remotely (serially) start and stop the drive. Operator intervention at the hard run
switch overrides this parameter. While Run Enable (IN 11) and/or Auto Enable (IN 10) are
open (not asserted), this value may not be changed from DISABLE. Once the Operator has
asserted the Auto Enable (IN 10) input, this value is changed to ENABLE. Subsequently, the
operation of the Drive may be remotely stopped by serially writing a 0 (ENABLE -> DISABLE)
to this parameter and remotely restarted by writing a 1 (DISABLE -> ENABLE).
! Attention
For safety reasons, always remove serial connections to the drive before working on
equipment, thereby preventing another user from remotely starting the pump.
Units: enum
remote fault reset
Used to remotely (serially) issue a fault-reset request to clear ANY/ALL existing faults. No fault
conditions are exempted from being remotely reset. Care and consideration should be used
before issuing a request. After issuing the request a fault condition may still exist. Shortly after
value is changed to ENABLE it will return to DISABLE.
! Attention
For safety reasons, always remove serial connections to the drive before working on
equipment, thereby preventing another user from remotely starting the pump.
Units: enum
pump speed source
The source of the pump speed set point.
Units: enum
pump avg spm monitor
The pumping speed averaged over the last ten strokes.
Units: spm
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display
The upstroke load has not exceeded the fill high trigger. This usually indicates a flumping
pump, broken rod/pump, or extremely high fluid level.
0% 100%
8
display
The measured pump fill. This value will be the sum of liquid fill monitor and
gas fill monitor, expressed as a percentage of the total volume of the pump.
Units: %
liquid fill monitor
The amount liquid in the pump as a percentage of the total capacity of the pump.
-1 The pump fill has yet to be determined, usually during the first two strokes of operation.
-2
10
11
12
13
14
15
16
17
The upstroke load has not exceeded the fill high trigger. This usually indicates a flumping
pump, broken rod/pump, or extremely high fluid level.
Units: %
gas fill monitor
The amount gas in the pump as a percentage of the total capacity of the pump.
-1
The gas fill is undeterminate, usually during the first few strokes of
operation.
-2
The load has not passed the fill high trigger test.
0% 100%
The measured gas fill.
Units: %
fluid over pump monitor
The estimated casing fluid level above the pump, derived from the inferred fluid load on the
pump, the casing pressure, tubing pressure, and the calculated fluid weight.
Units: ft/m
fluid level monitor
The estimated casing fluid level from the surface,derived from the inferred fluid load on the
pump, the casing pressure, tubing pressure, and the calculated fluid weight.
Units: ft/m
fluid level calibrate
Used to calibrate the fluid over pump monitor estimate. Enter the known fluid level value, in
feet from the surface, and fluid level offset will be determined.
Units: ft/m
Min: 0
Max: pump depth Default: 0
fluid flow monitor
The fluid flow of the pump derived from the pump characteristics, pump stroke, pump fill and
stroking rate, updated once per stroke.
Units: fluid flow units
plunger leakage
The estimated leakage or slippage in the down-hole pump averaged over the previous
stroke.
Units: fluid flow units
fluid avg flow monitor
The oil flow of the pump derived from the pump characteristics, pump stroke, pump fill, water
cut and stroking rate, averaged over the previous ten strokes.
Units: fluid flow units
gas flow monitor
The gas flow of the pump from a sensor input.
Visibility:
gas flow source is not disabled
Units: gas flow units
fluid production meter
The total fluid production since the last reset of the parameter. Enter 0 (zero) to reset. The
meter rollover when it reaches 999999. May also be reset using reset all meters.
Units: volume units
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6.3
Gauge Menu
If password protection is enabled, this menu requires Level 1 password.
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6.4
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6.5
Maintenance Menu
If password protection is enabled, this menu requires Level 1 password.
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6.6
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6.7
9
10
11
12
Units: enum
speed mode select
Used to select the pump speed mode of operation, including: SINGLE SPEED, DUAL SPEED,
OPTIMIZED SPEED, and SWITCH (SWITCH diverts pump speed mode control to an optional
three-position selector switch on the exterior of the enclosure).
Units: enum
speed SDO select
Displays the current pump speed mode as determined by the external SDO
(Single/Dual/Optimize) selector switch.
Visibility:
speed mode select = SWITCH
Units: enum
max possible SPM
The maximum speed the pumping unit is capable of operating given the current setup
parameters.
Units: Strokes per Minute
up maximum spm
The maximum upstroke speed limit of the pump. Also serves as the overall maximum speed
when in single speed modes.
Units: spm
Min: up minimum spm
Max: max possible spm
Default: max possible
spm
up minimum spm
The minimum upstroke speed limit of the pump. Also serves as the overall minimum speed
when in single speed modes.
Units: spm
Min: 1.0
Max: max possible spm
Default: 2.5
down maximum spm
The maximum downstroke speed limit of the pump.
Units: spm
Min: down minimum spm Max: max possible spm
Default: max possible
spm
down minimum spm
The minimum downstroke speed limit of the pump.
Units: spm
Min: 1.0
Max: max possible spm
Default: 2.5
up speed source
Used to select the upstroke speed source. Enumerated values include: KEYPAD, ADC 1
ADC 11, SERIAL SLAVE.
Units: enum
keypad up spm
When up speed source is KEYPAD, the user enters the desired upstroke speed here. If speed
mode select is SINGLE SPEED, keypad up spm value will be used for both upstroke and
downstroke speeds.
Visibility:
up speed source = KEYPAD
Units: spm
Min: up minimum spm Max: up maximum spm
Default: 250
ADC up spm
If up speed source is ADC 1 ADC 11, this is the speed value associated with the up speed
analog input voltage. This value will be 0 if up speed source = DISABLED.
Visibility:
up speed source is ADC 1 ADC 11
Units: spm
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6.8
The upstroke load has not exceeded the fill high trigger. This usually indicates a flumping
pump, broken rod/pump, or extremely high fluid level.
0% 100%
1
display
The measured pump fill. This value will be the sum of liquid fill monitor and
gas fill monitor, expressed as a percentage of the total volume of the pump.
Units: %
liquid fill monitor
The amount of liquid in the pump as a percentage of the total capacity of the pump.
-1 The pump fill has yet to be determined, usually during the first two strokes of operation.
-2
The upstroke load has not exceeded the fill high trigger. This usually indicates a flumping
pump, broken rod/pump, or extremely high fluid level.
Units: %
gas fill monitor
The amount gas in the pump as a percentage of the total capacity of the pump.
-1
The pump fill is indeterminate, usually during the first two strokes of
operation.
-2
The load has not passed the fill high trigger test.
0% 100%
The measured gas fill.
Units: %
fill source
Used to select the method for determining pump fill monitor.
ROD LOAD: Pump Fill is derived the Actual Surface DynaCard.
PUMP LOAD: Pump Fill is derived from Inferred Down-hole DynaCard.
Units: enum
fill trigger mode
Enable this parameter to automatically select fill low trigger (fill low trigger will automatically
adapt to changing pumping conditions).
Visibility:
fill source = PUMP LOAD
Units: enum
auto low trigger
If fill trigger mode = AUTO, fill low trigger will automatically be set to auto low trigger % of the
measured pump load.
Visibility:
fill source = PUMP LOAD
Units: % pump load Min: 0
Max: 100
Default: 25
auto high trigger
If fill trigger mode = AUTO, fill high trigger will automatically be set to fill low trigger + auto high
trigger % of the API max fluid load.
Visibility:
fill source = PUMP LOAD
Units: % pump load Min: 0
Max: 100
Default: 10
fill low trigger
The low trigger level used in the Pump Fill detection algorithm. Enter an appropriate value if fill
trigger mode is not set to AUTO.
Units: lb/kg
Min: -100000
Max: 100000
Default: 0
fill high trigger
The high trigger level used in the Pump Fill detection algorithm. Enter an appropriate value if
fill trigger mode is not set to AUTO.
Units: lb/kg
Min: -100000
Max: 100000
Default: 0
pump fill offset
Used to manually adjust (offset) the pump fill monitor display.
Units: %
Min: -10
Max: 10
Default: 0
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6.9
Optimizer Menu
If password protection is enabled, this menu requires Level 1 password.
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Display
The upstroke load has not exceeded the fill high trigger. This usually indicates a flumping
pump, broken rod/pump, or extremely high fluid level.
0% 100%
The measured pump fill. This value will be the sum of liquid fill monitor and
gas fill monitor, expressed as a percentage of the total volume of the pump.
Units: %
Min: 0
Max: 100
Default: -1
optimz start spm
The speed at which the unit will first run when placed into Optimize mode, or when the motor is
first turned on in Optimize mode.
Units: spm
Min: up minimum spm Max: up maximum spm
Default: 7.0
optimz max fill
If pump fill monitor is greater than or equal to this value for at least three consecutive strokes
and the Optimizer is running at maximum speed, the pump will not slow down for a "soft
landing" during the downstroke, allowing increased production with a full pump (for example, if
fluid level is high). If optimz max fill is set to zero and the Optimizer is running at maximum
speed, the unit will never slow down for soft landing (allowing maximum production rate with
low pump fill). If optimz max fill is set to 100%, the unit will always slow down for soft landing
unless the pump fill monitor is equal to 100% and the Optimizer is running at maximum
speed.
Units: %
Min: 0
Max: 100
Default: 94
optimz target fill
The desired pump fill. The Optimizer will attempt to achieve this pump fill by regulating pump
speed accordingly.
Units: %
Min: 0
Max: 100
Default: 87
optimz ki
This parameter controls the rate at which the Optimizer will adjust speed as it corrects for a
difference between the target pump fill and actual pump fill. If the value is too large, the pump
speed will oscillate around the target fill setpoint. If the value is too small, the pump will take
too long to respond to a change in the pump fill setpoint.
Units: gain
Min: 0
Max: 100
Default: 3
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6.10
Gearbox Menu
If password protection is enabled, this menu requires Level 2 password.
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6.11
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MOTOR OFF
STROKE ID REQD A motor position related parameter has changed, requiring the Stroke ID
test to be executed.
NORMAL OPERATION
REF INPUT LOSS (or REF FAULT running status) The reference input was not received
within the expected ref window tol target window. The unit will immediately snug-up reference
and try again. This error will also occur if the ref input polarity setting is wrong; invert the ref
input polarity and try again. This fault may also indicate that Well ID is required (or was
faulty), or that system is at torque limit.. Re-run Well ID. This fault may also indicate that the
stroke id length value is too small, preventing the upper reference sensor from being
activated. This fault may also indicate a snug problem, where the unit did not extend
completely down during the snug down it may be necessary to increase the snug torque
limit. (This is especially true of air counterbalanced units, where snug air compensation may
be required.)
POSITION ERROR Controller has detected a "position error error" fault, usually indicative of
binding or torque limit. Torque limit may be due to operation above base speed. If no torque
limit or binding is observed, then increase snug auto pos error on the Pumping Unit Menu to
decrease the sensitivity of the fault.
VELOCITY ERROR Controller has detected a "velocity error error" fault, usually indicative of
binding or torque limit. Torque limit may be due to operation above base speed. If no torque
limit or binding is observed, then increase snug auto vel error on the Pumping Unit Menu to
decrease the sensitivity of the fault.
MAX GEARBOX TORQ Controller has detected a gearbox torque value exceeding the snug
auto max gearbox torq value.
MIN GEARBOX TORQ Controller has detected a gearbox torque value below the snug auto
min gearbox torq value (a negative value).
SNUG FAULT Unit did not snug to stop at the expected position. Check for mechanical
problem possibly pinion disengagement from rack or excessive counterbalance pressure. Try
reducing snug torque limit.
POWER LOSS The bus voltage dropped below the power loss bus level. Check bus
voltage and power loss bus level.
srp main state
A display of the application state machine "main state," useful in troubleshooting the unit.
srp sub state
A display of the application state machine "sub state," useful in troubleshooting the unit.
pump direction
A display of the direction the unit is moving UPSTROKE or DOWNSTROKE.
motor reference loss
A display of the health of the reference input NO LOSS or REF LOSS.
run req vel
A display of the current requested velocity.
rod velocity monitor
A display of the instantaneous polished rod velocity.
position error
A display of the current instantaneous position error.
max pos err err
A display of the maximum latched position error-error over the last stroke. This is the
difference between the actual position error and the expected position error. It may be useful in
setting the snug auto pos error parameter.
max vel err err
A display of the maximum latched velocity error-error over the last stroke. This is the difference
between the actual velocity error and the expected velocity error. It may be useful in setting the
snug auto vel error parameter.
min rod load
A display of the minimum latched rod load over the last stroke. This parameter may be useful
in setting the snug auto min load parameter.
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6.12
Rod/Pump Menu
If password protection is enabled, this menu requires Level 2 password.
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6.13
Reservoir Menu
If password protection is enabled, this menu requires Level 2 password.
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6.14
Well ID Menu
If password protection is enabled, this menu requires Level 2 password.
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6.15
DynaCard Menu
If password protection is enabled, this menu requires Level 2 password.
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6.16
Control Menu
If password protection is enabled, this menu requires Level 2 password.
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6.17
Power Menu
If password protection is enabled, this menu requires Level 2 password.
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6.18
Generator Menu
If password protection is enabled, this menu requires Level 2 password.
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6.19
Calendar Menu
If password protection is enabled, this menu requires Level 1 password.
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6.20
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Default: 1.00
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Default: 1.00
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Default: 10.000
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Min: 0.000
Max: 1000.000
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6.21
Fault/Event Menu
If password protection is enabled, this menu requires Level 1 password.
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6.22
Motor Menu
If password protection is enabled, this menu requires Level 2 password.
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6.23
Drive Menu
If password protection is enabled, this menu requires Level 2 password.
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6.24
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6.25
Signals In Menu
If password protection is enabled, this menu requires Level 2 password.
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6.26
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21
22
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Units: decimal
dac 3 auto scale
Certain dac signals scaling is calculated from other setup items. For example, UPID
VEL_CMDs mulipliers and divisors are calculated from max rpm. When max rpm is changed
the dacs scaling is also changed. If the dacs scaling is to be fixed, dac 3 auto scaling should
be set to DISABLED. Dac auto scaling should be ENABLED if the scaling is to be calculated
by the software.
Visibility:
Analog Interface Module is installed.
dac 3 select is not DISABLED
Units: decimal
dac 3 mul
Used with the associated divisor to scale the analog channel output.
Visibility:
Analog Interface Module is installed.
dac 3 select is not DISABLED
Units: decimal
dac 3 div
Used with the associated multiplier to scale the analog channel output.
Visibility:
Analog Interface Module is installed.
dac 3 select is not DISABLED
Units: decimal
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6.27
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6.28
Display Menu
If password protection is enabled, this menu requires Level 1 password.
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6.29
Comm Menu
If password protection is enabled, this menu requires Level 2 password.
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6.30
Quickstart Menu
If password protection is enabled, this menu requires Level 2 password.
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62
! Attention
For safety reasons, always remove serial connections to the drive before working on
equipment, thereby preventing another user from remotely starting the pump.
Units: enum
remote fault reset
Used to remotely (serially) issue a fault-reset request to clear ANY/ALL existing faults. No fault
conditions are exempted from being remotely reset. Care and consideration should be used
before issuing a request. After issuing the request a fault condition may still exist. Shortly after
value is changed to ENABLE it will return to DISABLE.
Units: enum
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64
65
66
67
display
MOTOR OFF
STROKE ID REQD A motor position related parameter has changed, requiring the Stroke ID
test to be executed.
POSITION ERRORPosition tracking error was detected. Check unit for binding or
mechanical problem, or torque limit during operation above base speed.
VELOCITY ERRORVelocity tracking error was detected. Check unit for binding or
mechanical problem, or torque limit during operation above base speed.
SNUG FAULTUnit did not snug to stop at the expected position. Check for mechanical
problem possibly pinion disengagement from rack or excessive counterbalance pressure. Try
reducing snug torque limit.
FAULTEDdrive fault is present.
POWER LOSSPower loss control has detected a power loss condition.
REF INPUT LOSS The reference input was not received within the expected ref window tol
target window identified during the last Well ID. The unit will immediately snug reference and
try again. Check sensor wiring and spacing. This fault may indicate that Well ID is required (or
was faulty), or that system is at torque limit.. This fault will also occur if the stroke id length
value is too small, preventing the unit from stroking up far enough to cross the sensor. This
fault may also indicate a snug problem, where the unit did not extend completely down during
the snug down it may be necessary to increase the snug torque limit. (This is especially
true of air counterbalanced units, where snug air compensation may be required.) If this fault
develops over time, it may indicate a problem with the safety spring.
MAX GEARBOX TORQ Controller has detected a gearbox torque value exceeding the snug
auto max gearbox torq value.
MIN GEARBOX TORQ Controller has detected a gearbox torque value below the snug auto
min gearbox torq value (a negative value).
NORMAL OPERATION
srp main state
A display of the application state machine "main state," useful in troubleshooting the unit.
srp sub state
A display of the application state machine "sub state," useful in troubleshooting the unit.
SRP troubleshooter
A rolling display of all currently active troubleshooting messages. A value of NONE indicates
that there are no items that currently need to be addressed.
menu visibility
Used to hide those parameters which are not in use, simplifying menu usage and navigation.
Choose MINIMIZE to limit the parameter visibility. Choose MAXIMIZE to view all menu
parameters.
Value is reset to MINIMIZE when power is cycled.
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6.31
Simulate Menu
If password protection is enabled, this menu requires Level 3 password.
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7
7.1
System Startup
Overview
This section provides information on the initial startup of the drive and motor. The AC Test Utility is
used to initialize basic motor parameters through a series of questions and to automatically identify
system parameters with a series of tests.
Use the Quick Start Guide and/or Exhaustive Startup Checklist for comprehensive instructions.
7.2
AC Test
Upon entering the AC Test Utility, a series of questions are asked to give the software basic
information about the motor. Personnel should be experienced in understanding AC Test, and what
is about to occur. The LRP requires NON-MOVING AC Test.
1.
Press the [Ent] key to enter this routine from the AC Test Setup Menu. Select the motor type
(Induction or Synchronous). (Different tests are performed depending on the motor type used.)
Typically, the induction motor option is selected.
2.
3.
Enter the motor horse power from the motor nameplate, and then press the [Ent] key. If the
displayed value is already correct, simply press the [Ent] key.
4.
Enter the rated voltage from the motor nameplate, and then press the [Ent] key. If the
displayed value is already correct, simply press the [Ent] key.
5.
Enter the rated frequency from the motor nameplate that corresponds to the voltage entered
above and then press the [Ent] key. If the displayed value is already correct, simply press the
[Ent] key.
6.
Enter the rated current from the motor nameplate and then press the [Ent] key. If the displayed
value is already correct, simply press the [Ent] key.
7.
Enter the rated or base rpm from the motor nameplate and then press the [Ent] key. If the
displayed value is already correct, simply press the [Ent] key.
8.
Choose [1] if the Drive is equipped with DB protection, which is typical in this application.
At this point, the display will scroll through the list of parameter test utilities in the AC Test Utility.
Choose [1] Startup.
7.3
Application Start-Up
Use the Quick Start Guide and/or Exhaustive Startup Checklist for comprehensive instructions.
General Information
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163
8
8.1
8.2
Fault System
The drive monitors many signals to determine if a fault condition exists. The most effective way to
review faults is to view the F/W History submenu under the Faults menu of the Setup Menu. Fault
conditions are grouped into several categories based upon where they are detected.
Each fault condition may be configured to be a fault, warning, or event:
1.
2.
3.
A fault condition brings the motor to a controlled stop at the park position, and subsequently
turns the motor off. The no fault status bit will be cleared. All faults are displayed on the
keypad and cause the keypad to flash. Faults are cleared when the fault reset request bit is
set.
Warnings do not shut off the drive. The drive proceeds as if nothing happened. The no
warning status bit is cleared to indicate a warning has occurred. Warnings are not displayed on
the keypad and do not cause the keypad to flash. Warnings are cleared when the warning
reset request bit is set.
Events do not shut off the drive. The drive proceeds as if nothing happened. Warnings are not
displayed on the keypad and do not cause the keypad to flash.
For each fault choose to classify it as only one: fault, warning or event. A fault condition cannot be
both a warning and a fault. If a fault condition is assigned as a both a fault and warning, the
warning mask and event mask will be cleared.
Assigning a fault condition to be fatal or warning fault is done within the fault menu. The drive
contains two sets of fault condition masks. The first mask set is used to enable a fault condition to
be fatal. The other mask set is used to enable a fault condition to be a warning. Each fault condition
has a bit within the mask that is set for enabling the condition, or cleared to disable the condition.
The Fault Masks menu is used to assign a fault condition to be fatal while the Warning Masks
menu is used to assign a fault condition to be a warning. See the section on faults in the hardware
manual for more information.
8.2.1
History
Fatal faults and warnings are stored in the F/W History submenu under the Faults menu. Events
are stored in the Event History submenu under the Faults menu. From the keypad, the History
menu is the simplest means of determining when a fatal or warning fault has occurred. The fault
history stores as many as 300 faults and warnings. The event history stores as many as 300
events. Each occurrence in the history contains information about when the fault occurred, if it was
a fatal or warning fault, and if it was a latched fault.
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8.2.2
Fault Masks
Numerous fault masks may be monitored from the Global Dictionary. Each fault mask contains as
many as 32 fault condition bits, each of which represents a specific fault condition.
Description
hdw mask 0
sfw mask 1
sfw mask 2
sfw mask 3
app mask 4
user mask 0
user mask 1
hdw faults 0
sfw faults 1
sfw faults 2
sfw faults 3
app faults 4
user faults 0
user faults 1
hdw warning 0
sfw warning 1
sfw warning 2
sfw warning 3
app warning 4
user warning 0
user warning 1
hdw latch 0
sfw latched 1
sfw latched 2
sfw latched 3
sfw latched 4
user latched 0
user latched 1
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8.2.3
Hardware Faults
The fault conditions that the drive detects in hardware are described below in Table 8-2.
Event
FIN: 0
bus over
voltage
fault
yes
FIN: 1
AMB thermal
switch
fault
yes
fault
yes
FIN: 6
fault
yes
fault
yes
FIN: 14
ireg shutoff
fault
no
FIN: 16
low voltage
supply
fault
yes
FIN: 17
external trip
none
yes
Not Used.
fault
yes
This fault indicates the dynamic braking has been above the
duty cycle limit.
fault
no
This fault indicates that the software did not execute the
proper instruction sequence. A defective inverter control
module is a possible cause of repeated watchdog timer
faults.
no
no
HS thermal
switch
Description
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Bit
Event
FIN: 23
motor pg loss
m
none
no
FIN: 25
load pg loss a
none
no
FIN: 26
load pg loss b
none
no
none
no
no
no
FIN: 31
no
follow pg loss
m
none
Description
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8.2.4
Software Faults
The fault conditions that the drive detects in software are described below in Table 8-3.
Event
FIN: 32
motor marker
none
no
FIN: 33
load marker
none
no
FIN: 34
follow marker
none
no
FIN: 35
overrun
fault
yes
fault
yes
none
no
FIN: 38
pos error
none
no
FIN: 39
bus
undervoltage
fault
yes
none
no
FIN: 41
none
no
none
no
This fault indicates that after command velocity has been set
to zero, the motor feedback velocity has either not stopped
rotating within one second or has continued to rotate a
distance of one revolution.
Description
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Bit
Event
FIN: 43
load runaway
none
no
This fault indicates that after command velocity has been set
to zero, the load feedback velocity has either not stopped
rotating within one second or has continued to rotate a
distance of one revolution.
FIN: 44
non volatile
mem
fault
no
FIN: 45
rtc takeover
none
no
FIN: 46
fbk circuit
breaker
none
no
FIN: 47
ssi receive
none
no
This fault indicates that a fault occurred on the ssi serial link.
FIN: 48
inverter rms
fault
no
FIN: 49
sync receive
none
no
FIN: 50
armature curr
error
none
no
FIN: 51
field current
loss
fault
no
none
no
none
no
FIN: 55
optomux
timeout
none
no
FIN: 56
unknown fbk
module
none
no
FIN: 57
reserved
none
no
FIN: 58 communication
error
none
no
fault
no
FIN: 60
fault
no
Contact Unico.
UEdit Fault
Description
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Bit
Event
FIN: 61
firmware error
fault
no
Contact Unico.
FIN: 62
output phase
loss
fault
no
FIN: 64
pos error
ewarn
none
no
FIN: 65
motor rms
ewarn
none
no
none
no
none
no
FIN: 68
obsync data
error
none
no
FIN: 69
identification
error
fault
no
FIN: 83
anybus 1
fault
no
FIN: 89
abs ref
none
no
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8.2.5
Application Faults
The fault conditions that the drive detects in the application are described below in Table 8-3.
Event
Description
fault
no
FIN: 129
fault
yes
fault
yes
fault
yes
fault
no
fault
no
fault
yes
FIN: 136
user 1
fault
yes
FIN: 137
user 2
fault
yes
FIN: 138
user 3
fault
yes
FIN: 139
user 4
fault
yes
FIN: 140
fault
yes
FIN: 141
high prs
fault
yes
FIN: 142
fluid flow
auto-set
yes
FIN: 143
gas flow
auto-set
yes
FIN: 147
Not Used
FIN: 148
fault
yes
ehalt
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Bit
Event
FIN: 149
casing prs
FIN: 150
Description
auto-set
yes
yes
FIN: 151
tubing prs
auto-set
yes
FIN: 152
tubing temp
auto-set
yes
FIN: 153
intake prs
auto-set
yes
yes
FIN: 155
user A
auto-set
yes
FIN: 156
user B
auto-set
yes
FIN: 157
user C
auto-set
yes
FIN: 158
temp 1
auto-set
yes
FIN: 159
temp 2
auto-set
yes
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8.2.6
User Faults
The fault conditions that the drive detects in software that are defined in UEdit are described below
in Table 8-5User Faults.
Event
FOUT: 1
low speed
Description
yes
yes
FOUT: 3
low rod
load
mask
yes
FOUT: 4
start event
event
no
FOUT: 5
stop event
event
no
event
yes
no
no
no
low
speed
mask
FOUT: 10
FOUT: 11
FOUT: 12 timed event 1
timed
event 1
mask
no
event
no
FOUT: 14
high torque
high torq
mask
yes
FOUT: 15
password
event
none
no
General Information
Faults, Warnings and Events
173
Bit
Event
Description
ref
adjust
mask
no
Not used
event
no
event
no
FOUT: 20
event
no
Not used
no
Not used
event
no
FOUT: 27
SDO dual
event
event
no
FOUT: 28
SDO single
event
event
no
event
no
high rod
load
mask
yes
event
yes*
FOUT: 30
dwell event
high load
fault
yes
fault
yes
General Information
Faults, Warnings and Events
174
Bit
Event
Description
fault
yes
fault
yes
warning
no
fault
no
fault
no
event
no
A Well status.
event
no
A Well status.
event
no
Zenith status.
event
no
Modbus status.
FOUT: 45
snug fault
event
yes
FOUT: 46
power loss
control
event
yes
FOUT: 47
power loss
parked
event
yes
event
low rod
span
mask
yes
low
pump
load
mask
yes
FOUT: 59
fault latch
event
event
no
FOUT: 60
high speed
high
speed
mask
yes
General Information
Faults, Warnings and Events
175
Bit
Event
no
Description
A Valve Check test has been completed.
Latches: valve check auto
tv static leak rate
sv static leak rate
meas plunger clearance
valve check dwell spm
FOUT: 62 optimizer id
data
event
no
none
no
General Information
Faults, Warnings and Events
176
Index
Analog Common..............................................................22
Analog Interface Module ... 13, 21, 23, 112, 113, 114, 115,
116, 117, 118, 119, 121, 122, 123, 125, 126, 127, 128,
129, 130, 131, 135, 136, 137, 138, 153, 154
Anybus ............................................................................19
Application Description....................................................13
Application Features........................................................14
Application Overview.......................................................12
Application Wiring............................................................17
General Information
Index
177
Auto Restarts ..... 15, 49, 95, 96, 97, 98, 99, 113, 115, 116,
118, 119, 120, 122, 123, 124, 126, 127, 128, 130, 131,
132, 173, 174
casing prs source .... 67, 94, 112, 113, 114, 115, 116, 153,
154, 172
auto rod friction enable ....................... 70, 75, 78, 156, 160
back-light......................................................................... 29
balance action................................................................. 75
Brake............................................................................. 142
Clock Utility......................................................................35
calendar .......................................................................... 35
Calendar Utility................................................................ 36
Control and Optional Modules.. 13, 79, 135, 136, 137, 138
control troubleshooter......................................................81
General Information
Index
178
dac 6 output...................................................................138
day end............................................................................88
day start...........................................................................88
db percent used...............................................................83
db power..........................................................................82
dead zone........................................................................77
Defaulting Parameters.....................................................33
diagnostics ......................................................................35
Dictionary ..................................................................29, 36
Digital I/O.........................................................................21
digital in 7 select.............................................................21
General Information
Index
179
dsv wn d ........................................................................108
dsv wn q ........................................................................108
DynaCards ................................................................14, 37
Display ............................................................................ 25
Enter Key.........................................................................26
Drive Size........................................................................ 28
Drive Test........................................................................ 30
eop state..........................................................................90
General Information
Index
180
ESP Protocol................................................................... 19
flashing display................................................................29
Fluid.................................................................................77
fluid flow monitor .......... 42, 57, 70, 71, 120, 162, 173, 176
Fault Masks, auto. 113, 115, 116, 118, 119, 120, 122, 123,
124, 126, 127, 128, 129, 131, 132
fault restart delay .... 95, 96, 97, 98, 99, 139, 140, 141, 142
FAULTED.................................................................. 40, 86
file state........................................................................... 79
General Information
Index
181
gas flow source ............. 42, 43, 44, 45, 120, 121, 122, 171
generator diagnostic........................................................85
Graph Display..................................................................37
General Information
Index
182
inch speed....................................................................... 51
level 1 password 38, 40, 44, 46, 48, 49, 50, 53, 55, 88, 90,
95, 143
level 2 password ...... 38, 59, 61, 67, 73, 74, 77, 81, 82, 85,
101, 103, 111, 134, 139, 146, 152
level 3 password ............................................. 38, 106, 158
lift avg power monitor...................................................... 82
lift efficiency .................................................................... 82
linear lead ............................................................... 61, 152
Linear Rod Pump ...................................................... 40, 41
liquid fill monitor ........................................ 42, 53, 173, 176
Lm squared over Lr....................................................... 104
load cell max ................................................................. 132
General Information
Index
183
Masks........................................................................ 30, 31
motor max rpm ... 74, 75, 99, 101, 104, 152, 154, 159, 160
menu visibility..... 13, 30, 39, 43, 45, 47, 48, 49, 52, 58, 60,
66, 72, 73, 76, 80, 81, 84, 87, 89, 94, 100, 105, 106,
107, 108, 109, 110, 124, 126, 127, 128, 130, 131, 132,
133, 138, 142, 143, 145, 146, 147, 148, 149, 150, 151,
157, 159, 162
Menus ............................................................................. 39
Modbus Master Protocol 19, 114, 116, 117, 118, 120, 121,
122, 124, 125, 126, 128, 129, 130, 131, 150, 151
Modbus RTU................................................................... 19
motor tuning (AC Test Utility) 30, 101, 102, 103, 105, 152,
153, 159, 160, 163
NO INFLOW ..................................................................162
Number Keys...................................................................26
General Information
Index
184
PARKED....................................................................40, 86
PARKING ........................................................................40
pe collision fault.............................................................175
Operational Modes.......................................................... 15
Operator Interface........................................................... 25
Operator Menu................................................................ 40
Pin-Outs ..........................................................................20
pl filtered current............................................................110
optimizer ......................................................................... 49
Optimizer......................................................................... 16
plunger length............................................................67, 72
POC Controller ................... 16, 40, 44, 45, 56, 81, 86, 173
Port B...............................................................................20
optimz ki.......................................................................... 55
optimz kp......................................................................... 56
Parameter Entry.............................................................. 26
Parameter Visibility .. 29, 39, 49, 52, 60, 73, 76, 80, 81, 84,
87, 89, 94, 96, 97, 98, 99, 100, 105, 138, 142, 144, 145
parameters...................................................................... 29
Parameters ..................................................................... 39
General Information
Index
185
POSITION FAULT .............. 40, 41, 62, 65, 86, 95, 96, 174
Quit Key...........................................................................26
Power Menu.................................................................... 82
Receive ...........................................................................37
ref adjust........................................................................173
REF LOSS.......................................................................65
Protocol........................................................................... 19
reference advance...........................................................63
Pull-up Resistors............................................................. 19
request spm...............................................................51, 57
pump fill monitor........................ 14, 29, 42, 53, 54, 55, 173
pump load monitor .......................... 43, 54, 71, 79, 98, 175
Resistor .....................................................................19, 22
restart attempts ... 40, 49, 86, 95, 96, 97, 98, 99, 113, 115,
116, 118, 119, 120, 122, 123, 124, 126, 127, 128, 130,
131, 132, 139, 140, 141, 142, 173
Pump Off Controller (POC) ................... 15, 16, 40, 86, 173
PUMP OFF WAIT ..................................................... 40, 86
PUMP OFF WITH GAS................................................. 162
pump rate adjust ............................................................. 70
pump size........................................................................ 67
Pump Speed Chart ......................................................... 37
General Information
Index
186
rod 1 diameter................................................................. 68
rod 2 diameter................................................................. 68
scissors..............................................................................9
rod 3 diameter................................................................. 69
rod 4 diameter................................................................. 69
rod 5 diameter................................................................. 69
SD-RAM ....................................................................13, 79
Serial Communication ........ 9, 15, 19, 20, 36, 37, 146, 147
Set Event Masks ............................ 26, 96, 97, 98, 99, 100
Set Warning Masks ........................ 26, 96, 97, 98, 99, 100
Signals In Menu.............................................................111
rod sections..................................................................... 68
RTU Master Protocol ... 114, 116, 117, 118, 120, 121, 122,
124, 125, 126, 128, 129, 130, 131, 150, 151
General Information
Index
187
snug direction.................................................................. 61
snug position................................................................... 61
System Monitors..............................................................14
system order..................................................................104
temp 1 fault....................................................................172
temp 1 max....................................................................129
Speed Chart.................................................................... 37
temp 1 min.....................................................................128
srp troubleshooter .... 13, 43, 45, 47, 48, 49, 51, 54, 58, 60,
66, 72, 73, 76, 79, 81, 84, 87, 89, 94, 100, 105, 110,
133, 138, 142, 145, 151, 157, 162
temp 2 fault....................................................................172
General Information
Index
188
Torque Chart................................................................... 37
Transmit .......................................................................... 37
Units ................................................................................39
Troubleshooter................................................................ 13
Units, keypad...................................................................39
UPLOAD..........................................................................32
Upload WPR..............................................................15, 34
tubing prs source .................. 114, 115, 116, 117, 118, 172
user 1 fault.....................................................................171
user 2 fault.....................................................................171
General Information
Index
189
visibility ............................................................................39
Warning Masks 30, 31, 113, 115, 116, 118, 119, 120, 122,
123, 124, 126, 127, 128, 129, 131, 132, 164
Warning Masks, auto... 113, 115, 116, 118, 119, 120, 122,
123, 124, 126, 127, 128, 129, 131, 132
Warning Masks, clear......................................................26
Warning Masks, set........................ 26, 96, 97, 98, 99, 100
Warning Masks, viewing................................................165
watchdog timer fault ......................................................166
General Information
Index
190
well id speed....................................................................74
Well ID Test .. 14, 40, 41, 74, 75, 76, 78, 86, 104, 160, 176
well id time.......................................................................76
Wiring ..............................................................................17
Xless (transducerless).....................................................35
well id number................................................................. 74
General Information
Index
191
General Information
Index
192