Service Manual

COMB-E-VIEW
5552

SM-5552 / en / 2013-05 V1.0 / PDG 00-0000

Wichtige allgemeine Anwendungshinweise

Das Produkt nur bestimmungsgem und unter Beachtung der Gebrauchsanweisung durch entsprechend ausgebildetes und qualifiziertes Fachpersonal einsetzen. Wartung und Reparatur nur durch
autorisierte Fachkrfte.
Das Produkt nur in den Kombinationen und mit dem Zubehr und den Ersatzteilen betreiben, die in
der Gebrauchsanweisung angegeben sind. Andere Kombinationen, Zubehr und Verschleiteile nur
dann verwenden, wenn diese ausdrcklich fr die vorgesehene Anwendung bestimmt sind und Leistungsmerkmale sowie Sicherheitsanforderungen nicht beeintrchtigen. Das Produkt darf nicht gendert werden.
Die Produkte vor jeder Anwendung und Rcksendung zum Schutz von Patient, Anwender und Dritten
entsprechend der Gebrauchsanweisung aufbereiten.
Das Produkt mit Zubehr sofort nach Empfang auf Vollstndigkeit und eventuelle Beschdigungen
berprfen. Sollte die Sendung Anlass zur Reklamation geben, bitte umgehend den Hersteller bzw.
Lieferanten informieren.
Technische nderungen vorbehalten!
Durch Weiterentwicklungen knnen Abbildungen und Technische Daten geringfgig abweichen.

Struktur der Sicherheitshinweise

Bildzeichen

Klassifizierung der Gefhrdung

WARNUNG!
Das Nichtbeachten kann zum Tod oder zu schwersten Verletzungen fhren.
VORSICHT!
Das Nichtbeachten kann zu leichten Verletzungen oder zu Schden am Produkt fhren.
WICHTIG!
Das Nichtbeachten kann zu Schden am Produkt oder in der Umgebung fhren.
HINWEIS!
Anwendertipps fr eine optimale Gertenutzung und sonstige ntzliche Informationen.

Important general application notes

Make sure that this product is used only as intended and described in this instruction manual, by adequately trained and qualified medical personnel, and that maintenance and repair are only carried out
by authorized experts.
Use the product only in the combinations and with the accessories and spare parts specified in this
instruction manual. Use other combinations, accessories and replacement parts only if they are expressly intended for the planned application and if the performance characteristics and safety requirements are not impaired. Do not alter the product in any way.
Reprocess the products before every application and before returning them for repairs as required by
the instruction manual in order to protect the patient, user and others.
Immediately upon receipt, check the product and its accessories for completeness and possible damage. Should the shipment give right to complaints, please inform the manufacturer or supplier immediately.
Subject to technical changes!
Due to ongoing developments, the illustrations and technical data may deviate slightly.
CAUTION - USA only:
Federal law restricts this device to sale, distribution, and use only upon the lawful order of a physician
trained and/or experienced in the use of this device as outlined in the required training program.

Structure of safety notes

Symbol

SM-5552

Classification of hazards
WARNING!
Failure to observe can result in death or serious injury.
ATTENTION!
Failure to observe can result in slight injury or damage to the product.
IMPORTANT!
Failure to observe can result in damage to the product or surroundings.
NOTE!
Tips for optimum use and other useful information.

Contents
Contents .................................................................................................................................................. 3
Index of illustrations ................................................................................................................................. 3
Index of tables ......................................................................................................................................... 3
1
General information ........................................................................................................................ 4
1.1
Ordering spare parts ................................................................................................................ 4
2
Maintenance ................................................................................................................................... 4
2.1
Important notes ........................................................................................................................ 4
2.2
Maintenance of device and accessories ................................................................................. 4
2.3
Visual check............................................................................................................................. 5
2.4
Electrical safety test ................................................................................................................. 5
2.5
Measuring and test equipment ................................................................................................ 6
3
Function checks .............................................................................................................................. 7
4
Assemblies.................................................................................................................................... 10
4.1
Lamp change (fig. 3) .............................................................................................................. 10
4.1.1
Function checks ............................................................................................................. 11
4.2
USB board (item 10) .............................................................................................................. 12
4.3
Electronic ballast (item 6) ...................................................................................................... 12
4.4
Camera head ......................................................................................................................... 12
5
Appendix ....................................................................................................................................... 12
5.1
Repair parts ........................................................................................................................... 12
5.2
Explosionszeichnung / Exploded View .................................................................................. 13
6
Verdrahtungsplan / Wiring Diagram.............................................................................................. 14
6.1
Troubleshooting ..................................................................................................................... 15
7
Protokolle / Reports ...................................................................................................................... 16
7.1
Wartungsprotokoll / Maintenance report ............................................................................... 16
7.2
Prfprotokoll / Test report ...................................................................................................... 17

Index of illustrations
Illustration 1: Comb-E-View ..................................................................................................................... 6
Illustration 2: Lamp change ................................................................................................................... 11
Illustration 3: Exploded view 5552 ......................................................................................................... 13
Illustration 4: Verdrahtungsplan / Wiring Diagram 5552 ........................................................................ 14

Index of tables
Table 1: Visual check .............................................................................................................................. 5
Table 2: Electrical safety test .................................................................................................................. 5
Table 3: Measuring and test equipment .................................................................................................. 6
Table 4: Function checks......................................................................................................................... 9
Table 5: Repair parts ............................................................................................................................. 12
Table 6: Troubleshooting ....................................................................................................................... 15
Table 7: Maintenance report ................................................................................................................. 16
Table 8: Test report ............................................................................................................................... 17

SM-5552

General information

1.1

Ordering spare parts

The product number required for ordering spare parts is listed in the repair parts list
next to the item number used in the service manual.
IMPORTANT!
Specify the following numbers when ordering spare parts:
Item no. of spare part.
Type/model no. of device.
Serial no. of device.

Maintenance

2.1

Important notes
This service manual describes the external service measures defined for the
product.
IMPORTANT!
When carrying out the service measures, make sure you observe the product instruction manual.

2.2

Maintenance of device and accessories

To protect des person testing, any maintenance or checking work on the device must
be carried out in the specified order.

Visual check
Electrical safety test
Function check

The test and measuring procedures specified in the section entitled "Electrical safety
test" relate to the test in accordance with IEC / EN 60601-1.
Alternatively, the test may be carried out in accordance with EN 62353 / IEC 62353.
The responsibility for complying with the current limit values and the documentation of
any values measured for the first time lies in the hands of the operator.
After repair, all measurement values (specified output values) of the device must be
checked as described in the service manual and readjusted should any deviations be
found.
CAUTION !
Do not use this product if the specified measurement values or
functions are not fulfilled.
NOTE!
Any maintenance or inspection job on the device or its accessories must be documented.

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2.3

Visual check

Item to be checked

Check for

Device and accessories

' Contamination and general cleanliness

' Mechanical damage
' Loose or missing parts

Controls

' Mechanical function and free movement

Lettering / symbols

' Completeness and legibility

Safety-relevant labeling (e.g.

warnings)

' Completeness and legibility

Device fuses

' Values specified on the manufacturer's identification plate

(nominal current and meltdown characteristics)

Cables

' Perfect condition (position, insulation and brittleness)

PCBs

' Corrosion or other damage

Lamp plate (light sources only)

' Presence and legibility

' Replace damaged parts immediately!

Table 1: Visual check

2.4

Electrical safety test

Item to be checked

Maximum admissible measurement values

Limit values to IEC / EN 60601-1

Protective earth
connection

' 0.1 Ohm

' 0.1 Ohm

Protective earth
connection

' Ohm

' Ohm

without power cable

with power cable

Test conditions:
Imeas 25 A 10% , V0 6 V , ttest 5 s to 10 s , 50 Hz / 60 Hz
To be tested:
The resistance between protective ground (earth) contact or
protective grounding (earth) pin in the power plug and other
exposed (bare) metal parts connected to the protective ground
(earth) conductor.

Ground (earth) leakage

current

' 100 A

' 500 A

Patient leakage current

' 10 A

' (N.C.) Normal condition type BF: 100 A

' (N.C.) Normal condition type CF: 10 A

' 15 A

' Mains/line voltage at applied part

(S.F.C.) First fault 50 A

Measuring point:

Test conditions:
Measuring device (MD) and measuring setup to
EN / IEC 60601-1

Connection socket for light cable

To be tested:
The leakage current which can flow through the protective
ground (earth) conductor or from the applied part via the patient
to ground (earth).

Additional notes

All video connection cables between the control unit and external devices must be removed before the measurement.

Table 2: Electrical safety test

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2.5

Measuring and test equipment

For implementing the maintenance, repair and test routines described in this service manual, the
auxiliary means and measuring equipment listed in the following are imperative. Before a repair job
make sure that the equipment is properly calibrated and in perfect working condition.
Designation

Additional specifications

Multimeter
Monitor

with S-video and FBAS connection (BNC)

Light source

with video control and light cable

Endoscope

10 mm

Objective lens

C-mount

BNC video cable

S-VHS cable
Table 3: Measuring and test equipment

Camera In

Objective
lens

Illustration 1: Comb-E-View

SM-5552

Function checks

To prevent incidents caused by aging and wear of the device and the accessories, it is necessary to
service the device at regular intervals. Depending on the frequency of use, however at least once a
year, an expert must check the functional and operational safety in accordance with the specifications of
BGV A3, as well as the manufacturer's instructions.
In addition to the specifications of BGV A3, when testing the "COMB-E-VIEW 5552" proceed as follows:
Line
Test
item

Test conditions

Test sequence

Visual check (Switch off the device and disconnect it from the power supply / mains!)

Integrity

Soiling

Visible damage
Measuring and test equipment:
-

Visible soiling

Visual check:
Check the housing, the connectors and the camera
head for (external) damage
Visual check / cleaning:
Outside:
Check the housing, the connectors and the camera
head for soiling and clean if any soiling is observed
Cleaning of housing: Clean the surfaces with a soft
cloth moistened with surface disinfectant, alcohol or
spirit.
Follow the disinfectant manufacturer's instructions!
Cleaning of camera head: see GA-J 020 "Reprocessing of RICHARD WOLF Heat-stable Instruments"
Inside:
Open the device
Remove any deposits (dust, etc.) with a vacuum
cleaner and a suitable fine nozzle. Remove any solid
deposits from the fan blades as well as from the IR
filter using a soft cloth and some pure alcohol or
spirit.
Close the device

Screw connections

All screw connections must be

secure

All screw connections in and on the device must be

checked for firm connection and retightened if necessary using a screwdriver.

Electrical test / Function test of complete device

Power / mains switch

(device rear panel)

The power / mains switch must

be lit when the device is on

Connect the device to the power supply / mains using

the power cable.
Switch the power / mains switch to position " I ".
The power / mains switch must be lit
Connect the device to the power supply / mains using
the power cable.
Switch the power / mains switch to position " I ".
LED (see image) must be lit

Standby indicator

SM-5552

In standby mode the LED must

be lit

Function test (general)

Device function

Measuring and test equipment:

-

Establish all cable connections (including video connections, monitor, footswitch) before you switch on
Switch on the device with the power / mains switch
(device rear panel)
Press the standby button
Connect the USB stick. A signal (beep) must be
sounded when the USB stick is plugged in
Actuate all buttons (incl. the footswitch)
Check / assess the functions
1. Full mode:
Switch on the power switch
Press the standby button once
The camera and the fan must be on!

Function
Standby mode / fan

Function test
1. Full mode
2. Image mode without lamp
3. Standby

2. Image mode without lamp:

Press the standby button again
The lamp must shut down, the camera must remain
on!
3. Standby:
Press the standby button again
The camera must shut down,
the lamp must remain off!
Caution: The fan should continue operating for approximately 1 min

Function test: Camera

Camera functions

Function test
All camera functions must be
available
-

Connect the device to the power supply / mains

Switch on the device, check / assess the camera
functions
White balance,
Window,
Aperture

Function test: Image storage / Signals

Function keys

Function test
All Medicapture functions must
be available

Connect the device to the power supply / mains

Connect the USB stick
Switch on the device
Check / assess the Medicapture functions
Capture Images,
Delete,
Save,

Storage via camera

buttons

Function test
The image storage function via
the camera head must be
guaranteed

Connect the camera head

Check / assess the image storage function via the
camera head

Storage via external

jack connector

Function test
The image storage function via
the footswitch must be
guaranteed

Connect the footswitch

Check / assess the image storage function via the
footswitch

SM-5552

Function test
Video connectors must ensure
External image signals image transmission to external
monitors
Measuring and test equipment:
Monitor with S-video input

Connect the test monitor to the BNC (VHS) output

connector
Check the image
Connect the monitor to the Y/C (S-VHS) output connector
Check / assess the image

Function test
Remote function must be guaranteed
Measuring and test equipment:
Video printer

Connect the video printer and check its function via

the camera head button
Check remote transmission (start printout)

Remote output

Table 4: Function checks

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Assemblies

4.1

Lamp change (fig. 3)

Lamp wear is particularly high when the light source is switched on and off. For this reason there is a
high probability that the light source will fail when switching on or off and not during operation.

Attention! Danger of damage, warranty may become void!

Caution! The lamp is filled with high-pressure gas! Handle the lamp carefully! In
case of damage, the lamp may explode! Wear adequate protective clothing as well as
safety gloves and goggles when handling the lamp!
Switch off the device!
Disconnect the power / mains plug!
-

Unscrew the lamp cover retaining screws on the side of the unit (1).
Remove the lamp cover (2).
If the lamp has been on until very recently, it is still very hot. Allow the lamp to cool down before
you continue. Within a few seconds after switching off the device, the lamp electronics are
discharged so that only non-hazardous residual voltages prevail which no longer represent a danger when touched.
Hold the lamp reflector firmly and pull the plug off the lamp towards the rear (3).
Loosen the retaining screw of the lamp bracket and fold up the lamp (4,5).
Pull the lamp rearward out of its holder (6).
Insert a new lamp in the holder.
Secure the lamp with the lamp bracket.
Reconnect the lamp plug to the contacts.
Reinstall and fasten the lamp cover.
Make sure that the earth/ground cable of the cover has not come off.

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Illustration 2: Lamp change

In connection with the lamp change, the following work should be carried
out:
After a prolonged use of the device, deposits (dust etc.) may form inside the device. Such deposits
should be removed with a vacuum cleaner provided with a suitably fine nozzle/attachment. Remove
any solid deposits on the fan or on the IR filter with a soft cloth and pure alcohol or spirit.
Follow the applicable safety instructions for the use of flammable liquids.

4.1.1

Function checks
See function check (section 3, table 4).

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4.2

USB board (item 10)

NOTE!
In case of faults on the USB board, please send the complete camera with camera
head to Richard Wolf for repair.

4.3

Electronic ballast (item 6)

NOTE!
In the case of a fault in the electronic ballast please send the complete camera with
camera head to Richard Wolf for repair.

4.4

Camera head
NOTE!
In the case of faults/damage of the camera head, we recommend returning the entire
unit (camera + camera head) to Richard Wolf for adjustment work/repair.

Appendix

5.1

Repair parts

Item

Type/Model No.

Designation

64330934

Knurled screw Wolf lamp cover

-------

Button head screw

64330926

Lamp holder Wolf 5552

-------

Housing bottom part

2412050

Lamp module 50W

-------

Electronic ballast 5552

64330931

Flap, housing cover

64330930

TFT Monitor 5552

-------

Housing cover 5552

10

-------

USB board 5552

---

64330933

Fan rear panel, 12V DC

---

64330932

Main switch rear panel

---

64330936

Device connector with mains filter

Table 5: Repair parts

Positionsnummern siehe Explosionszeichnung

For position numbers see exploded view

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5.2

Explosionszeichnung / Exploded View

Illustration 3: Exploded view 5552

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13

Verdrahtungsplan / Wiring Diagram

Illustration 4: Verdrahtungsplan / Wiring Diagram 5552

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6.1

Troubleshooting

In the case of a malfunction of the device, please use the table below to
locate and if possible correct the cause of the fault before you return the device to the manufacturer
for repair.
Error
No image on monitor

Possible cause
Power cable is not connected

Connect power cable

Device not on

Switch on the device

Mains/line fuses defective

Check/replace mains / line fuses

Lamp defective

Check lamp / replace lamp if necessary

Lamp plug not connected

Check lamp plug connection

Camera cable not connected

Connect camera cable

No mains/line voltage

Check the mains / line voltage

Video output cable defective / not connected

Monitor not on
Image too dark

Corrective action

Window function active

Terminating resistor connected

Replace/connect the video output cable

Switch on the monitor
Switch off the window function or change
window function settings
Remove the terminating resistor if the latter
is not required

Lamp service life expired

Check lamp / change if necessary

Insufficient illumination

Improve illumination

Monitor settings not optimal

Check monitor settings

Image too bright

Shutter defective

Return the device for repair

Poor image quality

Insufficient illumination

Improve illumination

Poor colors

No white balance

Carry out white balance

Table 6: Troubleshooting

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15

Protokolle / Reports

7.1

Wartungsprotokoll / Maintenance report

Betreiber / User: .......

Anschrift / Address:
Typen Nr. / Type No.: ..........Serien Nr. / Serial No.:
Wartungsmanahmen
Service check up

Name, Anschrift
Name, Address

Datum
Date

Unterschrift
Signature

Table 7: Maintenance report

Bitte kopieren Sie diese Vorlage zum Gebrauch. / Please copy this page for use.

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7.2

Prfprotokoll / Test report

Betreiber / User: .......

Anschrift / Address:
Typen Nr. / Type No.: ..........Serien Nr. / Serial No.:
Durchgefhrte Prfung
Test carried out

Name, Anschrift
Name, Address

Datum
Date

Unterschrift
Signature

Table 8: Test report

Bitte kopieren Sie diese Vorlage zum Gebrauch. / Please copy this page for use.

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GERMANY

USA

RICHARD WOLF GmbH

75438 Knittlingen
Pforzheimerstr. 32
Telephone: +49 70 43 35-0
Telefax: +49 70 43 35-300
MANUFACTURER
info@richard-wolf.com
www.richard-wolf.com

RICHARD WOLF
Medical Instruments Corp.
353 Corporate Woods Parkway
Vernon Hills, Illinois 60061
Telephone: +1 84 79 13 11 13
Telefax: +1 84 79 13 14 88
sales&marketing@richardwolfusa.com
www.richardwolfusa.com

UK

BELGIUM / NETHERLANDS

RICHARD WOLF UK Ltd.

Waterside Way
Wimbledon
SW17 0HB
Telephone: + 44 20 89 44 74 47
Telefax: + 44 20 89 44 13 11
admin@richardwolf.uk.com
www.richardwolf.uk.com

N.V. Endoscopie
RICHARD WOLF Belgium S.A.
Industriezone Drongen
Landegemstraat 6
9031 Gent Drongen
Telephone: +32 92 80 81 00
Telefax: +32 92 82 92 16
endoscopy@richard-wolf.be
www.richard-wolf.be

FRANCE

AUSTRIA

RICHARD WOLF France S.A.R.L.

Rue Daniel Berger
Z.A.C. La Neuvillette
51100 Reims
Telephone: +33 3 26 87 02 89
Telefax: +33 3 26 87 60 33
endoscopes@richardwolf.fr

RICHARD WOLF Austria

Ges.m.b.H.
Wilhelminenstrae 93 a
1160 Vienna
Telephone: +43 14 05 51 51
Telefax: +43 14 05 51 51 45
info@richard-wolf.at
www.richard-wolf.at

Marketing Office U.A.E

INDIA

RICHARD WOLF Middle East

P.O. Box 500283
AL Thuraya Tower 1
9th Floor,
Room 904, Dubai
Telephone: + 9 71 43 68 19 20
Telefax: + 9 71 43 68 61 12
middle.east@richard-wolf.com
www.richard-wolf.com

RICHARD WOLF India Private Ltd.

JMD Pacific Square
No. 211 A, Second Floor
Behind 32nd Milestone
Gurgaon - 122 001
National Capitol Region
Telephone: + 91 12 44 31 57 00
Telefax: + 91 12 44 31 57 05
india@richard-wolf.com
www.richard-wolf.com

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