Beruflich Dokumente
Kultur Dokumente
Certified Quality
1: PUMP SPECS
Original Instructions
Model G30
2: INSTAL & OP
Metallic
Design Level 1
3: EXP VIEW
Natural Gas-Operated
Diaphragm Pumps
4: Gas END
Quality System
ISO9001 Certified
6: OPTIONAL
5: WET END
7: WARRANTY
www.sandpiperpump.com
Safety Information
IMPORTANT
WARNING
CAUTION
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.
Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.
To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.
Refer to nomenclature page for ordering information.
WARNING
Take action to prevent static sparking.
Fire or explosion can result, especially
when handling flammable liquids. The
pump, piping, valves, containers or
other miscellaneous equipment must
be grounded.
2: INSTAL & OP
3: EXP VIEW
7: WARRANTY
4: AIR END
5: WET END
6: OPTIONAL
1: PUMP SPECS
Table of Contents
1: PUMP SPECS
Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump
Brand
Size
Valve
Level
Material Check Valve
Seat
Material Options
Style
Model
#:
G XX X X X X X X X X X XX
Pump Brand
G Gas Operated
Pump Size
30 3"
Design Level
1
Muffler Pump
Options Options
Design Level
Wetted Material
S Stainless Steel
A Aluminum
A
B
D
X
0
V
S
T
7
8
9
Painted Aluminum
Unpainted Aluminum with Stainless Steel Gas Valve
Unpainted Aluminum with Stainless Steel Gas Valve with FKM O-rings
Unpainted Aluminum
Unpainted Aluminum/FKM Elastomers
Unpainted Aluminum/FKM Elastomers
Stainless Steel/ S02/304 SS Hardware
Stainless Steel/ 316 Stainless Hardware
Painted Stainless Steel
Stainless Steel/FKM Elastomers
Painted Stainless Steel/FKM Elastomers
Porting Options
N
B
A
D
NPT Threads
BSP (Tapered) Threads
150# Raised Face 3" ANSI Flange (Integral Manifold)
80 DIN Flange (Integral Manifold)
Pump Style
S Standard
Muffler Options
X No Muffler Permitted *
ATEX Detail
II 1G c T5
(1)
G c T5 T5
IIII t2GD
(2)
G c T5
IIII 3/2
2GD
T5
II 1D c T100C
I M1 c
I M2 c
Models equipped with Wetted Option S Non-Wetted Options S, T, 7, 8, or 9, Pump Option X.
Note: See ATEX Explanation of EC-Type Certificate
II 2G c T5
II 2D c T100C
Models equipped with Wetted Options A or S, All Non-Wetted Options, Pump Option X.
Note: See ATEX Explanation of Type Examination Certificate
Performance
G30 Metallic
Solids-Handling
Up to .38 in. (9.65mm)
Heads Up To
125 psi or 289 ft. of water
(8.6 Kg/cm2 or 86 meters)
80 P
SI (5
60 PS
I (4.0
40
8 Bar)
40 PS
I (2.72
20
SHIPPING WEIGHT
Aluminum 116 lbs. (53kg)
Cast Iron 215 lbs. (98kg)
Stainless Steel 194 lbs. (87kg)
120(204)
ar)
140(238)
60
100(170)
.44 B
Displacement/Stroke
.94 Gallon / 3.56 liter
1: PUMP SPECS
80
NPSHR
HEAD
20(34) 40(68)
60(102)
80(136)
100
PSI
(6.8
Bar)
100
Bar)
20 PSI (1.3
6 Bar) Gas
20
40
100
Inlet Pressu
re
60
200
80
300
600
180
700
200
METERS
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
FEET
Capacity
0 to 235 gallons per minute
(0 to 889 liters per minute)
PSI
BAR
30
25
20
15
10
5
9.1
7.6
6
4.5
3
1.5
220 240
800
900
CAPACITY
Materials
Material Profile:
CAUTION! Operating temperature limitations are as follows:
Operating
Temperatures:
Max.
Min.
350F
177C
-40F
-40C
190F
88C
-10F
-23C
220F
104C
-35F
-37C
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.
Metals:
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.
1: PUMP SPECS
Dimensional Drawings
G30 Metallic, Flanged Ports
15 3/4 (400mm)
SUCTION PORT
3 RF ANSI STYLE (#150) FLANGE
3/4 4 HOLES EQUALLY SPACED
ON A 6 BOLT CIRCLE
DIN FLANGE CONFIGURATION
80 DIN (10 BAR) FLANGE
19MM 8 HOLES EQUALLY SPACED
ON A 160MM BOLT CIRCLE
CENTER OF GRAVITY
FRONT VIEW
SUCTION PORT
3 RF ANSI STYLE (#150) FLANGE
3/4 4 HOLES EQUALLY SPACED
ON A 6 BOLT CIRCLE
SIDE VIEW
BOTTOM VIEW
AIR INLET
3/4 NPT
Dimensional Drawings
1: PUMP SPECS
15 3/4
[400mm]
DISCHARGE PORT
3" NPT TAP
7 7/8
[200mm]
3 25/32
[96mm]
D
SUCTION PORT
3" NPT TAP
FRONT VIEW
2 15/32
[62mm]
STANDARD
INTEGRAL MUFFLER
3" NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED
APPLICATIONS.
7 7/32
[184mm]
3 1/2
[89mm]
5 7/8
[149mm]
14 15/32
[367mm]
19 21/32
[499mm]
11 3/4
[298mm]
12
[305mm]
SIDE VIEW
6
[152mm]
5 1/16
[129mm]
4 7/8
[124mm]
10 1/8
[257mm]
AIR INLET
3/4 NPT
BOTTOM VIEW
Dimension
Aluminum
Stainless Steel
Metric Dimension
Aluminum
Stainless Steel
2: INSTAL & OP
Gas Line
Discharged
Fluid
Discharge
Stroke
Suction
Stroke
SAFE AIR
EXHAUST
Suction (side) stroking also initiates the reciprocating
DISPOSAL
(shifting, stroking or cycling) action of the pump.AREA
The suction
diaphragms
movement is mechanically pulled through its
1" DIAMETER
AIR
EXHAUST PIPING
stroke. The diaphragms inner plate makes contact with an
MUFFLER
actuator plunger aligned to shift the pilot signaling
valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional gas valve, redirecting the
compressed gas to the opposite inner chamber.
Primed
Fluid
Submerged Illustration
MUFFLER
LIQUID
LEVEL
SUCTION
LINE
LIQUID
LEVEL
SUCTION
LINE
Unregulated Air
Supply to Surge
Suppressor
Surge Suppressor
Pressure Gauge
2: INSTAL & OP
Shut-Off Valve
Pipe Connection
(Style Optional)
Flexible Connector
Discharge
Check
Valve
Shut-Off
Valve
Drain Port
Muffler
(Optional Piped Exhaust)
Flexible Connector
Air Inlet
Vacuum
Gauge
Flexible
Connector
Filter Regulator
P/N: 020.V107.000
Air Dryer
Suction
CAUTION
Shut-Off Valve
Drain Port
Pipe Connection
(Style Optional)
Troubleshooting Guide
Symptom:
2: INSTAL & OP
Product Leaking
Through Exhaust
Premature Diaphragm
Failure
Unbalanced Cycling
Potential Cause(s):
Recommendation(s):
Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Install gaskets with holes properly aligned.
Remove pilot valve and inspect actuator plungers.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Check the gas line size and length, compressor capacity (HP vs. cfm required).
Disassemble and inspect main gas distribution valve, pilot valve and pilot valve actuators.
Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
(Does not apply to high pressure 2:1 units).
Remove muffler screen, clean or de-ice, and re-install.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Check suction condition (move pump closer to product).
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or
Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold).
Resistance Guide for compatibility.
Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side gas leakage or gas in product.
Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in gas exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Over lubrication.
Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Icing.
Remove muffler screen, de-ice, and re-install. Install a point of use gas drier.
Clogged manifolds.
Clean manifolds to allow proper gas flow.
Deadhead (system pressure meets or exceeds gas
Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure).
(Does not apply to high pressure 2:1 units).
Cavitation on suction side.
Check suction (move pump closer to product).
Lack of gas (line size, PSI, CFM).
Check the gas line size, length, compressor capacity.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Gas supply pressure or volume exceeds system hd.
Decrease inlet gas (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line.
Meet or exceed pump connections.
Restrictive or undersized gas line.
Install a larger gas line and connection.
Suction side gas leakage or gas in product.
Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked.
Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in gas exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained gas or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs. Purging the chambers of gas can be dangerous.
Diaphragm failure, or diaphragm plates loose.
Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or gas pressure. Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations and lubrication.
Cavitation.
Enlarge pipe diameter on suction side of pump.
Excessive flooded suction pressure.
Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility).
Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards,
Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn.
worn to a sharp edge.
Excessive suction lift.
For lifts exceeding 20 of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line.
Meet or exceed pump connections.
Pumped fluid in gas exhaust muffler.
Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side gas leakage or gas in product.
Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting.
Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained gas or vapor lock in chamber(s).
Purge chambers through tapped chamber vent plugs.
For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388
3: EXP VIEW
476.206.360
476.206.672
3: EXP VIEW
Description
Gas Valve Assembly
Gas Valve Assembly
Gas Valve Assembly (SS Mid Section)
Gas Valve Assembly (SS Mid Section)
Ball, Check
Ball, Check
Bushing
Pilot Valve Assembly
Pilot Valve Assembly
Pilot Valve Assembly (SS Mid Section)
Pilot Valve Assembly (SS Mid Section)
Intermediate Bracket
Bumper, Diaphragm
Bumper, Diaphragm
Bushing, Plunger
Cap, Inlet Assembly
Cap, Inlet Assembly (SS Mid Section)
Capscrew, Hex Hd 3/8-16 X 1.00
Capscrew, Hex Hd 3/8-16 X 1.00
Capscrew, Hex Hd 3/8-16 X 1.00
(SS Mid Section)
Capscrew, Hex Hd 1/2-13 X 2.50
Capscrew, Hex Hd 1/2-13 X 2.50
Capscrew, Hex Hd 1/2-13 X 2.50
(SS Mid Section)
Capscrew, Hex Hd 7/16-14 X 2.00
Capscrew, Hex Hd 7/16-14 X 2.00
Capscrew, Hex Hd 7/16-14 X 2.00
(SS Mid Section)
Capscrew, Hex Hd 5/16-18 X 1.75
Capscrew, Hex Hd 5/16-18 X 1.75
Capscrew, Hex Hd 5/16-18 X 1.75
(SS Mid Section)
Capscrew, Soc Hd 7/16-14 X 1.25
Capscrew, Soc Hd 1/2-13 X 1.00
Capscrew, Soc Hd 1/2-13 X 1.00
(SS Mid Section)
Chamber, Outer
Chamber, Outer
Chamber, Inner
Chamber, Inner (SS Mid Section)
Diaphragm
Diaphragm, Overlay
Gasket, Natural Gas Valve
Gasket, Pilot Valve
Gasket, Natural Gas Inlet
Gasket, Inner Chamber
Manifold, Suction
Manifold, Suction 3" BSP Tapered
Manifold, Suction
Manifold, Suction 3" BSP Tapered
Manifold, ANSI Flange Suction
Manifold, DIN Flange Suction
Manifold, ANSI Flange Suction
Manifold, DIN Flange Suction
Qty
1
1
1
1
4
4
2
1
1
1
1
1
2
2
2
1
1
4
4
4
16
16
16
16
16
16
4
4
4
8
8
8
2
2
2
2
2
2
1
1
1
2
1
1
1
1
1
1
1
1
Item
Part Number
23
518-144-110
518-144-110E
518-144-156
518-144-156E
518-172-110
518-172-110E
518-172-156
518-172-156E
24
545-007-330
545-007-115
545-007-110
25
545-008-330
545-008-110
26
560-001-360
560-001-363
28
612-195-157
612-195-334
29
612-194-156
612-194-110
30
620-020-115
31
675-042-115
32
685-040-110
33
720-004-360
720-004-363
34
722-090-360
722-090-600
722-090-110
722-090-150
35
920-025-000
36
560-105-360
720-055-608
37
901-038-330
901-038-110
901-038-115
Description
Qty
Manifold, Discharge
1
Manifold, Discharge 3" BSP Tapered
1
Manifold, Discharge
1
Manifold, Discharge 3" BSP Tapered
1
Manifold, ANSI Flange Discharge
1
Manifold, DIN Flange Discharge
1
Manifold, ANSI Flange Discharge
1
Manifold, DIN Flange Discharge
1
Nut, Hex 7/16-14
16
Nut, Hex 7/16-14
16
Nut, Hex 7/16-14 (SS Mid Section)
16
Nut, Hex 1/2-13
16
Nut, Hex 1/2-13 (SS Mid Section)
16
O-Ring
2
O-Ring
2
Plate, Inner Diaphragm
2
Plate, Inner Diaphragm (SS Mid Section) 2
Plate, Outer Diaphragm Assembly
2
Plate, Outer Diaphragm Assembly
2
Plunger, Actuator
2
Ring, Retaining
2
Rod, Diaphragm
1
Seal, Diaphragm Rod
2
Seal, Diaphragm Rod
2
Seat, Check Ball
4
(seals required see Items 36)
Seat, Check Ball
4
(seals required see Items 36)
Seat, Check Ball
4
(seals required see Items 36)
Seat, Check Ball
4
(seals required see Items 36)
Ground Strap
1
Seal (use with metal seats)
8
Seal (use metal with seats)
8
Flat Washer
4
Flat Washer
4
Flat Washer
4
LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
Note: Kits contain components specific to the material codes.
3: EXP VIEW
Material Codes -
R E C YC L I N G
1-F
1-E
1-D
1-D
1-C
1-B
1-B
1-E
1-A
1-C
1-D
Qty
1
1
1
2
10
2
8
Qty
1
10
1-F
1-F
1-D
4: AIR END
1-D
1-C
1-B
1-B
1-A
1-C
1-D
1-F
1-E
1-E
Qty
1
1
1
2
10
2
8
8
Qty
1
10
IMPORTANT
ATEX Compliant
replace if required.
Qty
1
1
1
6
1
3
1
Qty
1
1
1
6
1
3
Qty
1
1
Qty
1
1
6
1
3
4: AIR END
Intermediate Assembly
26
7
31
30
4: AIR END
33
intermediate.
Step 7: Remove Seal, Diaphragm Rod (33).
Qty
1
1
2
2
2
2
2
2
2
IMPORTANT
When the pumped product source is at a higher
level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.
6
28
16
32
15
13
25
6
28
16
32
17
10
25
29
14
24
10
24
14
15
13
6
28
16
32
29
25
16
24
17
10
29
14
24
Diaphragm Servicing
Step 1: With manifolds and outer chambers
removed, remove diaphragm assemblies from
diaphragm rod. DO NOT use a pipe wrench or similar
tool to remove assembly from rod. Flaws in the rod
surface may damage bearings and seal. Soft jaws
in a vise are recommended to prevent diaphragm
rod damage.
Step 1.A: NOTE: Not all inner diaphragm plates
are threaded. Some models utilize a through hole
in the inner diaphragm plate. If required to separate
diaphragm assembly, place assembly in a vise,
gripping on the exterior cast diameter of the inner
plate. Turn the outer plate clockwise to separate the
assembly.
Always inspect diaphragms for wear cracks or
chemical attack. Inspect inner and outer plates for
deformities, rust scale and wear. Inspect intermediate
bearings for elongation and wear. Inspect diaphragm
rod for wear or marks.
Clean or repair if appropriate. Replace as required.
Step 2: Reassembly: There are two different types
of diaphragm plate assemblies utilized throughout the
Sandpiper product line: Outer plate with a threaded
stud, diaphragm, and a threaded inner plate.
5: WET END
IMPORTANT
Read these instructions completely,
before installation and start-up.
It is the responsibility of the
purchaser to retain this manual for
reference. Failure to comply with
the recommendations stated in this
manual will damage the pump, and
void factory warranty.
Written Warranty
Declaration of Conformity
David Roseberry
Printed name of authorized person
Engineering Manager
Title
Revision Level: F
7: WARRANTY
Manufacturer: Warren Rupp, Inc., 800 N. Main Street, P.O. Box 1568,
Mansfield, Ohio, 44901-1568 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.
EC Declaration of Conformity
In accordance with ATEX Directive 94/9/EC,
Equipment intended for use in potentially explosive environments.
Manufacturer: Warren Rupp, Inc., A Unit of IDEX Corportion
800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA
EN 60079-25: 2004
For pumps equipped with Pulse Output ATEX Option
KEMA Quality B.V. (0344)
Applicable Standard:
EN13463-1: 2001,
EN13463-5: 2003
DATE/APPROVAL/TITLE:
27 MAY 2010
EC Declaration of Conformity
DATE/APPROVAL/TITLE:
27 MAY 2010
Type
Marking
Listed In
Non-Conductive
Fluids
No
Yes
Yes
II 2 G EEx m c II T5
II 3/2 G EEx m c II T5
II 2 D c IP65 T100oC
No
Yes
Yes
II 1 G c T5
II 3/1 G c T5
II 1 D c T100oC
I M1 c
I M2 c
No
Yes
Yes
No
Yes
II 2 G c T5
II 3/2 G c T5
II 2 D c T100oC
No
Yes
Yes
II 2 G T5
II 3/2 G T5
II 2 D T100oC
Applicable Standard:
EN13463-1: 2001,
EN13463-5: 2003
EC Declaration of Conformity
KEMA 09ATEX0073
CE
KEMA 09ATEX0073
KEMA 09ATEX0073
KEMA 09ATEX0073
No
Yes
Yes