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April 2001

Process Industry Practices


Piping

PIP PN01CS1J01
Piping Material Specification 1CS1J01
Class 150, Carbon Steel, 0.063" C.A.
Core: Process
Jacket: Steam

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES


In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

2001 Process Industry Practices (PIP), Construction Industry Institute,


The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.

Not printed with State funds

PIP PN01CS1J01
Piping Material Specification Line Class 1CS1J01

April 2001
SERVICE:
RATING CLASS:
TEMPERATURE LIMIT:
NOMINAL CORROSION ALLOWANCE:

Core: Process
Jacket: 150 psi Steam
150, ASME B16.5a-1998
-20F to 800F (Note 09)
Core: 0.063 in.
Jacket: 0.063 in.

MATERIAL:
DESIGN CODE:
STRESS RELIEF:
EXAMINATION:

Core: Carbon Steel


Jacket: Carbon Steel
ASME B31.3-1999
Per ASME B31.3
Per ASME B31.3

PRESSURE - TEMPERATURE RATINGS - CORE


TEMP F
TEMP C

-20 to 100
-29 to 38

200
93

300
149

400
204

500
260

600
316

700
371

800
427

For NPS 1/2 through NPS 12 (Full Flange Rating per ASME B16.5, Table 2-1.1)
psig
kPag

285
1965

260
1793

230
1586

200
1380

170
1170

140
965

110
760

80
550

400
204

500
260

600
316

700
371

800
427

PRESSURE - TEMPERATURE RATINGS - JACKET


TEMP F
TEMP C

-20 to 100
-29 to 38

200
93

300
149

For NPS 1 through NPS 14 (Pressure is limited by external pressure on NPS 12 STD CS A53-B core pipe)
psig
kPag

197
1360

ITEM
PIPE

197
1360
NOTES
01

Core
Jacket
Tubing - Jumper
NIPPLES

197
1360

190
1310

184
1270
ENDS

175
1205

167
1150

155
1070

NPS

SCH/RAT

DESCRIPTION

1/2 1-1/2
2 12
1 1-1/2
2 14
1/2 3/4
1

XS
STD
XS
STD
0.049 in.
0.065 in.

CS, SMLS, ASTM A106-B (Ej=1.0)


CS, ERW, ASTM A53-B (Ej=0.85)
CS, SMLS, ASTM A106-B (Ej=1.0)
CS, ERW, ASTM A53-B (Ej=0.85)
SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)
SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)

1/2 2

XS

CS, SMLS, ASTM A106-B (Ej=1.0)

83
Branch

FITTINGS

02

CORE
Reducer (CONC)
Reducer (ECC)
90 LR ELL
45 LR ELL
Tee
Tee (RED)
Cap
JACKET
Reducer (CONC)
Reducer (ECC)
90 SR ELL
45 SR ELL
Tee
Tee (RED)
Cap

85
85
85
85
85
85

1/2 12
1/2 12
1/2 12
1/2 12
1/2 12
1/2 12
1/2 12

Weld
Weld
Weld
Weld
Weld
Weld
Weld

CS, ASTM A234-WPB-W, ASME B16.9


CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9

1 16
1 16
1 16
1 16
1 16
1 16
1 16

Weld
Weld
Weld
Weld
Weld
Weld
Weld

CS, ASTM A234-WPB-W, ASME B16.9


CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.28
CS, ASTM A234-WPB-W, ASME B16.28
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9
CS, ASTM A234-WPB-W, ASME B16.9

1/2 1
1/2 1
1/2 1
1/2 1
1/2 1

THRD
THRD
SW
Weld
THRD

Tube x tube SS TP 316 SS compression ferrule tube fitting


Tube x FNPT SS TP 316 SS compression ferrule tube fitting
CS, ASTM A105, ASME B16.11
CS, ASTM A105, MSS SP-97
CS, ASTM A105, ASME B16.11

BRANCH/JUMPER
Union
Connector-Female
Half Coupling
Sockolet
Plug

Process Industry Practices

Class 3000
Class 3000
Class 3000

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PIP PN01CS1J01
Piping Material Specification Line Class 1CS1J01

ITEM
VALVES
Gate
Gate
Gate
Swing Check
Plug
Plug
FLANGES
Weld Neck (RED)
Weld Neck (RED)
Slip-On (RED)
Slip-On (RED)
Weld Neck
Weld Neck
Slip-On
Slip-On
Blind
Blind

April 2001

NOTES

NPS

SCH/RAT

ENDS

DESCRIPTION

86

1/2 2
1/2 2
3 12
1/2 12
13
4 12

Class 800
Class 150
Class 150
Class 150
Class 150
Class 150

T/SW
RF
RF
RF
RF
RF

CS body w/ 13 CR trim HF ST
CS body w/ 13 CR trim, HF ST w/ jacket
CS body w/ 13 CR trim, HF ST, FP w/ jacket
CS body w/ 13 CR trim, HF ST w/ jacket
CS body, 316 SS plug, PTFE sleeve, w/ jacket
CS body, 316 SS plug, PTFE sleeve, GO, w/ jacket

1/2 14
1/2 14
1/2 14
1/2 14
1/2 14
1/2 14
1/2 14
1/2 14
1/2 14
1/2 14

Class 150
Class 300
Class 150
Class 300
Class 150
Class 300
Class 150
Class 300
Class 150
Class 300

RF

CS, ASTM A105, ASME B16.5


CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5
CS, ASTM A105, ASME B16.5

1/2 14
1/2 14

Class 150
Class 150

1/2 14
1/2 14

Class 300
Class 300

09
09

12
12
84
12, 84
84
12, 84
12

RF
RF
RF
RF
RF
RF
RF
RF
RF

GA08CB200
GA01CB550
GA01CB551
CS01CB550
PL01CB550
PL01CB551

GASKETS

12
12

Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20
Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, special
reducing flange dimensions
Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20
Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, special
reducing flange dimensions

BOLTING
Stud Bolts

ASTM A193, Gr B7 stud, w/ 2 heavy hex nuts ASTM A194, Gr 2H

90 BRANCH CONNECTION Core vents, drains, and instrument connections only (Note 16)
Legend and Chart

BRANCH SIZE

12

10

1-1/2

3/4

1/2

12

10

1-1/2

3/4

1/2

HEADER SIZE

B
E
T

Branch Weld
Reducing Tee or Tee and Reducer(s)
Tee

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Process Industry Practices

PIP PN01CS1J01
Piping Material Specification Line Class 1CS1J01

April 2001

BRANCH SIZE

90 BRANCH CONNECTION Jacket on core branch (to be used with core vent, drain, and instrument connection table)
Legend and Chart
14

12

10

2-1/2

1-1/2

14

12

10

2 -1/2

1-1/2

HEADER SIZE

B
E
T

Branch Weld
Reducing Tee or Tee and Reducer(s)
Tee

SIZE COMBINATIONS, NPS

NOTES:
01
02
09
12
16
83
84
85
86

Core Pipe

Jacket Pipe

1/2
3/4
1
1-1/2
2
2
3
3
4
6
8
10
12

1
1-1/2
2
2-1/2
3
4
4
6
6
8
10
12
14

Special Jacket
Fittings

12-Elbows
14-Elbows
16-Elbows, 16-Tee

Supply, Return,
and Jumper
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1

Where pipe schedule is shown under SCH/RAT, it is adequate for the full flange rating. Where Calc is shown, the pressure limit may be lower
than flange rating.
All butt welded component thicknesses shall match pipe thickness.
Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturers recommended
pressure-temperature restrictions.
To be used only to match class 300 rated flange connections at control valves and special equipment.
Core branch connections should consist of tees, reducers, and/or reducing tees except in the case of vents, drains, and instrument connections, where
branch welds are permitted per the branch connection tables.
Threaded joints are permitted only at jacket jumper and instrument connections. Threaded joints shall be seal welded when temperatures exceed
400F.
Use non-reducing flange against equipment or at spec break to piping with non-reducing flange.
Ej = 0.80 when component is split and rewelded.
This valve to be used for jacket vent and drain applications.

REFERENCES:
Process Industry Practices (PIP)
PIP PNF0200 - Vents, Drains, and Instrument Connection Details
PIP PNFJ8000 - Jacketed Pipe Fabrication Details
PIP PNSMV0003 - Carbon Steel Gate Valve Descriptions
PIP PNSMV0005 - Carbon Steel Check Valve Descriptions
PIP PNSMV0008 - Carbon Steel Plug Valve Descriptions

Process Industry Practices

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