OTW Materijal

Technical
Product Information
Spring wire for applications with

high performance demands
Suzuki Garphyttan has produced wire since 1906.
Since 1927 the main product is oil tempered valve
spring wire for the automotive industry. During the
years others special wires such as stainless round
wire, flat rolled and shaped wire in carbon, low alloyed
and stainless material, have been added to the product program. We have acquired extensive knowledge
and experience of steel grades, efficient manufacturing and quality control which is crucial to the properties of the finished product. Large resources are invested in research concerning improved properties of
our products and improved manufacturing processes,
enabling Suzuki Garphyttan to be world leader in the
manufacturing of spring wire.
The main focus is spring wire for combustion
engines (valve and transmission springs, piston
rings, compression rings, fuel injection springs)
and other automotive applications.
Coiling properties
Defect free surfaces, narrow dimensional and tensile strength tolerances are important in achieving
the best properties for spring coiling. Each wire is continuously controlled during the entire manufacturing from wire rod to the finished product according to a specific control plan.
Certified quality
Suzuki Garphyttan has a Quality Management System certified according to the International Standard
for Quality ISO TS 16949.
Our main wire rod suppliers also have Quality Management Systems certified by a third party according to ISO 9001 as a minimum and are also regularly audited by Suzuki Garphyttan.
Technical support
We are prepared to assist you in utilizing modern materials for maximum performance. For us it is obvious and necessary to be at the front, to serve our customers, discussing problems and areas for
development in existing as well as new products.
Environmental awareness
Our goal is to manufacture high quality products without any negative effects on the environment. We
are continuously improving our manufacturing processes to improve both internal and external environment. Before new investments are made, special consideration is given to environmental solutions.
We are certified according to ISO 14001.
For more information regarding different elements in our products we recommend the database
IMDS International Material Data System where each element is named with a separate CAS-No.
See the following Internet address: www.mdsystem.com.
August 2014
This information is subject to change (design, dimensions,
technical data, etc) without prior notice.
Oil tempered
special spring
wire for applications
with high performance requirements
August 2014
High quality oil tempered wire

OTEVA oil tempered valve spring wire
For valve springs in combustion engines as well as for
transmission and crankshaft damper springs subjected to
extreme fatigue. OTEVA grades cover different demands
of high performance in tensile strength and fatigue life.
Our valve spring wire grades differ from each other in
terms of chemical, mechanical and technical properties as
well as required surface finish with regard to surface depth
and decarburization levels.
Oil tempered wire is also manufactured with egg or elliptical cross sections. Profiled cross sections give the advantage of optimum distribution of stresses in a spring (see
fig.).
KD oil tempered clutch and transmission spring

wire
For use in clutch springs of different types with various performance demands. KD is an oil tempered wire with good
dynamical characteristics.
STATO oil tempered spring wire

An oil tempered wire grade used for springs subjected to
static stress or moderate fatigue. STATO is available in
different types of steel demanding ultimate tensile strength,
and relaxation properties comparable to the OTEVA
grades.
Stress distribution
in transversal section
comparing round
(picture to the right)
and egg shaped
(picture to the left)
wire respectively.
Chemical composition, approximate values in %

Our grades
Si
Mn
P max.
S max.
Cr
Ni
Mo
OTEVA 101 SC
0.60
2.25
0.50
0.020
0.025
1.25
0.15
0.15
0.15
OTEVA 91 SC
0.60
2.00
0.45
0.020
0.020
0.90
0.10
0.10
OTEVA 90 SC
0.60
2.00
0.85
0.020
0.020
0.95
0.10
0.30
OTEVA 76 SC
0.60
1.47
0.70
0.020
0.020
0.75
0.15
0.30
OTEVA 75 SC
0.60
1.47
0.70
0.020
0.020
0.75
0.15
OTEVA 70 SC
0.53
1.47
0.70
0.025
0.020
0.67
SWOSC-VHV
0.60
1.47
0.70
0.020
0.020
0.67
0.15
SWOSC-V
0.53
1.47
0.70
0.025
0.020
0.67
75 KD
0.60
1.47
0.70
0.025
0.020
0.67
0.15
70 KD
0.53
1.47
0.70
0.025
0.020
0.67
STATO 75
0.60
1.47
0.70
0.025
0.025
0.67
0.15
STATO 70
0.53
1.47
0.70
0.025
0.025
0.67
August 2014
High quality oil tempered wire
Nearest equivalent standards

Our grades
EN 10270-2
SIS
ASTM
B.S.
JIS
OTEVA 101 SC
OTEVA 91 SC
OTEVA 90 SC
OTEVA 76 SC
OTEVA 75 SC
VDSiCrV
SWOSC-VHV
VDSiCrV
SWOSC-V
VDSiCr
142090-05
A 877
2803 685A55HD
JIS G 3561 SWOSC-V
75 KD
TDSiCrV
70 KD
TDSiCr
142090-05
A 401
2803 685A55ND
STATO 75
FDSiCrV
STATO 70
FDSiCr
142090-05
A 401
2803 685A55HS
JIS G 3568 SWOSC-B
August 2014
Eddy Current continuous

surface testing
Suzuki Garphyttan uses the most advanced Eddy Current testing equipment available on the market. Experience
from many years of surface testing in efficient continuous testing lines is a guarantee for high quality spring wire.
Eddy Current testing is carried out on material with high demands on surface quality.
EC-testing is performed with both rotating (R) and stationary (D) probe test equipment. The different levels of EC-testing are
indicated in the steel grade designations in the table below.
Steel grade designations

OTEVA 101 SC RD40 S
OTEVA 91 SC RD40 S
OTEVA 90 SC RD40 S
OTEVA 76 SC RD40 S
OTEVA 75 SC RD40 S
OTEVA 70 SC RD40 S
OTEVA 70 SC S
(*)
OTEVA 70 SC
( *)
SWOSC-VHV RD40 S
SWOSC-V RD40 S
75 KD R60
75 KD
(*)
70 KD R60
70 KD
(*)
STATO 75
(*)
STATO 70
(*)
SC
= Super Clean
= Rotation probe testing
RD
= Rotation probe + stationary probe testing
40, 60 = Defect depth levels in m

S
= Shaved
Continuous testing of surface defects is performed as standard in sizes from 2.00 6.00 mm.
Other sizes can be agreed upon.
Grades indicated with (*) refer to material outside the size range 2.00 6.00 mm, or grades not requiring EC-testing.
August 2014
Delivery forms
Oil tempered spring wire
Delivery forms
Spool/Coil diameter
Inner
Outer
diam.
diam.
min. mm
max. mm
Coil/Spool
weight
abt. kg
Wire sizes
mm
Type
Code
0.50 1.00
0.50 2.10
Plastic spool
Metal spool
S4610
S6520
314
400
460
700
1.10 2.50
0.80 2.50
0.80 2.50
Coils/Carrier No 1
Coils/Carrier No 2
Coils/Wooden Box
RU0004
RM0004
RM0021
RM0024
RM0025
RM0027
450
450
450
450
450
450
700
700
700
700
700
700
225
225
225
110
110
110
2.00 3.00
Coils/Carrier No 3
RM0006
RU0006
RU0019
RU0021*
720
720
720
720
1 200
1 200
1 200
1 200
225
450
450
450
2.00 4.00
Coils/Wooden Box
RM0021
RM0022
RM0023
720
720
720
1 200
1 200
1 200
225
225
225
2.00 3.00
Coils/Carrier No 4
RU0011
RU0020
RU0022*
1 070
1 070
1 070
1 500
1 500
1 500
900
900
900
> 3.00 6.50 Coils/Carrier No 5
RU0012
RU0014*
1 070
1 070
1 500
1 500
1 800
1 800
1 350
1 650
500
> 6.50 14.00 Coils**
40
110 / 225
* RU0014, RU0021 and RU0022 have VCI plastic cover, oversea transport.
** Sizes > 6.50 14.00 mm in coils in unshaved condition subcontracted.
Packing
The packings for the different delivery forms can be seen in the next page.
Standard packing alternatives (others can be delivered on special request):
Plastic and metal spool covered with paper
- on EUR-pallet (S-codes)
Coil covered with plastic hood
- on carrier (RU-codes)
Coil covered with VCI plastic hood
- on carrier (RU-codes) oversea transport.
Coils separately wrapped with paper
- on carrier (RM-codes)
Coils separately wrapped with paper
- in wooden boxes (RM-codes)
Wire sizes 6.50 10.00 mm are subcontracted and the sales is organized from our German office.
Packaging materials used are only those which can be recycled, such as paper and polyethylene.
August 2014
Delivery forms
Oil tempered spring wire
Carriers
Surface: galvanized
Type
Delivery
form
Code
Carrier 1
RU0004
800
1200 1000
420
17
700
Carrier 2
RM0004
800
1200 1000
540
17
300
Carrier 3
RM0006
RU0006
RU0019
RU0021
800
800
800
800
1200
1200
1200
1200
900
900
900
900
720
720
720
720
18
18
18
18
1200
1200
1200
1200
Carrier 4
RM0011
RU0011
RU0020
RU0022
1160
1160
1160
1160
1530
1530
1530
1530
960
960
960
960
1070
1070
1070
1070
31
31
31
31
1200
1200
1200
1200
Carrier 5
RU0012
RU0014
1160
1160
1530 1200 1070

1530 1200 1070
42
42
1800
1800
Size, mm
A
Tara
weight
abt. kg
Max
weight
abt. kg
Spools
Colour: black/green
Type
Delivery
form
Size, mm
Code
A
B
Plastic
S4610 460
105
319
91
305
Metal
S6520 695
314
400
270
33
Tara
weight
abt. kg
1.8
26
Max.
weight
abt. kg
40
275
EUR-pallet
Spools
Type
Delivery
form
Code
SP6520
800
1200
150
26
225
750
SP4611
800
1200
340
34
40
500
SP4612
800
1200
540
42
40
750
SP4613
800
1200
740
50
40
1000
Size, mm
Width
Length
Height
Tara
weight
abt. kg
Spool
weight
abt. kg
Weight
abt. kg
Packing of plastic and metal spools on EUR-pallet. Max. weight 1000 kg.
Wooden boxes
Boxes for paper wrapped coils
Delivery
form
Code
Outer size, mm
Width
Length
Height
Tara
weight
abt. kg
Coil
weight
abt. kg
Weight
abt. kg
RM0021
1110
1150
1000
78
225/450
1 000
RM0022
1110
1150
620
57
225/450
500
RM0023
1110
1150
430
48
225/450
250
RM0024
850
850
950
52
110
450
RM0025
850
850
600
36
110
225
RM0027
850
850
450
20
110
145
The paper wrapped coils with wire sizes > 2.50 mm are placed in wooden boxes
with code RM0021-23 and coils with wire sizes < 2.50 mm in the boxes RM0024-27.
August 2014
OTEVA 101 SC is a Super Clean steel, especially intended for the manufacture of clutch and
transmission springs and other springs requiring
high fatigue properties and good relaxation properties at increased working temperatures.
OTEVA 101 SC
Oil tempered SiCrVMoW-alloyed
ultra-high tensile clutch and transmission spring wire for surface nitriding
Manufactured as standard in shaved condition in

sizes from 2.00 mm to 5.00 mm or in egg or
elliptical shape corresponding to round cross
section 2.50 mm to 5.00 mm. Other wire sizes on
request.
Chemical composition
C
Si
Mn
P max.
S max.
Cr
Mo
2.10 2.40
0.30 0.70
0.025
1.10 1.40
0.05 0.25
0.05 0.25
0.05 0.25
0.50 0.70
0.020
4)
Physical properties
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
2
N/mm
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
2.00 2.50
0.020
2100 2200
40
>2.50 3.20
0.020
2100 2200
40
>3.20 4.00
0.025
2100 2200
40
>4.00 5.00
0.025
2100 2200
40
1)
Other wire sizes on request.
2)
Ovality, i. e. the difference between the largest and smallest dimension of a cross section, is maximum half the tolerance range.
Conversion from tensile strength to hardness values can be calculated in standard ISO EN 18265. The tensile strength Rm within one
2
coil does not vary more than 50 N/mm .
3)
4)
Torsion test is carried out for assessing deformability. The fracture of the torsion test piece shall be smooth and perpendicular to the
wire axis. The rupture shall show no longitudinal cracks.
Surface condition
Non-destructive testing
In the standard size range 2.00 - 5.00 mm the wire is tested
continuously in Eddy Current equipment to a surface level
of > 40 microns. Other wire sizes on request.
End sample test
The wire is end sample tested by means of etch testing and
binocular inspection as well as microscopical inspection of
the material structure.
As stated by IVSWMA*, it is likely to find occasional inclusions in valve spring quality steel of a size larger than
15m.
* IVSWMA: International Valve Spring Wire Manufacturers Association
Max. permissible depth of partial surface decarburization

and surface defects, 0.5% x wire diameter. No complete
decarburization allowed.
Heat treatment
As soon as possible after coiling, the springs should be
stress relieved. Depending on nitriding temperature used
later in the spring manufacturing process, this temperature
may be decreased.
Cleanliness in steel
The presence of non-metallic inclusions in the wire rod is
inspected for every heat in accordance with the Suzuki
Garphyttan method (or alternative max. T-method).
Hot presetting
After shot peening, the springs should be hot preset or
stress relieved. In order to reach optimum fatigue and relaxation properties, the springs must be preset at an appropriate stress.
Our criteria for releasing wire rod material for valve spring
wire are the following;
For wire rod samples: Inclusion size max. 15 m in surface
area.
Delivery forms
See separate sheet.
Inclusion size, surface

Max. number of inclusions
510
50
> 1015
7
>15 m
0
August 2014
OTEVA 101 SC
Oil tempered SiCrVMoW-alloyed ultra-high tensile
clutch and transmission spring wire for surface nitriding
Soft shot peening
Before the nitriding process a soft shot peening process
shall be applied in order to remove the oxide layer on the
spring wire surface.
Nitriding
Springs of OTEVA 101 SC must be nitrided to obtain
optimum fatigue and relaxation properties. Our recommendation is gas nitriding.
Shot peening
In order to obtain optimum fatigue properties, the process
time should be adjusted to get a complete treatment. Size
of shots should be adapted to wire dimension, pitch and
shot peening equipment.
For nitrided springs with an extremely hard surface zone, it
is important to use a shot peening media with high hardness.
Shot peening of the inside of the spring coils is particularly
critical.
Relaxation and fatigue properties
In diagram 1 the fatigue properties of this grade are illustrated in a Goodman-diagram, based on a special test
spring design.
Diagram 2 shows the relaxation properties (loss of load) of
nitrided springs made from OTEVA 101 SC wire subjected
to static compression at different temperatures, nitrided/not
nitrided.
For further technical support, please contact Suzuki
Garphyttan.
Spring conditions for fatigue and relaxation tests

(specially designed test spring) Diagrams 1 and 2:
Wire diameter
Spring index
3,85 mm
6
Stress relieving
Temperature
Time
450C (790 10 F)
30 minutes
Soft shot peened

Speed
Time
Shot size
20-30 m/s
5 min
0,8 mm
Nitriding
Temperature
Time
Aim for surface hardness
Aim for core hardness
Compound (white) layer
Gas nitriding
450-470C
5-20 hours
Min. 850 Hv
Min. 610 Hv
Max. 1 m.
Shot peening (triple shot

peening for nitrided springs)
1st treatment
2nd treatment
3rd treatment
Hot presetting
(theoretically set)
Fatigue testing
Relaxation test
Diagram 1 Fatigue properties for nitrided springs.
Pressure 0,3 MPa with RCW shoot

size 0,6 mm (hardness 800 Hv) for
20 minutes.
Pressure 0,3 MPa with RCW shoot
size 0,25 mm (hardness 800 Hv)
for 10 minutes.
Pressure 0,2 MPa with fine shoot
size (hardness 700 HV) for 10
minutes.
Pre-set at 200C for 10 minutes to

2
a calculated stress of 1500 N/mm .
Pre-set at 210C for 10 minutes to
2.
a calculated stress of 1300 N/mm
Diagram 2 Relaxation properties for nitrided springs.
August 2014
OTEVA 91 SC is a Super Clean steel, especially intended for the manufacture of valve springs
and other springs requiring extremely high fatigue
properties and good relaxation properties at increased working temperatures.
OTEVA 91 SC
Oil tempered SiCrVMo-alloyed
ultra-high tensile valve spring wire
for surface nitriding
Manufactured as standard in shaved condition in

sizes from 2.00 mm to 6.00 mm, or in egg or
elliptical shape corresponding to round cross
section 2.50 mm to 6.00 mm. Other wire sizes on
request.
C
%
Si
%
Mn
%
P max.
%
S max.
%
Cr
%
V
%
Mo
%
0.50 0.70
1.80 2.20
0.30 0.60
0.020
0.020
0.80 1.00
0.05 0.15
0.05 0.15
Physical properties
4)
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
2
N/mm
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
2.00 2.50
0.020
2180 2280
45
>2.50 3.20
0.020
2130 2230
45
>3.20 4.00
0.025
2080 2180
45
>4.00 5.00
0.025
2030 2130
45
>5.00 5.60
0.030
1980 2080
40
>5.60 6.00
0.035
1980 2080
40
1)
2)
3)
2
4)
Yield point
The proof stress Rp0.2 is min. 0.8 x tensile strength of the
wire. The proof stress will rise above 0.9 x tensile strength
after stress relieving the springs.
E and G modulus
Modulus of elasticity, E:
Modulus of shear, G:
About 206 kN/mm2

2
About 79.5 kN/mm
Surface condition
End sample test
and surface defects, 1 % x wire diameter. In shaved condition; for diameters <=2 .00 mm 10 m, for diameters > 2.00
mm 0.5% x d.
area.
510
50
> 1015
7
>15 m
0
15m.
Heat treatment
later in the valve spring manufacturing process, this temperature may be decreased.
Hot presetting
Delivery forms
See separate sheet.
August 2014
OTEVA 91 SC
Oil tempered SiCrVMo-alloyed ultra-high tensile
valve spring wire for surface nitriding
Soft shot peening

Nitriding
Springs of OTEVA 91 SC should be nitrided to obtain optimum fatigue and relaxation properties. Our recommendation is gas nitriding.
Stress relieving
Temperature
Wire diameter
Spring index
3,85 mm
6
Shot peening
time should be adjusted to get a complete treatment. Size of
shots should be adapted to wire dimension, pitch and shot
peening equipment.
Time
450 5 C (840 10 F)
min. 420 C (790 10 F) for nitriding
30 minutes
Soft shot peened

Speed
Time
Shot size
20-30 m/s
5 min
0,8 mm

Nitriding
Temperature
Time
Gas nitriding
450-470C
5-20 hours
Min. 800 Hv
Min. 560 Hv
Max. 1 m.

critical.
In diagram 1 the fatigue properties of this grade are illustrated in a Goodman-diagram, based on a special test spring
design.
springs made from OTEVA 91 SC wire subjected to static
compression at different temperatures, nitrided/not nitrided.
Garphyttan.
Number of cycles: 25 x 10
Final stress Tau (corr.)

N/mm2
Shot peening (double shot

1st treatment
2nd treatment
Speed 56 m/sec. for 20 minutes,

size of shots 0.6 mm
min. 800 Hv
Hardness of shot-peening
grit (shot)
Aim for Almen arc-height
0.55-0.60 mm
Hot presetting
(theoretically set)
Temperature
Time
1500 N/mm (nitrided springs)

2
1300 N/mm (not nitrided springs)
200C (max. 250C)
10 minutes
Initial stress
Tau (corr.)
N/mm2
Nitrided
Not nitireded
Time of test:
24 h
Initial stress Tau (corr.) N/mm2

Loss of load, %
Diagram 1 Fatigue properties as nitrided/not nitrided.
Diagram 2 Relaxation properties, nitrided/not nitrided springs
August 2014
OTEVA 90 SC is a Super Clean steel, especially intended for the manufacture of valve
springs and other springs requiring extremely
high fatigue properties and good relaxation
properties at increased working temperatures.
OTEVA 90 SC
Oil tempered SiCrVNi-alloyed
ultra-high tensile valve spring wire
for surface nitriding
Manufactured as standard in shaved condition

in sizes from 2.00 mm to 6.00 mm, or in
egg or elliptical shape corresponding to round
cross section 2.50 mm to 6.00 mm. Other wire
sizes on request.
C
%
Si
%
Mn
%
P max.
%
S max.
%
0.50 0.70
1.80 2.20
0.70 1.00
0.020
0.020
Cr
%
V
%
Ni
%
0.85 1.05
0.05 0.15
0.20 0.40
4)
Physical properties
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
2
N/mm
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
2.00 2.50
0.020
2180 2280
45
>2.50 3.20
0.020
2130 2230
45
>3.20 4.00
0.025
2080 2180
45
>4.00 5.00
0.025
2030 2130
45
>5.00 5.60
0.030
1980 2080
40
>5.60 6.00
0.035
1980 2080
40
1)
2)
3)
2
4)
Yield point
wire. The proof stress will rise above 0.9 x tensile strength
after stress relieving the springs.
E and G modulus
area.
About 206 kN/mm2

2
About 79.5 kN/mm
Surface condition
End sample test
mm 0.5% x d.
510
50
> 1015
7
>15 m
0
15m.
Heat treatment
later in the valve spring manufacturing process, this temperature may be decreased.
Hot presetting
Delivery forms
See separate sheet.
August 2014
OTEVA 90 SC
Oil tempered SiCrVNi-alloyed ultra-high tensile
valve spring wire for surface nitriding
Soft shot peening
Nitriding
Springs of OTEVA 90 SC should be nitrided to obtain
optimum fatigue and relaxation properties. Our recommendation is gas nitriding.
Shot peening
critical.
spring design.
springs made from OTEVA 90 SC wire subjected to static
compression at different temperatures, nitrided/not nitrided.
Garphyttan.

6
N/mm2
Number of cycles: 25 x 10

Wire diameter
Spring index
3,85 mm
6
Stress relieving
Temperature
Time
450 5 C (840 10 F)
min. 420 C (790 10 F) for nitriding
30 minutes
Soft shot peened

Speed
Time
Shot size
20-30 m/s
5 min
0,8 mm
Nitriding
Temperature
Time
Gas nitriding
450-470C
5-20 hours
Min. 800 Hv
Min. 560 Hv
Max. 1 m.

1st treatment
2nd treatment

min. 800 Hv
Hardness of shot-peening
grit (shot)
0.55-0.60 mm
Hot presetting
(theoretically set)
Temperature
Time
1500 N/mm (nitrided springs)

2
1300 N/mm (not nitrided springs)
200C (max. 250C)
10 minutes
Initial stress
Tau (corr.)
N/mm2
Nitrided
Not nitireded
Time of test:
24 h

Loss of load, %
Diagram 1 - Fatigue properties as nitrided/not nitrided.
Diagram 2 - Relaxation properties, nitrided/not nitrided springs.
August 2014
OTEVA 76 SC is a Super Clean steel, especially

intended for the manufacture of valve springs and
other springs requiring high fatigue properties
and good relaxation properties at moderately
increased working temperatures.
OTEVA 76 SC
high tensile valve spring wire
Manufactured as standard in shaved condition

and in sizes from 2.00 mm to 6.00 mm, or in
egg or elliptical shape corresponding to round
cross section 2.50 mm to 6.00 mm. Other wire
sizes on request.
Only manufactured in USA and China
C
%
Si
%
Mn
%
P max.
%
S max.
%
Cr
%
V
%
Ni
%
0.50 0.70
1.20 1.65
0.50 0.90
0.020
0.020
0.50 1.00
0.05 0.20
0.15 0.50
Physical properties
4)
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
2
N/mm
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
2.00 2.50
0.020
2110 2210
45
>2.50 3.20
0.020
2060 2160
45
>3.20 4.00
0.025
2010 2110
45
>4.00 5.00
0.025
1960 2060
45
>5.00 5.60
0.030
1910 2010
40
>5.60 6.00
0.035
1910 2010
40
1)
2)
3)
2
4)
Yield point
wire.
E and G modulus
About 206 kN/mm2

About 79.5 kN/mm2
Surface condition
End sample test
mm 0.5% x d.
area.
510
50
> 1015
7
>15 m
0
15m.
Delivery forms
Please contact site: South Bend USA or Suzhou China.
August 2014
OTEVA 76 SC
Heat treatment
stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the process time should be adjusted to get a complete treatment. Size of shots should be adapted to wire dimension, pitch and shot peening equipment.
Shot peening of the inside of the spring coils is particularly critical.
Hot presetting
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
In diagram 1 the fatigue properties of this grade are
illustrated in a Goodman-diagram, based on a special
test spring design.
Diagram 2 shows the relaxation properties (loss of
load) of springs made from OTEVA 76 SC wire subjected to static compression at different temperatures.

(specially designed test spring) Diagram 1 and 2:
Wire diameter
Spring index
4.00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes

peening)
1st treatment
2nd treatment

610-670 Hv
Hardness of Shot-peening
grit (shot):
Min 0.45 mm
Hot presetting
1300 N/mm
(theoretically set)
Temperature
Time
200C (max. 250C)

10 minutes

Garphyttan.

N/mm2
Number of cycles:
25 x 106
Initial stress Tau (corr.)

N/mm2
24 h
Loss of load, %
Diagram 1 - Fatigue properties
Time of test:
Diagram 2 - Relaxation properties
August 2014
OTEVA 75 SC is a Super Clean steel, especially intended for the manufacture of valve springs
and other springs requiring high fatigue properties and good relaxation properties at moderately
increased working temperatures.
OTEVA 75 SC
Oil tempered SiCrV-alloyed
Manufactured as standard in sizes from 1.60

mm to 6.50 mm, or in egg or elliptical shape corresponding to round cross section 2.50 mm to
6.50 mm. Other wire sizes on request.
C
%
Si
%
Mn
%
P max.
%
0.50 0.70
1.20 1.65
0.50 0.80
0.020
S max.
%
Cr
%
V
%
0.020
0.50 1.00
0.05 0.20
Physical properties
4)
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
2
N/mm
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
1.60 2.00
0.020
2160 2260
45
>2.00 2.50
0.020
2110 2210
45
>2.50 3.20
0.020
2060 2160
45
>3.20 4.00
0.025
2010 2110
45
>4.00 5.00
0.025
1960 2060
45
>5.00 5.60
0.030
1910 2010
40
>5.60 6.00
0.035
1910 2010
40
>6.00 6.50
0.035
1910 2010
35
1)
2)
3)
2
4)
Yield point
wire.
E and G modulus
About 206 kN/mm2

About 79.5 kN/mm2
Surface condition
End sample test
mm 0.5% x d.
area.
510
50
> 1015
7
>15 m
0
15m.
August 2014
OTEVA 75 SC
Delivery forms
See separate sheet.
Heat treatment
stress relieved.
Shot peening
In order to obtain optimum fatigue properties, the process time should be adjusted to get a complete treatment. Size of shots should be adapted to wire dimension, pitch and shot peening equipment.
Shot peening of the inside of the spring coils is particularly critical.
Hot presetting
stress relieved. In order to reach optimum fatigue and
relaxation properties, the springs must be preset at an
appropriate stress.
In diagram 1 the fatigue properties of this grade are
illustrated in a Goodman-diagram, based on a special
test spring design.
Diagram 2 shows the relaxation properties (loss of
load) of springs made from OTEVA 75 SC wire subjected to static compression at different temperatures.

Wire diameter
Spring index
4.00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes

peening)
1st treatment
2nd treatment

610-670 Hv
grit (shot):
Min 0.45 mm
Hot presetting
1300 N/mm
(theoretically set)
Temperature
Time
200C (max. 250C)

10 minutes

Garphyttan.

N/mm2
Number of cycles:
25 x 106

N/mm2
24 h
Loss of load, %
Time of test:
August 2014
OTEVA 70 SC is a Super Clean steel, especially intended for

the manufacture of valve springs and other springs requiring high
fatigue properties and good relaxation properties at moderately
increased working temperature.
OTEVA 70 SC
Oil tempered SiCr-alloyed
valve spring wire
The wire is manufactured in shaved or unshaved condition (

6.50 14.00 mm in unshaved condition subcontracted) in sizes
from 0.50 mm to 6.50 mm, or in egg or elliptical shape corresponding to round cross section 2.50 mm to 6.50 mm. Other wire
sizes on request.
C
%
Si
%
Mn
%
P max
%
0.50 0.60
1.20 1.60
0.50 0.80
0.025
S max
%
Cr
%
0.020
0.50 0.80
4)
Physical properties
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
2
N/mm
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
0.50 0.80
0.010
2080 2210
>0.80 1.30
0.015
2080 2210
50
>1.30 1.40
0.015
2080 2210
50
>1.40 1.60
0.020
2080 2210
50
>1.60 2.00
0.020
2010 2160
50
>2.00 2.50
0.020
1960 2060
50
>2.50 3.00
0.020
1910 2010
50
>3.00 3.20
0.020
1910 2010
45
>3.20 3.50
0.025
1910 2010
45
>3.50 4.50
0.025
1860 1960
45
>4.50 5.00
0.025
1810 1910
45
>5.00 5.60
0.030
1810 1910
40
>5.60 6.00
0.035
1760 1860
40
>6.00 6.50
0.035
1760 1860
40
1)
2)
3)
2
coil does not vary more than 50 N/Mm .
4)
Yield point
wire.
E and G modulus
2
Modulus of elasticity, E: About 206 kN/mm
Modulus of shear, G: About 79.5 kN/mm2
Surface condition
End sample test
and surface defects, 1 % x wire diameter. In shaved condi-
tion; for diameters <=2 .00 mm 10 m, for diameters > 2.00

mm 0.5% x d.
area.
Max. number of incl.
510
50
>1015
>15 m
15m.
August 2014
OTEVA 70 SC
valve spring wire
Delivery forms
See separate sheet.

Heat treatment
As soon as possible after coiling, the springs
should be stress relieved.
Wire diameter
Spring index
4,00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes
Shot peening
In order to obtain optimum fatigue properties, the
process time should be adjusted to get a complete treatment. Size of shots should be adapted
to wire dimension, pitch and shot peening equipment.
Shot peening of the inside of the spring coils is
particularly critical.
Hot presetting
After shot peening, the springs should be hot
preset or stress relieved. In order to reach optimum fatigue and relaxation properties, the
springs must be preset at an appropriate stress.
Shot peening

610-670 Hv
grit (shot):
Min. 0.40-0.45 mm
Hot presetting
1200 N/mm
(theoretically set)
Temperature
Time
200C (max. 250C)

10 minutes

In diagram 1 the fatigue properties of this grade
are illustrated in a Goodman-diagram, based on a
special test spring design.
Diagram 2 shows the relaxation properties (loss
of load) of springs made from OTEVA 70 SC
wire subjected to static compression at different
temperatures.
For further technical support, please contact
Suzuki Garphyttan.

N/mm2
Number of cycles:

N/mm2
25 x 106
Time of test:
24 h

Loss of load, %
August 2014
SWOSC-VHV is a Super Clean steel, especially intended for the manufacture of valve springs and other
springs requiring high fatigue properties and good relaxation properties at moderately increased working
temperatures.
SWOSC-VHV
The wire is manufactured in shaved condition in sizes

from 1.60 mm to 6.50 mm, or in egg or elliptical
shape (corresponding to round cross section 2.50 mm
to 6.50 mm). Other wire sizes on request.
Only manufactured in China
C
%
Si
%
Mn
%
0.50 0.70
1.20 1.65
0.50 0.80
P max.
%
0.020
S max.
%
Cr
%
V
%
0.020
0.50 1.00
0.05 0.20
Physical properties
4)
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
N/mm2
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
1.60 2.00
0.020
2180 2280
45
>2.00 2.50
0.020
2110 2210
45
>2.50 3.20
0.020
2060 2160
45
>3.20 4.00
0.025
2010 2110
45
>4.00 5.00
0.025
1960 2060
45
>5.00 5.60
0.030
1910 2010
40
>5.60 6.00
0.035
1910 2010
40
>6.00 6.50
0.035
1910 2010
35
1)
2)
3)
2
4)
Yield point
wire.
E and G modulus
Modulus of elasticity, E: About 206 kN/mm2
Modulus of shear, G: About 79.5 kN/mm2
Surface condition
continuously in Eddy Current equipment to a surface level of
> 40 microns. Other wire sizes on request.
End sample test

mm 0.5% x d.
area.
510
50
>1015
>15 m
As stated by IVSWMA*, it is likely to find occasional inclusions in valve spring quality steel of a size larger than 15m.
August 2014
SWOSC-VHV

Delivery forms
See separate sheet.
Heat treatment
stress relieved.
Shot peening
peening equipment.
critical.
Hot presetting
In diagram 1 the fatigue properties of this grade are illustrated in a Goodman-diagram, based on a special test spring
design.
Wire diameter
Spring index
4.00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes
Shot peening (double

shot peening)
1st treatment
2nd treatment
grit (shot):
Hot presetting
(theoretically set)
Temperature
Time
Speed 56 m/sec. for 20

minutes,
Speed 30 m/sec. for 10
minutes,
610-670 Hv
Min 0.45 mm
1300 N/mm
200C (max. 250C)

10 minutes

springs made from SWOSC-VHV wire subjected to static
compression at different temperatures.
For further technical support, please contact Suzuki Garphyttan.

N/mm2

N/mm2
Number of cycles:
25 x 106
Time of test:
24 h
Loss of load, %
August 2014
SWOSC-V is a Super Clean steel, especially intended for the

manufacture of valve springs and other springs requiring high
fatigue properties and good relaxation properties at moderately increased working temperature.
SWOSC-V
valve spring wire
The wire is manufactured in shaved condition in sizes from

1.60 mm to 6.50 mm, or in egg or elliptical shape (corresponding to round cross section 2.50 mm to 6.50 mm). Other
wire sizes on request.
Only manufactured in China
C
%
Si
%
Mn
%
P max
%
0.50 0.60
1.20 1.60
0.50 0.80
0.025
S max
%
Cr
%
0.020
0.50 0.80
Physical properties
4)
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
N/mm2
3)
Reduct. of area
min. %
Torsions
l=300 mm,
min. revs.
1.60 2.00
0.020
2010 2160
50
>2.00 2.50
0.020
1960 2060
50
>2.50 3.00
0.020
1910 2010
50
>3.00 3.20
0.020
1910 2010
45
>3.20 3.50
0.025
1910 2010
45
>3.50 4.50
0.025
1860 1960
45
>4.50 5.00
0.025
1810 1910
45
>5.00 5.60
0.030
1810 1910
40
>5.60 6.00
0.035
1760 1860
40
>6.00 6.50
0.035
1760 1860
40
1)
2)
3)
2
4)
Yield point
wire.
E and G modulus
2
Modulus of shear, G: About 79.5 kN/mm
Surface condition
End sample test

mm 0.5% x d.
area.
510
50
>1015
>15 m
15m.
August 2014
SWOSC-V
valve spring wire
Delivery forms
Please contact site: Suzhou China
Heat treatment
stress relieved.
Shot peening
critical.
Hot presetting
Wire diameter
Spring index
4,00 mm
6
Stress relieving
Temperature
Time
420 5C (790 10 F)
30 minutes
Shot peening
grit (shot):
Hot presetting
(theoretically set)
Temperature
Time

610-670 Hv
Min. 0.40-0.45 mm
1200 N/mm
200C (max. 250C)

10 minutes

spring design.
springs made from SWOSC-V wire subjected to static compression at different temperatures.
Garphyttan.

N/mm2
Number of cycles:
25 x 106

N/mm2
Time of test:
24 h

Loss of load, %
August 2014
75 KD is especially intended for the manufacture

of clutch and transmission springs and similar
moderately high fatigue stressed springs. The
material has good relaxation properties.
75 KD
The wire is manufactured in sizes from 1.60 to


clutch and transmission spring wire
C
%
Si
%
Mn
%
P max
%
S max
%
Cr
%
V
%
0.50 0.70
1.20 1.65
0.50 0.80
0.025
0.025
0.50 1.00
0,05 0.20
Physical properties
Size range
mm
1)
Tolerance
mm
Torsions
2)
Tensile strength
2
N/mm
3)
4)
Reduct. of area
min. %
l=300 mm,
min. revs.
1.60 2.00
0.020
2160 2310
45
>2.00 2.50
0.020
2110 2210
45
>2.50 3.20
0.020
2060 2160
45
>3.20 4.00
0.025
2010 2110
45
>4.00 5.00
0.025
1960 2060
45
>5.00 5.60
0.030
1910 2010
40
>5.60 6.00
0.035
1910 2010
40
>6.00 6.50
0.035
1910 2010
40
>6.50 7.00
0.035
1860 2010
40
1)
2)
2
3)
4)
Yield point
wire.
Cleanliness in steel, non-metallic inclusions

Max. level 2 according to DIN 50602-M.
Corresponding standard: ASTM E-45-A.
E and G modulus
2
About 79.5 kN/mm
Heat treatment
stress relieved.
Surface condition
continuously in Eddy Current equipment to a surface level of
> 60 microns. Other wire sizes on request.
Shot peening
peening equipment. Shot peening of the inside of the spring
coils is particularly critical.
End sample test

Hot presetting
Delivery forms
See separate sheet.
August 2014
70 KD is especially intended for the manufacture

of clutch and transmission springs and similar
moderately high fatigue stressed springs. The
material has good relaxation properties.
70 KD
clutch and transmission spring wire
The wire is manufactured in sizes from 0.50 to

C
%
Si
%
Mn
%
P max
%
S max
%
0.50 0.60
1.20 1.60
0.50 0.80
0.025
0.020
Physical properties
Size range
mm
1)
Tolerance
mm
Cr
%
0.50 0.80
Torsions
2)
Tensile strength
2
N/mm
3)
Reduct. of area
min. %
4)
l=300 mm,
min. revs.
0.50 0.80
0.010
2080 2210
>0.80 1.30
0.015
2080 2210
50
>1.30 1.40
0.015
2080 2210
50
>1.40 1.60
0.020
2080 2210
50
>1.60 2.00
0.020
2010 2160
50
>2.00 2.50
0.020
1960 2060
50
>2.50 3.00
0.020
1910 2010
50
>3.00 3.20
0.020
1910 2010
45
>3.20 3.50
0.025
1910 2010
45
>3.50 4.50
0.025
1860 1960
45
>4.50 5.00
0.025
1810 1910
45
>5.00 5.60
0.030
1810 1910
40
>5.60 6.00
0.035
1760 1860
40
>6.00 7.00
0.035
1760 1860
40
1)
2)
2
3)
4)
Yield point
wire.

E and G modulus
About 79.5 kN/mm2
Heat treatment
stress relieved.
Surface condition
Shot peening
End sample test

Hot presetting
Delivery forms
See separate sheet.
August 2014
STATO 75 is especially intended for the manufacture of

springs exposed to static or moderately high fatigue stresses. The material has good relaxation properties.
STATO 75
The wire is manufactured in sizes from 2.00 mm to


spring wire
C
%
Si
%
Mn
%
P max
%
S max
%
Cr
%
V
%
0.50 0.70
1.20 1.65
0.50 0.80
0.025
0.025
0.50 1.00
0.05 0.20
Physical properties
Size range
mm
1)
Tolerance
mm
2)
Tensile strength
2
N/mm
3)
Reduct of area
min. %
2.00 2.50
0.020
2110 2210
45
>2.50 3.20
0.020
2060 2160
45
>3.20 4.00
0.025
2010 2110
45
>4.00 5.00
0.025
1960 2060
45
>5.00 5.60
0.030
1910 2010
40
>5.60 6.50
0.035
1910 2010
40
>6.50 7.00
0.035
1860 2010
40
1)
2)
3)

2
Yield point
wire.
E and G modulus
2
About 206 kN/mm
About 79.5 kN/mm2.
Surface condition
End sample test

Heat treatment
stress relieved.
Shot peening
Hot presetting
Delivery forms
See separate sheet.
August 2014
STATO 70 is especially intended for the manufacture of

springs exposed to static or moderately high fatigue stresses. The material has good relaxation properties.
STATO 70
The wire is manufactured in sizes from 0.50 mm to


spring wire
C
%
Si
%
Mn
%
P max
%
0.50 0.60
1.20 1.60
0.50 0.80
0.025
S max
%
Cr
%
0.025
0.50 0.80
Physical properties
2)
Tolerance1)
mm
Tensile strength
2
N/mm
0.50 0.80
0.010
2100 2300
>0.80 1.00
0.015
2100 2300
50
>1.00 1.40
0.020
2060 2260
50
>1.40 1.60
0.020
2040 2220
50
>1.60 2.00
0.025
2000 2180
50
>2.00 2.50
0.025
1970 2140
50
>2.50 2.70
0.025
1950 2120
50
>2.70 3.00
0.030
1910 2100
50
>3.00 3.50
0.030
1900 2060
45
>3.50 4.00
0.030
1870 2030
45
>4.00 4.50
0.035
1860 2020
45
>4.50 5.00
0.035
1830 1980
45
>5.00 5.60
0.035
1800 1950
40
>5.60 6.50
0.040
1780 1930
40
>6.50 7.00
0.040
1740 1890
35
Size range
mm
1)
2)
3)
Reduct of area
min. %

2
Yield point
wire.
E and G modulus

About 206 kN/mm2

About
79.5
kN/mm2.
Heat treatment
stress relieved.
End sample test

Shot peening
shot peening equipment. Shot peening of the inside of the
spring coils is particularly critical.
Surface condition

Hot presetting
Delivery forms
See separate sheet.
August 2014
Addresses
Production Sites
Sales Representatives/Distributors/Re-sellers
Sweden
Suzuki Garphyttan AB
(Bruksvgen 3)
SE-719 80 Garphyttan
Sweden
Tel +46 (0)19 295 100
Fax +46 (0)19 295 101
e-mail info.se@sg-wire.com
www.suzuki-garphyttan.com
Albania, Austria, Bosnia-Herzegovina, Bulgaria, Croatia,

Czech Republic, Hungary, Macedonia, Romania, SerbiaMontenegro, Slovakia and Slovenia
AWS STAHLHANDEL GESELLSCHAFT MBH
Neunkirchnerstr. 49
AT-2734 Puchberg/Schneeberg
Austria
Tel +43 720 010 221
Fax+43 720 010 221-30
e-mail aws@aws.co.at
www.aws.co.at
USA
Suzuki Garphyttan Corp.
4404 Nimtz Parkway
South Bend, IN 46628
USA
Tel +1 574 232 8800
Fax +1 574 232 2565
e-mail info.us@sg-wire.com
Belgium, Luxembourg and Netherlands
China
Suzuki Garphyttan Wire (Suzhou) Co. Ltd.
Building B, No 6 Longpu Road
SIP, Suzhou 215126
P.R. China
Tel +86 512 8885 5361
Fax +86 512 8885 5366
e-mail info.cn@sg-wire.com
Sales Offices
China
Suzuki Garphyttan Wire (Suzhou) Co. Ltd.
Building B, No 6 Longpu Road
SIP, Suzhou 215126
P.R. China
Tel +86 512 8885 5361
Fax +86 512 8885 5366
e-mail info.cn@sg-wire.com
Germany
Suzuki Garphyttan GmbH
Postfach 102541
DE-40016 Dsseldorf
Germany
Tel +49 (0)211/92304-0
Fax +49 (0)211/92304-40
www.suzuki-garphyttan.de
Sweden
Suzuki Garphyttan AB
(Bruksvgen 3)
SE-719 80 Garphyttan
Sweden
Tel +46 (0)19 295 100
Fax +46 (0)19 295 101
www.suzuki-garphyttan.com
JOOP H BECKER HANDELSONDERNEMING

Schaaksport 142
NL-9728 PG Groningen
Netherlands
Tel +31 651 345 233
Fax+31 505 278 515
e-mail joophbecker@hetnet.nl
Brazil
UBRASTEEL TRADING LTDA
Rua Vieira de Morais, 420 - conj 92 - Campo Belo
BR - CEP 04617-000 - Sao Paulo - SP
Brazil
Tel +55 11 5536 9540
Fax +55 11 5093 1131
e-mail info@ubrasteel.com.br, vendas@ubrasteel.com.br,
ole.bergh@ubrasteel.com.br
Great Britain
STRIDE SUPPLIES LTD
Unit 7, Lakeside Industrial Estate
Broad Ground Road
GB-B98 8YP Redditch, Worcs.
England
Tel +44 01527 500170
Fax +44 01527 505652
e-mail info@stride-supplies.co.uk
Korea
JOIL STEEL Co
8F, Korea Assoc. of Machinery Industry (KOMAT)
13-6, Yeoudi-dong
Yeongdeungpo-gu
KR-150-729 Seoul
Korea
Tel +82-2-761-2028
Fax +82-2-761-2029
e-mail joilstl@kornet.net
USA
Suzuki Garphyttan Corp.
4404 Nimtz Parkway
South Bend, IN 46628
USA
Tel +1 574 232 8800
Fax +1 574 232 2565
e-mail info.us@sg-wire.com
August 2014

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Technical

Spring wire for applications with

High quality oil tempered wire

KD oil tempered clutch and transmission spring

STATO oil tempered spring wire

Chemical composition, approximate values in %

High quality oil tempered wire

Nearest equivalent standards

JIS G 3561 SWOSC-V

JIS G 3568 SWOSC-B

Eddy Current continuous

Steel grade designations

= Rotation probe testing

= Rotation probe + stationary probe testing

40, 60 = Defect depth levels in m

> 3.00 6.50 Coils/Carrier No 5

> 6.50 14.00 Coils**

1530 1200 1070

Manufactured as standard in shaved condition in

Other wire sizes on request.

Max. permissible depth of partial surface decarburization

Inclusion size, surface

Spring conditions for fatigue and relaxation tests

Soft shot peened

Shot peening (triple shot

Diagram 1 Fatigue properties for nitrided springs.

Pressure 0,3 MPa with RCW shoot

Pre-set at 200C for 10 minutes to

Diagram 2 Relaxation properties for nitrided springs.

Manufactured as standard in shaved condition in

Other wire sizes on request.

About 206 kN/mm2

Spring conditions for fatigue and relaxation tests

Soft shot peened

For nitrided springs with an extremely hard surface zone, it

Shot peening of the inside of the spring coils is particularly

Final stress Tau (corr.)

Shot peening (double shot

Speed 56 m/sec. for 20 minutes,

1500 N/mm (nitrided springs)

Initial stress Tau (corr.) N/mm2

Diagram 1 Fatigue properties as nitrided/not nitrided.

Diagram 2 Relaxation properties, nitrided/not nitrided springs

Manufactured as standard in shaved condition

Other wire sizes on request.

About 206 kN/mm2

Max. number of inclusions

Final stress Tau (corr.)

Spring conditions for fatigue and relaxation tests

Soft shot peened

Shot peening (double shot

Speed 56 m/sec. for 20 minutes,

1500 N/mm (nitrided springs)

Initial stress Tau (corr.) N/mm2

Diagram 1 - Fatigue properties as nitrided/not nitrided.

Diagram 2 - Relaxation properties, nitrided/not nitrided springs.

OTEVA 76 SC is a Super Clean steel, especially

Manufactured as standard in shaved condition

Only manufactured in USA and China

Other wire sizes on request.

About 206 kN/mm2

Spring conditions for fatigue and relaxation tests

Shot peening (double shot