Beruflich Dokumente
Kultur Dokumente
Submitted by:
SAHIL BA SAL
2005CE10285
CERTIFICATE
________________________________________________________________
I do certify that this report explains the work carried out by me in the
courses CED310 Mini-Project, under the overall supervision of Dr. Suresh
Bhalla. The contents of the report including text, figures, tables, computer
programs, etc. have not been reproduced from other sources such as books,
journals, reports, manuals, websites, etc. Wherever limited reproduction
from another source had been made the source had been duly acknowledged
at that point and also listed in the References.
SAHIL BA SAL
Date: April 20th 2008
ii
CERTIFICATE
_____________________________________________________________________
This is to certify that the report submitted by Mr. Sahil Bansal describes the
work carried out by him in the courses CED310 Mini-Project, under my
overall supervision.
iii
ACK OWLEDGEME T
_____________________________________________________________________
I would like to express my sincere thanks & gratitude to Dr. Suresh Bhalla
for his continuous and unfailing support, guidance and help, which have
been invaluable during the course of this project. His knowledge, insight and
constant motivation at each step of the project has been instrumental in its
completion.
I would also like to thank Mr. Ramashankar for his full co-operation.
Sahil Bansal
iv
ABSTRACT
______________________________________________________________________________________
This paper presents a new low cost alternative for structural health
monitoring (SHM) and non destructive evaluation (NDE) of structures using
smart material technologies. The basic principle behind this method is to
use high frequency structural excitation (>30 KHz) using surface bonded
piezoelectric to detect any damage. Conventionally, LCR/impedance
analyzers which are employed in EMI technique are very expensive. The
alternative cost effective approach that is suggested in this paper uses
wave propagation based method and employee an array of surface
bonded piezoelectric patches which act as actuator and sensor of elastic
wave through the monitored structure and a combination of Function
generator and Digital Multimeter for applying and measuring voltage.
Application of the proposed technique is successfully demonstrated to
detect damage on structural component.
TABLE OF CO TE TS
PAGE
CERTIFICATES0000000000000000000000000..ii
ACKNOWLEDGMENT0000000000000000000000.iv
ABSTRACT000000000000000000000000000.v
TABLE OF CONTENTS...0000000000000000000.0..vi
LIST OF FIGURES00000000000000000000000..viii
CHAPTER1: INTRODUCTION................................1
1.1 Project Objective...............................................................................2
1.2 Report Organization00....0000000000000. 0.00..2
APPENDIX16
A1: Readings using Proposed Low cost method000000000..16
A2: Readings using EMI method0000000000000000.17
A3: Readings using Peairs Low Cost method (Before and after
Damage)000000000000000000000000018
A4: Damage Metric Calculations0000000000000000.19
vii
List of Figures
Figure 2.3(a) Circuit for approximating PZT admittance (Peairs et al.
2004)
Figure 2.3(b) Setup for proposed approach
Figure 3.1(a) Specimen before Damage
Figure 3.1(b) Specimen after Damage
Figure 3.2
viii
CHAPTER 1
INTRODUCTION
There is a great interest in the engineering community, in development of
real-time in service health monitoring techniques to reduce cost and
improve safety, based on a preventive inspection schedule.
The crucial factors that are of concern when any Non destructive
evaluation (NDE) technique is considered are:
To propose a new low cost and efficient approach for non destructive
health monitoring of structures by modifying the existing NDE
techniques.
To verify the results obtained from the new proposed approach and
compare them with results obtained from existing methods.
details
and
observations
and
comparison.
Finally,
Chapter 2
Principle and Method of application
The new NDE structural health monitoring technique studied presently
relies on small patches of piezoelectric (PZT) materials, surface bonded or
embedded onto the structure. The basic principle behind this technique is
the use of high frequency (typically >30 kHz) to detect changes in structure
due to surface cracks, internal cracks etc. At this high frequency because
of very small wavelength the ability to detect very fine changes increases,
but at the cost of limited sensing area. Another important factor that is of
concern is the voltage level. It is observed that with decrease in voltage the
ability to detect damage also decrease. This reflects on the sensing region
of PZT, with decrease in voltage there is a corresponding decrease in
sensing region. At very low voltage (<0.1V) the frequency response is well
into the noise region and varying the voltage improves the signal to noise
ratio. This improvement in signal to noise ratio with increase in voltage
levels improves to ability to detect damage (F.P. Sun et al). EMI and Wave
propagation technique are discussed in the following sections.
Figure 2.3(a) Circuit for approximating PZT admittance (Peairs et al. 2004)
the
change
which
have
in
frequency
been
response
successfully
function
demonstrated
reduces
in
the
experiment conducted.
In this work, wave propagation method has been employed and rendered
more cost effective. For the application of potential difference across the
actuator PZT patch, a Function generator was employed which typically
cost around $2000. Further to obtain the output voltage a Digital
Multimeter was used which costs less than $1500. Hence the total
hardware costs only around $3500. Figure 2.3(b) shows the setup for the
proposed
approach.
The
frequency
of
the
imposed
signal
was
Chapter 3
Tests Results and Analysis
3.1 Experimental Details
The test specimen consisted of an aluminum beam having dimensions
600*25*5. Two PZT patches were bonded to the sample using standard
araldite epoxy adhesive. One of the PZT patch was used as actuator and
other as sensor. The actuator PZT was excited by applying a sinusoidal
voltage of RMS 5V by means of a function generator FG-702C (-TEC
Electronic Measuring Instruments). The excitation frequency was varied
from 150 kHz to 160 kHz. Due to converse piezoelectric effect the vibration
was passed to the monitored specimen. The resulting vibration was picked
by the sensor patch, which developed a voltage across its terminals
because of direct piezoelectric effect and was measured using a Digital
Multimeter (Agilent 34411A Digital Multimeter). Measurements were made
at an interval of 200Hz. A plot of voltage gain served as frequency
response function. Damage was introduced by drilling a hole of diameter
5mm in the middle of the specimen. After inducing the damage the
frequency transfer function was recorded again. To quantify the deviation
in the transfer function, damage metric was defined as follow:
M =
(G G )
G
2
2
1
100%
same PZT patch used as sensor in the wave propagation method was
employed for measuring the admittance. Due to electromechanical
coupling of the piezo transducer any change in the mechanical admittance
causes a change in the electrical admittance of the piezoelectric material.
Hence by monitoring the change in electrical admittance of a sensor with
respect to baseline measurement we can know if any damage has
occurred in a structure. Real and imaginary Admittance signatures of the
specimen were recorded using EMI methods and the admittance signature
was recorded using Peairs low cost method before and after the damage
and comparison was made by computing the damage metric.
Gain
0.1
0.08
Undamaged
Damaged
0.06
0.04
0.02
0
150.0
152.0
154.0
156.0
158.0
160.0
Frequency(KHz)
EMI Method
0.0008
0.0007
0.0006
0.0005
0.0004
0.0003
0.0002
0.0001
0
150.0
Undamaged
Damaged
152.0
154.0
156.0
158.0
160.0
Freq(KHz)
EMI Method
0.0049
0.0048
0.0047
0.0046
Undamaged
0.0045
Damaged
0.0044
0.0043
0.0042
0.0041
150.0
152.0
154.0
156.0
158.0
160.0
Freq(KHz)
10
Admittance(A)
EMI Method
0.005
0.0049
0.0048
0.0047
0.0046
0.0045
0.0044
0.0043
0.0042
0.0041
150.0
Undamaged
Damaged
152.0
154.0
156.0
158.0
160.0
Freq(KHz)
Admittance (A)
0.005
0.0045
Undamaged
0.004
Damaged
0.0035
0.003
150.0
152.0
154.0
156.0
158.0
160.0
Freq(KHz)
11
Admittance
0.005
0.0045
Peairs
0.004
LCR
0.0035
0.003
150.0
152.0
154.0
156.0
158.0
160.0
Frequency
Figure 3.4(b) Admittance before damage by EMI and Peairs low cost
method
Admittance
0.005
0.0045
Peairs
0.004
LCR
0.0035
0.003
150.0
152.0
154.0
156.0
158.0
160.0
Frequency
Figure 3.4(c) Admittance after damage by EMI and Peairs low cost
method
3.5 Comparisons
The damage metric for each method was calculated and the results are
shown in Figure 3.5
12
RMSD in %
67.27
34.35
Gain
Proposed
Approach
2.52
2.55
4.47
EMI Technique
Peairs Low
Cost Method
13
Chapter 4
Conclusions
4.1 Conclusion
This report proposes a new low-cost technique for non destructive health
monitoring of structures suitable for widespread industrial applications.
This technique makes use of a function generator and a Digital Multimeter,
which are commonly available in structural laboratories, and is much more
cost-effective as compared to the conventionally employed impedance
analyzers/LCR meters as well as the FFT analyzers. The test result
indicates that the new proposed approach is more able to detect any
damage as compared to traditional methods.
14
References:
Peairs, D., Park, G., Inman, D.J. (2002a) Self-Healing Bolted Joint
Analysis, Proceedings of 20th International Modal Analysis
Conference, February 4-7, Los Angles, CA.
15
APPE DIX
A1. Wave Propagation Readings (Proposed Method)
4/4/2008
Actuator-Sensor
V-in = 5V (all rms)
UNDAMAGED(V)
DAMAGED(V)
FREQ(KHz) V-out
Gain
Freq(KHz) V-out
150.0
150.2
150.4
150.6
150.8
151.0
151.2
151.4
151.6
151.8
152.0
152.2
152.4
152.6
152.8
153.0
153.2
153.4
153.6
153.8
154.0
154.2
154.4
154.6
154.8
155.0
155.2
155.4
155.6
155.8
156.0
156.2
156.4
156.6
156.8
157.0
157.2
157.4
157.6
157.8
158.0
158.2
0.185199
0.201812
0.215235
0.245223
0.189
0.187625
0.171818
0.164371
0.222499
0.2535
0.183308
0.174143
0.173985
0.171269
0.182654
0.16416
0.191677
0.280811
0.271462
0.210609
0.18801
0.210044
0.225936
0.242234
0.256144
0.26951
0.266496
0.487871
0.165369
0.157541
0.163839
0.150517
0.133023
0.124608
0.250924
0.204913
0.193522
0.201321
0.203222
0.229124
0.180933
0.230721
0.03704
0.040362
0.043047
0.049045
0.0378
0.037525
0.034364
0.032874
0.0445
0.0507
0.036662
0.034829
0.034797
0.034254
0.036531
0.032832
0.038335
0.056162
0.054292
0.042122
0.037602
0.042009
0.045187
0.048447
0.051229
0.053902
0.053299
0.097574
0.033074
0.031508
0.032768
0.030103
0.026605
0.024922
0.050185
0.040983
0.038704
0.040264
0.040644
0.045825
0.036187
0.046144
150.0
150.2
150.4
150.6
150.8
151.0
151.2
151.4
151.6
151.8
152.0
152.2
152.4
152.6
152.8
153.0
153.2
153.4
153.6
153.8
154.0
154.2
154.4
154.6
154.8
155.0
155.2
155.4
155.6
155.8
156.0
156.2
156.4
156.6
156.8
157.0
157.2
157.4
157.6
157.8
158.0
158.2
16
0.079422
0.069291
0.074579
0.067458
0.055229
0.094153
0.125094
0.06415
0.023126
0.073863
0.101979
0.08326
0.083175
0.122628
0.064668
0.095375
0.11033
0.094813
0.091824
0.06535
0.066412
0.054987
0.048622
0.02666
0.056389
0.326386
0.444519
0.584022
0.289261
0.173812
0.147603
0.212551
0.149136
0.037381
0.022623
0.058914
0.061482
0.066138
0.071446
0.039389
0.031281
0.043239
Gain
0.015884
0.013858
0.014916
0.013492
0.011046
0.018831
0.025019
0.01283
0.004625
0.014773
0.020396
0.016652
0.016635
0.024526
0.012934
0.019075
0.022066
0.018963
0.018365
0.01307
0.013282
0.010997
0.009724
0.005332
0.011278
0.065277
0.088904
0.116804
0.057852
0.034762
0.029521
0.04251
0.029827
0.007476
0.004525
0.011783
0.012296
0.013228
0.014289
0.007878
0.006256
0.008648
RMSD
(G2G1)^2
0.000448
0.000702
0.000791
0.001264
0.000716
0.000349
8.73E-05
0.000402
0.00159
0.001291
0.000265
0.00033
0.00033
9.46E-05
0.000557
0.000189
0.000265
0.001384
0.001291
0.000844
0.000591
0.000962
0.001258
0.001859
0.001596
0.000129
0.001268
0.00037
0.000614
1.06E-05
1.05E-05
0.000154
1.04E-05
0.000304
0.002085
0.000853
0.000697
0.000731
0.000695
0.00144
0.000896
0.001406
G1^2
0.001372
0.001629
0.001853
0.002405
0.001429
0.001408
0.001181
0.001081
0.00198
0.00257
0.001344
0.001213
0.001211
0.001173
0.001335
0.001078
0.00147
0.003154
0.002948
0.001774
0.001414
0.001765
0.002042
0.002347
0.002624
0.002905
0.002841
0.009521
0.001094
0.000993
0.001074
0.000906
0.000708
0.000621
0.002519
0.00168
0.001498
0.001621
0.001652
0.0021
0.001309
0.002129
158.4
158.6
158.8
159.0
159.2
159.4
159.6
159.8
160.0
0.250758
0.255124
0.187873
0.150828
0.189096
0.298602
0.529479
0.400724
0.358569
0.050152
0.051025
0.037575
0.030166
0.037819
0.05972
0.105896
0.080145
0.071714
158.4
158.6
158.8
159.0
159.2
159.4
159.6
159.8
160.0
0.042229
0.054185
0.161286
0.290041
0.164949
0.097594
0.083091
0.084586
0.094885
0.008446
0.010837
0.032257
0.058008
0.03299
0.019519
0.016618
0.016917
0.018977
0.001739
0.001615
2.83E-05
0.000775
2.33E-05
0.001616
0.00797
0.003998
0.002781
0.051675
0.002515
0.002604
0.001412
0.00091
0.00143
0.003567
0.011214
0.006423
0.005143
0.114188
RMSD=
67.27121
Before Damage
G
B
0.00017
0.000132
0.000126
0.000145
0.000165
0.000229
0.000463
0.000297
0.000271
0.000275
0.0002
0.00015
0.000145
0.000174
0.000216
0.000231
0.000265
0.000293
0.000288
0.000216
0.000246
0.000304
0.000231
0.000211
0.000188
0.000243
0.000681
0.000701
0.000287
0.000257
0.000221
0.004191
0.00426
0.004319
0.004382
0.004418
0.004499
0.0045
0.004248
0.004299
0.004333
0.00427
0.004336
0.004401
0.004457
0.004465
0.004474
0.004489
0.004476
0.004447
0.004431
0.004536
0.004441
0.004458
0.004491
0.004579
0.004729
0.004867
0.004341
0.004219
0.004356
0.00439
0.004187
0.004258
0.004318
0.00438
0.004415
0.004494
0.004476
0.004237
0.004291
0.004324
0.004265
0.004334
0.004399
0.004454
0.00446
0.004468
0.004481
0.004466
0.004437
0.004425
0.004529
0.004431
0.004452
0.004486
0.004575
0.004723
0.004819
0.004284
0.004209
0.004349
0.004384
After Damage
Freq(KHz) G
150.0
150.2
150.4
150.6
150.8
151.0
151.2
151.4
151.6
151.8
152.0
152.2
152.4
152.6
152.8
153.0
153.2
153.4
153.6
153.8
154.0
154.2
154.4
154.6
154.8
155.0
155.2
155.4
155.6
155.8
156.0
17
0.000156
0.000143
0.00017
0.000213
0.000269
0.000329
0.000242
0.000235
0.000206
0.000276
0.000177
0.000168
0.000227
0.000249
0.000199
0.000268
0.000327
0.000273
0.000278
0.000203
0.000288
0.000245
0.000221
0.0002
0.000262
0.000569
0.000615
0.000622
0.000317
0.000216
0.000265
0.00432
0.004381
0.004441
0.004453
0.00454
0.004348
0.00436
0.004364
0.004436
0.004393
0.004401
0.004478
0.004519
0.004455
0.00453
0.00455
0.004539
0.004509
0.004452
0.004523
0.004585
0.004514
0.004569
0.00465
0.004797
0.004713
0.004627
0.004213
0.004287
0.004427
0.004542
0.004323
0.004384
0.004445
0.004458
0.004548
0.00436
0.004367
0.00437
0.00444
0.004402
0.004404
0.004482
0.004524
0.004462
0.004534
0.004558
0.004551
0.004517
0.00446
0.004527
0.004594
0.00452
0.004574
0.004654
0.004804
0.004747
0.004667
0.004259
0.004298
0.004432
0.00455
156.2
156.4
156.6
156.8
157.0
157.2
157.4
157.6
157.8
158.0
158.2
158.4
158.6
158.8
159.0
159.2
159.4
159.6
159.8
160.0
0.000211
0.000165
0.000191
0.000224
0.000201
0.000352
0.000234
0.000241
0.000334
0.000237
0.00033
0.000249
0.000295
0.000476
0.000555
0.000276
0.000332
0.000244
0.000168
0.000189
0.004399
0.00446
0.004544
0.004504
0.004591
0.004583
0.004508
0.004603
0.004584
0.004585
0.004582
0.0046
0.004707
0.004636
0.004487
0.004443
0.004575
0.004405
0.004525
0.004608
0.004404
0.004463
0.004548
0.00451
0.004596
0.004596
0.004514
0.004609
0.004596
0.004591
0.004594
0.004606
0.004716
0.004661
0.004521
0.004451
0.004587
0.004412
0.004528
0.004612
156.2
156.4
156.6
156.8
157.0
157.2
157.4
157.6
157.8
158.0
158.2
158.4
158.6
158.8
159.0
159.2
159.4
159.6
159.8
160.0
RMSD(%)
0.000427
0.000243
0.00018
0.000203
0.000308
0.000225
0.000229
0.000322
0.000241
0.000194
0.000196
0.000237
0.000422
0.000507
0.000269
0.000166
0.000154
0.000178
0.000255
0.000239
0.004499
0.004386
0.004493
0.004581
0.004583
0.004529
0.004613
0.004616
0.004533
0.004601
0.004666
0.004751
0.004792
0.004593
0.004403
0.004541
0.004631
0.004711
0.004723
0.004708
G
B
A
34.3533
2.520366
2.546461
0.004519
0.004393
0.004496
0.004585
0.004593
0.004534
0.004619
0.004627
0.004539
0.004605
0.00467
0.004757
0.004811
0.004621
0.004411
0.004544
0.004634
0.004714
0.004729
0.004714
A3: Readings using Peairs Low Cost method (Before and after
Damage)
PEAIRS LOW COST METHOD
V-in = 5V
R=21.97
Before Damage
Freq(KHz)
V-out
A=Vo/RVi
150.0
150.2
150.4
150.6
150.8
151.0
151.2
151.4
151.6
151.8
152.0
152.2
152.4
152.6
152.8
153.0
153.2
153.4
0.449678
0.457099
0.462233
0.467011
0.470398
0.475911
0.463349
0.452596
0.455258
0.456645
0.456905
0.463354
0.469174
0.472618
0.471515
0.47202
0.4728
0.470281
0.004094
0.004161
0.004208
0.004251
0.004282
0.004332
0.004218
0.00412
0.004144
0.004157
0.004159
0.004218
0.004271
0.004302
0.004292
0.004297
0.004304
0.004281
After Damage
V-out
A=Vo/RVi
0.454642
0.460104
0.463673
0.464046
0.469669
0.4525
0.453311
0.454949
0.463313
0.459571
0.458697
0.465963
0.469025
0.462317
0.46635
0.467991
0.469078
0.465115
18
0.004139
0.004188
0.004221
0.004224
0.004276
0.004119
0.004127
0.004142
0.004218
0.004184
0.004176
0.004242
0.00427
0.004209
0.004245
0.00426
0.00427
0.004234
RMSD
(G2G1)^2
2.04E-09
7.48E-10
1.72E-10
7.29E-10
4.4E-11
4.54E-08
8.35E-09
4.59E-10
5.38E-09
7.09E-10
2.66E-10
5.64E-10
1.83E-12
8.79E-09
2.21E-09
1.35E-09
1.15E-09
2.21E-09
G1^2
1.67573E-05
1.73149E-05
1.77061E-05
1.8074E-05
1.83371E-05
1.87695E-05
1.77917E-05
1.69755E-05
1.71757E-05
1.72806E-05
1.73002E-05
1.7792E-05
1.82418E-05
1.85106E-05
1.84243E-05
1.84638E-05
1.85249E-05
1.8328E-05
153.6
153.8
154.0
154.2
154.4
154.6
154.8
155.0
155.2
155.4
155.6
155.8
156.0
156.2
156.4
156.6
156.8
157.0
157.2
157.4
157.6
157.8
158.0
158.2
158.4
158.6
158.8
159.0
159.2
159.4
159.6
159.8
160.0
0.468035
0.470993
0.478969
0.470138
0.471673
0.476013
0.484593
0.49742
0.481553
0.443338
0.450546
0.462911
0.467733
0.467823
0.474685
0.481158
0.476072
0.485056
0.478445
0.478011
0.48592
0.479877
0.48642
0.483272
0.48683
0.494638
0.476219
0.457072
0.468708
0.476558
0.469137
0.481023
0.488465
0.004261
0.004288
0.00436
0.00428
0.004294
0.004333
0.004411
0.004528
0.004384
0.004036
0.004101
0.004214
0.004258
0.004259
0.004321
0.00438
0.004334
0.004416
0.004355
0.004351
0.004423
0.004368
0.004428
0.004399
0.004432
0.004503
0.004335
0.004161
0.004267
0.004338
0.004271
0.004379
0.004447
0.46135
0.466385
0.452765
0.465315
0.450866
0.453153
0.466085
0.46119
0.445355
0.407091
0.42243
0.434996
0.444187
0.44163
0.430397
0.462524
0.45493
0.449767
0.4402
0.451083
0.454944
0.444571
0.447245
0.479142
0.453028
0.459895
0.464079
0.447008
0.463459
0.477088
0.486737
0.482326
0.484441
0.0042
0.004246
0.004122
0.004236
0.004104
0.004125
0.004243
0.004198
0.004054
0.003706
0.003846
0.00396
0.004044
0.00402
0.003918
0.004211
0.004141
0.004094
0.004007
0.004106
0.004142
0.004047
0.004071
0.004362
0.004124
0.004187
0.004225
0.004069
0.004219
0.004343
0.004431
0.004391
0.00441
RMSD
67.27
34.35
2.52
2.55
4.47
Gain
G
B
A
A
19
3.7E-09
1.76E-09
5.69E-08
1.93E-09
3.59E-08
4.33E-08
2.84E-08
1.09E-07
1.09E-07
1.09E-07
6.55E-08
6.46E-08
4.59E-08
5.69E-08
1.63E-07
2.88E-08
3.7E-08
1.03E-07
1.21E-07
6.01E-08
7.95E-08
1.03E-07
1.27E-07
1.41E-09
9.47E-08
1E-07
1.22E-08
8.39E-09
2.28E-09
2.33E-11
2.57E-08
1.41E-10
1.34E-09
1.88E-06
4.4704
1.81534E-05
1.83835E-05
1.90115E-05
1.83169E-05
1.84366E-05
1.87775E-05
1.94605E-05
2.05044E-05
1.92171E-05
1.62881E-05
1.6822E-05
1.7758E-05
1.81299E-05
1.81369E-05
1.86729E-05
1.91856E-05
1.87821E-05
1.94977E-05
1.89699E-05
1.89354E-05
1.95673E-05
1.90836E-05
1.96076E-05
1.93546E-05
1.96406E-05
2.02757E-05
1.87937E-05
1.73129E-05
1.82056E-05
1.88205E-05
1.82389E-05
1.91748E-05
1.97728E-05
0.000941056