fluidized bed

coal
fired
steam
boiler
BHF
 1

clean coal technology basuki boiler

The boiler is a combination of water tube and fire tube design, natural
circulation, balanced draft unit, suitable for indoor installation and is
provided with atmospheric fluidized bed furnace to burn the coal.

The boiler assembly, consisting of fluid bed combustor, in-bed tube

bundle, water cooled furnace, and the fire tube boiler is supported on
concrete platform while the other equipment like dust collector, air
heater, etc. is supported on steel structures.
2

clean coal technology basuki boiler

using latest coal firing technology

• Fluidized bed combustion is the latest coal firing technology, gives

very high combustion efficiency (95-99%). The effective fuel-air
contact means lesser excess air needs which gives high boiler
efficiency. By adding an economizer to pre heat the feed water, the
total system efficiency can be made higher than any other boiler
make.

• Basuki Steam Boiler offer a complete range of clean coal technology

covering fuel handling, fluidized bed combustion system, ash
removal and air pollution control system.

• Basuki Coal-fired boiler can give you lowest cost of steam as they
burn cheap coal to generate steam.
You can reduce the operating cost of your plant substantially by
using the revolutionary fluidized bed boiler.
Cheaper coal fines can be used to reduce the cost of operation.
 3

bottom ash removal

When coal burns in the fluid bed, some of the ash and the stones, etc.
accumulate in the fluid bed. These large particles have to be drained
from the bed to maintain stable fluidization.

A small amount of bed material will be drained periodically from

bottom of the bed to remove the stones and small clinkers if any.
A manual bed material draining system including levers is provided at
the bottom of the air plenum.
4

latest development in
control system

Programmable Logic Controller (PLC)

 5

latest development in
control system

Full Color LCD Touch Screen Control & Display System

MIMIC DIAGRAM INDICATOR

DAILY REPORT GRAPHIC DIAGRAM

6

main advantages of basuki

fluidized bed boiler

Low Operation Cost

Cheaper coal fines used as fuel, size of coal required is 100 % below
15 mm.

Fuel Flexibility
100 % capacity of the boiler can be obtained with nearly all types of
coals. No capacity reduction for lower heating value.

Low Maintenance Cost

Very reliable as the only moving part is the fans which are outside the
hot zone.
 7

other advantages of basuki

fluidized bed boiler

Higher boiler total efficiency than boiler using chain grate

The capacity of boiler is specified at the working pressure with feed
water at 30 C. Not on F&A 100 C basis
Large external furnace with large volume and hence higher
combustion efficiency (95-99%)
Large amount of refractory lining which gives higher furnace
temperature for better combustion
The combustor can be started immediately after up to 4 hours shut
down without any pre heating as the sand bed retains heat
Very quick turndown is possible and thus very quick load response
Materials like sludge and waste can be incinerated along with the coal
Produces very low NOx and SOx emissions
 8

capacity selection

BASUKI can supply, erect, and commission complete boiler plant for
any application. Our standard capacity are ranging from 1 ton/hour up
to 30 ton/hour with saturated steam delivered at 13 barg pressure,
other capacity and pressure are available on request.

8 CHIMNEY 1

7 SCRUBBER 1

6 INDUCED DRAFT FAN 1

5 TWIN CYCLONE 1

4 FORCED DRAFT FAN 1

3 FIRE TUBE BOILER 1

2 WATER WALL ASSEMBLY 1

1 FURNACE 1

NO DESCRIPTION QTY

Standard models of BASUKI Coal-fired Steam Boiler - BHF

STEAM BOILER BHF BHF-01 BHF-02 BHF-03 BHF-04 BHF-06 BHF-08 BHF-10 BHF-15 BHF-20 BHF-30
Actual Evaporation (with Feedwater at 30 C) kg/hr 1000 2000 3000 4000 6000 8000 10000 15000 20000 30000
Design pressure barg 10 10 10 10 13 13 13 13 13 13
Boiler Heat Output FWT 30 deg. C Kcal/hr 634,306 1,268,612 1,902,918 2,537,224 3,817,451 5,089,935 6,362,419 9,543,629 12,724,838 19,087,257
Kw 738 1,475 2,213 2,951 4,440 5,920 7,399 11,099 14,799 22,198
Total heating area of boiler m2 9.2 11.4 12.4 14.9 15.2 21.4 27.2 32.0 39.8 68.0
Water content during operation Ltr 2,352 4,776 5,966 7,025 8,154 12,852 15,043 18,885 23,294
Coal Consumption *) kg/hr 122 244 366 488 734 979 1,224 1,835 2,447 3,671
Feedwater level controller type On/off On/off On/off On/off On/off Modulating Modulating Modulating Modulating Modulating
Chimney diameter mm 320 400 500 600 760 850 1000 1250 1400 1700
Chimney height m 20 20 20 20 20 20 20 20 20 20
Dimension - Length ( L ) mm 5,197 7,270 7,470 7,985 7,260 10,132 10,577 11,661 12,387 16,387
Widht ( W ) mm 2,585 2,585 3,096 3,096 4,014 3,800 3,895 4,189 4,445 4,445
Height ( H ) mm 6,145 6,297 6,374 6,430 6,540 10,100 10,260 11,081 12,350 12,850
Transportation weight kgs 10,360 13,828 16,076 16,812 19,428 34,730 40,859 55,776 68,553 96,247
Operating weight kgs 13,250 19,410 22,910 24,835 30,323 48,305 58,604 78,235 96,208 133,812

*) Based on Gross Calorific Value (As Received) of coal 6,500 kcal/kg.

Minimum acceptable Gross Calorific Value (As Received) of Coal 3,500 kcal/kg
PT BASUKI PRATAMA ENGINEERING

Head Office & Factory

Jl. Pulo Lentut No.2 Kawasan Industri Pulogadung
Jakarta 13920 - Indonesia
Tel. (62-21) 460 3212
Fax. (62-21) 460 3220
www.basuki.com marketing@basuki.com

05-2009