Capacitor Sizing Calculation

HZL-BTN-ELE-DS-SY-035
CALCULATION OF SHUNT CAPACITOR CAPACITY REQUIRED FOR POWER FACTOR CORRECTION

Sl.
No
1
3
4
5
6
6
7
8
Com.
Area
Item no.
Code
DESCRIPTION
B01 CNO
Crusher Building EOT Crane
B01
B01
B01
B01
CNO
CNO
CNO
CNO
1
1
1
1
Crusher Building EOT Main Motor

Crusher Building EOT Auxilary Drive
Crusher Building EOT cross Travel Drive
Crusher Building EOT Long Travel Drive
B01 CRG
B01 CRG
4
4
B01 CRG
B01 CRG
BO1 CRG
4
4
B01 CRG
B01 CRG
Primary Gyratory Crusher

Spider Lubrication System
Over Pressure Dust System
Air Blower
Primary Gyratory Crusher Lube Pumps
Lube Oil Heater
Air/Oil Cooler
MPS Pump for MSP System
B01 CVB
B01 SLW
B01 DEM
B01 DEM
B01 MDT
B01 MDT
14
16
18
18
20
20
Conveyor 01
Belt Weightometer Conveyor 01
Metal Detector-Conveyor 01
Belt Metal -Conveyor 01
Belt Drive
Magnet
CVB
PPM
EFN
24
28
34
Conveyor 2
Primary Crusher Area Spillage Pump
Apron Feeder Ventilation system Exhaust
fan
B01
B01
B01
LOCATION
Motor
Quantity
Rated
O/P
Power
(kW)
PCH LT MOTORS
Designed Power Power

MF
factor =tan1- kVAR =
Operating factor
kW * MF
Load (kW) (cos1) target
tan2
80%
(cos2)
Area-B ORE RECEIVING,

CRUSHNG AND STORAGE

CRUSHING AND STORAGE
Page1 of 14
1*45
1*15
1*5.5
2*5.5
76.5
61.2
0.8
0.99
0.608
37.21
1.5
1.2
0.8
0.99
0.608
0.73
1.1
0.88
0.8
0.99
0.608
0.54
1
3
5.6
2
4.48
4.8
0.8
0.8
0.99
0.99
0.608
0.608
2.72
2.92
11
17.6
0.8
0.99
0.608
10.7
3.2
0.8
0.99
0.608
1.95
132
105.6
0.8
0.99
0.608
64.2
0.04
0.03
0.8
0.99
0.608
0.02
1
1
3.7
8.1
2.96
6.48
0.8
0.8
0.99
0.99
0.608
0.608
1.8
3.94
1
1
90
30
5.5
72
24
4.4
0.8
0.8
0.8
0.99
0.99
0.99
0.608
0.608
0.608
43.78
14.59
2.68
CAPACITOR SIZING (For Crusher Building EOT)

Model Calculation
1.00 INPUT DATA
1.01 System voltage
Vs
0.415
1.02 Number of motors
Nm
Nos
1.03 Rating of motor
Pm
76.5
kW
1.07 Operating power factor
cos1
0.8
1.08 Improved power factor to be obtained
cos2
0.99
2.00 CAPACITOR RATING

2.01 Total load of motors connected
Pc
(Nm x Pm)
( 1 x 76.5 )
=
Pc
76.5
kW
= 80 % of Motor Load
=
61 kW
2.02 Rating of capacitor to be connected

Qc
Kc
Pc
Where,
Kc
Kc
Qc
=
=
Tan1
Tan2
0.75
0.142
0.608
0.608 x 61.2
37.21
kVAR
Page 14 of 14
kV

Sl.
No
Com.
Area
Item no.
Code
175
C02
MLB
30
DESCRIPTION
Rated
O/P
Power
(kW)
2800
Designed
Operating
Load (kW)
80%
2240
TOTAL
2800
2240
Motor
Quantity
SPECIFICATION
Sec.Ball Mill Main Motor
HT MOTORS
Power
factor
(cos1)
0.8
Power
factor
target
(cos2)
0.99
MF =
kVAR =
tan1kW * MF
tan2
0.608
1362
1362
SUMMARY
CALCULATION OF SHUNT CAPACITOR CAPACITY REQUIRED FOR POWER FACTOR CORRECTION (LT MOTORS)
PLANT AREA
EQUIPMENT DESCRIPTION
Total Installed Power

(kW rated)
Designed Operating
load (kW)
Aggregated kVAR For LT

Motors
659.59
545.67
331.79
130
104
63.22
Area B
AREA B-ORE RECEIVING,CRUSHING AND STORAGE
Area C
AREA C-MILLING AND CLASSIFICATION
Area D
AREA-D FLOATATION
2404.35
1921
1168.05
Area E
AREA E- CONCENTRATE HANDLING
565.27
453.42
275.72
Area F
AREA F-TAILINGS HANDLING
193.07
154.5
93.95
Area G
AREA G-SERVICES
419
335.2
203.8
Area H
AREA H-REAGENTS
136.02
109.11
66.39
4508
3623
2203
GRAND TOTAL
CALCULATION OF SHUNT CAPACITOR CAPACITY REQUIRED FOR POWER FACTOR CORRECTION (HT MOTORS)
PLANT AREA
Area C
EQUIPMENT DESCRIPTION
Total Installed Power

(kW rated)
Designed Operating
load (kW)
Aggregated kVAr For HT

Motors
2800
2240
1362
AREA C-MILLING AND CLASSIFICATION
GRAND TOTAL
2800
Total kVAR for LT & HT Motors
2203
Total Number of Cells

KVAR in each cell
=
=
=
3700 kVAR
15 Nos
246.6
KVAR
1362
Page 13 of 14
1362
2240
3565
KVAR
(actual)

Sl.
No
Com.
Area
Code
143
H01
CNO
Item no.
01
DESCRIPTION
LOCATION
Reagent area EOT Main Motor

Cross travel
long travel
MAIN PLANT LT MOTORS
Rated
O/P
Power
(kW)
Designed
Operating
Load (kW)
80%
Power
factor
(cos1)
Power
factor
target
(cos2)
1*3.3
1*0.25
2*0.75
5.05
4.04
0.8
0.99
0.608
2.46
Motor
Quantity
MF =
kVAR =
tan1kW * MF
tan2
144
H01
AGP
06
CuSO4 Mixing Tank Agitator
3.7
2.96
0.8
0.99
0.608
1.8
145
H01
AGP
14
CuSO4 Storage Tank Agitator
5.5
4.4
0.99
0.608
2.68
146
H01
PPD
16
CuSO4 transfer pumps
3.7
2.96
0.8
0.8
0.8
0.99
0.608
1.8
147
H01
PPD
21
CuSO4 Unloading Pump
3.7
2.96
0.8
0.99
0.608
1.8
148
H01
PPD
22 / 24
CuSO4 Centrifugal Pumps
3.7
2.96
0.8
0.99
0.608
1.8
149
H02
AGP
34
SIX Mixing Tank Agitator
2.2
1.76
0.8
0.99
0.608
1.07
150
H02
AGP
42
SIX Storage Tank Agitator
5.5
4.4
0.8
0.99
0.608
2.68
151
H02
PPD
44
SIX transfer pumps
3.7
2.96
0.8
0.99
0.608
1.8
152
H02
PPD
50 / 52
SIX Centrifugal Pumps
3.7
2.96
0.8
0.99
0.608
1.8
153
H03
AGP
60
PEX Mixing Tank Agitator
2.2
1.76
0.8
0.99
0.608
1.07
154
H03
AGP
68
PEX Storage Tank Agitator
2.2
1.76
0.8
0.99
0.608
1.07
155
H03
PPD
70
PEX transfer pumps
3.7
2.96
0.8
0.99
0.608
1.8
156
H03
PPD
76 / 78
PEX Centrifugal Pumps
3.7
2.96
0.8
0.99
0.608
1.8
157
H04
AGP
84
Nigrosine Mixing Tank Agitator
5.5
4.4
0.8
0.99
0.608
2.68
Page 11 of 14
158
159
H04
H04
AGP
PPD
92
94
Nigrosine Storage Tank Agitator

Nigrosine transfer pumps
1
1
5.5
3.7
4.4
2.96
0.8
0.8
0.99
0.99
0.608
0.608
2.68
1.8
160
H04
PPD
100 / 102
Nigrosine Centrifugal Pumps

(3% solution)
3.7
2.96
0.8
0.99
0.608
1.8
161
H04
AGP
107
5.5
4.4
0.8
0.99
0.608
2.68
162
H04
PPD
108 / 110
3.7
2.96
0.8
0.99
0.608
1.8
163
H04
PPM
112
15
12
0.8
0.99
0.608
7.3
164
H05
PPD
0.37
0.59
0.8
0.99
0.608
0.36
165
H05
PPM
128
MIBC Spillage Pump (moc:ss)
15
12
0.8
0.99
0.608
7.3
166
H06
AGP
134
NaCN Mixing Tank Agitator
1.1
0.88
0.8
0.99
0.608
0.54
167
H06
AGP
142
NaCN Storage Tank Agitator
2.2
1.76
0.8
0.99
0.608
1.07
168
H06
PPD
144
NaCN transfer pumps
3.7
2.96
0.8
0.99
0.608
1.8
169
H06
PPD
150 / 152
NaCN Centrifugal Pumps
3.7
2.96
0.8
0.99
0.608
1.8
170
H07
AGP
164
Spare Mixing Tank Agitator
2.2
1.76
0.8
0.99
0.608
1.07
171
H07
AGP
172
Spare Storage Tank Agitator
5.5
4.4
0.8
0.99
0.608
2.68
172
H07
PPD
174
Spare transfer pumps
3.7
2.96
0.8
0.99
0.608
1.8
173
H07
PPD
180 / 182
Spare Centrifugal Pumps
3.7
2.96
0.8
0.99
0.608
1.8
TOTAL
136.02
109.11
Diluted Nigrosine Dosing Tank

Agitator
Diluted Nigrosine Centrifugal pump
(0.25% solution)
Nigrosine Spillage Pump (moc:ss)
122 / 124/126 MIBC Metering Pumps
Page 12 of 14
66.39
Sl.
No
Area
134
G02 CPO 10/12 Plant Air/Filter Air/ Compressor 1 /Compressor 2
Rated
O/P
Power
(kW)
132
135
G02 CPO 14/16 Plant Air/Filter Air/ Compressor 1 /Compressor 2
55
44
0.8
136
G03 CPO 30/32 Instrument Air Compressor 1/Compressor 2
90
72
137
G05
PPC 62/64 Process Gland seal water pump 1/pump 2
55
138
G06
PPC
139
G06
CT
140
G06
141
142
Com. Item
Code no.
Motor
Quantity
Designed
Power
Power
Operating
factor
factor
Load (kW)
target
(cos1)
80%
(cos2)
0.8
0.99
105.6
MF = tan1tan2
kVAR= kW *MF
0.608
64.2
0.99
0.608
26.75
0.8
0.99
0.608
43.78
44
0.8
0.99
0.608
26.75
15
12
0.8
0.99
0.608
7.3
9.3
7.44
0.8
0.99
0.608
4.52
55
44
0.8
0.99
0.608
26.75
G03 DRO 38/40 Air Dryer
2.2
1.76
0.8
0.99
0.608
1.07
G03
5.5
4.4
0.8
0.99
0.608
2.68
TOTAL
419
335.2
DESCRIPTION
LOCATION
3/5 Hot water pump

9
Cooling tower
PPC 10/13 Cold water pump
PPC 22/24 NaCN disinfection clean water pump
Page10 of 14
203.8

Sl.
No
Com.
Area
Code
124
F01
THC
Item no.
10
Power
factor MF = tan1- kVAR = kW
tan2
* MF
target
(cos2)
0.99
0.608
3.65
Rated
O/P
Power
(kW)
7.5
Designed
Operating
Load (kW)
80%
6
1
1
1
1
5.5
0.37
1.5
1.5
4.4
0.3
1.2
1.2
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
2.68
0.18
0.73
0.73
Tailings thickener overflow

pumps
110
88
0.8
0.99
0.608
53.5
DESCRIPTION
LOCATION
Tailings thickener
Flocculant dosing system
Transfer Pumps
Screw Feeder
Flocculant dosing pumps
Agitator in mixing tank
Motor
Quantity
Power
factor
(cos1)
0.8
125
F01
PPS
14 / 16
126
F01
PPM
21
Tailings Area Spillage Pump
15
12
0.8
0.99
0.608
7.3
127
F02
AGP
24
Tailings diposal agitator
7.5
0.8
0.99
0.608
3.65
128
F02
PPS
46/48
Tailings disposal gland

seal pump 1
7.5
0.8
0.99
0.608
3.65
129
F03
AGP
52
Lime Mixing tank agitator
3.7
0.8
0.99
0.608
1.82
130
F03
PPS
54 / 56
Lime circuit cyclone

feed pumps
22
17.6
0.8
0.99
0.608
10.7
131
F03
AGP
65
Lime Storage Tank Agitator
5.5
4.4
0.8
0.99
0.608
2.68
132
133
F03
E07
PPS
PPM
66 / 68
260
Lime water circulation pumps

Spillage pump in lime area
1
1
5.5
15
4.4
12
0.8
0.8
0.99
0.99
0.608
0.608
2.68
7.3
TOTAL
193.07
154.5
Page9 of 14
93.95

Sl.
No
Com.
Item no.
Area
Code
96
E01
THC
97
D06
PPS
98
E01
PPS
99
E01
AGP
100
E01
PPM
101
E02
E02
E02
E02
E02
E02
FLO
FLO
PPC
PPS
PPM
CNO
102
103
104
105
106
E03
PPS
107
E03
CVB
108
109
E03
E04
PPM
THC
DESCRIPTION
Pb Concentrate Thickener Hydraulic Power Pack

270/272 Pb Cl. 3 conc. Return sample delivery
pumps
08 / 10 Pb Concentrate Thickener overflow
pumps
Pb Concentrate storage tank
18
agitator
24
Pb Concentrate thickener area
spillage
pump
p g p
p
30
Pb Concentrate filter
30
Hydraulic unit
34 / 36 Pb. Filter cloth wash water pumps
46 / 48 Manifold Wash Water Pumps
54
Pb filter area spillage pump
56
EOT Crane main motors
Cross travel
Long travel
72/74 Gland Seal water Pump for Pb & Filter
pump
Conveyor 09 - Pb filter concentrate
60
conveyor
66
Pb Concentrate stockpile area
104
Zn Concentrate Thickener Hydraulic Power
Flocculant dosing system
Screw Feeder
Agitator in mixing tank
Transfer pumps
Flocculant dosing pumps
LOCATION
04
Designed
Operating
Load (kW)
80%
2.96
Power
factor
(cos1)
Rated
O/P
Power
(kW)
3.7
11
MF =
tan1tan2
kVAR =
kW * MF
0.8
Power
factor
target
(cos2)
0.99
0.608
1.8
8.8
0.8
0.99
0.608
5.35
5.5
4.4
0.8
0.99
0.608
2.68
18.5
14.8
0.8
0.99
0.608
11
8.8
0.8
0.99
0.608
5.35
1
1
1
1
1*3.5
1*0.25
2*0.75
1
18.5
4
18.5
15
14.8
3.2
14.8
12
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
9
1.95
9
7.3
5.25
4.2
0.8
0.99
0.608
2.55
3.2
0.8
0.99
0.608
1.95
7.5
0.8
0.99
0.608
3.65
1
1
18.5
5.5
14.8
4.4
0.8
0.8
0.99
0.99
0.608
0.608
9
2.68
1
1
1
2
0.37
1.5
5.5
1.5
0.3
1.2
4.4
2.4
0.8
0.8
0.8
0.8
0.608
0.608
0.608
0.608
0.18
0.73
2.68
1.46
Motor
Quantity
CONCENTRATE HANDLING
Page 7 of 14
0.99
0.99
0.99
0.99
1
1
1
75
55
55
60
44
44
0.8
0.8
0.8
0.99
0.99
0.99
0.608
0.608
0.608
36.48
26.75
26.75
Zn Concentrate thickener area

spillage pump 1
11
8.8
0.8
0.99
0.608
5.35
136
Zn Concentrate thickener area

spillage pump 2
11
8.8
0.8
0.99
0.608
5.35
150
150
150
Zn Concentrate filter 1
Hydraulic Unit
Oil Cooler
1
1
45
0.75
36
0.6
0.8
0.8
0.99
0.99
0.608
0.608
21.89
0.36
PPC 154 / 156 Zn Filter 1 cloth wash water pumps
15
12
0.8
0.99
0.608
7.3
E05
PPM
174
Zn filter area spillage pump 1
15
12
0.8
0.99
0.608
7.3
118
E05
PPM
176
Zn filter area spillage pump 2
15
12
0.8
0.99
0.608
7.3
119
120
E05
E06
1
1
15
75
12
60
0.8
0.8
0.99
0.99
0.608
0.608
7.3
36.48
11
8.8
0.8
0.99
0.608
5.35
7.5
0.8
0.99
0.608
3.65
3.7
2.96
0.8
0.99
0.608
1.8
TOTAL
565.27
453.42
110
111
112
E04
E04
E04
PPS 108 / 110 Zn circuit water pump

AGP
Zn Concentrate storage tank agitator 1
120
Zn Concentrate storage tank agitator 2
128
AGP
113
E04
PPM
134
114
E04
PPM
115
E05
E05
E05
FLO
FLO
FLO
116
E05
117
121
E07
122
E07
PPM
Spillage Pump for zinc stockpile
178
PPS 216 / 218 Manifold Wash Water Pumps for
Zinc Filters
CVB
250
Conveyor 10 - Zn filter concentrate
conveyor
Conveyor 11
CVB
254
123
E07
CVT
256
Conveyor 11 tripper car
Page 8 of 14
275.72

Sl.
No
38
Com.
Area
Code
D01
CNO
Rated
O/P
Power
(kW)
Designed
Operating
Load (kW)
80%
Power
factor
(cos1)
1*7.1
1*0.55
1*1.5
1
1
1
1
1
1
1
1
1
9.15
7.5
75
75
75
75
75
75
75
15
7
6
60
60
60
60
60
60
60
12
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
0.608
0.608
0.608
0.608
0.608
0.608
4.26
3.65
36.48
36.48
36.48
36.48
36.48
36.48
36.48
7.3
Pb Cleaner III Cell 1
1
1
15
15
12
12
0.8
0.8
0.99
0.99
0.608
0.608
7.3
7.3
54 / 55 Pb Cleaner III Cconcentrate
5.5
0.8
0.99
0.608
2.43
1
1
1
15
15
5.5
12
12
4
0.8
0.8
0.8
0.99
0.99
0.99
0.608
0.608
0.608
7.3
7.3
2.43
1
1
15
15
12
12
0.8
0.8
0.99
0.99
0.608
0.608
7.3
7.3
1
1
7.5
7.5
6
6
0.8
0.8
0.99
0.99
0.608
0.608
3.65
3.65
7.5
0.8
0.99
0.608
3.65
Item
no.
01
DESCRIPTION
Electric overhead travelling
LOCATION
Cross travel
long travel
D01
AGP
04
Pb Conditioner Agitator
40
D01
FTO
14
Pb Rougher cell 1
41
D01
FTO
16
Pb Rougher cell 2
42
D01
FTO
18
Pb Rougher cell 3
43
D01
FTO
20
Pb Scavenger Cell 4
44
D01
FTO
22
Pb Scavenger Cell 5
45
D01
FTO
24
Pb Scavenger Cell 6
46
D01
FTO
26
Pb Scavenger Cell 7
47
D01
PPV
Power
MF
kW * MF
target
tan2
(cos2)
ZINC FLOTATION AREA
crane Main motor
39
Motor
Quantity
30 / 31 Pb Rougher Concentrate Froth

Pump
48
D01
PPM
49
D02
FTO
50
D02
PPV
51
D02
FTO
56
Pb Cleaner II Cell 2
52
D02
FTO
58
Pb Cleaner II Cell 3
53
D02
PPV
44 / 46 Pb Float Area Spillage pumps

50
froth pump
62 / 63 Pb Cleaner II Concentrate
froth pump
54
D02
FTO
64
Pb Cleaner I Cell 4
55
D02
FTO
66
Pb Cleaner I Cell 5
56
D02
PPV
57
D01
PHP
238
Pb. Scav conc. Peristatic
58
D03
AGP
102
Zn Conditioner 1 Agitator
ZINC FLOTATION AREA
70 / 71 Pb Cleaner I Concentrate froth pump

house pump
Page 4 of 14
59
D03
AGP
110
Zn Conditioner 2 Agitator
60
D03
FTO
112
Zn Rougher Cell 1
61
D03
FTO
114
Zn Rougher Cell 2
62
D03
FTO
116
Zn Rougher Cell 3
63
D03
FTO
118
Zn Scavenger Cell 4
64
D03
FTO
120
Zn Scavenger Cell 5
65
D03
FTO
122
Zn Scavenger Cell 6
66
D03
FTO
124
Zn Scavenger Cell 7
67
D03
FTO
126
Zn Scavenger Cell 8
68
D03
PPV 136 / 137 Zn Rougher Concentarte Froth
1
1
1
1
1
1
1
1
1
1
7.5
90
90
90
90
90
90
90
90
75
6
72
72
72
72
72
72
72
72
60
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
0.608
0.608
0.608
0.608
0.608
0.608
3.65
43.78
43.78
43.78
43.78
43.78
43.78
43.78
43.78
36.48
1
1
1
1
18.5
15
45
45
15
12
36
36
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
9.12
7.3
21.89
21.89
45
36
0.8
0.99
0.608
21.89
1
1
1
45
45
45
36
36
36
0.8
0.8
0.8
0.99
0.99
0.99
0.608
0.608
0.608
21.89
21.89
21.89
55
44
0.8
0.99
0.608
26.75
1
1
1
45
45
45
36
36
36
0.8
0.8
0.8
0.99
0.99
0.99
0.608
0.608
0.608
21.89
21.89
21.89
45
36
0.8
0.99
0.608
21.89
1
1
1
75
75
75
60
60
60
0.8
0.8
0.8
0.99
0.99
0.99
0.608
0.608
0.608
36.48
36.48
36.48
75
60
0.8
0.99
0.608
36.48
Pump
70
D03
PPM
142
Zn Rougher spillage pump 1
71
D03
PPM
144
Zn Rougher spillage pump 2
72
D04
FTO
150
Zn Cleaner IV Cell 1
73
D04
FTO
152
Zn Cleaner IV Cell 2
74
D04
PPV 156 / 157 Zn Cleaner IV Concentrate

Froth Pump
75
D04
FTO
158
Zn Cleaner III Cell 3
76
D04
FTO
160
77
D04
FTO
162
78
D04
PPV 166 / 167 Zn Cleaner III Concentrate
79
D04
FTO
168
Zn Cleaner II Cell 6
80
D04
FTO
170
81
D04
FTO
172
82
D04
PPV 176 / 177 Zn Cleaner II Concentrate
Froth Pump
ZINC FLOTATION AREA
Froth Pump
83
D04
FTO
178
Zn Cleaner I Cell 9
84
D04
FTO
180
Zn Cleaner I Cell 10
85
D04
FTO
182
Zn Cleaner I Cell 11
86
D04
PPV 186 / 232 Zn Cleaner I Concentrate Froth
Page 5 of 14
Pump
87
D03
PPH
246
Zn Scav.tails sample peristatic
5.5
0.8
0.99
0.608
2.43
5.5
0.8
0.99
0.608
2.43
1
1
1
18.5
18.5
7.5
9.3
15
15
6
7
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
9.12
9.12
3.65
4.26
house Pump
88
D03
PPH
248
Zn Scav.tails sample peristatic

house Pump
D04
PPM
190
Zn Cleaner spillage pumps
90
D04
PPM
192
Zn Cleaner Area spillage pumps
91
F02
PPM
42
Zn Cl.4. sample transfer pump
92
D05
PPM
214
Zn Regrind Mill Area Spillage
89
Pump
93
D06
LMSA
274
Pb. Multistream Analyser
3.7
0.8
0.99
0.608
1.82
94
D06
ZMSA
276
Zn. Multistream Analyser
3.7
0.8
0.99
0.608
1.82
95
D06
DPSM
278
Duplex Particle Size Monitor for
5.5
0.8
0.99
0.608
2.43
5.5
0.8
0.99
0.608
2.43
TOTAL
2404.35
1921
Sec. Cyclone & Reg. Cyclone O/f

95
D06
PSM
280
Particle Size Monitor for Pr. Class.

Cyclone O/f stream
Page 6 of 14
1168.05

Sl.
No
Com. Item
Area
Code no.
30
C01
CNO
02
DESCRIPTION
Mill Area EOT Main Motor
Cross travel
Long travel
Aux. Drive
LOCATION
Motor
Quantity
MILLING AND CLASSIFICATION

SYSTEM
1*18.5
1*2.2
1*4
10.1
Rated
O/P
Power
(kW)
34.8
Designed
Operating
Load (kW)
80%
27.84

Power
factor
(cos1)
0.8
Power
factor MF =tan1- kVAR= kW *
tan2
MF
target
(cos2)
0.608
16.93
0.99
31
C01
CVB
04
Conveyor 07 - SAG Mill feed conveyor
22
17.6
0.8
0.99
0.608
10.7
32
C01
SCR
10
SAG mill discharge classification

screen
22
17.6
0.8
0.99
0.608
10.7
33
C01
CVB
16
Conveyor 08 - pebble recycle conveyor
11
8.8
0.8
0.99
0.608
5.35
34
C01
MDT
22
Self cleaning belt magnet - Conveyor 8
C01
MDT
22
Belt drive
3.7
2.96
0.8
0.99
0.608
1.8
C01
MDT
22
magnet
8.1
6.48
0.8
0.99
0.608
3.94
0.5
0.4
0.8
0.99
0.608
0.24
9.3
7.44
0.8
0.99
0.608
4.52
35
Serrvo Motor/Circulating Motor

MILLING AND CLASSIFICATION
SYSTEM
36
C02
PPM
82
Mill Area Spillage Pump
37
C02
PPM
84
9.3
7.44
0.8
0.99
0.608
4.52
38
E01
PPM
26
9.3
7.44
0.8
0.99
0.608
4.52
TOTAL
130
104
Page 3 of 14
63.22
Sl.
No
Com.
Area
Item no.
Code
SFN
DESCRIPTION
36
Apron feeder Ventilation system Supply

fan
EFN
38
CV-01 Ventilation system Exhaust fan
SFN
40
CV-01 Ventilation system Supply fan
EFN
96
COSP Ventillation Exhuast Fan
SFN
98
COSP Ventillation Supply Fan
DSP
100
Primary crusher arera dust
suppression system
PPC 104/106 PCH Area DSPpumps
ZMX
52
Motorised Flopper Gate
CVB
54
Conveyor 12-Stream 2 Feed Conveyor
CVB
58
Conveyor 4 - Stock Pile Feed With
Tripper Car
B01
10
11
12
13
14
B01
B01
B01
B01
B01
15
16
17
18
B01
B02
B02
B02
19
20
21
22
23
B02
B02
B02
B02
B02
CVT
FER
SLW
SLW
CVB
24
B02
B02
B02
B03
B03
B03
B03
B03
Belt Magnet(self cleaning)-conveyor 06

MDT
90
Belt Drive
MDT
90
Magnet
MDT
90
PPC 102/104 Stockpile Area DSP System PUMP
FMC
110
Wet Type Fan in PCH MCC
PPC
111
Water Pump in B03-FMC-110
FMC
112
Wet Type fan in main MCC
PPC
113
Water pump in B03-PMC-112
25
26
27
28
29
LOCATION
Motor
Quantity
60
70-74
82
83
86
Tripper Car
Mill Feed Reciprocating Feeder
Conveyor 05
Belt Magnet-Conveyor 05
Conveyor 06

CRUSHING AND STORAGE
Page2 of 14
Rated
O/P
Power
(kW)
11
Designed Power Power

MF
Operating factor
kW * MF
Load (kW) (cos1) target
tan2
80%
(cos2)
8.8
0.8
0.608
5.35
0.99
2.2
2.2
7.5
3.7
1.76
1.76
6
2.96
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
1.07
1.07
3.65
1.8
1
1
1
1
11
5.5
75
45
8.8
4.4
60
36
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
5.35
2.68
36.48
21.89
1
2
1
3.7
7.5
30
2.96
12
24
0.8
0.8
0.8
0.99
0.99
0.99
0.608
0.608
0.608
1.8
7.3
14.59
15
12
0.8
0.99
0.608
7.3
1
1
1
1
1
1
1
3.7
8.1
30
2.23
3.72
20
1.5
2.96
6.48
24
1.78
2.98
16
1.2
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.99
0.99
0.99
0.99
0.99
0.99
0.99
0.608
0.608
0.608
0.608
0.608
0.608
0.608
1.8
3.94
14.59
1.08
1.81
9.73
0.73
TOTAL
659.59
545.67
331.79

Capacitor Sizing Calculation

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Capacitor Sizing Calculation

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HZL-BTN-ELE-DS-SY-035

CALCULATION OF SHUNT CAPACITOR CAPACITY REQUIRED FOR POWER FACTOR CORRECTION

Crusher Building EOT Crane

Crusher Building EOT Main Motor

Primary Gyratory Crusher

Designed Power Power

Area-B ORE RECEIVING,

Area-B ORE RECEIVING,

CAPACITOR SIZING (For Crusher Building EOT)

1.02 Number of motors

1.03 Rating of motor

1.07 Operating power factor

1.08 Improved power factor to be obtained

2.00 CAPACITOR RATING

2.02 Rating of capacitor to be connected

CALCULATION OF SHUNT CAPACITOR CAPACITY REQUIRED FOR POWER FACTOR CORRECTION

Sec.Ball Mill Main Motor

Total Installed Power

Aggregated kVAR For LT

AREA B-ORE RECEIVING,CRUSHING AND STORAGE

AREA C-MILLING AND CLASSIFICATION

AREA E- CONCENTRATE HANDLING

AREA F-TAILINGS HANDLING

Total Installed Power

Aggregated kVAr For HT

AREA C-MILLING AND CLASSIFICATION

Total Number of Cells

CALCULATION OF SHUNT CAPACITOR CAPACITY REQUIRED FOR POWER FACTOR CORRECTION

Reagent area EOT Main Motor

MAIN PLANT LT MOTORS

CuSO4 Mixing Tank Agitator

CuSO4 Storage Tank Agitator

CuSO4 transfer pumps

CuSO4 Unloading Pump

CuSO4 Centrifugal Pumps

SIX Mixing Tank Agitator

SIX Storage Tank Agitator

SIX transfer pumps

SIX Centrifugal Pumps

PEX Mixing Tank Agitator

PEX Storage Tank Agitator

PEX transfer pumps

PEX Centrifugal Pumps

Nigrosine Mixing Tank Agitator

Nigrosine Storage Tank Agitator

Nigrosine Centrifugal Pumps

MIBC Spillage Pump (moc:ss)

NaCN Mixing Tank Agitator

NaCN Storage Tank Agitator

NaCN transfer pumps

NaCN Centrifugal Pumps

Spare Mixing Tank Agitator

Spare Storage Tank Agitator

Spare transfer pumps

Spare Centrifugal Pumps

Diluted Nigrosine Dosing Tank

122 / 124/126 MIBC Metering Pumps

CALCULATION OF SHUNT CAPACITOR CAPACITY REQUIRED FOR POWER FACTOR CORRECTION

MAIN PLANT LT MOTORS

G02 CPO 10/12 Plant Air/Filter Air/ Compressor 1 /Compressor 2

G02 CPO 14/16 Plant Air/Filter Air/ Compressor 1 /Compressor 2

G03 CPO 30/32 Instrument Air Compressor 1/Compressor 2

PPC 62/64 Process Gland seal water pump 1/pump 2