GTO1004

4 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

JBL Consumer Products

250 Crossways Park Dr.
Woodbury, New York 11797
Released 2007
Discontinued XXXX

Rev1 1/2008

GTO1004

- CONTENTS SPECIFICATIONS ..1

PACKING......2
CONTROL/INSTALLATION DRAWINGS3
CONTROL/INSTALLATION INSTRUCTIONS....4
BASIC TROUBLESHOOTING5
EXPLODED VIEW/PARTS LIST.......6
AMPLIFIER BLOCK DIAGRAM.7
ELECTRICAL PARTS LIST ......8
P.C.B. DRAWINGS.....12
IC/TRANSISTOR PINOUTS......18
SCHEMATICS........19

GTO 1004 Specifications

Output Power:
(14.4V supply)
Signal-to-noise ratio:
Dynamic power:
Frequency response:
THD+N 1KHz LPF=22KHz
Channel Separation
Input Impedance
Maximum input signal:
Maximum sensitivity:
Hi-Pass, Low Pass X-over Limits
Bass Boost @ 50Hz
DC Offset
Output regulation:
Idle Current @ 4 ohms
Max Current Draw
Remote Operating Voltages
Turn-on delay time
Circuit Protection
Operating voltage range
Dimensions:
Fuses:

100W RMS x 4 channels @ 4 ohms; 1% THD + N

150W RMS x 4 channels @ 2 ohms; 1% THD + N
320W RMS x 2 channel (bridged) @ 4 ohms; 1% THD + N
85dBA (reference 1W into 4 ohms)
104dBA (reference rated power into 4 ohms)
180W @ 2 ohms
10Hz 100kHz (3dB)
0.05% (rated power @ 4 ohms)
45db (full rated power)
>20K ohms
6.0V
100mV
32Hz 320Hz 20%
0-12dB
<30mV
.03dB @ 4 ohms
1.5A
<70A @ 2 ohms both channels driven
ON 5V OFF 4V
2-3 sec
Temperature (855C), Short circuit,
(8-16V)
18 9/16 x 10 3/8 x 2 1/8 (470 x 263 x 53mm)
(3) x 25A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications
and details in this and related JBL publications are therefore subject to change without notice.
1

GTO1004

GTO1004

4x

3x

1x

10-3/8"
263mm

18-9/16"
470mm

1.000

2-1/8"
53mm

5 6 7 89 ABC

34
G
A

H
A

E F
C

GTO1004
GTO1004 CAR AUDIO POWER AMPLIFIER OWNERS MANUAL
Installation Warnings and Tips
Disconnect the negative () lead from your vehicles
battery.
At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum lines
and electrical wiring. Use extreme caution when
cutting or drilling in and around these areas.
Choose a safe mounting location away from moisture.
Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.
Mount the amplifier, using the supplied hardware.
Specifications
100W RMS x 4 channels @ 4 ohms and 1% THD + N*
150W RMS x 4 channels @ 2 ohms and 1% THD + N*
THD + N: 0.05% (rated power @ 4 ohms)
Signal-to-noise ratio: 85dBA
(reference 1W into 4 ohms)*
Signal-to-noise ratio: 104dBA
(reference rated power into 4 ohms)
Frequency response: 10Hz 100kHz (3dB)
Max power: 600 watts
* CEA-2006A-compliant
0 Speaker Output Connectors
Connect the speakers to these terminals,
observing proper polarity.
Four-channel operation: Connect the front left
speaker to the Front L+ and L terminals, and
the front right speaker to the Front R+ and R
terminals. Repeat for the rear speakers, using
the Rear L+ and L terminals, and the Rear R+
and R terminals.
Three-channel operation: Connect the stereo
speakers to the Front terminals, as above.
Connect the single speaker into which the
amplifiers rear channels will be bridged to the
Rear R+ and Rear L terminals.
Two-channel (bridged) operation: Connect one
speaker to the Front R+ and Front L terminals. Connect the other speaker to the Rear
R+ and Rear L terminals.
Minimum speaker impedance for stereo operation is 2 ohms. Minimum speaker impedance for
bridged operation is 4 ohms.
1 Fuses
Replace only with the same type and rating.
2 Power Input Connectors
+12V: Connect to the positive terminal of the
vehicles battery. 8 AWG wire is recommended.
Install an appropriate fuse holder and fuse (75A
minimum) within 18 inches of the battery. Make
sure the wire is not damaged or pinched during
installation. Install protective grommets when
routing wires through the firewall or other sheet
metal.
GND: Connect to the vehicles chassis. Refer to
the picture below.
Factory Bolt
Ring Connector
Ground Wire

Note: Remove any paint

below ring connector.

3 Aux Output Connectors (RCA)

Summed, nonfiltered pass-through output.
Front right and rear right inputs are combined
and sent to the right AUX output. Front left
and rear left inputs are combined and sent
to the left AUX output. Connect to the input
of an additional subwoofer amplifier.
4 Front Input Connectors (RCA)
Connect to the front RCA outputs from the
source unit or signal processor.
5 Front Input-Level Control
Used to match the front input level of the
amplifier to the output level of the source unit.
See G for the adjustment procedure.
6 Front Crossover-Frequency Control
12dB/octave crossover, variable from
32Hz to 320Hz.
See H for the adjustment procedure.
7 Front Crossover-Filter Selector
LPF: Select for subwoofer(s).
FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
HPF: Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
8 Rear Bass-Boost Control
Set the Bass-Boost control according to your
preference, being careful not to apply
enough boost to damage your speaker(s).
9 Rear Band-Pass (BP) Switch
If you will use the rear channels to drive a pair
of separate mid-bass speakers, place this
switch in the BP position. The front crossover
frequency control will set the low-pass filter
frequency and the rear crossover control will
set the high-pass frequency. In BP mode, the
rear crossover filter switch has no effect. Only
the front inputs should be used in BP mode.
A Rear Crossover-Filter Selector
LPF: Select for subwoofer(s).
FLAT: Select for full-range speakers when
no subwoofer will be used in the system.
HPF: Select for midrange speakers or
full-range speakers when a subwoofer is
used in the system.
B Rear Crossover-Frequency Control
12dB/octave crossover, variable from
32Hz to 320Hz.
See the adjustment procedure in H.
C Rear Input-Level Control
Used to match the input level of the amplifier to
the output level of the source unit. See G for
the adjustment procedure.
Also used to adjust the level of the mid-bass
speakers when the BP switch is in the BP positon.
D Rear Input Connectors (RCA)
Connect to the rear RCA outputs from the
source unit, or signal processor. Not used
when the BP switch is in the BP position.
E Power On LED
Illuminated when the amplifier is on.
F Protect LED
Illuminated under any of the following fault
conditions: battery over/under voltage, short
circuit in speaker wires, amplifier is too hot,
amplifiers output circuit has failed (DC voltage
is present in the amplifiers output).

G Setting Input Level

A Turn all Input-Level controls counterclockwise
to 6V (minimum).
B With a dynamic music track playing, turn the
head units volume control to the 3/4 position.
C Turn Front Input-Level control clockwise until
the music is so loud that it no longer sounds
clear (distortion is present in the output).
D Turn Front-Input-Level control counterclockwise gradually, just until the music sounds
clear, once again.
E Front-Level input is now adjusted correctly.
F Adjust Rear Input-Level control so that the
level of the rear speakers is proportionate to
the level of the front speakers, according to
your preference.
H Setting the Crossover
A Crossover setting for 5" or larger full-range
speakers when no subwoofer is included in
the system.
B Crossover setting for full-range speakers
when a subwoofer is included in the system.
C Crossover setting for subwoofers.
D Crossover setting for systems that include
separate mid-bass speakers driven by the rear
channels with the BP switch set to BP.
Note: Acceptable frequency ranges are indicated
in gray.

Star Washer

REM: Connect to the Remote Out lead from

the source unit or to a source of switched
12V+ (ACC).

This product is designed for mobile applications and is not

intended for connection to the mains.
A valid serial number is required for warranty coverage.
Features, specifications and appearance are subject to change
without notice.

GTO1004

Amplifier Troubleshooting Guide

1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify:
A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage

2. Status LEDs Lit, No Output from Speakers in Normal Operating Condition

Verify:
A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing

3. Engine Noise From Speaker(s)

Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to amplifier.
Verify:
A. RCA cables are of good quality with no breakage to internal shields
B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music

Verify:
A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LEDs are Lit - Amplifier is in Thermal Protection Mode
Verify:
A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:
A. Speaker crossover (if used) is not defective

GTO1004

Part Number

Part Number

Trans. Clamp

Trans. Clamp

Trans. Clamp

1380-0210-00

Front Plate
Standoff

RCA CAP (Red)

RCA CAP (Wht)

Standoff

GTO1004
1

INPUT L

10

OP

32

320

100K

OP

AMP

4 ohm/2 ohm

FL LPF

speaker

2
D

A
1

MODE HP/FLAT/LP

MAIN AMP

VARIABLE LPF/HPF

FRONT L

32Hz-320Hz/12dB

BTL-4ohm
speaker

MODE HP/FLAT/LP
MAIN AMP

VARIABLE LPF/HPF

FRONT R

32Hz-320Hz/12dB
2

A
10
1

OP

32

320

100K

OP

AMP

4 ohm/2 ohm
speaker

INPUT R

FR LPF
C

AUX OUT L

OP
+15V

+VCC

power supply

Battery

AUX OUT R

-VCC

OP
-15V

INPUT RL

B
3

10

OP

32

320

100K

OP

10

50

100K
AMP

4 ohm/2 ohm
speaker

A
1

MODE HP/FLAT/LP

BASS BOOST

BP

VARIABLE LPF/HPF

MAIN AMP

VARIABLE

ON

32Hz-320Hz/12dB

OFF

REAR RL

0dB-12dB/50Hz

BTL-4ohm
speaker

MODE HP/FLAT/LP

BP

BASS BOOST

VARIABLE LPF/HPF

MAIN AMP

VARIABLE

ON

32Hz-320Hz/12dB

OFF

REAR RR

0dB-12dB/50Hz

A
10
1

OP

32

320

100K

OP

10

50

100K
AMP

4 ohm/2 ohm
speaker

A
INPUT RR

7
1

GTO1004

GTO1004 Electrical Parts List

Part Number

Description

Reference Designator

Qty

JP253 JP252
R22A R22B R22C R22D R38A R38B R38C R38D
R6
R23A R23B R23C R23D R24A R24B R24C R24D
R25A R25B R25C R25D R26A R26B R26C R26D
R32D R31D R31A R31B R31C R32A R32B R32C
R33A R33B R33C R33D R34A R34B R34C R34D
R24 R25 R12 R13 R14 R15
R36A R36B R36C R36D
R14A R14B R14C R14D R15A R15B R15C R15D
R16A R16B R16C R16D R17A R17B R17C R17D
R6A R6B R6C R6D R7A R7B R7C R7D
R20 R21 R22 R23 R16 R17 R18 R19 R13A R13B
R13C R13D
R1A R1B R1C R1D R2A R2B R2C R2D R3A R3B
R3C R3D R4A R4B R4C R4D R5A R5B R5C R5D
R20A R20B R20C R20D
R2
R21A R21B R21C R21D
R18A R18B R18C R18D R19A R19B R19C R19D
R37A R37B R37C R37D
R32 R7 R3 R4 R9A R9B R9C R9D R10A R10B R10C
R10D R11A R11B R11C R11D R12A R12B R12C
R12D R30
R1 R11 R10 R9 R8 R35D R35C R35B R35A
R5
R27A R27B R27C R27D R28A R28B R28C R28D
R29A R29B R29C R29D R30A R30B R30C R30D
R26 R27 R28 R29

2
8
1

Resistor
Resistor
Resistor

1/4W 0 5%
1/4W 150 5%
1/4W 3.9K 5%

16

Resistor

1/4W 4.7 5%

16

Resistor

1/8W 820 5%

6
4

Resistor
Resistor

1/2W 22 5%
1/2W 4.7 5%

16

Resistor

1/8W 22 5%

Resistor

1/8W 47 1%

12

Resistor

1/8W 100 5%

20

Resistor

1/8W 1K 1%

4
1
4
8
5

Resistor
Resistor
Resistor
Resistor
Resistor

1/8W 3.3K 1%
1/8W 4.7K 5%
1/8W 6.2K 1%
1/8W 5.6K 5%
1/8W 7.5K 1%

21

Resistor

1/8W 10K 5%

9
1

Resistor
Resistor

1/8W 47K 5%
1/8W 100K 5%

16

Resistor

3W 0.1 5%

Resistor

1W 100 5%

C11A C11B C11C C11D

C7A C7B C7C C7D C11 C45
C35 C36 C37 C38
C5A C5B C5C C5D C6A C6B C6C C6D C2
C31 C32 C33 C34
C27 C28 C29 C30
C18 C19 C20 C21
C1
C3A C3B C3C C3D
C5 C6 C7 C8
C16 C17
C12 C13 C14 C15
C10A C10B C10C C10D C12A C12B C12C C12D
C8A C8B C8C C8D C9A C9B C9C C9D
C1A C1B C1C C1D C2A C2B C2C C2D
C4A C4B C4C C4D
C9 C22 C44 1C 2C 5C 6C 4C C4 C43
C3 C39 C40 C41 C42 C23 C24 C25 C26
8C 9C

4
6
4
9
4
4
4
1
4
4
2
4
8
8
8
4
10
9
2

CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
Resistor
Resistor
Resistor
Ceramic Cap
Cap
Ceramic Cap
Ceramic Cap
Ceramic Cap
CAP,Electro

ZD1 ZD2 ZD3 ZD4

diode

MAIN PCB
Resistors
0702-2000-02
0702-2151-02
0702-2392-02
0702-24R7-02
0702-1821-02
0702-3220-02
0702-34R7-02
0702-1220-02
0703-1470-03
0702-1101-02
0703-1102-03
0703-1332-03
0702-1472-02
0703-1622-03
0702-1562-02
0703-1752-03
0702-1103-02
0702-1473-02
0702-1104-02
0708-70R1-02
0704-4101-02
Capacitors
06D211056001
06D211074100
06D213374101
06D212266010
06D213386001
06D213376117
06D214766100
06D202264109
06D211066301
06D212285101
06D321027200
06D321037200
06D321047200
06D231017000
06D233917000
06D234717001
06D231047000
06D431047000
06D211076001

1UF/50V 20% 5*11 105C

100uF/25V 20% 6.3*11 105C
330UF/25V 20% 8*14 105C
22uF/50V 20% 5*11 105C
3300UF/50V 20% 25*25 105C
330uF/50V 20% 10*20 105C
47uF/50V 20% 6.3*11 105C
22uF/25V 20% 5*12 105C
10UF/50V 20% 5*11 105C
2200UF/35V 16*26MM 20% 105C
102/100V 5%
103/100V 5%
104/100V 5%
100pF/100V 20%
391/100V 20%
470PF/100V 20%
0.1uF/100V 20%
0.1uF/100V 80%/-20%
100UF/50V 20% 8*12 105C

Semiconductors
04WY-15BV204

15V DO-35 1W

GTO1004
Part Number

Reference Designator

Description

Qty

MAIN PCB

03P1-5401-01

D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D3 D4

D5 D6 D8A D8B D8C D8D
Q7A Q7B Q7C Q7D Q8A Q8B Q8C Q8D Q10A Q10D
Q10C Q10B
Q11A Q11B Q11C Q11D Q12A Q12B Q12C Q12D

03N1-1815-01

Q2 Q3 Q4 Q5

Transistor

03N1-669A-07
03N1-667A-01
03P1-B647-01

Q2A Q2B Q2C Q2D

Q3A Q3B Q3C Q3D
Q1A Q1B Q1C Q1D

4
4
4

Transistor
Transistor
Transistor

2N5401 PNP TO-92

2SC1815GR 150MA 60V 400MW NPN
TO-92
2SD669A NPN TO-126
2SD667AC 1A 120V 0.9W NPN TO-92
2SB647 1A 120V 0.9W PNP TO-92

03P1-B649-07

Q13A Q13B Q13C Q13D

Transistor

2SB649A 1.5A 180V 20W PNP TO-126

03N1-SA13-01
03N1-8050-01
03N1-35CW-26
03P1-36CW-26
04GS-C6A4-00
04GS-R104-00
03D1-50N6-24
2202-1602-05
2202-1620-05

Q9A Q9B Q9C Q9D

Q6A Q6B Q6C Q6D
Q4A Q4B Q4C Q4D Q5A Q5B Q5C Q5D
Q14A Q14B Q14C Q14D Q15A Q15B Q15C Q15D
D16
D7 D8 D9 D10 D11 D12 D13 D14 D15
Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13
D18 D19
D20 D21

4
4
8
8
1
9
8
2
2

Transistor
Transistor
Transistor
Transistor
diode
diode
MOS
Rectifier
Rectifier

MPSA13 0.5A 30V NPN TO-92

8050D NPN TO-92
TIP35CW NPN T0-247
TIP36CW PNP T0-247
MIC6A4
FR104 1A 400V 52MM
HFP50N06 TO-220
UF1602CT AKA 16/200V TO-220
MUR1620CTA KAD 16A/200V TO-220

1601-253G-00
1401-0001-03

F1

6
1

fuse
fuse holder

25A/32V DC
3PIN model:BXS3-09

3000-BLGT-01

T2 T1

Transformer

4:10:06 37 L1=L2=0.8*10*4TS
L3=L4=0.8*5*10TS L5=L6=0.8*1*6TS

1004-3000-10

L3 L5

toroidal inductor 30UH 12 inner diameter5 pitch11.5mm

1005-5R03-10
1005-1R00-10

L1
L6

1
1

toroidal inductor 5UH 10*30MM 2*11.5T

toroidal inductor 5UH 10*30MM 2*11.5T

24T1-010028B

JP2

jump wire

1501-0205-00
1501-1209-00

CN5 CN6
CN7

2
1

socket
socket

04PT-4148-04
03N1-5551-01

18

diode

1N4148 GSS 200MA 75V DO-35

12

Transistor

2N5551 NPN TO-92

Transistor

Miscellaneous

2100-0069-02
1380-0210-00
1501-0300-02
1505-0800-01
PL-A0051-000
PL-A0053-000
PL-A0049-000

1
1
1
1
2
4
2

CN3
CN4

length100MM diameter2.0MM hight23MM

Pitch 2.5MM 2PIN

Pitch 2.54MM 12PIN
2PIN UL1007 AWG26 L=35mm
wire
2.54spacing,5mm
temperature switch two pitches KSD301 85C
terminal
BTS3-24
terminal
BTS8-26
Alum. Bar with Insulated paper
Alum. Bar with Insulated paper
Alum. Bar with Insulated paper

PREAMP/INPUT PCB
Resistors
0701-2221-03
0701-2301-03
0701-2102-03
0701-2682-03
0701-2472-03

R105A R112A
R231 R241 R330 R331
R106 R111 R119 R119A R120 R120A R226 R227
R329 R324 R229 R224 R109A R109 R102A R102
R310 R306 R230 R210

2
4
8
8
4

Resistor
Resistor
Resistor
Resistor
Resistor

SMD 220 1/8W 1% 0805

SMD 300 1/8W 1% 0805
SMD 1K 1/8W 1% 0805
SMD 6.8K 1/8W 1% 0805
SMD 4.7K 1/8W 1% 0805

0701-2562-03

R118A R118 R117A R117 R116A R116 R115A R115

Resistor

SMD 5.6K 1/8W 1% 0805

GTO1004
Part Number

Description

Reference Designator

Qty

0701-2103-03

R316 R315 R314 R313 R312 R311 R309 R308 R307

R305 R303 R302 R300 R211 R209 R208 R207 R205
R203 R202 R200 R125 R124 R114 R113A R113
R112 R110A R110 R108A R108 R107A R107 R105
R104A R104 R103A R103 R101A R101 R100A R100
R127 R128

44

Resistor

0701-2223-03
0701-2563-03
0701-2623-03
0701-2104-03
1204-2030-01

R4 R3 R2 R1 R304 R301 R204 R201

R220 R221 R222 R223 R320 R323
R106A R114A
R216 R217
VR200 VR300

8
6
2
2
2

Resistor
Resistor
Resistor
Resistor
potentiometer

1204-5031-18

VR100 VR100A

potentiometer

1204-5021-06

VR101

potentiometer

SMD 22K 1/8W 1% 0805

SMD 56K 1/8W 1% 0805
SMD 62K 1/8W 1% 0805
SMD 100K 1/8W 1% 0805
B20K KQ L=15 10% LEVEL
A50K R0971G2B W=5 KQ L=15MM
T=7.5MM M=1MM FREQ
B5K KQ L=15 15% BASS BOOST

CAP,Electro

220UF/25V 20% 8*16 105C

10

CAP,Electro

22uF/50V 20% 5*11 105C

06D321247000

C216 C217 C316 C317

C200 C201 C206 C211 C212 C300 C301 C305 C307
C207
C107 C130 C106 C131

capacitor

124/100V 5%

06D328237200

C103 C103A C105 C105A C102 C102A C104 C104A

capacitor

M/C823/100V 5%

12

capacitor

SMD 100pF/50V 0805 NPO 5%

capacitor

SMD 10pF/50V 0805 NPO 5%

PREAMP/INPUT PCB

SMD 10K 1/8W 1% 0805

Capacitors
06D212274001
06D212266010

06S321006000

C218 C219 C220 C221 C222 C225 C318 C319 C320

C321 C322 C325
C214 C215 C314 C315 C226 C227 C326 C327

06S322206000

C100 C100A C101 C101A C108A C109A C223 C224

capacitor

SMD 22pF/50V 0805 NPO 5%

06S121046000

C1 C2 C3 C4 C5 C6 C7 C8

capacitor

SMD 0.1uF/50V 0805 X7R 10%

U200 U201 U202 U300 U301 U302

U100 U101 U102 U103
LED1
LED100

6
4
1
1

IC
IC
LED
LED

SMD NJM4558 SOP-8 DUAL OP-AMP

SMD TL074 SOP-14 QUAD OP-AMP
3MM
3.0MM

SW100 SW100A

switch

SK-23D02AK6 SW2P3T LPF/FLAT/HPF

wire

RCA200
RCA300
SW101

1
1
1

socket
RCA
switch

R17
R26
R13
R11
R51 R5
R14
R1 R23
R27
R24

1
1
1
1
2
1
2
1
1

06S321016000

Semiconductors
01JR-4558-08
01ST-L074-08
2000-0017-00
2004-0014-00
Miscellaneous
1333-0210-00
2100-0009-12
1404-0020-04
1404-0027-02
1332-0402-00

12PIN UL1007 AWG26 L=45mm 2.54

2.54
AV4-8.4-38
AV2-8.4-38
SK-42D02G6 SW4P2T 2*2*6MM BP

PWM PCB
Resistors
0701-2221-03
0701-2102-03
0701-2302-03
0701-2472-03
0701-2682-03
0701-2562-03
0701-2103-03
0701-2113-03
0701-2123-03

10

SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor

SMD 220 1/8W 1% 0805

SMD 1K 1/8W 1% 0805
SMD 3K 1/8W 1% 0805
SMD 4.7K 1/8W 1% 0805
SMD 6.8K 1/8W 1% 0805
SMD 5.6K 1/8W 1% 0805
SMD 10K 1/8W 1% 0805
SMD 11K 1/8W 1% 0805
SMD 12K 1/8W 1% 0805

GTO1004
Part Number

Reference Designator

Description

Qty

PWM PCB
0701-2153-03
0701-2183-03
0701-2223-03
0701-2101-03
0701-2333-03
0701-2104-03
0701-2334-03
0701-3102-02

R53
R7
R9 R18
R10
R65
R25 R4 R12
R3
R29 R28 R15 R30 R31

1
1
2
1
1
3
1
5

SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
SMD resistor
resistor

SMD 15K 1/8W 1% 0805

SMD 18K 1/8W 1% 0805
SMD 22K 1/8W 1% 0805
SMD 100 1/8W 1% 0805
SMD 33K 1/8W 1% 0805
SMD 100K 1/8W 1% 0805
SMD 330K 1/8W 1% 0805
SMD 1K 1/4W 5% 1206

C27
C3
C22
C20
C26
C25 C4

1
1
1
1
1
2

CAP,Electro
CAP,Electro
CAP,Electro
CAP,Electro
SMD capacitor
SMD capacitor

100uF/25V 20% 6.3*11 105C

1UF/50V 20% 5*11 105C
220UF/16V 20% 6.3*11 105C
22uF/50V 20% 5*11 105C
SMD 1000pF/50V 0805 NPO 5%
SMD 0.1uF/50V 0805 X7R 10%

04WY-15BV-01

ZD1

diode schottky

04WY-39AV101
04PT-4148-01
03P1-1015-04
03P1-1023-01
03P1-B649-01
03N1-1815-04

ZD2
D13 D20 D1 D4 D2 D3
Q10
Q8 Q9
Q6
Q1 Q7 Q2 Q3

1
6
1
2
1
4

diode schottky
diode
Transistor
Transistor
Transistor
Transistor

SMD 15V 1/2W 5MA range15.7V-16.5V

DO-213AA
SMD 3.9V DO-213AA 0.5W
SMD 1N4148 DO-213AA
SMD 2SA1015 SOT-23 PNP
A1023 TO-92 PNP
2SB649A PNP TO-92
SMD 2SC1815 SOT-23 NPN

U1
CN1 CN2

1
2

IC
socket

SMD TL494C SO-16 PWM

PITCH 2.54mm 5PIN 90

R1 R2 R3 R4 R5 R6 R7 R8

resistor

2100-0067-02

wire

2100-0068-02

wire

8
1

LED
SMD capacitor

SMD 1K 1/4W 5% 1206

2PIN UL1007 AWG26 L=70mm 5mm
105C
2PIN UL1007 AWG26 L=210mm
2.54,5mm,105C
LED 2*3*4mm
SMD 0.1uF/50V 0805 X7R 10%

Capacitors
06D211074100
06D211056001
06D212273002
06D212266010
06S321026000
06S121046000
Semiconductors

Miscellaneous
01TI-L494-09
1501-0509-04
LED PCB
0701-3102-02

2005-0009-00
06S121046000

LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8

C1

11

GTO1004

12

GTO1004

13

GTO1004

14

GTO1004

15

GTO1004

16

GTO1004

17

GTO1004

18

GTO1004
1

C218
CC101

R200
10K

R207

FR
1

INPUT

R201
22K

C214
CC10P

10K

2
U201A
NJM4558 3

U202A
NJM4558

R224
6K8
1

3
1

R210
4K7

CH1

R220

RR

C219
CC101

C220

56K

C222
CC101

C221
CC101

R307

R300
10K

R230 R241
4K7 300R

R305
10K

-V

C319
CC101

RR
R308
10K
C320
CC101

C321
CC101

U200B
NJM4558

R217
100K

C1 104

C2 104

R312
10K

+H

10K
-H

C5 104

U301B
-H
1

C3
104

R314
10K

+H

-V

CH3

U302B
NJM4558

C6
104

C4 104

+V

VR300A B20K
C326 10P

R329
1

R311
10K

L-OUT

R309 10K
2
U300A
NJM45583

R227 C212
1K W22U/50V

56K

R306 R330
4K7 300R

U301A
NJM4558

R3153

6K8

2
R310
4K7

R331
300R

10K

RL

1
2

R316
10K

U302A

CH4

NJM4558

VR300B B20K
C327
10P
REV

Output

+V

+H
NJM4558
7

6K8

C325
CC101
C317
C307
NP220U 22U/25V

R323

CH2

C322
CC101
R324

C315
CC10P

FL

R304
22K

R222 56K

10K

U300B 6
NJM4558 5

R303
10K

INPUT

56K

Auxiliary

CH4-IN
RL

CC22P

-V

C305
W22U/50V

R302
10K

C224

REVISION RECORD

APPROVED

DW GNO:

DATA

PART NO:
PART NAME:

SING
PRODUCT MODE:

JBL GTO1004
1

-H

C316
C301
NP220UW22U/50V

CC22P

VR200B B20K
C226 10P

+H

RR

C314
CC10P

R223

U202B
NJM4558

FL

-H

R301
22K

C223

R313

CH3-IN

INPUT

R211
10K
C318
CC101

C300
W22U/50V

R205
10K

6K8

NJM4558 5

+V

R229

U201B 6

+V

C217
C207
NP220U 22U/50V

R-OUT

56K

VR200A B20K
C227 10P
RL

R204
22K

C215
CC10P

R221 56K

R320

FR

R209

-V
5

R216
100K

FL

INPUT

R203
10K

CC101

CH2-in

10K

R231
300R

C206
W22U/50V

FR

R208
10K

4 5

R202
10K

R226
C211
1K W22U/50V

C225
CC101
C201
C216 W22U/50V
NP220U

U200A
NJM4558
1

C200
W22U/50V

CH1-in

19

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

DATA:

2007.07.12

GTO1004
1

R103
10K

U100B

CH1

CH1

6
5

074

VR100B
A50K

C102
CL823
R115
5K6

U100C

VR100D
8 A50K

10

10

074

R116
125K613

SW100A

C101
CC22P

FLAT 3

C105
CL823

074

R117
5K6

074

14

VR100C
A50K

R118
9 5K6 9
10

R114
10K

-V

R105
10K

FLAT 7

U101B

HPF 8
074

R119
1K

U101C

074

CN2

+V
-V

R109
6K8
R104
10K

-H
+H

R124
10K

R106
1K

12
11
10
9
8
7
6
5
4
3
2
1

U100D

13
12

+V
U100A

VR100A
A50K

U101A
+V

SW100B

11
CH2

074

14

LPF 5
1

CH2 LP

C104
CL823

-V

R120
1K

-V

HPF 4
074

R110
10K

R108 10K

CH2

U101D

R113
10K

22K

R107 2
10K

10K

R112
10K

11

12

R102
6K8

R3

R125

C103
CL823
LPF 1

CH1 LP

R101
10K
R100
10K

11

C100
CC22P

R1
22K

LED1
PRO

R111
1K

CON10

C100A
CC22P

R2

LED100
LED

R103A
10K

+V

22K

074

1
+H

U102C

10

074

VR100AC
A50K

R116A
9 5K6 9
10

7 2

U103C

HPF 4

R104A
10K

R4

VR101A
B5K

C105A
CL823

C107
124

U102B
074

VR100AB R117A
5K6
4 7 A50K
6
13

12

U102D

074

10

VR100AD
14 A50K

2
R127
10K

FLAT 7

U103D

10

SW101D R112A
SW4P2T 220R

U103B

11
HPF 8

074

12

14

C109A
CC22P

R113A
10K

11

SW101B
SW4P2T

R118A
125K613
12

R109A
6K8

074

R120A
1K

C131
124
C130 R114A
62K
124

CH2 LP

R107A 6
10K
5

B
R106A
62K

SW100AB
LPF 5

4
CH4

-H

C104A
CL823

R108A 10K

CH4

R119A
1K

C106
124

R110A
10K

22K

074

C108A
CC22P

R102A
6K8

C101A
CC22P

U103A
+H

8
8

074

R105A
220R

5K6

SW101C
SW4P2T

SW101A
SW4P2T

A50K

FLAT 3

11

U102A
-H
VR100AA R115A

CH3
CH1 LP

2
R100A
10K

SW100AA
LPF 1

CH3

C103A
CL823

11

C102A
CL823

R101A 10K

VR101B
B5K

5 REV

REVISION RECORD

PART NAME:

SING
PRODUCT MODE:

20
1

DATA

PART NO:

R128
10K

APPROVED

DW GNO:

JBL GTO1004
4

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

TAN.SHI.CHUAN

DATA:

2007.07.12

GTO1004
1

+VCC1
+VCC
1CN

D
R1A
1K

H-

Q1A
B647

Q7A
5551

CH1SG

2
3

MUTE

R10A
10K

R9A
10K
Q6A
S8050

C4A
471

R14A
22R

R19A
5K6

C6A
22U

R17A
22R

R3A
1K

V+

Q11A
5401

R24A
4R7 1/4W

R32A
820R

Q12A
5401

Q10A
5551

R31A
820R
R27A
0.1R 5W

R22A
150R 1/4W

Q9A
A13

C11A
1U/50V

R29A
0.1R 5W

C
CH1OUT
CH1OUT

R28A
0.1R 5W

R38A
150R 1/4W

C7A
100U/16V

C5A
22U

PRO

D8A
4148

R20A
3K3

R16A
22R

R18A
5K6

PRO

Q5A
TIP35C

R23A
4R7 1/4W

R4A
1K
R15A
22R

Q4A
TIP35C

C8A
100/100V

R2A
1K

MUTE

Q8A
5551

V-

Q2A
D669

C10A
CL104

Q16A
NC
R13A
C3A
100R W10U/50V

R40A
TESTNC

CH1SG

C1A
391/100V

R39A
NC

NC

R42A
NC

R6A
47R

+VCC

R41A
NC

R30A
0.1R 5W

R35A
R34A
820R

R36A
4.7/0.5W

DC
47K

R33A
820R

R21A
6K2

R25A
4R7 1/4W

C9A
100/100V

C12A
CL104

R26A
4R7 1/4W

R11A
10K

D1A
4148
Q3A
D667

Q14A
TIP36C

Q13A
B649

R12A
10K

D2A
4148

Q15A
TIP36C

C2A
391/100V

B
R5A
1K

R7A
47R

-VCC

-VCC

R37A
7K5

REV

REVISION RECORD

APPROVED

DW GNO:

DATA

PART NO:
PART NAME:

AMP-1CH
PRODUCT MODE:

JBL GTO1004
1

21

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

DATA:

2007.07.12

GTO1004
1

+VCC

+VCC

D
R1B
1K

R6B
47R

C1B
391/100V

R39B
NC

CH2SG
MUTE

Q16B
NC
R13B
C3B
100R W10U/50V

R40B
NC

Q7B
5551

Q8B
5551

V-

Q2B
D669

Q4B
TIP35C

C8B
100/100V

CH2SG
R2B
1K

MUTE

R10B
10K

R9B
10K
Q6B
S8050

C4B
471

R14B
22R

C6B
22U
R19B
5K6

R17B
22R

C5B
22U
R3B
1K

V+

Q11B
5401

R24B
4R7 1/4W

R32B
820R

Q12B
5401

Q10B
5551

R31B
820R
R27B
0.1R 5W

R22B
150R 1/4W

Q9B
A13

C11B
1U/50V

R29B
0.1R 5W

C
CH2OUT
CH2OUT

R28B
0.1R 5W

R38B
150R 1/4W

C7B
100U/16V

R16B
22R

R18B
5K6

PRO

D8B
4148

R20B
3K3

R4B
1K
R15B
22R

PRO

Q5B
TIP35C

R23B
4R7 1/4W

C10B
CL104

TEST

Q1B
B647

R35B

R30B
0.1R 5W
R34B
820R

R36B
4.7/0.5W

DC
47K

R33B
820R

R21B
6K2

R25B
4R7 1/4W

C9B
100/100V

C12B
CL104

R26B
4R7 1/4W

R11B
10K

D1B
4148
Q3B
D667

Q14B
TIP36C

Q13B
B649

R12B
10K

D2B
4148

Q15B
TIP36C

C2B
391/100V

B
R5B
1K

R7B
47R

-VCC

-VCC

R37B
7K5

REV

REVISION RECORD

APPROVED

DW GNO:

DATA

PART NO:
PART NAME:

AMP-2CH
PRODUCT MODE:

JBL GTO1004
1

22

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

DATA:

2007.07.12

GTO1004
1

+VCC1

+VCC1

D
R1C
1K

R6C
47R

C1C
391/100V

R39C
NC

CH3SG
MUTE

Q16C
NC
R13C
C3C
100R W10U/50V

R40C
NC

Q7C
5551

Q8C
5551

H-

Q2C
D669

Q4C
TIP35C

PRO

Q5C
TIP35C

R23C
4R7 1/4W

C8C
100/100V

R2C
1K

MUTE

R10C
10K

R9C
10K
Q6C
S8050

C4C
471

R14C
22R

R19C
5K6

C6C
22U

R24C
4R7 1/4W

R32C
820R

820R

C5C
22U
R3C
1K

H+

Q11C
5401

Q12C
5401

C11C
1U/50V

R29C
0.1R 5W

C
CH3OUT
CH3OUT

R28C
0.1R 5W

R38C
150R 1/4W

C7C
100U/16V

R16C
22R

R18C
5K6

R27C
0.1R 5W

R22C
150R 1/4W

Q9C
A13

R4C
1K
R15C
22R

Q10C
5551

R31C

R20C
3K3
R17C
22R

PRO

D8C
4148

CH3SG

C10C
CL104

TEST

Q1C
B647

R35C

R30C
0.1R 5W
R34C
820R

R36C
4.7/0.5W

DC
47K

R33C
820R

R21C
6K2

R25C
4R7 1/4W

C9C
100/100V

C12C
CL104

R26C
4R7 1/4W

R11C
10K

D1C
4148
Q3C
D667

Q14C
TIP36C

Q13C
B649

R12C
10K

D2C
4148

Q15C
TIP36C

C2C
391/100V

B
R5C
1K

R7C
47R

-VCC1

-VCC1

R37C
7K5

REV

REVISION RECORD

APPROVED

DW GNO:

DATA

PART NO:
PART NAME:

AMP-3CH
PRODUCT MODE:

JBL GTO1004
1

23

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

DATA:

2007.07.12

GTO1004
1

+VCC1

+VCC1

D
R1D
1K

R6D
47R

C1D
391/100V

R39D
NC

CH4SG
MUTE

Q16D
NC
R13D
C3D
100R W10U/50V

R40D
NC

Q7D
5551

Q8D
5551

H-

Q2D
D669

Q4D
TIP35C

PRO

Q5D
TIP35C

R23D
4R7 1/4W

C8D
100/100V

R2D
1K

MUTE

R10D
10K

R9D
10K
Q6D
S8050

C4D
471

R14D
22R

C6D
22U
R19D
5K6

R24D
4R7 1/4W

R32D
820R

820R

C5D
22U
R3D
1K

H+

Q11D
5401

Q12D
5401

C11D
1U/50V

R29D
0.1R 5W

C
CH4OUT
CH4OUT

R28D
0.1R 5W

R38D
150R 1/4W

C7D
100U/16V

R16D
22R

R18D
5K6

R27D
0.1R 5W

R22D
150R 1/4W

Q9D
A13

R4D
1K
R15D
22R

Q10D
5551

R31D

R20D
3K3
R17D
22R

PRO

D8D
4148

CH4SG

C10D
CL104

TEST

Q1D
B647

R35D

R30D
0.1R 5W
R34D
820R

R36D
4.7/0.5W

DC
47K

R33D
820R

R21D
6K2

R25D
4R7 1/4W

C9D
100/100V

C12D
CL104

R26D
4R7 1/4W

R11D
10K

D1D
4148
Q3D
D667

Q14D
TIP36C

Q13D
B649

R12D
10K

D2D
4148

Q15D
TIP36C

C2D
391/100V

B
R5D
1K

R7D
47R

-VCC1

-VCC1

R37D
7K5

REV

REVISION RECORD

APPROVED

DW GNO:

DATA

PART NO:
PART NAME:

AMP-4CH
PRODUCT MODE:

JBL GTO1004
1

24

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

DATA:

2007.07.12

D1
4148

R1
47K

GTO1004

R2
4K7

D2
4148

V-

D7
FR104

AC
MUTE
Q1
NC

C1
NP22U/25V

CN1

C2
R6
22U/50V

GND
12V
DC12V
REM

C3
CC104

4
3
2
1

+12
+12V

C4
CC104

CON4

3.9K/0.25W

2
C6
C5

W2200U/35V

R4
10K

W2200U/35V

R3
10K

+12V

C7

C8
W2200U/35V

R5
100K

W2200U/35V

MUTE

C9
104

L1A 5UH

2
5UH

F1A
25A

D16
6A4

R13
C12
22R/0.5W 103/M

C46
104

C47
104

C22
104

FR104
FR104
R16
100

R18
100

T1

D3

Q3
4148

D4

Q2

CN2

R8

CH4OUT

47K
R9

4148
C1815

D8

C18
47U/50V

D10

10
6

D11

PRO

Q7
HFP50N06

CON4

C24
CL104

47U/50V
C19

Q9
HFP50N06

7
8

R17
100

R19
100

R24
22/0.5W

CH3OUT
CH2OUT

V+V-

H-H+

C35
330U/25V

9C
100UF/50V

330U/25V
C36
15V1W ZD2

C
V-

C31
3300U/50V
L2A
2
100UH

C40
CC104
-VCC

2
CL104

C28
330U/50V
TRANC-2

9
C16
102/M

1
CL104

C27
330U/50V

R12
22R/0.5W

CH4OUT

V+

15V1W ZD1

R26
100/1W

D20
U1620R

C11
100U

CH1SG
CH2SG

8
7
6
5
4
3
2
1

CH1OUT

47K
R7
10K

Q8
HFP50N06

C23
CL104

R11

CN4

1
2
3
4

PRO LED
PRO

CH2OUT

47K

SPEAKER OUT

E2
E1

CH3OUT

47K
R10

C1815

Q6
HFP50N06

CH3SG
CH4SG

FR104
FR104
5

C39
CC104

R27
100/1W

D9

PRO

PGND
REM
+12V

3
2
1

F1C
25A

1
L6A

CN3

F1B
25A

1
C14
103/M

AC

L3A

2
100UH C32
3300U/50V

+VCC

D18
U1620

CH1OUT

CON8

PRO

Q5
C1815
D6

4148

R14
C13
22R/0.5W 103/M

12
11
10
9
8
7
6
5
4
3
2
1

D5

FR104
FR104

CN7
CON10
DC
R20
100

4148

R21
100

D12
T2

FR104
FR104

C20
47U/50V

D13

C45
100U/25V

Q4
C1815

R31
NC

Q10
HFP50N06

D14

Q12
HFP50N06

D15

10
6

C21
47U/50V

Q13
HFP50N06

7
8

C26
CL104

R30
10K

C43
CC104

RT1
85
2

C44
CC104

R1
1K

2
CN5
CON5

+12
CN6
CON5

R32
10K

R2
1K

R3
1K

R4
1K

R5
1K

R6
1K

R7
1K

R8
1K

R22
100

TRANC-2

9
C17
102/M

5
CL104

D19
U1620

L5A

2
100UH C34
3300U/50V

+VCC1

REV

REVISION RECORD

APPROVED

DW GNO:

DATA

PART NO:

CN5
CON2.54*2

LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8

LED LED LED LED LED LED LED LED

-VCC1

6
CL104

C29
330U/50V

C15
103/M

H-

C42
CC104

C30
330U/50V

PART NAME:

POWER

25
1

C33
3300U/50V
2

L4A
100UH

R15
22R/0.5W

PRO

R23
100

8C
100UF/50V

330U/25V
C38
ZD4
15V1W

R28
100/1W

R25
22/0.5W

4
CN4
CON2.54*2
1

B
H+

15V1W ZD3
C25
C37
CL104
330U/25V

D21
U1620R

2
Q11
HFP50N06

C41
CC104

R29
100/1W

PRODUCT MODE:

JBL GTO1004
5

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

DATA:

2007.07.12

C4
104

R7
18K

GTO1004

D1
4148

D20

ZD1
15V

4148

Q1
C1815

CN1
CON4

R10
100R

R1
10K

R13
3K

R11
4.7K

REM
DC12V
12V
GND

1
2
3
4
5

+12V
Q6
B649

ZD2
3V9
Q2
C1815

R14

C1
47/25V

5K6

+12

R25
100k
D2

E1

E2

10

11

VCC

OP2

12

13
CON

1
Q8
A1023

OP1

R29
1K
2

R31
1K

R4
100K
R65
33K

D13
4148

R51
6K8

GND
7

R
6

C
5

FED

DT
4

C20
22/16V

4148

C25
104
R27
11K

C26
R9
102/M 22K

C27
100/25V

R12
100K

CN2
CON4

+12

1
2
3
4
5

PRO
+12
R15
1K

ECN NO

C
R30
1K

R28
1K

D3

Q9
A1023

U1 TL494

TL494CN

220/16V

R17
220R

R24
12K

R3

22K

R23
10K

330K

R18

D4
4148
C22

Q3
C1815

PRO

14

R5
6K8

4148

REF

Q10
A1015

1K

R26

15

R53
15K

16

C3
1U/50V

Q7
C1815

APPROVED

DESCRIPTON

E2
E1
PRO LED
PRO

DW GNO:

DATA

PART NO:
PART NAME:

POWER1
PRODUCT MODE:

JBL GTO1004
1

26

TAN.SHI.CHUAN

SCALE:

1:1

DRAWN BY:

UNIT:

MM

CHECKED BY:

DATA:

SIZE:

A4

APPROVED BY:

DATA:

REV:

PV

DATA:

2007.07.12