T Service Manual

GES T-SERIES
Uninterruptible Power Systems for

Three-Phase AC Supply
SERVICE MANUAL
150KVA
10KVA
Contents
Page
1. Description of The System .........................................................1-1

1.1 System Configuration .......................................................... 1-1
1.2 Operation Instructions ......................................................... 1-2
1.3 Technical Specification ....................................................... 1-4
2. Instruction to PCB Function .....................................................
2-1
2.1 A Board (Inverter Control Board) ........................................ 2-1
2.2 B Board (Power Board) ....................................................... 2-4
2.3
2.4
2.5
2.6
2.7
2.8
2.9
C Board (Rectifier Control Board) ....................................... 2-5

E Board and AA Board (IGBT Snubber Board) .................. 2-8
G Board (Inverter Drive Board) ........................................... 2-8
H Board (Alarm Switch Board) ............................................ 2-10
J Board and M Board (MOV Board) ................................... 2-10
L Board (System LED Board) ............................................. 2-10
N Board (Remote Panel Board)
and Y Board (Switch Board) ............................................... 2-11
2.10 P Board (Static Switch Board) .......................................... 2-11
2.11 Q Board (Dry Contact Board) ........................................... 2-13
2.12 R Board (Display Board) ................................................... 2-13
2.13 S Board (Rectifier Drive Board) ........................................ 2-15
2.14 T Board (Inverter Phase Board) ....................................... 2-15
2.15 V Board (RS485RS232 Board) ...................................2-19
2.16 CPU Board ..........................................................................2-19
3. Software Flow Charts .............................................................................. 3-1

3.1 Flow Charts for System Control ............................................ 3-1
3.2 Flow Charts for System Display .......................................... 3-12
4. Troubleshooting ........................................................................................4-1
4.1 Test Procedures of The System .............................................4-1
4.2 Flow Charts for Troubleshooting ...........................................4-7
1. Description of The System

1.1
System Configuration
Bypass Switch
Reserve AC input
Static Switch
Reserve C.B.
Rectifier C.B.
AC Input
DC Filter
AC O/P
Battery SW.
O/P Breaker
I/P Tr.
Rectifier
O/P Tr.
IGBT
Inverter
Capacitor
Battery
The UPS system consists of the rectifier, battery bank, inverter, static switch, circuit
breaker, monitoring, and indicators.
Normal Operation:
In normal operational conditions, the UPS receives AC power and consequently
transforms to DC power through rectifier for charging battery and supplying inverter.
The inverter transforms DC power to stable and clean AC power for the various
load.
When the utility AC power is absent, the battery will instantly provide DC power to
inverter for continuous operation. Hence, the UPS output will not be interrupted for
insuring normal operation of the load.
Reserve AC Supply Mode:
When the inverter in abnormal situations, such as overtemperature, short circuit,
abnormal output voltage, the inverter will shutdown due to self-protection function. If
the utility power is normal, the static switch shall transfer the load to the reserve
source without interruption of power supply.
Maintenance Bypass mode:
During maintenance, turning off the inverter and all circuit breakers except the
maintenance bypass switch keeps continuously power supply to the load. Risk will
not exist in UPS for making sure safety of service personnel.
Note: If only single mains power is available, please utilize the same power source for
reserve AC input and rectifier input.
1-1
1.2
Operation Instructions
1.2.1 System Start-up Procedure
Please check the following noticed items before UPS start-up:
1. All circuit breakers and isolators are in OFF position and battery fuse is out.
2. Ensure that neutral line and grounding are the same voltage level.
3. Apply power to the AC input cables and check that input voltage, frequency and
phase order are with in the machine specifications.
When UPS comply with the above mentioned conditions, start-up UPS according to the
following procedures:
1.
Close MANUAL BYPASS breaker, at the same time LCD display LOAD ON
BYPASS .
Close AC INPUT and RECTIFIER INPUT breakerwait 1520 seconds until
2.
BATT LOW LED behind the door is off.
3.
Close RESERVED INPUT breaker, at the same time LCD display LOAD ON
RESERVE .
4. Close UPS OUTPUT breaker.

5. Open MANUAL BYPASS breaker.
6. Close BATTERY FUSE ISOLATOR in battery cabinet.
Press the inverter ON & button simultaneously, the load will be transferred
7.
from reserve to inverter automatically, at the same time LCD display LOAD ON
INVERTER .
Note: It must never turn on manual bypass circuit breaker when the
inverter is turned on. It will damage the UPS owing to utility power
parallel with inverter output.
1.2.2 Maintenance Manual Bypass Procedure

This procedures leave the critical load undisturbed and the UPS batteries will still be
charged. The operating procedures are as follows:
1-2
1. Check MAIN FREQ ABNORMAL RES MAINS FAIL LEDS behind the door are
all off.
2. Press inverter OFF & button simultaneously. Check that INV ON LED
behind the door is off.
3. Close MANUAL BYPASS breaker.
4. Open UPS OUTPUT breaker.
5. Open RESERVE INPUT breaker.
1.2.3 Return from Bypass to Normal Mode

This operating procedures will transfer load from bypass to normal mode as follows:
1. Check that INV ON LED behind the door is off.
2. Close RESERVE INPUT breaker.
3. Close UPS OUTPUT breaker.
4. Open MANUAL BYPASS breaker.
5. Press the inverter ON & button simultaneously.
6. The load will be transferred from reserve to inverter automatically.
1.2.4 System Shutdown Procedure

This operating procedure can turn off power supply to UPS, please first confirm the load
has been shutdown, the procedures as follows
1. Press inverter OFF & button simultaneouslyCheck that INV ON LED
behind the door is off.
2. Close MANUAL BYPASS breaker.
3. Open BATTERY FUSE ISOLATOR in battery cabinet.
4. Open RECTIFIER INPUT breaker.
5. Open RESERVE INPUT breaker.
6. Open UPS OUTPUT breaker.
7. Wait 5 mins for DC CAP to discharge.
8. Open AC INPUT & MANUAL BYPASS breaker.
1-3
1.3
Technical Specifications
1.3.1 Rectifier Input Characteristics
(a) 380/220 Input

Item
Spec.
Power rating KVA (P.F.0.8)
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
20
30
40
50
(1) Nominal voltage
220/380()
220/380()
(2) Voltage range
20
20
(3) Nominal frequency
Hz
50 / 60
50 / 60
(4) Frequency range
KVA
Power rating120%
Power rating120%
cosq
0.7
0.7
KVA
Power rating 135%
Power rating 135%
(8) Range input current
18 28 37 55 73 90 108 144 180 215 270
18
28
37
55
73
90
(9) Maximum input current
26 39 52 78 103 127 152 203 253 304 376
26
39
52
78
103
127
(10) Start-up time
sec
20
20
(11) Efficiency
96
96
(5) Nominal input power

(with charged battery)
(6) Input power factor
(7) Maximum input power
(with battery under charge)
1-4
(b) 208/120 Input

Spec.
Item
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
20
30
40
50
1) Nominal voltage
208/120()
208/120()
2) Voltage range
15
15
3) Nominal frequency
Hz
50 / 60
50 / 60
4) Frequency range
KVA
Power rating120%
Power rating120%
cosq
0.7
0.7
KVA
Power rating 135%
Power rating 135%
8) Range input current
33 51 68 101 134 165 198 264 330 394 495
33
51
68
101
134
165
9) Maximum input current
48 72 95 143 189 233 279 372 464 557 689
48
72
95
143
189
233
10) Start-up time
sec
20
20
11)
96
96
5) Nominal input power

(with charged battery)
6) Input power factor
7) Maximum input power
(with battery under
charge)
Efficiency
() The different voltage specification is available.
1-5
1.3.2
Rectifier Output Characteristics
Item
Spec.

(1) DC voltage range
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
300420
20
30
40
50
300420
(2) Output voltage

(with Ni-Cd battery)
---float charge
393
393
---boost charge
415
415
(3) output voltage (with

sealed lead acid battery)
---float charge
393
393
---boost charge
405
405
(4) Voltage stability

(for input voltage and
output current change
simultaneously)
(5) DC voltage ripple
(Vrms/Vb100)
(6) Nominal current
Adc 22 34 45 67 89 110 131 175 219 263 324
22
34
45
67
89
110
(7) Maximum output current
Adc 32 47 63 95 126 155 185 247 309 371 459
32
47
63
95
126
155
(8) Maximum charge current
Adc
10
13
19
25
31
(9) Adjustable charging

current
(10) Battery charging system
7 10 13 19 25 31 37 49 62 74 92
Yes
Yes
DIN 41773
DIN 41773
1-6
1.3.3
Battery
Spec.
Item
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
20
30
40
50
(1) Battery cells

(with Ni-Cd battery)
275
275
(with sealed lead acid battery)
174
174
348
348
3 input3 output
3 input1 output
(2) Nominal battery voltage
1.3.4
Inverter Input Characteristics
Item
Spec.

(1) Nominal input voltage
(battery on float charge)
(2) DC voltage range
10 15 20 30 40 50 60 80 100 120 150
10
15
20
30
40
50
393
393
300420
300420
22 34 45 67 89 110 131 175 219 263 324
22
34
45
67
89
110
30 44 59 87 115 142 170 227 284 340 426
30
44
59
87
115
142
(3) Nominal input current

(nominal load, P.F.
0.8 and floating battery)
(4) Maximum input current
(at the end of battery
discharge)
1-7
1.3.5
Inverter Output Characteristics
(a) 380/220 Output

Item
Spec.
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
20
30
(1) Nominal voltage
220/380()
(2) Nominal current
15 23 30 45 61 76 91 121 152 182 227
(3) Nominal voltage

adjustment range
10
10
Sinusoid
Sinusoid
(4) Waveform
45
68
91
136
(6) Output voltage

regulation (for input
voltage and output load
change simultaneously)
(7) Output voltage dynamic

regulation for 0100%
load variations
1203
NA
(9) Voltage symmetry with

100% unbalanced load
(10) Displacement angle
between three phases
50
182
227
220()
(5) T.H.D.(with linear load)
(8) Voltage symmetry with

balanced load
40
(11) Output frequency
Hz
50 / 60
50 / 60
(12) Phase lock range
Hz
with internal oscillator
0.01
0.01
with mains synchronize
(13) Frequency stability
(14) Overload
110%15 minutes
(15) Inverter efficiency
110%15 minutes
125%10minutes
125%10minutes
150%1minutes200%
150%1minutes200%
88 90 91 92 93 94 94 94 94 94 94
1-8
88
90
91
92
93
94
(b) 208/120 Output
Item
Spec.
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
20
30
1) Nominal voltage
208/120()
2) Nominal current
28 42 55 83 112 139 167 222 279 334 417
3) Nominal voltage
adjustment range
10
10
Sinusoid
Sinusoid
4) Waveform
91
136
182
273
6) Output voltage regulation

(for input voltage and
output load change
simultaneously)
7) Output voltage dynamic

regulation for 0100%
load variations
1203
NA
9) Voltage symmetry with

100% unbalanced load
10) Displacement angle
between three phases
50
364
455
110()
5) T.H.D.(with linear load)
8) Voltage symmetry with

balanced load
40
11) Output frequency
Hz
50 / 60
50 / 60
12) Phase lock range
Hz
- with internal oscillator
0.01
0.01
- with mains
synchronize
13) Frequency stability
14) Overload
15) Inverter efficiency
110%15 minutes
110%15 minutes
125%10minutes
125%10minutes
150%1minutes200%
150%1minutes200%
86 87 88 89 90 90 90 91 91 91 91
1-9
87
88
89
90
91
91
1.3.6
Static Switch Input / Output Characteristics
(a) 380/220 Input / Output
Item
Spec.
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
20
30
(1) Input / Output voltage
380
220
(2) Input / Output frequency
Hz
4565
4565
--- 30 minutes
120
120
--- 10 seconds
500
500
--- 30 milliseconds
1000
1000
(a) inverter failure
msec
(b) inverter overload or

manual operation
msec
msec
(5) Efficiency (at nominal

load)
99.5
99.5
(6) High / Low AC voltage

transfer rate
20
20
Hz / sec
(3) Overload current
(4) Maximum transfer time

- From inverter to reserve
- From reserve to inverter

manual operation or
automatic return
(7) Slew rate
1-10
40
50
(b) 208/120 Input / Output
Item
Spec.
3 input3 output
10 15 20 30 40 50 60 80 100 120 150
3 input1 output
10
15
20
30
1) Input / Output voltage
208
120
2) Input / Output frequency
Hz
4565
4565
--- 30 minutes
120
120
--- 10 seconds
500
500
--- 30 milliseconds
1000
1000
a) inverter failure
msec
b) inverter overload or
manual operation
msec
msec
5) Efficiency (at nominal

load)
99.5
99.5
6) High / Low AC voltage

transfer rate
20
20
Hz / sec
3) Overload current
4) Maximum transfer time

- From inverter to reserve
- From reserve to inverter

manual operation or
automatic return
7) slew rate
1-11
40
50
1.3.7 General Specification

(a) 380/220 Input / Output
Item
Spec.
3 input3 output
10
15
20
30
40
50
60
3 input1 output
80
100
120
150
10
15
20
30
40
50
(1) ACAC efficiency

---nominal load
86
88
89
90
91
92
92
92
92
92
92
86
88
89
90
91
91
---75
84
86
87
88
89
90
90
90
90
90
90
84
86
87
88
89
89
---50
81
82
83
84
85
86
86
86
86
86
86
81
82
83
84
85
85
---25
73
74
75
77
79
81
82
82
82
82
82
73
74
75
77
79
79
kw
1.30
1.63
1.98
2.67
3.16
3.48
4.17
5.57
6.95
8.35
10.4
1.30
1.63
1.98
2.67
3.16
3.96
(2) Maximum dissipated

power at nominal load
60
65
60
(3) Audible noise(at a

distance of 1.5 m)
dB
(4) Ambient temperature
040
040
(5) Relative humidity
90
90
--- Depth
mm
800
800
--- Width
mm
--- Height
mm
(6) Dimensions:
(7) Weight
kg
600
600
600
600
600
800
1200
1200
1200
600
1200
1700
480
380
420
490
550
(8) Grade of protection

(9) Control cabinet color
800
670
1700
750
900
1050
1200
1400
460
350
390
IP20
DELTA
800
450
500
IP20
COOL GREY
DELTA
1-12
COOL GREY
630
(b) 208/120 Input / Output

Item
Spec.
3 input3 output
10
15
20
30
40
50
60
3 input1 output
80
100
120
150
10
15
20
30
40
50
(1) ACAC efficiency

---nominal load
85
86
87
88
89
90
90
90
90
90
90
85
86
87
88
89
89
---75
83
84
85
86
87
88
88
88
88
88
88
83
84
85
86
87
87
---50
80
81
81
82
83
84
84
84
84
84
84
80
81
81
82
83
83
---25
71
72
73
75
77
79
80
80
80
80
80
71
72
73
75
77
77
power at nominal load kw
1.41
1.95
2.39
3.27
3.96
4.44
5.33
7.11
8.89
10.7
13.4
1.41
1.95
2.39
3.27
3.96
4.95
(2) Maximum dissipated
60
65
60
(3) Audible noise(at a

distance of 1.5 m)
dB
(4) Ambient temperature
040
040
(5) Relative humidity
90
90
--- Depth
mm
800
800
--- Width
mm
--- Height
mm
(6) Dimensions:
(7) Weight
kg
540
450
490
590
650
870
1050
1200
1400
600
1600
1700
480
380
420
490
550
(8) Grade of protection

(9) Control cabinet color
780
670
1700
750
900
1050
1200
1400
540
420
460
IP20
DELTA
800
540
600
IP20
COOL GREY
DELTA
1-13
COOL GREY
750
2.
Introduction to PCB Function

2.1
A Board (Inverter Control Board)
A. Function:
a. Generate three-phase sine-wave reference signal and triangle-wave which are transmitted
to T board.
b. Detect reserve AC voltage and frequency whether they are normal or not.
c. Produce high frequency square-wave signals, P1 and P2 signals are transmitted to B
board, SW+ and SW- signals to T board, and HF signals to P board.
d. When the inverter short circuit, heatsink over temperature or fuse fail, the LED will show
malfunction.
e. Dip switch (SWA1) function setting are as follows:
OTFS OTFP OTFGT OTFGS SEL1 SEL2
D/Y
(1) OTFS (Rectifier heatsink over temperature):

When switch on, disable
temperature function.
(2) OTFP (Static switch heatsink over temperature): When switch on, disable
(3) OTGT (Inverter heatsink over temperature, T phase): When switch on, disable
(4) OTGS (Inverter heatsink over temperature, S phase): When switch on, disable
(5) SEL1 and SEL2 are used to set Boost charge time, as following table:
SEL1
SEL2
HRS
OFF
OFF
OFF
ON
ON
OFF
16
ON
ON
32
over
over
over
over
(6) D/Y : If AC input is Y connection, setting the dip switch to ON, and if D connection
setting to OFF.
2-1
f.
g.
If the UPS loading is greater than 70%, the CPU will send control signal to B board for
cooling fan speed control.
Press SWA2 push button switch that will reset BOOST CHARGE function, if the rectifier is
in boost charge mode.
B.
a.
b.
c.
d.
Test and adjustment

VRA1-----Amplitude adjustment of the triangle wave(6V).
VRA2-----Amplitude adjustment of the reserve AC source(2.5V).
VRA3----- phase-lock adjustment of the reserve AC source frequency.
TPA2,3---The 30 kHz constant frequency square waves are transmitted to B and T boards
for switching signals.
e. TPA4,5---Reserve AC source frequency (square wave) and amplitude test points.
f. TPA6,7---Triangle wave signals test points, TPA6 and TPA7 are 180 phase shift.
C.
a.
b.
c.
d.
e.
Troubleshooting:
Confirm that CPU board and EPROM are inserted in right direction.
Confirm that three-phase sine reference signals are normal.
Confirm that amplitude and frequency of triangle wave are normal.
Confirm that dip switch setting is correct.
Confirm that +16VA, +12VA, +5VA and all wire connections are correct.
2-2
TPA2
Switching
signal
TPA3
Switching
signal
TPA4
Reserve
Square
Wave
TPA5
Reserve
Magnitude
TPA6
Triangle
Wave
TPA7
Triangle
Wave
2-3
2.2
Board (Power Supply Board)
A. Function:
a. Transfer AC main power from 200 VA transformer or DC bus voltage into 16VA, 16VB,
and +8VR, for the usage of other PCB.
b. Battery ground fault detection.
c. Control relay to drive cooling fan in high or low speed operation.
d. Battery charge current limitation.
e. High DC bus voltage detection.
f. Battery current sensing.
B. Test and adjustment:
a. VRB1-----Adjustment of the battery charge current limitation. The following are the preset
values.
KVA
10
15
20
30
40
50
60
80
100
120
150
10
14
17
20
22
25
30
36
b. VRB2----- Adjustment of the High DC shutdown voltage level.

c. TPB2,3---PWM drive signals for DC/DC converter, TPB2 and TPB3 are 180 phase shift.
C. Troubleshooting:
a. Confirm that TPB2, TPB3 are 30 kHz square waves, and indicators LEDB2~LEDB5 are
emitted.
b. When UPS loading over 70% rated power, confirm that FAN signal from A board is set high,
and relay is close correctly.
c. After battery supplies power for a period of time and utility power is recovered, confirm that
battery charge current within tolerance(< 0.2C).
d. Confirm that HIGH DC SHUTDOWN is set on correct level and function normally.
2-4
2.3
A.
a.
b.
c.
d.
e.
f.
g.
h.
Board (Rectifier Control Board)
Function:
Utility power low voltage level (-20%) detection.
Rectifier over current.
Shutdown protection of high DC bus voltage.
Float charge and boost charge status setting.
Three-phase input power phase sequence detection.
Rectifier soft-start function.
12-pulse rectifier configuration with rectifier output current sharing .
Battery temperature compensation and battery test function.
B. Test and adjustment

a. VRC1-----Adjustment of the utility power low voltage level.
b. VRC2-----Float charge voltage adjustment, when battery in floating(393Vdc), LEDC3 will be
lit.
c. VRC3-----Boost charge voltage adjustment, when battery in boost(405Vdc), LEDC4 will be
lit.
d. VRC4-----Level adjustment of rectifier over current protection.
e. VRC5-----Battery test rectifier output voltage adjustment, when battery in test mode, the
rectifier will output constant voltage (335Vdc), LED5 will be lit.
f. VRC6-----Battery temperature compensation voltage adjustment, If the battery temperature
is grater than 35, the rectifier output voltage will be reduced 5V(i.e. 388V in floating
g.
h.
i.
j.
charge).
TPC17(RECT INH)---When utility power and rectifier operation are normal, this detection
point is low voltage level, the contrast is high and blocks rectifier.
TPC8~TPC13---SCR trigger signals, transmitted to rectifier drive board (S board).
TPC1~TPC3--- R, S, T phase sequence of the utility power.
TPC16 (DC E/A OUT)---DC error voltage output, control SCR fire angle.
C. Troubleshooting:
a. RECT MAINS FAIL:
(1) Confirm whether the utility power is normal or not. (Test point TPC17)
(2) Confirm whether the utility phase sequence is normal or not. (Test point TPC1~TPC3).
b. HIGH DC SHUTDOWN:
(1) Confirm whether the DC capacitors are correct or not.
(2) Confirm whether the HIGH DC SHUTDOWN adjustment (B board VRB22) is set
correctly or not.
(3) Confirm that rectifier over current protection is correct.
2-5
TPC3
R-SQ
TPC1
S-SQ
TPC2
T-SQ
TPC5
R-RAMP
TPC6
S-RAMP
TPC7
T-RAMP
2-6
TPC8
R+
TPC13
R-
TPC10
S+
TPC9
S-
TPC12
T+
TPC11
T-
2-7
2.4
Board and AA Board (IGBT Snubber Board)
A. Function:
a. Suppress and absorb the transient voltage and current produced by IGBT switching.
b. Connected to E board when using single IGBT module, and AA board when using parallel
IGBT.
B. Troubleshooting:
a. Confirm whether the capacitors are fluid leakage or destructive.
b. Confirm whether the diodes, resistors, and capacitors are normal or not.
2.5
G Board (Inverter Drive Board)
A. Function:
a. System automatic shutdown protection when IGBT is over temperature( heatsink
temperature greater than 70).
b. Isolate and amplify the PWM signals generated by T board to drive IGBT.
c. DC bus voltage level detection to determine the IGBT fuse fail.
a. TPG1~4-----Inverter drive signal connected to terminals of IGBT module.
b. SW+, SW- -----Generated from A board, as the power source control signals for IGBT
driving.
C. Troubleshooting:
a. IGBT drive abnormal:
(1) Confirm that IGBTs and fuses are normal.
(2) Confirm that PWM waveforms are normal(TPG1 and TPG2 are 180phase shift, TPG3
and TPG4 are 180phase shift.)
b. PWM waveform abnormal:
(1) Confirm that PWM waveforms generated from T board are correct.
(2) Confirm power supply (SW+, SW-) generated from A board is correct.
2-8
TPG1
PWM
TPG2
PWM
TPG1
PWM
TPG2
PWM
2-9
2.6
A.
a.
b.
c.
Board (Alarm Switch Board)
Function:
LED displays 4 status of alarm signals for users reference.
Press SELECT key for LCD item inquiring.
Press ENTER key for confirmation.
B. Troubleshooting:
a. Confirm that LEDs are not destroyed and buttons are in good contact.
b. Confirm that connector are in good contact with lead.
2.7
J Board and M
Board (MOV Board)
A. Function:
a. Absorb high voltage surge from input terminal of the UPS.
b. When input power is D connection using J board, and when Y connection using M Board.
B. Troubleshooting:
a. Confirm that the wiring is in good contact and tighten adequately.
b. Confirm that MOV is not destroyed and choosing the correct MOV type.
2.8
L Board (System LED Board)
A. Function:
a. Transfer twelve UPS status into system diagram and four LEDs driving signals.
b. Transfer R board series in signals into parallel out signals by IC 74HC164 to drive LEDs.
c. When pressing ON & CTRL key simultaneously, there is +5V voltage between them (INV
ON).
d. When pressing OFF & CTRL key simultaneously, there is +5V voltage between them
(INV OFF).
B.
Troubleshooting:
a.Confirm that LEDs are not destroyed and buttons are in good contact.
b.Confirm that +5V power supply and IC 74H164 whether they are correct or not
destroyed.
c.If the LEDS are all lit, confirm that R board or EPROM on CPU board are correct.
2-10
2.9
Board (Remote Panel Board) and Y Board (Switch Board)
A.
a.
b.
c.
d.
e.
Function:
Communicated with UPS for remote monitoring.
Monitoring three sets of UPS at same time via RS485 interface.
With 120V or 220V receptacles depends on UPS output.
By communication, user can set inverter ON/OFF and alarm ON/OFF.
Power supply:
(1) +12V: Supplied to buzzer and LCD CCF.
(2) -5V: Supplied to CPU board and RS485 Interface.
(3) -12V: Supplied to LCD bias (contrast adjustment).
f. The dip switch SWN1 setting is the same as SWR1 on R board, according to the input /
output voltage and KVA rating.
B. Troubleshooting:
a. Confirm whether the power supply and signals are normal or not.
b. Confirm whether the LCD and push button are normal or not.
2.10 P
Board (Static Switch Board)
A. Function:
a. Generate SCR trigger signals for static switch transferring between Reserve and Inverter
mode.
b. Inverter output voltage abnormal detection. If the UPS output voltage is over or under 20%
of nominal voltage, the SSOP fault signal will be generated and sent to A board.
a. VRP1, TPP3-----High voltage level adjustment of inverter output.
b. VRP2, TPP2-----Low voltage level adjustment of inverter output. The following are the
different nominal output voltage and VRP1, VRP2 preset values.
Nominal voltage
380/220
400/230
415/240
TPP3
5.1V
5.3V
5.6V
TPP2
2.7V
2.9V
3.0V
c. TPP4---------------When transfer signal (transmitted from A board) is from low going to

high level, it means UPS is transferred from Reserve mode to Inverter
mode, at the same time.
2-11
C. Troubleshooting:
a. Confirm that all wire terminals and static switches are connected correctly.
b. Confirm whether VRP1 and VRP2 are adjusted correctly(When Inverter output voltage is
abnormal, SSOP signal is low level).
c. Confirm that reserve and inverter SCR, only one set is triggered at any time.
ZDP5
(+)
ZDP3
(+)
2-12
2.11 Q Board (Dry Contact Board)

A. Function:
Generate four sets of dry contact signals output as follows:
a. Load on inverter (P1,P2 are closed at that time).
b. Load on reserve(P3,P4 are closed at that time).
c. Warning Message ( RES MAINS FAIL, RES FREQ ABNORMAL, RECT MAINS
FAIL, BATT LOW,INV OVERLOAD, BATT LOW STOP, Load on bypass) (P5,P6 are
closed at that time).
d. Fault Messages ( RECT HI DC STOP, OVERTEMP/FUSE FAULT, BATT GND
FAULT, INV FAULT) (P7,P8 are closed at that time).
B. Troubleshooting:
a. Confirm that +12V power supply and relay are normal.
b. Confirm that signals transmitted from R board are all normal.
2.12 R
Board (Display Board)
A. Function:
a. Transfer the signals from A board into twelve UPS status for LED display, and to front
panel for users reference.
b. Display the Input / Output voltage, current, and frequency, battery voltage and current,
and loading percentage, by feedback voltage and current signals to CPU.
c. Provide RS485 interface.
d. The power supply of LCD lamp is provided from R board INVR1 (DC/AC
12V30KHz/250V), and the character contrast is controlled by -12.6V supply.
e. According to Input / Output voltage and KVA rating, the dip switch SWR1 must be set as
follows:
SWR1-1
SWR1-2
I / P Voltage
O / P Voltage
ON
ON
3f4W
3f4W
OFF
ON
1f3W
1f3W
ON
OFF
3f4W
1f2W
OFF
OFF
2-13
f.
SWR1-3
SWR1-4
KVA-1
KVA-2
KVA-3
KVA-4
ON
ON
30
70
120
OFF
ON
10
40
80
150
ON
OFF
15
50
90
OFF
OFF
20
60
100
The 12 LEDs on R board (from left to right), status explanations are as follows:
(1) RECT MAINS FAIL: When utility power is under voltage (less than 20% rating), the
LED will be lit.
(2) RECT HI DC STOP: When DC bus voltage is too high, the LED will be lit.
(3) OVERTEMP/FUSE FAIL: When the heatsink is over temperature or fuse fail, the LED
will be lit.
(4) BATT LOW/STOP: When UPS in back-up mode and DC bus voltage below 330V, the
LED will flash, and when DC bus voltage below 300V, the LED will be lit.
(5) LOAD LEVEL: When UPS in normal mode, the LED will flash, and the flashing rate
depends on loading percentage.
(6) BATT GND FAULT: When the battery is shorted with ground, the LED will be lit.
(7) INV ON: When the load is supply by inverter output, the LED will be lit.
(8) INV OVERLOAD: When UPS is loaded over rated capacity, the LED will be lit.
(9) INV FAULT: When Inverter is abnormal, the LED will be lit.
(10) LOAD ON RES: When the load is supplied by reserve source, the LED will be lit.
(11) RES MAINS FAIL: When the voltage amplitude of reserve input is abnormal, the LED
will be lit.
(12) RES FREQ ABNORMAL: When the frequency of reserve input is abnormal, the LED
will be lit.
A. Test and adjustment:
a. VRR1~VRR3------Adjustment LCD display of output current.
b. VRR5----------------Adjustment LCD display of battery voltage.
c. VRR6~VRR11----Adjustment LCD display of input / output voltage.
d. VRR7~VRR14----Adjustment LCD display of input current (optional).
e. VRR15-------------- Adjustment LCD display of battery charge current.
f. VRR16-------------- Adjustment LCD display of battery discharge current.
B. Troubleshooting:
a. Confirm that all signals and power lines are correctly connected with R board.
b. Confirm that CPU board is inserted correctly, and the EPROM is function correct.
c. Confirm that all LEDs status display normally.
2-14
2.13 S
Board (Rectifier Drive Board)
A. Function:
a. Transmitting trigger signals generated from C board through isolation pulse transformer to
trigger thyristors.
b. When SCRs are switching, Snubber will absorb and suppress transient surge to protect
from destroyed.
B.
a.
b.
c.
d.
e.
Troubleshooting:
Confirm that SCRs are normal.
Confirm that all connectors and wiring are connected properly.
Confirm that trigger signals transmitted from C board are correct.
Check pulse transformers and Zener diodes are normal.
Check components of the Snubber(resistors and capacitors) are not burnout.
2.14 T Board (Inverter Phase Board)

A.
a.
b.
c.
Function:
Short circuit protection of inverter output.
Feedback UPS output voltage to generate error voltage and error sine-wave signal.
Compare the error sine-wave signal and triangle wave to generate PWM trigger signals
that will be transmitted to G board to drive IGBT.
B.
a.
b.
c.
Test and adjustment:

VRT1-------Adjustment of output voltage amplitude.
VRT2-------Adjustment inverter over current protection level.
TPT5-------Feedback O/P current signals and compared with over current protecting
point (setting by VRT2), to generate output short circuit signals transmitted
to A board.
d. TPT7,8-----When UPS is single phase output, TPT7 and TPT8 are the detecting point
of current feedback signals on the secondary and primary of the output
transformer for DC offset compensation to prevent transformer saturation.
TPT7 and TPT13 (DSINE) must be the same phase, TPT8 and TPT13 antiphase .
2-15
e. TPT23,24---Triangle signals transmitted from A board, TPT23 and TPT24 are 180
phase shift.
f. TPT15~22---PWM trigger signals transmitted to G board for triggering IGBT,TPT15
and TPT16, TPT17 and TPT18,TPT19 and TPT20,TPT21 and TPT22 are
anti-phase.
C. Troubleshooting:
a. Over current protection abnormal:
(1). Confirm that detecting CT for protection is connected correctly.
(2). Confirm that O/P transformer and Inverter Choke both are not saturated.
(3). Confirm that VRT2 setting level for over current protection is correct.
b. PWM waveform abnormal:
(1). Confirm that triangle and error sine wave are correct.
(2). Confirm INV ON signal is normal.
(3). Confirm the dead time setting is correct. (Check the component specifications of
DT18~21, RT95~98, and CT4~7 are correct.)
TPT22
S1
TPT20
S2
2-16
TPT22
S1
TPT20
S2
TPT13
DSINE
TPT14
ERROR
VOLTAGE
2-17
TPT3
INVFB
TPT4
SINE
TPT3
INVFB
TPT4
SINE
2-18
2.15 V
A.
a.
b.
c.
Board (RS485 RS232 Board)
Function:
Used for UPS (RS485) and PC (RS232) communication interface.
AC input power supply will be rectified into two sets of 5V DC source: +5VA and +5VB.
RS485 and RS232 interface are isolated each other.
B. Troubleshooting:
a. Confirm the wire connections of power and signals are correct.
b. Confirm that +5VA and +5VB output correctly.
2.16 CPU
Board
A. Function:
a. The CPU board, installed on A and R board, is used to generate three phase sine wave,
process of malfunction signals, and control LCD display.
b. Control program is stored in ERROM on the CPU Board.
B.
a.
b.
c.
Troubleshooting:
Confirm that CPU board is inserted in right direction.
Confirm that crystal oscillator is normal.
Confirm that the EPROM is function correct.
2-19
3. Software Flow Chart

3.1
Flow Chart for System Control
START
RAM clear
I/O port initial
8 bits timer initial
16 bits timer initial
SOFT-START 50 msec
strobe signal to <OTF>

LED
3-1
<TEST> KEY
?
Test key
Normal key
Set Test key flag
wait RECT
<OTF> ture
?
B
RECT ready
reset <OTF> LED
<RES OK> ture
<LOAD ON RES> ture
<RES MAINS F> false
3-2
transfer to INV
<LOAD ON RES>
false
<SSOP>
false
?
Yes
SOPFAULT
No
<INVSC>
false
?
Yes
No
SCFAULT
<OTF>
false
?
Yes
OTFAULT
No
<HIDCSD>
false
?
No
Yes
HIDCFAULT
<OFF>
KEY
?
Yes
No
OFFAULT
3-3
<BATL> check
check <BOCH>
reset key
<RMF> check
<BOCH> time check
<FAN> check
Check overload %
Time out
?
Yes
No
No
<BATLSD>
OVLFAULT
Yes
Main Loop
BATFAULT
3-4
SOPFAULT
<INVON> false
<RES OK>
?
<RES OK>
?
No
Yes
Transfer to RES
Yes
Transfer to RES
<LOAD ON RES> Ture
<LOAD ON RES> Ture

wait 7 sec
<BOCH> false
<FAN> false
SINEWAVE O/P ON
SINEWAVE O/P OFF

RE-START
3-5
No
cancel
re-start
?
SCFAULT
Yes
No
<INVON> false
No
<RES OK>
?
SINEWAVE O/P OFF

Yes
Transfer to RES
<BOCH> false
<FAN> false
<LOAD ON RES> Ture

<RES OK>
?
No
wait 20 sec
Yes
Transfer to RES
release <INVSC>
<LOAD ON RES> Ture

SINEWAVE O/P ON
<INVSC> to R board
RE-START
3-6
OFFAULT
OTFAULT
<INVON> false
<RES OK>
?
<RES OK>
?
No
No
Yes
Transfer to RES
Yes
Transfer to RES
<LOAD ON RES> Ture
<LOAD ON RES> Ture

<OTF> disappear
?
<BOCH> false
<FAN> false
Yes
SINEWAVE O/P OFF
wait 20 sec
SINEWAVE O/P ON
<OTF> LED ON
RE-START
3-7
No
cancel
re-start
?
HIDCFAULT
Yes
No
<INVON> false
No
<RES OK>
?
No
<RES OK>
?
Yes
Transfer to RES
OFFAULT
Yes
Transfer to RES
<LOAD ON RES> Ture
<LOAD ON RES> Ture

<HIDCSD>
?
<BOCH> false
<FAN> false
No
SINEWAVE O/P OFF
wait 20 sec
SINEWAVE O/P ON
RE-START
3-8
Yes
OFFAULT
<INVON> false
Yes
<RES OK>
?
<ON> KEY
?
No
No
Yes
<TEST> KEY
?
No
Transfer to RES
Yes
<LOAD ON RES> Ture
<BOCH> false
<FAN> false
UPS on normal mode
UPS on <TEST> mode
SINEWAVE O/P OFF

SINEWAVE O/P ON
RE-START
3-9
BATFAULT
<INVON> false
<RES OK>
?
<RES OK>
?
No
No
Yes
Yes
<RMF> disappear
?
No
Transfer to RES
Yes
wait 20 sec
<LOAD ON RES> Ture
<BOCH> false
<FAN> false
<BATLSD>
disappear
?
SINEWAVE O/P OFF

Yes
SINEWAVE O/P ON
RE-START
3-10
No
cancel
re-start
?
OVLFAULT
Yes
No
<INVON> false
<RES OK>
?
No
<RES OK>
?
No
Yes
Transfer to RES
OFFAULT
Yes
Transfer to RES
<LOAD ON RES> Ture
<LOAD ON RES> Ture

<OVL>
?
<BOCH> false
<FAN> false
No
SINEWAVE O/P OFF
wait 20 sec
SINEWAVE O/P ON
RE-START
3-11
Yes
3.2
Flow Chart for System Display
START
INITIAL
I/O_PIN
INI_LCM
INITIAL RAM
GRAPHIC ON
SET_UP
RS232/TIMER
INT1/EI
OR MODE
SET CURSOR
CALL
INI_LCM
GRAPH
AREA
ALL
SYS_LED=
TEST
LCM:DELTA
HOME
ADDRESS
ALL
SYS_LED=
/TEST
LCM:Sys. Diag.
DATA AUTO
WRITE MODE
RET
MAIN
3-12
MAIN
CALL
INI_LCM
RMSVI
Measure
TRUE_POWER
Vrms X Irms
CALL
RMSVI
UPDATE
R/S/T_V
R/S/T_i
VRMS
READ
UPS
STATUS
CLEAR
SQUARE
BUFFER
CALL
STSLED
STSLCM
RET
KEYNM>9
CLEAR
LCM
DISPLAY
MAIN
3-13
IN T T M 1
UART _T RX
T IM ER /5 0 0 u s
IN T E R R U PT
EN TR Y
SCAN MO DE
R D A N 0 -3 ->
BUFC R0_3
YE S
txb g n.f
UARTX
NO
4502 AN_SW
SQ R /S /T _ V ,i
SQ R -S -T _ V
M E M V n , In
4502 AN_SW
AV E R A G E
B AT _ V ,B A T _ i
F SR .f
NO
YE S
PA S ER
R X_ B U F
RET
B U F .F U L L
e rro r
NO
YES
C L E AR
C H EC K _S U M
T R X _ IN D E X
IN C
T R X _ IN D E X
SE T U P
TX_FRAME
T X B G N .F
T R X _ IN D E X
RET
RET
RET
4502 AN_SW
S C A N ED
U P/D O W N _ K
UARTX
C ALL
U AR T _ T R X
F S T .f
T IM :20 M S
LE D SIO
B U Z Z ER
NO
R ET
T IM E :2 S EC
T IM E _ O U T ->
R S 2 3 2 /C H K _ S
R ET I
3-14
YES
P AS E R
T R X_ IN D EX
EN D
NO
YE S
T X B< -BU F ID X
IN C
T R X_ IN D EX
T X B< -0 D H
C L EA R
C H K_ S U M
T X B G N .f
T R X _ IN D EX
RET
RET
INT1
AC_SYNC
I_FREQ =
N_FC - O_FC
UPDATE->
O_FC=N_FC
I_FREQ
?=
NO
F_BUF
YES
CLEAR
FREQCT
F_BUF=I_FREQ
INC.
FREQCT
FREQCT
>5
NO
YES
FREQCT = 0
UPDATE
AC_CYC
RETI
RETI
3-15
4. Troubleshooting
4.1
Test Procedures of The System
1.
Check PCB all connectors are connected correctly and the right wiring.
2.
Check all Breakers in OFF position and make sure the correct input power (D type U, V, W,
or Y type R, S, T, N) by meter, when UPS is connected to power and battery cabinet.
3.
Check all screws of the UPS are tightened.
4.
Turn on BYPASS breaker and then measure PCB power supply.
5.
If LEDA1 and LEDA2 on A board are lit that represents 12V in normal function. If LEDB2,
LEDB3, LEDB4, and LEDB5 on B board are lit that represents 16V in normal function.
Measure TPB12 and TPB13 on B board whether 8V is normal or not. If LEDC1 and
LEDC2 on C board, LEDT1 and LEDT2 on T board are all lit, that represents 12V in normal
function.
6.
Turn A board dip switch (DSWA1) and R board dip switch (DSWR1) into moderate position.
7.
Triangular amplitude adjustment: Turn on BYPASS breaker, and connect CH1 and CH2
with oscilloscope probes to A board TPA6 and TPA7. Adjust varistor (VRA1) to make the
amplitude of triangular waveform to 6V, and check its frequency whether equals to 7.8KHz,
and TPA6, TPA7 with 180 phase shift.
4-1
8.
High-low limit adjustment of INV output voltage: Turn on BYPASS breaker, then adjust the
varistor (VRP2) to make TPP2 (Low Ref.) to 2.5V and adjust the VRP3 to make TPP3 (High
Ref.) to 4.5V.
9.
Driving signal test of power board: Turn on BYPASS breaker, and connect CH1 and CH2
with oscilloscope probes to B board TPB2 and TPB3. Check the amplitude of square
waveform equals to +12V, frequency to 30 kHz, TPB2 and TPB3 with 180 phase shift.
10. Test of reference sine wave: Turn on BYPASS breaker, then press ON and OFF buttons on
the front panel simultaneously. Check reference sine wave signals (top of RA70-R phase,
top of RA68-S phase, top of RA69-T phase) are 120 phase shift.
11. Test of IGBT driving signals: Turn on BYPASS breaker, then press ON and OFF buttons
simultaneously. Check the amplitudes of PWM waveform on G board (S1, S2), (S1, S2),
(S3, S4), and (S3, S4) are +14V/-5V, and the dead time is about 3.5 ~ 5 us.
4-2
12. Adjustment of reserve input detection: Turn on BYPASS and RESERVE breakers, then
connect CH1 of oscilloscope probe to TPA5 and adjust varistor VRA2 to the amplitude about
2.3~2.5V.
13. Test of rectifier driving signals: Pull out CNC4 connector on C board, turn off BYPASS and
RECT breakers, and connect CH1 and CH2 with oscilloscope probes to TPC8/TPC13,
TPC9/TPC10, TPC11/TPC12. Check whether TPC8 and TPC13, TPC9 and TPC10, TPC11
and TPC12 are 180 phase shift.
14. Adjustment of DC bus voltage: Connect back the CNC4 connector on C board, adjust VRC2
clockwise to end, and turn on BYPASS and RECT breakers, the LEDC3 on C board will be lit.
Adjust VRC2 counterclockwise slowly until the DC bus voltage equals to 393V. Then, turn
off RECT breaker waiting for DC bus voltage down to zero.
15. Adjustment of HIGH DC SHUTDOWN voltage: Turn on BYPASS and RECT breakers
waiting until DC bus voltage reaches 393V. Adjust VRC2 counterclockwise till DC bus
voltage equals to 415V. Then, adjust VRB2 on B board clockwise until buzzer is beep, and
HI DC SHUTDOWN LED on R board is lit at the same time. Finally, adjust DC bus voltage
back to 393V.
4-3
16. Adjustment of BOOST CHARGE voltage: Turn on BYPASS and RECT breakers waiting
until DC bus voltage attains to 393V, and short C board JPC3 with short pin, then LEDC4 will
be lit at that time. Adjust VRC3 until DC bus voltage reaches 405V, then take out short pin,
and DC bus voltage will down to 393V automatically.
17. INV ON test: Turn on BYPASS and RECT breakers until DC BUS voltage is about 30V~40V,
then turn off RECT breaker. Connect CH1 and CH2 with oscilloscope probes to T board
TPT3 and TPT4, then press ON and OFF buttons simultaneously and check the waveforms
should be anti-phase.
18. INV ON test: Turn on BYPASS and RECT breakers, then adjust VRC2 until DC bus voltage
attains to 393V. Connect CH1 and CH2 with oscilloscope probes to T board TPT3 and
TPT4, press ON and OFF buttons simultaneously. Using voltage meter to check the 3
phase output voltage whether they are coincidence with the specifications or not. If no,
adjust VRT1 on T board to meet the specifications.
19. Phase-lock adjustment: Turn on BYPASS and RECT breakers until DC bus voltage attains
to 393V, then turn on RESERVE and O/P breakers, turn off BYPASS breaker, press ON and
OFF buttons simultaneously (the above procedures means transferring UPS to INV output
mode). Connect CH1 and CH2 with oscilloscope probes to static switch SCR, then check
reserve power and INV output whether they are phase-lock or not. If no, adjust A board
VRA3 till phase-lock.
4-4
20. Adjustment of the LCD display: Transfer UPS to INV output mode, adjust VRR5~VRR11 on
R board for the LCD display of I/P, O/P, and DC bus voltage and current to meet the actual
value.
21. Adjustment of 200% Ipeak protection level: Connect CH1 with an oscilloscope probe to T
board TPT5, take on resistive load and check whether there is an waveform on the scope.
If yes, change to computer load, and adjust T board VRT2 counter-clockwise to 200% Ipeak
protection point.
4-5
22. BATT GND FAULT test: Connect one terminal of wire to UPS GND, the other side to touch
with battery terminal, then R board LEDR6 will be lit, and alarm will beep.
23. High-low transfer voltage test: Transfer UPS to INV output mode, connect battery cabinet,
and shut off AC input power. Then, using autotransformer to change AC input voltage to
UPS, adjust C board VRC1 for rectifier input low-level transfer point (nominal voltage -15%),
and VRP1, VRP2 on P board for reserve input high-level and low-level transfer point
(nominal voltage 20%).
24. OVERTEMP/FUSE FAULT test: Transfer UPS to INV output mode, pull out CNP5
connector on P board or CNG6 connector on G board, the alarm will beep and LEDR3 on R
board will be lit at that time.
25. Cooling fan test: Transfer UPS to INV output mode and take on 70% loading.
cooling fan whether rotate faster or not.
Check the
26. Overload test: Transfer UPS to INV output mode and take on 110% loading. The R board
LEDR8 will be lit and buzzer will beep at the same time. 15 minutes later, INV output mode
will be transferred to RES output mode automatically and INV OVERLOAD LED on R board
will be lit. If take off the over loading, after 20 seconds, RES mode will be transferred back
to INV mode again automatically.
27. 125% overload test: The test procedures are similar to Item 26, but the loading level
changes to 125% and overload time to 5 minutes.
28. 150% overload test: The test procedure are similar to Item 26, but the loading level
changes to 150% and overload time to 30 seconds.
29. BATT LOW & BATT LOW STOP test: Transfer UPS to INV output mode, connect battery
cabinet, take on nominal load, and shut off AC input power. When DC bus voltage goes
down to 330V, the LEDR4 on R board will flash and buzzer will beep faster. When DC bus
voltage goes down to 300V, LEDR4 will be lit and shutdown UPS.
30. Adjustment of the battery charge current: Continuously from Item 29 last step, turn on the
AC input power to UPS and connect current probe to battery + terminal, then adjust B board
VRB3 for battery charge current (< 0.2C).
4-6
4.2 Flow Charts for Troubleshooting

1. LEDs all OFF
LEDs all OFF
B board
V1=40V~60V
YES
Replace B board
YES
Replace
power fuse
NO
Check
wiring of
200VA Tr.
YES
200VA Tr.
function OK
NO
AC I / P
OK
NO
Check
UPS wiring
END
4-7
2.
RESERVE FREQUENCY ABNORMAL
R board LED12 lit
R board
RES MAINS FF
= "LO"(RR26)
YES
Replace R board
YES
Replace A board
NO
Replace CPU board

on A board
YES
A board
RES S-W
(TPA4) OK
NO
RES Freq.
OK
NO
Check RES I/P

& 50/ 60 Hz setting
END
4-8
3.
RESERVE MAINS FAIL
R board LEDR11 lit
Replace R board
YES
R board
RES MAINS FF
= "LO"(UR31.1)
NO
Replace
CPU board
on A board
YES
A board
RES MAG
=2.3~2.5V
(TPA5)
NO
A board RES voltage

detect
OK
YES
A board
RES amplitude
setting OK
NO
NO
Check UPS wiring
Adjust A board
VRA2
END
4-9
YES
Replace A board
4.
INVERTER FAULT
R board LEDR9 lit
R board
INV SC="HI"
(UR31.5)
YES
Replace R board
No
Adjust T board
VRT2
NO
Replace A board
YES
A board
SCR,SCS,SCT
= "HI"
NO
Ipeak level
setting OK
(TPT6)
Yes
Check Ipeak CT OK
END
4-10
5. INVERTER OVERLOAD
R board LEDR8 lit
R board
INV OL= "LO"
(UR31.6)
YES
Replace R board
YES
Replace A board
NO
Replace CPU board

on A board
YES
A board
LOAD(CNA6.20)
Freq. OK
NO
R board
PIOBL(UR30.2)
Freq. OK
NO
Replace R board
YES
Overload
CT OK
NO
Check UPS wiring
END
4-11
6.
BATTERY GROUND FAULT
R board LEDR6 lit
R board
BGF= "LO"
(UR32.2)
YES
NO
Replace B board
YES
BATT wiring
correct
NO
Correct BATT Wiring

& replace bad BATT
END
4-12
Replace R board
7.
BATTERY LOW / STOP
R board LEDR5 lit
R board
PIOSD="LO"
(UR31.1)
NO
Replace CPU board

on R board
YES
DC BUS330V
NO
Replace C board
& check RECT SCR
END
4-13
YES
Replace R board
8. OVERTEMPERATURE / FUSE FAIL
R board LEDR3 lit
R board
OTF ="LO"
(UR31.3)
NO
Replace A board
YES
A board
OTFG,OTFP,
OTFS= "LO"
NO
Check thermal switch

on heatsink
END
4-14
YES
Replace R board
9.
RECTIFIER HIGH DC STOP
R board LEDR2 lit
R board
HDCSDR="LO"
(UR32.1)
YES
Replace R board
YES
B board
VRB2 setting
correct
NO
DC BUS415V
Check RECT SCR

wiring
YES
NO
NO
C board
TPC8.9.10,11,
12.13 OK
Adjust B board VRB2
NO
Replace C board
END
4-15
YES
Replace B board
10.
RECTIFIER MAINS FAIL
R board LEDR1 lit
Replace R
board
YES
R board
RMF= "LO"
(UR31.4)
NO
Replace A
board
YES
A board
RMF5= "LO"
(CNA46.22)
NO
C board
(TPC1~TPC3)
OK
YES
C board VRC1
setting OK
NO
NO
Check I/P power

phase & wiring
Adjust C board VRC1
END
4-16
YES
Replace C
board

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GES T-SERIES

Uninterruptible Power Systems for

1. Description of The System .........................................................1-1

2. Instruction to PCB Function .....................................................

C Board (Rectifier Control Board) ....................................... 2-5

3. Software Flow Charts .............................................................................. 3-1

1. Description of The System

4. Close UPS OUTPUT breaker.

1.2.2 Maintenance Manual Bypass Procedure

1.2.3 Return from Bypass to Normal Mode

1.2.4 System Shutdown Procedure

(a) 380/220 Input

Power rating KVA (P.F.0.8)

(1) Nominal voltage

(2) Voltage range

(3) Nominal frequency

(4) Frequency range

Power rating 135%

Power rating 135%

(8) Range input current

18 28 37 55 73 90 108 144 180 215 270

(9) Maximum input current

26 39 52 78 103 127 152 203 253 304 376

(10) Start-up time

(5) Nominal input power

(b) 208/120 Input

Power rating KVA (P.F.0.8)

Power rating 135%

Power rating 135%

8) Range input current

33 51 68 101 134 165 198 264 330 394 495

9) Maximum input current

48 72 95 143 189 233 279 372 464 557 689

10) Start-up time

5) Nominal input power

() The different voltage specification is available.

Rectifier Output Characteristics

Power rating KVA (P.F.0.8)

(2) Output voltage

(3) output voltage (with

(4) Voltage stability

Adc 22 34 45 67 89 110 131 175 219 263 324

(7) Maximum output current

Adc 32 47 63 95 126 155 185 247 309 371 459

(8) Maximum charge current

(9) Adjustable charging

Power rating KVA (P.F.0.8)

(1) Battery cells

(with sealed lead acid battery)

(2) Nominal battery voltage

Inverter Input Characteristics

Power rating KVA (P.F.0.8)

10 15 20 30 40 50 60 80 100 120 150

22 34 45 67 89 110 131 175 219 263 324

30 44 59 87 115 142 170 227 284 340 426

(3) Nominal input current

Inverter Output Characteristics

(a) 380/220 Output

Power rating KVA (P.F.0.8)

(1) Nominal voltage

(2) Nominal current

15 23 30 45 61 76 91 121 152 182 227

(3) Nominal voltage

(6) Output voltage