Beruflich Dokumente
Kultur Dokumente
Thomas J. Dionise, PE
Senior Member, IEEE
Eaton Electrical Group
130 Commonwealth Dr.
Warrendale, PA 15086
Visuth Lorch
Eaton Electrical Group
130 Commonwealth Dr.
Warrendale, PA 15086
Introduction
Switching transients associated with circuit breakers
observed for many years
Breaking opening/closing interacts with the circuit
elements producing a transient
The severity of the transient is magnified by breaker
characteristics
Current chopping on opening
Pre-strike or re-ignition on closing
Introduction - Outline
Forensic evidence and history of failures
Underlying concepts
Predicting performance with simulations
Mitigating the transients with snubbers
Concerns for data centers & overall industry
Custom designing the snubber
Snubber performance measurements
Other considerations
Central Tennessee Section
May 1, 2012
Facility
Circuit
Cable
Voltage Feet Bil
Transformer***
Type
Vacuum Breaker
Failure
Arrester Mode Vendor Switching
20
50
Dry
No
1st turn
Close
Dry
No
1st turn
Close
Hospital
13.80
27
95
Railroad
26.40
37
150 Liquid
N/A
middle
Open
40
80
Yes
Yes
1st turn
None
B
B
Close/Open
Close
No
1st turn
Close
Yes
1st turn
Close
Oil Field
33.00
7
<30
Dry
75 Cast coil
Notes: * = 40-50yrs. old with new breaker. ** = 2 yrs. old. All others new.
*** = All transformers unloaded or lightly loaded when switched.
Common Parameters
Rules of Thumb to screen applications:
Generally, short distance between circuit breaker and
transformer
about 200 feet or less
Dry-type transformer
oil filled and cast coil not immune and low BIL
Contact Material
Average (A)
CU
15
Ag
4
Cr
7
W
14
Cr-Cu (75 wt %)
Modern VI 3
Cr-Cu-Bi (5 wt %)
1
Cr-Cu-Sb (9 wt %)
4
Older VI 6
Cu-Bi (0.15 wt %)
WC-Ag (50 wt %)
1.5
W-Cu (30 wt %)
5
Co-AG-SE
0.4
Cu-Bi-Pb
1
Maximum (A)
21
7
16
50
5
3
11
21
2.5
10
0.8
9
10
10
11
11
Transformer Limits
Magnitude BIL Ratings
Rate-of-change (dv/dt) Limits
Both MUST Be Met
Dry Type transformers particularly susceptible
Liquid Filled Not Immune
Consider the Hammer Effect
12
12
C1
LCABLE RCABLE
C2
T1
T2
UN
VUTIL
C/2
C/2
CH
CL
RLRG
VCB
BKR
SYSTEM SOURCE
AT 13.8 KV
CABLE
13.8KV
TRANSFORMER
13
13
Vacuum
Breaker
Short
Cable
630A
1185KVA
30KV
BIL
1865KW motors
14
14
Transient Mitigation
Surge Arrester
Overvoltage protection (magnitude only)
15
May 1, 2012
15
C37.011
TRV exceeds
limit
R = 40ohm
C = 0.5uF
C37.011
TRV within
limit
16
16
v [kV]
200
Commissioning Failure
150
100
26.4 kV
50
Vendor B VCBs
-50
-100
-150
-207kV
-200
1600Hz
0
(42) XFMA3C
10
15
20
25
t [ms]
(48) XFMB3C
(40 Ft of Cable)
09-Jan-07 10.50.25
v [kV]
40
30
(80 Ft of Cable)
20
10
-10
-20
-30
-39kV
-40
300Hz
(29) XFMA3B
10
15
20
25
t [ms]
(35) XFMB3B
17
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+123kV
969Hz
2x 24.8kV lines
2 x 12.5MVA service
13.2kV ring bus
2 x 2250KW generators
6 x 3750KVA cast-coil
transformers 90kV BIL
R = 30ohm
C = 0.25uF
18
18
13.2 kV
Vendor B VCBs
3 MVA Dry Type Txmrs
-119kV
678Hz
60 ft Cable Required
Snubbers
-33.6kV
236Hz
19
May 1, 2012
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Vendor A VCBs
270 Feet of Cable
95kV BIL transformers
No Snubbers Required
-55kV
800Hz
20
20
10
Failure Analysis
Vacuum Breaker
Vendor A
26.4 kV
150 kV BIL
Generic Liquid Filled
Rectifier Transformer
-160kV
4500Hz
37 feet of Cable
Switched with secondary
Rectifier Capacitors
Internal Resonance with
DC bus capacitor
-35kV
700Hz
Central Tennessee Section
21
May 1, 2012
21
-425kV
23kHz
10 Feet of Cable
No Problem at Startup
-30kV
<1000Hz
22
22
11
23
23
24
24
12
VPI transformer
25
25
Special Conditions
Highly Inductive Circuits
Internal Resonance
Switching Transients Opening
Switching Transients Closing
Ferro-Resonance Closing
Ferro-Resonance Opening (20 HZ
Saturation)
26
26
13
13OHM
50/66/83MVA
135.3/26.4KV
7.5%Z
27KV
SF-6 BREAKER
2000A
ALUMINUM
IPS BUS
53FEET
Vacuum
Breaker
Short
Bus
200KV
BIL
386kV
1217Hz
AUTO LTC
56MVA
27-10KV
3.3%Z
VACUUM BREAKER
1200A
R = 100ohm
C = 0.25uF
HEAVY DUTY
COPPER PIPE
28FEET
LMF XFMR
50/56MVA
25/.53KV
2.5%Z
56.4kV 200Hz
LMF
20MW
Central Tennessee Section
May 1, 2012
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27
28
28
14
Locked rotor
amps recorded
by DFR
3 cycles then
VCB opens
Simulation
29
May 1, 2012
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DFR measurement
Transient overvoltage
Excessive TRV &
RRRV
Causes breaker failure
Simulation
30
30
15
NF =
1
2 LC
31
31
32
32
16
33
33
34
34
17
35
35
36
36
18
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38
38
19
39
39
40
40
20
Case 15
Midwest Data Center
2nd Failure Identical Switching Events
Open Transitioned Back to Source A
A few Minutes Later A Load Pop Was heard.
More Smoke + B Phase Fuse Blew
Measurements Were Taken Snuck Up on
Problem without PT Loading Risked Failure
41
41
42
42
21
43
43
No Snubber
170 kV peaks
22 kHZ
20 HZ Ferro
Open Delta
With Snubber
2000 HZ
No Ferro R
44
44
22
Transition from
utility to gen
(utility breaker
opening)
45
45
46
46
23
47
47
Transient followed by
high frequency ring
Transient near
normal crest
48
48
24
Corrective measures:
RC snubber
Damping resistor
UTILITY
CONED 13.8 kV
OPEN
52
CON ED
UTILITY
BREAKER
144 Ohms
Resistor
144 Ohms
Resistor
OPEN
52
PDC MAIN
BREAKER
49
49
De-energize
with
damping R
50
50
25
51
51
52
52
26
53
53
Considerations
Where do we locate the snubber?
Where does the high frequency transient come
from?
What are the clearance requirements for the
voltage level? Metal enclosed equipment
standards C37.20.
What configurations are necessary for high
frequency transients?
Central Tennessee Section
May 1, 2012
54
54
27
Open-Delta
Connections
Failure
Investigations
55
May 1, 2012
55
R
SA
transformer protection
surge capacitor
Standard capacitor ratings
Surge
Arrester
0.15 F to 0.35 F
3-phase 13.8kV solidly ground
Resistor
28
57
Capacitor
Central Tennessee Section
May 1, 2012
58
58
29
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60
60
30
61
61
62
62
31
63
63
64
64
32
65
65
66
66
33
67
67
Current sensors
monitor the continuity of the resistor and fuse
alarm on loss of continuity
Glow Tube
fused protection
Mandated by some industries
alarm signal can be sent to the plant DCS or
SCADA system
alert the operating personnel that these
snubber components have failed
Current Sensor
68
68
34
69
69
Hookup at
arrester
70
70
35
Test Procedure
71
71
Test Equipment
Test equipment included voltage dividers
and a transient recording device
Voltage Dividers
Capacitive and resistive elements
10MHz frequency response
SF6 insulated
72
72
36
73
73
De-Energize with
snubber
74
74
37
75
May 1, 2012
75
34.5KV
SF-6 BREAKER
2000A
2-3/C 500MCM
1710FEET
MOD
VACUUM BREAKER
1200A
SA
HEAVY DUTY
COPPER PIPE
Zoom View
LMF XFMR
16MVA
34.5/.3KV
4.98%Z
LMF
12MW
76
76
38
1st close
5th close
77
77
Conclusions
This is a System Problem
Transformer, Cable, Switching Device, Proximity
Statistical Event , Possible Undetected Failures
78
78
39
Conclusions
Switching Transients Study
Quantifies Problem
Predict Exposure / Risk
Select Best / Most Cost Effective Solution
Do What if Cases
Verify Results
79
79
Conclusions
Factor into Design Up-front
Do Study Results Are Breaker Manufacturer Specific
Use Protection Only When / Where Needed (if not
there, cannot fail)
Fused or Unfused Snubbers?
Loss of Fuse Detection?
Discrete Snubber Components?
Fear Not! - Mitigating Techniques Have Been Proven
80
80
40
Conclusions
Rule of Thumb - Vacuum breaker, short cable or bus
and dry type transformer (aged or low BIL liquid filled)
Not all VCB primary switching of transformers require
snubbers
Transformer failures due to primary VCB switching transients
do occur
Current chop and re-ignition combine with unique circuit
parameters
RC Snubbers
plus arresters mitigate the transient
Retrofits require custom design of snubber
Field measurements confirm snubber performance
Central Tennessee Section
May 1, 2012
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