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international Manufacturing Brand Leader of

Highly Engineered Heat Transfer Products and Systems

COMPANY OVERVIEW
thermaltransfer.com

Advanced design

Skilled & certified welders

Turnkey cooler manufacturer

A RECOGNI ZED INDUSTRY LEADER


Thermal Transfer Products catalogs a wide offering of
standard oil coolers and builds custom designed OEM
Engine coolers and modules for the Industrial Fluid
Power and Mobile markets. We design and build heat
exchangers from Aluminum and Copper materials
both components and multi-tiered cooling modules.

We have extensive experience engineering to applications in


the Mobile, Industrial, Compressor and Process industries.

Agricultural Harvesting Machines|Air Compressor Lube Oil Cooling Systems|Aviation Fuels|Bearing Lubricating Systems|Blow
Molding Machines|Brake Retarders|Broaching Machines|Brush Cutters|Chemical Process Heaters & Coolers|Chillers Compressed
Air

Aftercoolers|Compressed

Drives|Induction
Paint
Plastic

Heating

Brazing

(Pavement

Injection

Molding

Air

Cooling|Compression

Machines|Industrial
Marking

Lasers|Injection

Machines)
|
Paper

Machines
|
Quenching

Molders|Cutting

Oil

Making

Oil

Molding

Cooling|Die

Machines|Machine

Machines
|
Pavement

Coolers
|
Redi-Mix

Concrete

Casting

Tools|Mining

Compactors
|
Plastic

Trucks
|
Reduction

Machines|Hydrostatic

Film

Equipment

Making

Gears
|
Rough

Machines

Terrain

Fork

Robotic core welding

100% leak testing of cores

Inventory on demand

Our broad application of lean manufacturing

Our Tech Center provides value-added

system requirements with application

techniques enhances our operational

custom design performance validation

engineering for the most extreme

excellence, providing responsive on-time

and expert material analysis

conditions. Thermal Transfer Products

delivery of high quality products at short

engineering support. Our engineers

applies the expertise and experience

catalog lead times.

are ready to solve the most challenging

gained from 40 years of manufacturing


high quality heat transfer products.

Lifts|Diesel
Drive
Course

Engine

Lube

Centrifugals
|
Fluid
Turf

RobotsSolvent

Mowers

Oil

Power

Hydrostatic

Coolers|Specialty

Machines|Torque

Converter

Oil

Systems|Dynamometers|Engine
Systems
|
Gasoline
Drives
|
Heat

Engine

Transfer

Vehicles|Spraying
Cooling|Torque

Lube

Jacket
Oil

Systems
|
Gear

Fluids
|
Hydraulic

Equipment|Stoker

Water/Glycol|Engine

Cooling

Shapers
|
Gearbox

Couplings
|
Hydraulic

Drives|Street

Oil

Lube

Extruders|Fluid
Oil

Cooling
|
Golf

Winches
|
Hydraulically

Sweepers|Test

Converters|Tractors|Transformers|Transmission

Stands|Timber

Operated
Harvesting

Cooling|Trucks-Off

Road

Tube Formers & Testers| Turbine Oil Cooling|Vacuum Pump Seal Oil Cooling|Water & Process Heating|Welding Machines

Customized Core Solutions


Extruded Tubular Bar
Rugged & Refined
T-BAR brings you the most refined cooling
technology on the market today. Engineered
with minimal components in an ideally simplified
configuration, T-BAR has unrivaled strength and
rigidity which ensures durable performance.
T-BAR cores are 100% zinc coated.
T-BAR is a flexible design using an
extruded flow path, and is a high
performing and cost-effective
domestic aluminum solution.

Tubular micro
channel extrusion
(T-BAR)

Plate & Bar


High Volume & Low
Variety Applications
P-BAR brings you the best solution in heat
transfer for higher volume (qty.) applications
and when competitive costs are key. Customengineered engine cooling with remarkable
heat rejection offers high performance
for mobile or industrial applications.
P-BAR is a flexible design and a
cost-effective LCC aluminum solution.

Custom Plate
& Bar Design
(P-bar)

Seam Welded Tube


Compact & High Performing
S-BAR is a high strength automotive style
core design, built with durable multi row tube
to header plate design. S-BAR brings you the
most affordable, high flow cooling technology
on the market today. Engineered for use in
applications with higher temperatures and
heat loads.
S-BAR is a lightweight, reliable
and cost-effective aluminum solution.

Seam Welded Tube


(S-BAR)

Mobile Cooling

Thermal Transfer Products serves the


construction, agricultural equipment,
on/off highway, turf, specialty
equipment, mining machinery and
forestry equipment markets worldwide.
Our high quality oil coolers, radiators,
and charger coolers are built from brazed
aluminum or copper round tube and fin, and
are available in standard catalog product
and custom designed OE modules.
SERIES:
DH MA MF AOVHM
M DF AOC

Industrial Cooling

Thermal Transfer Products


manufactures custom designed and
engineered heat transfer products for
industrial and process applications.
Our copper, aluminum and steel heat
exchangers are used in various applications
including: hydraulic presses, injection
molding and extrusion machinery and
hydraulic power units, and elevators.
SERIES:
AOC EC k
AOL ca2000 ssa
A aovh rm
C & SSC ek
b
AO ekt oca
BOL aof

Compressor

Thermal Transfer Products manufactures


air to air aftercoolers, water to air
aftercoolers, and air to oil lube oil
coolers for air compressor applications
in both catalog and custom OE models. Our
high quality products provide outstanding
cooling performance in rotary screw, piston
and centrifugal air compressors, as well as
vacuum systems and blower lube oil coolers.
SERIES:
UPA ab aol
ahp(h) aa acoc(h)
bga

Process Cooling

Thermal Transfer Products process


coolers cover a wide variety of industrial
process applications, across many
industries chemical processes, mining,
pulp and paper, marine and power generation
applications. These coolers are used in the
daily plant operations to provide
a means of highly reliable, compact and
efficient cooling.
SERIES:
UPA aa aol
ahp bp acoc
ab
bga uc

ThermaSys Tech Center

Our Tech Center


capabilities include:

Our fully equipped multiple-disciplinary Technical


Center is available for expert application engineering,
metallurgical and analytical support. Working with
our customers and OEMs, we provide heat exchanger
performance modeling, performance analysis and
mechanical testing.

Performance Test Laboratory


Air Conditioning and Refrigeration Systems
Engine Cooling Systems
Life Cycle Testing
CAB and Vacuum Lab Furnaces
Salt Spray Corrosion Chamber
Burst Chamber
Pressure Cycling
Materials Laboratory

Integrated heat transfer performance test platform.


Sophisticated laboratory analytical services providing metallurgical, chemical

Scanning electron microscopy


Light Microscopy

and polymer analysis using EDS x-ray, FTIR and DSC, as well as a wide array of

Leitz Polarized Light Metallographic


and Stereoscopic

mechanical and material properties analysis.

Mechanical Testing

Durability, life cycle and corrosion testing platforms to validate designs and
optimize materials and performance.
Providing the technology and expertise to support the development of new
products to meet the current and future needs of our customers.

Sample Prep
Fourier Transform Infrared Spectroscopy
Differential Scanning Calorimeter
X-Ray Fluorescence Analyzer
Climate Control System Calorimeter
Calorimeter (auto and HVAC capable)

ISO Cleanliness Level

Oil Cooler Flushing


optional oil cooler flushing to level 15/13/10
Hydraulic cleanliness is an important aspect to be
considered when specifying hydraulic systems and
components. Thermal Transfer Products offers:
Standard flushing of all coolers
to ISO 15/13/10

Standard procedure document


attached to cooler shipment

Special packaging and port sealing

110 GPM max flush flow

Documentation to flushed oil coolers


unique serial number

Flush fluid type-Triple Lube 200

Traceable to customer Purchase Order

Ability to flush every cooler


that TTP produces

Copy of the cleanliness report


attached to cooler shipment

Ability to clean to NAS 1638


and AS 4059E standards

Powder Coating

Powder Coating Benefits

Thermal Transfer Products offers extremely durable


powder coating for aluminum coolers.
High Impact Resistance
Eliminates chipping, scratching and
cracking with a longer life than paint
Uniform control of finish
Eliminates sags and runs, mil thickness
of 1 to 3, and more durable than
wet paint
Color / Texture Variety
Standard Black or custom colors upon
request and other options possible

Finite Element Analysis

stress plot

tank Movement

Durability
Resistant to: heat, corrosion,
impact, and abrasion; most
chemicals and solvents; fading,
peeling, and cracking
Environmentally Friendly
E.P.A. approved: Creates no
hazardous or toxic waste,
uses no solvents or thinners

Thermal Transfer Products Finite Element Analysis Process

Analyze
Analyzing it to determine if the
product can withstand the temperature
and pressure it would see
Design
Based on the outcome of the analysis,
TTP is able to redesign the product to
better handle the loads it would see

Variables
TTP is able to run the analysis
using different materials,
changing the shape of the tank,
and adding different structure

Low-Cost Country Sourcing


Thermal Transfer Products, with our Corporate/Divisional reach, manufactures various products in
both the United States and several low-cost countries. This allows TTP to provide the best product
value, and through its robust quality system, insulates its customers from the pains normally
associated with off-shore sourcing.
Supplier alliances are exclusive to ThermaSys in North America

Significant experience and momentum

LCC Sourcing combined with U.S. engineering, logistics support,


and quality assurance can offer the best of both choices

ThermaSys Sourcing team in Dalian, China

Global Locations

NORTH AMERICA
Franklin, Wisconsin
ThermaSys
General ThermoDynamics

Montgomery, Alabama
ThermaSys
Heat Exchangers

Racine, Wisconsin
ThermaSys
Thermal Transfer Products

ThermaSys
Tubing Products

europe

asia

Dortmund, Germany
ThermaSys ARUP

Dalian, China
ThermaSys

United Kingdom
Covrad Heat Transfer Limited
Serck Heat Transfer

Mission:

To be the best supplier of highly


engineered copper/brass and
aluminum heat exchanger
components and assemblies.
TTPs Kaizan approach to continuous improvement
is the key behind our lean manufacturing
philosophy. We hold or build to standards:

5215 21st Street


Racine, Wisconsin 53406-5096
Tel: (262) 554-8330
Fax: (262) 554-8536
TTPSales@thermasys.com
thermaltransfer.com

Markets
Markets
served
served

Products&&
Products
capabilities
capabilities

A global leader in manufacturing highly


engineered heat transfer technologies

A global leader in manufacturing highly


engineered heat transfer technologies

IndustrIal
HydraulICs

S - BA R t e c h n o lo gy p rovi d e s co s t e f f icie n t , h ig h e r f low a n d lig h t weig h t ra d ia t o rs


c u s t o m-e n g i n e e re d t o f i t O E p e r f o rm a n ce a n d d e s ig n re q u i re m e n t s

Custom-Engineered
Cooling Technology for
OE Mobile Equipment

Plate and Bar


Technology for High Volume
OE Mobile Applications

T-BAR technology incorporates radiator, hydraulic oil and charge air coolers into
one package all custom-engineered to fit OE performance and design requirements

pa c k a g i n g

Seam Welded Tube


Cooling Technology for
OE mobile Equipment

P-BAR
SERIES

mining

MobIle
HydraulICs

radiateur dhuile oil cooler radiatore dellolio


lkhler
olie koeler refrigerador de aceite olje- kylare
refrigerador de leo
radiateur dhuile oil cooler radiatore dellolio lkhler refrigerador de leo
olie koeler refrigerador de aceite olje-kylare radiateur dhuile oil cooler
radiatore dellolio lkhler refrigerador de leo olie koeler refrigerador de aceite
olje- kylare
radiateur dhuile oil cooler radiatore delloliolkhler
olie koeler refrigerador de aceite
olje-kylare radiateur dhuile
oil cooler radiatore dellolio lkhler refrigerador de leo olie koeler
Standard Hydraulic oil Coolers for Mobile & Industrial Applications
refrigerador de aceite
oljekylare
radiateur dhuile oil cooler radiatore dellolio
Aluminum Plate
& Bar
Core Construction
olie
koeler
lkhler refrigerador de leo
METRIC
Mobile Ma de aceite
industrialoljeBol kylare
industrial aol
refrigerador

P-BAR technology incorporates radiator, hydraulic oil and charge air coolers into
one package all custom-engineered to fit OE performance and design requirements

forestry/lumber

A global leader in manufacturing highly


engineered heat transfer technologies

COMPRESSOR
SERIES

t h e r m a l t r a n s f e r. c o m

steel

T-BAR provides advantages and value far beyond typical aluminum core designs.

P-BAR SERIES

Advantages
Product Catalog

upa

pa p e r

belt Guard

aHp(H)

aol

aCoC(H)

ab

A global leader in manufacturing highly


engineered heat transfer technologies

C & ssC

OCA
S ER I E S

For all Compressor indusTries

marine/offshore

plastics

chemical

metals

aa

COOl POWER SOlUTIONS

for all fluid power industries

IndustrIal
CoMPressor
CoolIng

SERIES

air or water Cooled aftercoolers, oil Coolers, Combination


Coolers and accessories for air Compressor applications

Cool PoWER SolUTIoNS


A global leader in manufacturing highly engineered heat transfer products

COMPRESSOR

OCA SERIES

Oil cooler, radiators,


charge air, aftercoolers
T-BAR, P-BAR, S-BAR
Mobile hydraulics
Industrial hydraulics
Compressed air
Process industries

Brazed aluminum
cooling modules
Copper round tube and fin
Air and shell/tube
heat exchangers
Expert applications support

a g r i c u lt u r e

Our Businesses

5-10

11-10

02 - 08

ProCess
IndustrIes

2011
Product Catalog

www.thermaltransfer.com

TTPSales@thermasys.com

Controlled atmospheric brazing


Radiators, condensers
and oil coolers
Complete module assemblies
Patented condenser manifolds

Custom designed and


engineered products
Condensers
Lawn and garden
ATV
HVAC

Heavy duty bolted and soldered


radiators
Mechanically bonded radiators
Cu/Br and aluminum products
Combination modules
Charge air and oil coolers

Construction equipment
Diesel powered electric
generators
Military
Rail locomotive
Timber harvesting

Compressor coolers
Charge air coolers
Oil coolers
Aluminum and Cu/Br radiators
Heat sinks

Truck and bus


Off-highway
Compressors
Power generation

Shell and tube oil coolers


Charge air coolers

Marine
Rail
Industrial heat transfer

Seam welded aluminum


round tube and profiles
Charge air cooler tubes
Condenser manifolds
Heat-exchange applications

Automotive and non-automotive


HVAC
Industrial
European, African and
Pacific Rim markets

Brass and aluminum seam


welded tubing
Charge air cooler tubing

Automotive
Industrial
Heat transfer
North and South America

Precision multiport
extruded aluminum tubing
Condensers
Radiators, charge air coolers
and oil cooling profiles

Automotive HVAC
and heat exchangers
Residential
Commercial
Global supplier

Brazed Aluminum Oil Coolers