MD PV ASME v0.1

Program User Guide :
Mechanical Design of P / V in acc. with ASME
1.
Doc. No.
Date
Revision
Sheet No.
Introduction
PUG - MDPV - 000

2005. 8. 15.
0 1
1
of
1
This guide is intended to outline a program for mechnical design of pressure vessels in accordance with
ASME.
2.
References
3.
The program is based on the following, which shall be referred to for further understanding.
Design
ASME Sec. VIII, Div. 1
Materials
ASME Sec. II - D
Technicals
Process Vessel Design Manual, Dennis R. Moss
Design of Process Equipment, 3rd Ed., K. K. Mahajan
Catalogues for Flanges
Future Development
Description
Nozzle
Conical Section
Shell Flange
Header, Box Type
Support Saddle
Leg
Lug
Skirt
Lifting Lug
Nozzle External Load
External Pressure
Tall Tower
Davit
4.
Version
0.1
0.1
0.1
Remarks
Program Architecture
Inside the Program
" IS "
" shell "
" head "
" consec "
" s.flg "
" tube "
" HD "
" cv "
" Nx "
Data Files
" materials ASTM "
" materials common
" materials JIS "
" materials KS "
5.
Date
05. 8. 15.
05. 8. 15.
05. 8. 15.
Input and Summary Sheet

Calculation Sheet for Shell
Calculation Sheet for Head
Calculation Sheet for conical Section
Calculation Sheet for Shell Flange
Calculation Sheet for Tube
Calculation Sheet for Header
Calculation Sheet for Cover for Header
Calculation Sheet for Nozzle
"
Stress Values of ASTM / ASME materials

Material Index, Flange Data, Modulus of Elasticity, ...
Stress Values of JIS materials
Stress Values of KS materials
General Information
Data are inputed via cells with blue words / numbers and comboboxes.
Attention shall be paid to cells with red words / numbers.
Sheet .
NTES
Narai Thermal Engineering Services
Design Notes :
Mechanical Design of P / V in acc. with ASME
1.
Introduction
Doc. No.
Date
Revision
Sheet No.
DN - MDPV - 000
2005. 7. 28.
0
1
of
1
These notes are intended to help designers follow normal design practices, and further reach an optimum
design.
2.
Notes
Flange
The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ".
In general, bolts should be used in multiples of four(4).
For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange
thickness.
NTES
INPUT
Job No.
Project
DESIGN
&
SUMMARY
Item No.
Service
P/V
MECH.
DESIGN
F - 3704
Incinerator Chamber
DATA
ASME Sec. VIII Div. 1

General
Design Pressure
Design Temperature
Test Press. / Test Method
300
340
SHELL
Corrosion Allowance mm
CONSTRUCTION
Description
DATA
Type
plate
plate
plate
plate
forging
forging
tube
Header, Inlet pipe

Blind Flg, Inletplate
Flange >
Header, Outlet
pipe
Blind Flg, Outlet
plate
Flange >
2:1 Ellipsoidal
Conical
Flanged
AWWA Ring
U-tube
Circular
Welded
Doc. No.
Date
Revision
Sheet No.
UG - 16 ( b )
MD - IS - 000
2005. 8. 15.
0
1
of
Minimum Thickness of Press. Retaining Parts

t,min-CA Service
Part
1.6 General
P. R. Parts
6
Unfired Steam Boiler Shell & Head
2.4 Compressed Air
Shell & Head
/
2.4 Steam
Shell & Head
2.4 Water
Shell & Head
HEAD
NOZZLE
TUBE
* Excluding corrosion allowance,
3
3
0
after forming,
regardless of material.
Pipe Size
Materials
Thickness, mm
Joint Eff.I.D., mm
OD
ID
Code
Spec. No.
t, min. t, req. t, used Judge
t
ASTM A 516-70
0.85
2500
4.6
######
14
#######
24"
Sch.40
###### ### ######
ASTM A 516-70
1
5.4
######
14
####### Thick Reduction after Forming 15 %
ASTM A 516-70
0.85
1450
4.6
######
14
#######
ASTM A 516-70
0.85
5.4
######
14
####### Length > 920 Concentric
BSA BSP GW
Bolt
Wt
ASTM A 105
Nozzle ID> 1450 M. Input > ######
50
#######
Bolt > ASTM
A 193-B7,<=2.5"
Thk Redu ### ### ### 1" 48
ASTM A 105
150 lb NZ.t > 14 M. Input > ######
95
####### Gasket> Confined Spiral W.,SUS
15 % ### ### ### 1" 48
std size> ####### * t std > #######
INTERNAL
Tube
for
0 - 3100 - 25
Sohar Refinery Project
Code
Service acc. to UG-16 (b)
Shell
Head
Shell #2
Conical Sec.
Flat Head
Shell Flange
SHEET
EXTERNAL
kPa.g
kPa.g
KS
kg/cm2.g
30
Hydrostatic
STS 304 TB E
19.4
KS
KS
STS 304 TP E
STS 304
1
1
######
Circular
Flanged
ANSI
Slip-on
KS
JIS
150 lb
STS 304 TP E
SUS 304
1
1
######
A1, Manhole plate

Pad > plate
K1 & K2
pipe
Pad >
Inserted
ASTM
ASTM
ASTM
A 516-70
A 516-70
A 106-B
Notes : 1.
2.
3.
4.
:
:
######
15 A Sch.10S
Triangular Pitch, Trans.
###### ###### ####### 125 A Sch.80
C.A.
######
15
#######
Bolt >
#######
50.8
0
Long.
######
###
######
######
###
######
######
###
######
######
###
######
######
###
######
70.5
BSA GW
- N/A - Gasket>
###### ###### ####### 80 A Sch.80

C.A. 0
###### ###### ####### Bolt > ASTM A 193-B8, <=3/4"
std size> ###### * t std > ###### - N/A - Gasket> ConfinedSpiral W.,SUS
BSA GW
### ###
NOZZLES
- N/R - N/A -
Inserted
1
Pad OD >
1
Pad OD >
Not Required.
Not Applicable
585.6
1160
######
######
12.0 #######
24" Sch.160
Location >
14
Ar ### Sr ### Access or Inspection Opening >
###### ###### ####### 1 1/2" XX-STR
Location >
Pad Th'k >
Ar ### Sr ### Access or Inspection Opening >
Pad Th'k >
Ar Area Requirement
Sr Strength Requirement
BSA
BSP
GW
Bolt
Shell
Yes
Shell
No
Requirement for Bolt Sectional Area

Requirement for Bolt Spacing
Requirement for Gasket Width
Bolt Detail, Size / Q'ty
NTES
Doc. No.
PRESSURE
VESSEL
MECHANICAL
5
4
3
2
1
0
05. 8. 15.
Rev.
Date
DESIGN
Job No.
0 - 3100 - 25
Project
Client
JGC
Contractor
HCEI
Item No.
F - 3704
Service
MD - PV - 000
Incinerator Chamber
Issued for approval.

Description
S. J. Lee
LTG
Lee
Prepared
Reviewed
Approved

Homepage
E-mail
NTES
Tel.
Fax.
PRESSURE
VESSEL :
MECHANICAL
DESIGN
Doc. No.
Date
Rev.
Sheet No.
MD - PV - 000
05. 8. 15.
0
1
of
T a b l e of C o n t e n t s
1.
Design Data and Summary
2.
Shell
3.
4.
5.
6.
7.
8.
9.
10.
NTES
PRESSURE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
VESSEL :
MECHANICAL
Project
Item No.
Service
DESIGN
MD - PV - 000
05. 8. 15.
0
1
of

F - 3704
Incinerator Chamber
DESIGN
Code
Pressure
Design
Temperature
Method
Pressure Test
Pressure
Ambient Temperature
Shell
Head
Nozzle
Tube
DATA
ASME Sec. VIII Div. 1

INTERNAL
300
kPa.g
340
Hydrostatic
0
kPa.g
30
Corrosion Allowance
3
mm
3
mm
3
mm
0
mm
DESIGN
Description
Doc. No.
Date
Revision
Sheet No.
Type
EXTERNAL
Joint Efficiency
0.85
1
***
***
Radiography
Spot
No or Full
***
***
SUMMARY
Thickness
ID
Material
Min.
Req. Used
Remarks
mm
Shell
Head
Shell #2
Conical Sec.
Flat Head
Shell Flange
2500
A 516-70
A 516-70
A 516-70
Conical Concentric A 516-70
Flanged
A 105
AWWA / Ring
A 105
2:1 Ellipsoidal
1450
2500 1450
Nz ID. 1450
Nz Thk 14
TUBE
Description
Type
&
4.6
5.4
4.6
5.4
####
####
####
####
####
####
14
14
14
14 L = 920 mm
50 Bolt = A 193-B7,<=2.5"
95 Gasket = Spiral W.,SUS
HEADER
ID
Material
Thickness
OD
Req. Used.
Remarks
mm
Tube
Header, Inlet
Blind Flg, Inlet
Header, Outlet
Blind Flg, Outlet
U-tube
Circular
Welded
Circular
Flanged
STS 304 TB E
STS 304 TP E
STS 304
STS 304 TP E
SUS 304
19.4
25.4
##### #####
##### #####
####
3
#### #### 125 A / Sch.80
####
15
#### #### 80 A / Sch.80
#### #### ANSI / Slip-on / 150 lb
NOZZLES
Description
A1, Manhole
K1 & K2
Material
A 516-70
A 106-B
Location
Shell
Shell
ID
585.6
#####
OD
Thickness
Req. Used.
mm
609.6 #### 12.0
##### #### ####
Pad
Material
A 516-70
OD
t
mm
1160
14
Remark
Remarks :
NTES
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Shell
Code

UG - 27
Thickness of Shells under Internal Pressure
(c) (1)
Circumferential Stress in the Longitudinal Joint
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of
* Circumferential stress governs.

So, calculation for long. stress is omitted.
DATA
Material Code
ASTM
Material
A 516-70
Internal design pressure
Design temperature
Inside diameter of the shell course under consideration Uncorroded
300
kPa.g
340
2,500
mm
Inside diameter of the shell course under consideration Corroded
2,506
mm
Inside radius
1,253
mm
Maximum allowable stress value
#VALUE!
kPa
Joint efficiency for, or the efficiency of, appropriate joint
0.85
Corrosion allowance
Corroded
mm
CALCULATION
Minimum Required Thickness of Shell
Checks :
t = ###### ##
P=
300
P R
S E - 0.6 P
= ###### mm
NTES
0.5 R =
626.5
## 0.385 S E = #VALUE!
##
14
#VALUE!
mm used.
->
##
->
##
300.0
0.85
->
1,253
-
0.6 300.0
3.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Head
Code

UG - 32
Formed Heads, and Sections, Pressure on Concave Side
( d ), ( e ) or ( f )
DESIGN
Material Code
Material
Design temperature
Inside diameter of the head
Inside diameter of the head
Inside radius
Joint efficiency
Corrosion allowance
Thickness reduction rate after forming
Inside spherical or crown radius
0
of
DATA
ASTM
A 516-70
300
340
2,500
2,506
1,253
#VALUE!
1
3
15
2,267
P
Uncorroded
Corroded
Corroded
MD - PV - 000
05. 8. 15.
D
R
S
E
rt
L
0.9045 D
kPa.g
mm
mm
mm
kPa
mm
%
mm
CALCULATION
Minimum Required Thickness of Head before Forming
2:1 Ellipsoidal
Check :
t
* UG - 32 ( d )
t / L = ###### ##
0.002
P D
+
2 S E - 0.2 P
= ###### mm
10% Dished
Check :
t
##
t / L = ###### ##
(
0.885 P L
S E - 0.1 P
Hemi-spherical
Checks :
->
300.0
#VALUE!
2,506
1
0.2 300.0
+ 3.0
100
100
15
#VALUE!
0.002
14
->
##
100
=
100 - rt
mm used.
0.885
#VALUE!
->
#VALUE!
->
##
->
##
300.0
1
-
2,267
0.1 300.0
+ 3.0
100
100
15
* UG - 32 ( f )
300
0.356 L =
806.9
## 0.665 S E = #VALUE!
P L
+
2 S E - 0.2 P
= ###### mm
NTES
100
=
100 - rt
mm used.
##
t = ###### ##
P=
##
* UG - 32 ( e )
= ###### mm
14
->
##
14
100
=
100 - rt
mm used.
->
300.0
#VALUE!
2,267
1
0.2 300.0
+ 3.0
100
100
15
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Shell #2
Code

UG - 27
(c) (1)
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

DATA
Material Code
ASTM
Material
A 516-70
Design temperature
300
kPa.g
340
1,450
mm
1,456
mm
Inside radius
728
mm
#VALUE!
kPa
0.85
Corrosion allowance
Corroded
mm
CALCULATION
Checks :
t = ###### ##
P=
300
P R
S E - 0.6 P
= ###### mm
NTES
0.5 R =
364
## 0.385 S E = #VALUE!
##
14
#VALUE!
mm used.
->
##
->
##
300.0
0.85
->
728
-
0.6 300.0
3.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Conical Sec.
Code

UG - 32
Formed Heads, and Sections, Pressure on Concave Side
(g)
Conical Sections ( Without Transition Knuckle )
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of
DATA
Material Code
Material
Configuration
Design temperature
Inside diameter of the shell, larger
Uncorroded
Inside diameter of the shell, larger
Corroded
Inside radius
Corroded
Inside diameter of the shell, smaller
Uncorroded
Inside diameter of the shell, smaller
Corroded
Inside radius
Corroded
Axial length of conical section
One half apex angle
Corrosion allowance
D
R
S
E
ASTM
A 516-70
Concentric
300
340
2,500
2,506
1,253
1,450
1,456
728
920
29.7
#VALUE!
0.85
3
kPa.g
mm
mm
mm
mm
mm
mm
mm
deg
kPa
mm
CALCULATION
Minimum Required Thickness of Conical Shell
Checks :
= 29.7
max =
P D
+
2 cos ( S E - 0.6 P )
= ###### mm
NTES
<
##
14
30
deg
->
2 cos ( 29.7
mm used.
->
OK !
300.0
x
) ( #VALUE!
2,506
0.85
-
0.6
300.0
3.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code

UG - 34
( c ) ( 2 ) Sketch ( j )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of
Unstayed Flat Heads and Covers

Bolted with a confined gasket Flange to Shell
DESIGN
DATA
Material Code
Material
Design temperature
Diameter measured as indicated in Fig. UG-34
Factor depending upon the method of attachment of head, shell dimensions
Total Bolt load
Gasket moment arm, radial distance from bolt center to line of gasket reaction
Corrosion allowance
ASTM
A 105
P
300
340
1,505
#VALUE!
1
0.3
***
#VALUE!
3
d
S
E
C
W
hG
kPa.g
mm
kPa
kPa.mm2
mm
mm
CALCULATION
Minimum Required Thickness of Flat Head
t
C P / S E + 1.9 W hG / S E d3
* Operating Condition
to = 1,505
0.30
= ###### mm
300.0
#######
1.9 601,244,337 ######
#######
3
1,505 ^
+ 3.0
* Gasket Seating
tg = 1,505
0.30
= ###### mm
0.0
#######
1.9
######
#######
3
1,505 ^
+ 3.0
=
=
Larger of to or tg
###### mm
##
50
mm used.
->
#VALUE!
##
Flange Data
30
**
mm
mm
1,450
d
1,505
Gasket
Width
36
hG
######
20.0
68947.6 kPa
1"
25.4
d2
21.3
n
48
######
57 / 136.5
*Std ######
1,521
t = 50
###
m
y
1,505 mm
10.0 mm
8.0 mm
######
Basic gasket seating width

Effective gasket seating width
Gasket
Spiral W.,SUS
Gasket factor, Table 2-5.1
Gasket unit seating load
Nominal bolt size
Actual bolt diameter
Root diameter
No. of bolts
Bolt spacing
" ", "TEMA min. / max.
######
d
b0
b
Diameter at location of gasket load reaction
Shell ID
mm -> ###
mm
Total Bolt Load

2
W = Wm1 = H + Hp = 0.785 d P
2
=
0.785 1,505 ^
300
+
* Gasket Seating
Wm2 = 3.14 b d y =
3.14
8.0
Sb = ####### kPa
Sa = ####### kPa
Am1 = Wm1 / Sb = 601,244,337 /
Am2 = Wm2 / Sa = ########## /
Am = Larger of Am1 or Am2
2
Ab = / 4 d2 n
W =
NTES
+ ( 2 b 3.14 d m P )
( 2
8.0
3.14 1,505
1,505 68947.6
####### =
####### =
=
=
300.0
) =
601,244,337
=
2,596,510,385
* Allowable bolt stress at design temp.
* Allowable bolt stress at atmospheric temp.
######
######
######
* total required cross-sectional area of bolts

* cross-sectional area of the bolts using the root diameter
* Ab ## Am
-> ###
* Required gasket width = Ab Sa / 2 y d = ###### ## Gasket width, used = 20.0
-> ###
( Am + Ab ) Sa / 2
=
#VALUE!
17,063
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code

UG - 34
( c ) ( 2 ) Sketch ( p )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

Bolted with a full-face gasket to Shell
DESIGN
DATA
Material Code
ASTM
Material
A 105
Design temperature
300
kPa.g
340
#VALUE!
mm
#VALUE!
kPa
0.25
Corrosion allowance
mm
CALCULATION

t
######
###### mm
0.25
300.0 /
#VALUE!
3.0
##
50
mm used.
->
*
###
CP/SE +
1,450
######
d=
##
Shell ID
NTES
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code

UG - 34
( c ) ( 2 ) Sketch ( e ) or ( f )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

Welded to Shell
DESIGN
DATA
Material Code
ASTM
Material
A 105
Design temperature
Uncorroded
Corroded
300
kPa.g
340
1450
mm
1456
mm
#VALUE!
kPa
***
Corrosion allowance
mm
CALCULATION
ts
ts
d
m
NTES
the ratio, tr / ts
Where, tr
ts
Required thickness of seamless shell

Nominal thickness of shell
0.33 m =
###### mm
######
0.33
CP/SE +
##
14
x ###### =
50
1,456
mm used.
######
######
Sketch (e)
* min.
###### 300.0 /
->
Sketch (f)
0.2
#VALUE!
3.0
##
PRESSURE
VESSEL :
MECHANICAL
Part
Flat Head
Code

UG - 34
( c ) ( 2 ) Sketch ( a )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

Formed & Welded to Shell
DESIGN
DATA
Material Code
ASTM
Material
A 105
Design temperature
Uncorroded
Corroded
300
kPa.g
340
1450
mm
1456
mm
#VALUE!
kPa
0.17
Corrosion allowance
Thickness reduction rate after forming
rt
15
mm
%
CALCULATION
= (d
CP/SE
###### mm
+ )
##
100
= ( 1,456
100 - r
50
mm used.
->
0.17
300.0
#VALUE!
+ 3.0
100
100
15
##
ts
r = 3 t min.
d
t
W.L
T.L.
Sketch (a)
NTES
WELDING
F - 3704
Serivice
Shell Flange
DESIGN
300
340
30
3
Allowable Stresses
Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
#VALUE!
m
3
y
kPa
68,948
b0 / b
mm ###### ######
G
mm
#VALUE!
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ######
Bolt Spacing
mm ###### #######
W m2
HP
H
W m1
#VALUE!
Gasket Seating
hG = 0.5 ( C - G )
#VALUE!
Moment,
MD
MG
MT
Mo
#VALUE!
#VALUE!
#VALUE!
H D hD
H G hG
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
t=
95
h = ######
* STD ######
HG
####
E = ######
W
R = ######
hD
HD
g1= ######
G=
######
HT
####
hG
hT
######
#VALUE!
FACTORS
STRESS
=
=
=
=
SKETCH
######
FORMULA
#VALUE!
kPa.mm2-mm
Mo' = HG hG
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
g0= #####
tn = 14
B = 1,456
ID, uncorroded 1,450
Unit : mm
C A L C U L A T I O N S,
Allowable Stress
Operating Condition
###### Longitudinal Hub,
#VALUE!
#VALUE!
2
#VALUE! SH = f mo / g1
###### Radial Flange
Sfo
44
#VALUE!
#VALUE!
2
#VALUE! SR = mo / t
###### Tangential Flange
Sfo
45
#VALUE!
#VALUE!
2
#VALUE! ST = mo Y / t - Z SR
###### Greater of 0.5( SH + SR )
Sfo
46
#VALUE!
#VALUE!
#VALUE!
or 0.5( SH + ST )
NTES
43 1.5 Sfo
FACTORS
h / h0
F
V
f
e = F / h0
U
d=
h g2
V 0 0
t
95.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
If bolt spacing exceeds 2 dB + t, mo and mG in above equations are
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.
Am = greater of W m2/Sa
mm2
or W m1/Sb
Ab = / 4 d22 n
mm2
Check Ab > Am
W = 0.5 ( Am + Ab ) SakPa.mm2
CALCULATIONS
499,498,152
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
CALCULATIONS
######
Lever Arm, mm
Operating Condition
hD = R + 0.5 g1
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( R + g1 + hG )
#VALUE!
SHAPE
STRESS
#VALUE!
#VALUE!
#VALUE!
#VALUE!
C=
BOLT
###### /
######
5
K = A/B
T
Z
Y
U
g1 / g 0
h0 = Bg0
&
kPa.mm2
kPa.mm2
kPa.mm2
kPa.mm2
<- * Min. / Max., TEMA
22 HG = W
23
32
33
34
35
36
37
38
39
40
41
42
bGy
2bGmP
G2 P / 4
HP + H
MOMENT
kPa.mm2
18 HD = B2 P / 4
19 HG = W m1 - H
20 HT = H - HD
21
24
25
26
27
28
29
30
31
LOAD
=
=
=
=
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
kPa #VALUE!
at Atm. Temp. Sa
kPa #VALUE!
A 105
kPa #VALUE!
kPa #VALUE!
Required Gasket Width

mm ###### ###
Nr = Ab Sa / 2 y G < N
4
Load,
###
DF - WNFLG - 100
1
of
1
0
CONDITION
Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa
2 GASKET & BOLT DETAILS 3

9
10
11
12
13
14
15
16
17
Doc. No.
Sheet No.
Revision
####
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
DESIGN
Incinerator Chamber
* Design result
1
4
5
6
7
8
FLANGE
A=
1 Project
2 Item No.
3 Description
NECK
unit - kPa
Allowable Stress
Gasket Seating
#VALUE!
#VALUE!
2
#VALUE! SH = f mG / g1
Sfa
#VALUE!
#VALUE!
2
#VALUE! SR = mG / t
Sfa
#VALUE!
#VALUE!
2
#VALUE! ST = mG Y / t - Z SR
Sfa
#VALUE!
#VALUE!
#VALUE!
or 0.5( SH + ST )
1.5 Sfa
SLIP-ON
F - 3704
Serivice
Shell Flange
DESIGN
300
340
30
3
Allowable Stresses
Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
#VALUE!
m
3
y
kPa
68,948
b0 / b
mm ###### ######
G
mm
#VALUE!
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ######
Bolt Spacing
mm ###### #######
W m2
HP
H
W m1
#VALUE!
Gasket Seating
hG = 0.5 ( C - G )
#VALUE!
Moment,
MD
MG
MT
Mo
#VALUE!
#VALUE!
#VALUE!
H D hD
H G hG
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
t=
95
h = ######
* STD ######
HG
*
HT
E = ######
W
####
####
hG
hT
######
#VALUE!
FACTORS
STRESS
=
=
=
=
SKETCH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
R = ######
hD
######
HD
G=
FORMULA
#VALUE!
kPa.mm2-mm
Mo' = HG hG
FACTORS
h / h0
FL
VL
f
e = FL / h0
U
d=
h g2
VL 0 0
g1= ######
g0 = ######
tn =
14
B = 1,478
Unit : mm
Allowable Stress
Operating Condition
#VALUE!
#VALUE!
2
#VALUE! SH = mo / g1
Sfo
44
#VALUE!
#VALUE!
2
#VALUE! SR = mo / t
Sfo
45
#VALUE!
#VALUE!
2
Sfo
46
#VALUE!
#VALUE!
#VALUE!
or 0.5( SH + ST )
NTES
43 1.5 Sfo
mm2
or W m1/Sb
Ab = / 4 d22 n
mm2
Check Ab > Am
######
514,706,916
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
CALCULATIONS
CALCULATIONS
t
95.000
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
= t3 / d
#VALUE!
= +
#VALUE!
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.
###### /
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
SHAPE
STRESS
#VALUE!
#VALUE!
#VALUE!
#VALUE!
######
BOLT
C=
5
K = A/B
T
Z
Y
U
g1 / g 0
h0 = Bg0
&
kPa.mm2
kPa.mm2
kPa.mm2
kPa.mm2
22 HG = W
23
32
33
34
35
36
37
38
39
40
41
42
bGy
2bGmP
G2 P / 4
HP + H
MOMENT
kPa.mm2
18 HD = B2 P / 4
19 HG = W m1 - H
20 HT = H - HD
21
24
25
26
27
28
29
30
31
LOAD
=
=
=
=
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
kPa #VALUE!
at Atm. Temp. Sa
kPa #VALUE!
A 105
kPa #VALUE!
kPa #VALUE!

mm ###### ###
4
Load,
###
DF - SOFLG - 100
1
of
1
0
CONDITION
Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

9
10
11
12
13
14
15
16
17
Doc. No.
Sheet No.
Revision
Loose
####
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
######
4
5
6
7
8
DESIGN
Incinerator Chamber* Type

* Design result
A=
1 Project
2 Item No.
3 Description
FLANGE
unit - kPa
Allowable Stress
Gasket Seating
#VALUE!
#VALUE!
2
#VALUE! SH = mG / g1
Sfa
#VALUE!
#VALUE!
2
#VALUE! SR = mG / t
Sfa
#VALUE!
#VALUE!
2
#VALUE! ST = mG Y / t - Z SR
Sfa
#VALUE!
#VALUE!
#VALUE!
or 0.5( SH + ST )
1.5 Sfa

F - 3704
Serivice
Shell Flange
FACE
DESIGN
300
340
30
3
Allowable Stresses
LOAD
H'GY
W m2 = b G y +
HP = 2 b G m P
H'P = ( hG / h'G ) HP
H
= G2 P / 4
W m1 = HP + H'P + H
Spiral W.,SUS
MOMENT
kPa.mm2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
514,706,916
#VALUE!
K = A/B
T
Z
Y
U
g1 / g 0
h0 = Bg0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
STRESS
Reverse Moment,
hG h'G
"
hG=
hG + h'G
MG =
#VALUE!
FACTORS
h / h0
FL
VL
f
e = FL / h 0
U
d=
h g2
VL 0 0
FORMULA
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
H G h"G
#VALUE!
t=
95
h = ######
* STD ######
H'G
h'G ######
#VALUE!
hG
FACTORS
STRESS
#VALUE!
#VALUE!
#VALUE!
SKETCH
t
95.000
mo = Mo / B
#VALUE!
= te+1
#VALUE!
= 4/3 t e + 1
#VALUE!
= /T
#VALUE!
3
= t /d
#VALUE!
= +
#VALUE!
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.
#VALUE!
kPa.mm2-mm
MD = HD hD
MT = HT hT
Mo = MD + MT
hT
HG
######
SHAPE
Moment,
(A-C)(2A+C)
6(C+A)
kPa.mm2-mm
*
HT
######
#VALUE!
h'G =
#VALUE!
W-H
#VALUE!
mm
C=
22 HG =
(C-B)(2B+C)
6(B+C)
mm2
or W m1/Sb
Ab = / 4 d22 n
mm2
Check Ab > Am
H'GY = ( hG / h'G ) b G y
CALCULATIONS
Lever Arm,
21 hG =
CALCULATIONS
######
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
######
18 HD = B2 P / 4
19 HT = H - HD
20
31
32
33
34
35
36
37
38
39
BOLT
kPa.mm2
kPa.mm2
A=
Load,
23
24
25
26
27
28
29
30
&
m
3
y
kPa
68,948
kPa.mm2
b=(C-B)/4
mm
#VALUE!
kPa.mm2
G = C - 2 hG
mm
#VALUE!
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm
Bolt Spacing
mm ###### ####### <- * Min. / Max., TEMA ###### /
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
kPa #VALUE!
at Atm. Temp. Sa
kPa #VALUE!
A 105
kPa #VALUE!
kPa #VALUE!
E = ######
W
R = ######
hD
####
Gasket Material
###
DF - SOFFG - 100
1
of
1
0
CONDITION
Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

9
10
11
12
13
14
15
16
17
DESIGN
Doc. No.
Sheet No.
Revision
Loose
HD
######
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
FLANGE

* Design result
1
4
5
6
7
8
GASKET
G=
1 Project
2 Item No.
3 Description
FULL
####
S L I P - O N,
g1= ######
g0 = ######
tn =
14
B = 1,478
Unit : mm
unit - kPa
Allowable Stress
Operating Condition
#VALUE!
#VALUE!
2
#VALUE! SH = mo / g1
Sfo
#VALUE!
#VALUE!
2
#VALUE! SR = mo / t
Sfo
#VALUE!
#VALUE!
2
Sfo
#VALUE!
#VALUE!
#VALUE!
or 0.5( SH + ST )
40 1.5 Sfo
41
42
43
Radial Stress at Bolt Circle
44
Sfo
#VALUE! ######
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
RING
1 Project
2 Item No.
3 Description

F - 3704
Serivice
Shell Flange
DESIGN
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
300
340
30
3
W m2
HP
H
W m1
BOLT
CALCULATIONS
######### Am = greater of W m2/Sa

mm2
#########
or W m1/Sb
######### Ab = / 4 d22 n
mm2
######### Check Ab > Am
57.0
17063.2
#VALUE!
#VALUE!
CALCULATIONS
514,706,916
67,820,941
19,021,440
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hG = 0.5 ( C - G )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
#VALUE!
Gasket Seating
hG = 0.5 ( C - G )
#VALUE!
Moment,
MD
MG
MT
Mo
=
=
=
=
kPa.mm2-mm
H D hD
H G hG
H T hT
MD + MG + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Mo' = HG hG
FACTORS
#VALUE!
SKETCH
#VALUE!
#VALUE!
t=
95
FACTORS
hG
hT
HG
REQUIRED
Formula
mO Y
Sfo
Operating Condition
######
R = ######
hD
h = ######
HD
g1= 26.0
1,505
G=
######
C=
A=
######
HT
mo = Mo / B
#VALUE!
mG = Mo' / B
#VALUE!
multiplied by
Bolt Spacing
2 dB + t
dB :
Nominal Bolt Dia.
E = 30.0
W
28.6
FORMULA
95.000
####
STRESS
######
* STD ######
t =
#VALUE!
213.7
21.5
&
kPa.mm2
kPa.mm2
kPa.mm2
kPa.mm2
SHAPE
24 K = A / B
25
26
27 Y
28
29
30
31
43
bGy
2bGmP
G2 P / 4
HP + H
MOMENT
kPa.mm2
22 HG = W
23
32
33
34
35
36
37
38
39
40
41
42
LOAD
=
=
=
=
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
kPa #VALUE!
at Atm. Temp. Sa
kPa #VALUE!
A 105
kPa #VALUE!
kPa #VALUE!

mm ###### ###
18 HD = B2 P / 4
19 HG = W m1 - H
20 HT = H - HD
21
###
DF - RFLG - 100
1
of
1
0
Allowable Stresses
Gasket Material
Spiral W.,SUS
Gasket Width, N
mm
20.00
m
3
y
kPa
68,948
b0 / b
mm 10.00
7.97
G
mm
1505.1
Bolt Size / Q'ty, n
1"
48
Bolt Dia. / Root Dia., d2 mm 25.40 21.27
Bolt Spacing
mm ###### #######
Load,
Doc. No.
Sheet No.
Revision
Loose
CONDITION
Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

9
10
11
12
13
14
15
16
17
DESIGN

* Design result
1
4
5
6
7
8
FLANGE
g0 = ######
tn = 14
B = 1,478
Unit : mm
T H I C K N E S S,
unit - mm
Allowable Stress
t =
mG Y
Sfa
Gasket Seating
######
44
NTES
R I N G,

F - 3704
Serivice
Shell Flange
FACE
DESIGN
Design Pressure
kPa.g
Design Temperature
Atm. Temp.
Corrosion Allowance
mm
300
340
30
3
Gasket Material
W m2 = b G y +
HP = 2 b G m P
H'P = ( hG / h'G ) HP
H
= G2 P / 4
W m1 = HP + H'P + H
MOMENT
&
kPa.mm2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
514,706,916
#VALUE!
(C-B)(2B+C)
6(B+C)
SHAPE
Moment,
MD = HD hD
MT = HT hT
Mo = MD + MT
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Reverse Moment,
hG h'G
"
hG=
hG + h'G
kPa.mm2-mm
#VALUE!
#VALUE!
#VALUE!
(A-C)(2A+C)
6(C+A)
kPa.mm2-mm
MG =
#VALUE!
FACTORS
#VALUE!
H G h"G
#VALUE!
SKETCH
#VALUE!
t=
95
* STD ######
#VALUE!
31 t
95.000
mo = Mo / B
#VALUE!
32
33
34
35
36
37 If bolt spacing exceeds 2 dB + t, mo and mG in above equations are
38 multiplied by
Bolt Spacing
2 dB + t
39
dB :
Nominal Bolt Dia.
STRESS
Allowable Stress
hG
FACTORS
hT
HG
*
HT
####
R = ######
####
FORMULA
E = ######
W
hD
h = ######
HD
g1= ######
######
STRESS
######
H'G
h'G ######
######
h'G =
C=
23 K = A / B
24
25
26 Y
27
28
29
30
#VALUE!
mm
######
#VALUE!
mm2
or W m1/Sb
Ab = / 4 d22 n
mm2
Check Ab > Am
H'GY = ( hG / h'G ) b G y
CALCULATIONS
#VALUE!
W-H
CALCULATIONS
######
Lever Arm, mm
Operating Condition
hD = 0.5 ( C - B )
#VALUE!
hT = 0.5 ( hD + hG )
#VALUE!
A=
22 HG =
DF - RFFG - 100
1
of
1
0
Bolting
Material
ASTM
A 193-B7,<=2.5"
at Design Temp.Sb
kPa #VALUE!
at Atm. Temp. Sa
kPa #VALUE!
BOLT
kPa.mm2
kPa.mm2
Lever Arm,
21 hG =
###
A 105
kPa #VALUE!
kPa #VALUE!
LOAD
H'GY
Spiral W.,SUS
18 HD = B2 P / 4
19 HT = H - HD
20
Doc. No.
Sheet No.
Revision
Loose
Allowable Stresses
m
3
y
kPa
68,948
kPa.mm2
b=(C-B)/4
mm
#VALUE!
kPa.mm2
G = C - 2 hG
mm
#VALUE!
Bolt Size / Q'ty, n
###### ######
Bolt Dia. / Root Dia., d2 mm ###### ###### Bolt Hole Dia., dh ###### mm
Bolt Spacing
mm ###### ####### <- * Min. / Max., TEMA ###### /
Load,
DESIGN
CONDITION
Flange
Material
ASTM
at Design Temp.Sfo
at Atm. Temp. Sfa

9
10
11
12
13
14
15
16
17
FLANGE

* Design result
1
4
5
6
7
8
GASKET
G=
1 Project
2 Item No.
3 Description
FULL
B = 1,478
g0 = ######
tn =
14
Unit : mm
unit - kPa
Operating Condition
40
41
42

2
#VALUE! ST = mo Y / t
Sfo
#VALUE!
Sfo
#VALUE! ######
#VALUE!
43
Radial Stress at Bolt Circle
44
#VALUE!
NTES
SRAD =
6 MG
t2 ( C - n dh )
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Tube
Code

UG - 27
(c) (1)
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

DATA
Material Code
Material
Design temperature
Outside diameter of the tube course under consideration
Nominal thickness of the tube
Inside diameter of the tube
Uncorroded
Inside diameter of the tube
Corroded
Inside radius
Corroded
Corrosion allowance
KS
STS 304 TB E
300
340
25.4
3
19.4
19.4
9.7
#VALUE!
1
0
D
R
S
E
kPa.g
mm
mm
mm
mm
mm
kPa
mm
CALCULATION
Checks :
t = ###### ##
P=
300
PR
S E - 0.6 P
= ###### mm
0.5 R =
##
4.85
0.385 S E = #VALUE!
##
300.0
1
->
##
->
##
9.7
-
#######
mm used.
0.6 300.0
->
Outside tube diameter

Mean radius of bend
t0
= ###### mm
NTES
do
4R
##
= ######
mm used.
0.0
#VALUE!
Minimum Tube Wall Thickness in the Bent Portion before Bending
Minimum required thickness, calculated above
* TEMA RCB - 2. 31
#VALUE!
mm
do
25.4
mm
37.5
mm
->
25.4
x 37.5
U-bend Requirements
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Header, Inlet
Code

UG - 27
(c) (1)
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

DATA
Material Code
KS
Material
STS 304 TP E
Design temperature
125 A / Sch.80
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
Inside radius
#VALUE!
mm
#VALUE!
kPa
Corrosion allowance
Corroded
mm
CALCULATION
Checks :
t = ###### ##
P=
300
PR
S E - 0.6 P
= ###### mm
NTES
##
0.5 R = #VALUE!
->
##
0.385 S E = #VALUE!
->
##
300.0
######
1
## ###### mm used.
#VALUE!
- 0.6 300.0
->
0.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Part
Blind Flg, Inlet
Code

UG - 34
( c ) ( 2 ) Sketch ( e ) or ( f )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

Welded to Shell
DESIGN
DATA
Material Code
KS
Material
STS 304
Design temperature
Uncorroded
Corroded
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
#VALUE!
kPa
***
Corrosion allowance
mm
CALCULATION
ts
ts
d
NTES
the ratio, tr / ts
Where, tr
ts

0.33 m =
###### mm
######
0.33
CP/SE +
##
###### =
x ###### =
15
######
mm used.
######
Sketch (e)
* min.
###### 300.0 /
->
######
Sketch (f)
0.2
######
0.0
##
PRESSURE
VESSEL :
MECHANICAL
Part
Blind Flg, Inlet
Code

UG - 34
( c ) ( 2 ) Sketch ( p )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

DESIGN
DATA
Material Code
KS
Material
STS 304
Design temperature
300
kPa.g
340
#VALUE!
mm
#VALUE!
kPa
0.25
Corrosion allowance
mm
CALCULATION

t
CP/SE +
######
###### mm
0.25
300.0 /
######
0.0
######
d=
##
15
mm used.
->
###### ###
##
Shell ID
NTES
PRESSURE
VESSEL :
MECHANICAL
Part
Blind Flg, Inlet
Code

UG - 34
( c ) ( 2 ) Sketch ( j )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

Bolted with a confined gasket Flanget to Shell
DESIGN
DATA
Material Code
Material
Design temperature
Total Bolt load
Corrosion allowance
KS
STS 304
300
340
#VALUE!
#VALUE!
1
0.3
***
#VALUE!
0
P
d
S
E
C
W
hG
kPa.g
mm
kPa
kPa.mm2
mm
mm
CALCULATION
t
C P / S E + 1.9 W hG / S E d3
to = ###### 0.30
= ###### mm
300.0
######
1.9
#VALUE! ######
######
3
###### ^
+ 0.0
* Gasket Seating
tg = ###### 0.30
= ###### mm
0.0
######
1.9
#VALUE!
######
######
3
###### ^
+ 0.0
=
=
Larger of to or tg
###### mm
##
15
mm used.
->
##
Flange Data
######
###### mm
d2 ###### mm
n ######
d
######
Gasket
Width
######
######
0.0 kPa
######
hG
######
######
*Std ######
###
m
y
t = 15
###
d ###### mm
b0 ###### mm
b ###### mm
######

Gasket
Nominal Bolt Size
Actual Bolt Dia.
Root Dia.
No. of Bolts
######
Shell ID
Total Bolt Load

2
W = Wm1 = H + Hp = 0.785 d P
2
=
0.785 ###### ^
300
+
* Gasket Seating
Wm2 = 3.14 b d y =
3.14 ######
Sb = ####### kPa
Sa = ####### kPa
Am1 = Wm1 / Sb =
#VALUE! /
Am2 = Wm2 / Sa =
#VALUE! /
2
Ab = / 4 d2 n
W =
NTES
+ ( 2 b 3.14 d m P )
( 2 ###### 3.14 ######
######
0.0
####### =
####### =
=
=
300.0
) =
#VALUE!
=
#VALUE!
######
######
######
######

* Ab ## Am
-> ##
* Required gasket width = Ab Sa / 2 y G = ###### ## Gasket width, used = ###### -> ###
( Am + Ab ) Sa / 2
=
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Header, Outlet
Code

UG - 27
(c) (1)
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

DATA
Material Code
KS
Material
STS 304 TP E
Design temperature
80 A / Sch.80
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
Inside radius
#VALUE!
mm
#VALUE!
kPa
Corrosion allowance
Corroded
mm
CALCULATION
Checks :
t = ###### ##
P=
300
PR
S E - 0.6 P
= ###### mm
NTES
##
0.5 R = #VALUE!
->
##
0.385 S E = #VALUE!
->
##
300.0
######
1
## ###### mm used.
#VALUE!
- 0.6 300.0
->
0.0
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Part
Blind Flg, Outlet
Code

UG - 34
( c ) ( 2 ) Sketch ( e ) or ( f )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

Welded to Shell
DESIGN
DATA
Material Code
JIS
Material
SUS 304
Design temperature
Uncorroded
Corroded
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
#VALUE!
kPa
***
Corrosion allowance
mm
CALCULATION
ts
ts
d
NTES
the ratio, tr / ts
Where, tr
ts

0.33 m =
###### mm
######
0.33
CP/SE +
###### =
x ###### =
######
## ###### mm used.
######
Sketch (e)
* min.
###### 300.0 /
->
######
Sketch (f)
0.2
######
0.0
##
PRESSURE
VESSEL :
MECHANICAL
Part
Blind Flg, Outlet
Code

UG - 34
( c ) ( 2 ) Sketch ( p )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

DESIGN
DATA
Material Code
JIS
Material
SUS 304
Design temperature
300
kPa.g
340
#VALUE!
mm
#VALUE!
kPa
0.25
Corrosion allowance
mm
CALCULATION

t
CP/SE +
######
###### mm
0.25
300.0 /
######
0.0
######
d=
## ###### mm used.
->
###### ###
##
Shell ID
NTES
PRESSURE
VESSEL :
MECHANICAL
Part
Blind Flg, Outlet
Code

UG - 34
( c ) ( 2 ) Sketch ( j )
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
0
of

Bolted with a confined gasket Flanget to Shell
DESIGN
DATA
Material Code
Material
Design temperature
Total Bolt load
Corrosion allowance
JIS
SUS 304
300
340
#VALUE!
#VALUE!
1
0.3
***
#VALUE!
0
P
d
S
E
C
W
hG
kPa.g
mm
kPa
kPa.mm2
mm
mm
CALCULATION
t
C P / S E + 1.9 W hG / S E d3
to = ###### 0.30
= ###### mm
300.0
######
1.9
#VALUE! ######
######
3
###### ^
+ 0.0
* Gasket Seating
tg = ###### 0.30
= ###### mm
0.0
######
1.9
#VALUE!
######
######
3
###### ^
+ 0.0
=
=
Larger of to or tg
###### mm
## ###### mm used.
->
##
Flange Data
d
######
Gasket
Width
######
######
###### mm
d2 ###### mm
n ######
######
######
68947.6 kPa
######
hG
######
###
m
y
t = ###### *Std ######
###
d ###### mm
b0 ###### mm
b ###### mm
######

Gasket
Spiral W.,SUS
Nominal Bolt Size
Actual Bolt Dia.
Root Dia.
No. of Bolts
######
Shell Id
Total Bolt Load

2
W = Wm1 = H + Hp = 0.785 d P
2
=
0.785 ###### ^
300
+
* Gasket Seating
Wm2 = 3.14 b d y =
3.14 ######
Sb = ####### kPa
Sa = ####### kPa
Am1 = Wm1 / Sb =
#VALUE! /
Am2 = Wm2 / Sa =
#VALUE! /
2
Ab = / 4 d2 n
W =
NTES
+ ( 2 b 3.14 d m P )
( 2 ###### 3.14 ######
###### 68947.6
####### =
####### =
=
=
300.0
) =
#VALUE!
=
#VALUE!
######
######
######
######

* Ab ## Am
-> ##
* Required gasket width = Ab Sa / 2 y G = ###### ## Gasket width, used = ###### -> ###
( Am + Ab ) Sa / 2
=
#VALUE!
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Nozzle > A1, Manhole
Code

UG - 45
Nozzle Neck Thickness
UW - 16
Minimum Requirements for Attachment Welds at Openings
DESIGN
ASTM
A 516-70
300
340
2,500
2,506
1,253
#VALUE!
0.85
3
14
11
D
R
S
E
0
0
of
DATA
Shell
Material Code
Material specification
Design temperature
Inside diameter
Uncorroded
Inside diameter
Corroded
Inside radius
Corroded
Joint efficiency
Corrosion allowance
Nominal wall thickness Uncorroded
Wall thickness
Corroded
MD - PV - 000
05. 8. 15.
kPa.g
mm
mm
mm
kPa
NOZZLE
ASTM
A 516-70
300
340
585.6
591.6
295.8
#VALUE!
1
3
12.00
9.00
Dn
Rn
Sn
En
n
mm
mm
mm
tn
kPa.g
mm
mm
mm
kPa
mm
mm
mm
CALCULATION
Minimum Nozzle Wall Thickness
* UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks :
tr1 =
tr1 =
P =
###### ##
0.5 R =
147.9
300 ## 0.385 S E = #VALUE!
P Rn
Sn En - 0.6 P
300.0
1
#######
->
->
##
##
295.8
-
0.6 300.0
3.0
tr2
tr3
tr4
tr5
=
=
=
=
=
###### mm
UG - 45 ( b )
(1)
UG - 16 ( b )
(4)
tr6 =
Shell or head thickness ( E = 1 )

Minimum thickness
Minimum thickness of standard wall pipe
Larger of tr2 or tr3
Smaller of tr4 or tr5
-> Larger of tr1 or tr6
Size of Weld Required

Inner Fillet Weld
Outer Fillet Weld
->
##
NTES
###### mm
## 12.00 mm used.
->
- N/A 4.60
- N/A 4.60
4.60
mm
mm
mm
mm
mm
##
* UW - 16 ( c )
tmin
=
tc min =
tc act =
Smaller of 19 mm or tn or te
Smaller of 6 mm or 0.7 tmin
0.7 Leg41
=
=
=
9.00
6.00
7.00
->
OK !
tmin
=
tw min =
tw act =
Smaller of 19 mm or te or t
0.5 tmin
0.7 Leg42
=
=
=
11.00
5.50
6.30
->
OK !
The weld is satisfactory.
##
##
##
##
PRESSURE
VESSEL :
MECHANICAL
Part
Code
UG - 37
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
1
of
Reinforcements required for Openings in Shells and Formed Heads
DESIGN
Nozzle Placemenent
Inserted
Finished diameter of circular opening = Dn
Corrction factor
Required thickness of a seamless shell or head
Required thickness of a seamless nozzle wall
DATA
d
591.6
F
1
tr ######
trn ######
mm
Sn
Sv
fr1
fr2
E1
kPa
kPa
Dp
t
mm
mm
R
trn
Pad material code

Pad material specification
Pad O.D.
Pad thickness
#######
#######
######
######
1
*2
tr
*1
Allowable stress value in tension, Nozzle

Allowable stress value in tension, Vessel
Strength reduction factor, 1.0
= Sn/Sv
= Sn/Sv
c
h
d
ti
ASTM
A 516-70
Larger of
te
1160
14
Larger of
d or Rn + tn +
mm
mm
d or Rn + tn + t
For nozzle wall inserted
For nozzle wall abutting
through the vessel wall
Allowable stress value in reinforcing element

Strength reduction factor, 1.0 =( lesser of Sn or Sp )/ Sv
= Sp/Sv
Sp #######
fr3 ######
fr4 ######
kPa
kPa
10.0
9.0
- N/A -
mm
mm
mm
Leg41
Leg42
Leg43
* UG - 40
Limit of reinforcement
Outside diameter of reinforcing element
591.6
Dp 1160.0
the vessel wall
* 1 : Smaller of 2.5 t or 2.5 tn + te

* 2 : Smallest of h, 2.5 t, or 2.5 ti

* Min.
8.5
* Min.
7.8
* Min.
* UW - 16 ( c )
mm * Larger of d or Rn + tn + t
mm
CALCULATION
= A, Area required
=
#VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell

= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
=
#VALUE! mm2
= A2, Area available in nozzle projecting outward
=
#VALUE! mm2
= Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= A3, Aea available in inward nozzle

=
- N/A - mm2
= Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= A41, Area available in outward weld

=
#VALUE! mm2
= outward nozzle weld
= (leg)^2 fr3
= A42, Area available in outer

=
#VALUE! mm2
= outer element
= (leg)^2 fr4
weld
= A43, Area available in inward weld

=
- N/A - mm2
= A5, Area available in element
=
#VALUE! mm2
A1 + A2 + A41 + A42 + A5 =
NTES
weld
= inward nozzle weld
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
#VALUE! ###### A = #VALUE!
##
##
PRESSURE
VESSEL :
MECHANICAL
Part
Code
UG - 41
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
2
of
Strength of Reinforcement
CALCULATION
Allowable Unit Stresses

Fillet Weld Shear
Nozzle Wall Shear
Groove Weld Tension
Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c )
Sfs
Sns
Sgt
Sgs
Strength of Connection Elements
=
=
=
=
0.49
0.7
0.74
0.6
x
x
x
x
#VALUE!
#VALUE!
#VALUE!
#VALUE!
=
=
=
=
#VALUE!
#VALUE!
#VALUE!
#VALUE!
* Dimensions are in m.
Inner Fillet Weld Shear

(a) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
0.6096 x
0.01
x #VALUE!
Nozzle Wall Shear
(b) = / 2 x Mean Nozzle Dia. x tn x Sns
= /2 x
0.6006 x 0.009 x #VALUE!
Groove Weld Tension
(c) = / 2 x Nozzle OD x t x Sgt
= /2 x
0.6096 x 0.011 x #VALUE!
Outer Fillet Weld Shear
(d) = / 2 x Pad OD x Weld Leg x Sfs
= /2 x
1.16
x 0.009 x #VALUE!
Upper Groove Weld Tension
(e) = / 2 x Nozzle OD x te x Sgt
= /2 x
0.6096 x 0.014 x #VALUE!
Lower Fillet Weld Shear
(f) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
0.6096 x - N/A - x #VALUE!
Load to be carried by Welds
Path 3-3
(d) + (c)
Load for Path 3-3
->
NTES
##
#VALUE! KN =
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
KN
- N/A - N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
=
=
#VALUE! N
#VALUE! N
->
##
=
=
#VALUE! N
#VALUE! N
->
##
=
=
#VALUE! N
#VALUE! N
->
##
- N/A -
* UG - 41 ( b ) ( 1 ) & ( 2 )
* UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1
(d) + (b)
Load for Path 1-1
Path 2-2
(a) + (c)
Load for Path 2-2
Weld Load for Strength Path 1 - 1

W1-1 = ( A2 + A5 + A41 + A42 ) Sv
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv
Total Weld Load
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Check Strength Paths
kPa
kPa
kPa
kPa
= #VALUE! + #VALUE!
= Smaller of W1-1 or W
+ (e)
= #VALUE! + #VALUE!
= #VALUE! + #VALUE!
#VALUE!
##
PRESSURE
VESSEL :
MECHANICAL
Doc. No.
Date
Revision
Sheet No.
DESIGN
Part
Nozzle > K1 & K2
Code

UG - 45
Nozzle Neck Thickness
UW - 16
Minimum Requirements for Attachment Welds at Openings
DESIGN
ASTM
A 516-70
300
340
2,500
2,506
1,253
#VALUE!
0.85
3
14
11
D
R
S
E
0
0
of
DATA
Shell
Material Code
Material specification
Design temperature
Inside diameter
Uncorroded
Inside diameter
Corroded
Inside radius
Corroded
Joint efficiency
Corrosion allowance
Nominal wall thickness Uncorroded
Wall thickness
Corroded
MD - PV - 000
05. 8. 15.
kPa.g
mm
mm
mm
kPa
NOZZLE
ASTM
A 106-B / 1 1/2" / XX-STR
300
kPa.g
340
#VALUE!
mm
#VALUE!
mm
#VALUE!
mm
#VALUE!
kPa
1
3
mm
#VALUE!
mm
#VALUE!
mm
Dn
Rn
Sn
En
n
mm
mm
mm
tn
CALCULATION
Minimum Nozzle Wall Thickness
* UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks :
tr1 =
tr1 =
P =
###### ##
0.5 R = #VALUE!
300 ## 0.385 S E = #VALUE!
P Rn
Sn En - 0.6 P
300.0
1
#######
->
->
##
##
#VALUE!
- 0.6 300.0
3.0
tr2
tr3
tr4
tr5
=
=
=
=
=
###### mm
UG - 45 ( b )
(1)
UG - 16 ( b )
(4)
tr6 =
Shell or head thickness ( E = 1 )

Minimum thickness
Minimum thickness of standard wall pipe
Larger of tr2 or tr3
Smaller of tr4 or tr5
-> Larger of tr1 or tr6

Inner Fillet Weld
Outer Fillet Weld
->
##
NTES
###### mm
## ###### mm used.
##
->
######
4.60
######
######
######
mm
mm
mm
mm
mm
##
* UW - 16 ( c )
tmin
=
tc min =
tc act =
Smaller of 19 mm or tn or t
Smaller of 6 mm or 0.7 tmin
0.7 Leg41
=
=
=
######
######
######
->
##
tmin
=
tw min =
tw act =
Smaller of 19 mm or te or t
0.5 tmin
0.7 Leg42
=
=
=
- N/A - N/A - N/A -
->
- N/A -
##
Strength cal. for welds are NOT required for this detail which conforms to Fig. UW - 16. 1, sketch ( c ) ~ ( e ).
##
##
##
##
PRESSURE
VESSEL :
MECHANICAL
Part
Nozzle > K1 & K2
Code
UG - 37
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
1
of
Reinforcements required for Openings in Shells and Formed Heads
DESIGN
Nozzle Placemenent
Inserted
Finished diameter of circular opening = Dn
Corrction factor
Required thickness of a seamless shell or head
Required thickness of a seamless nozzle wall
DATA
d ######
F
1
tr ######
trn ######
mm
Sn
Sv
fr1
fr2
E1
kPa
kPa
Dp
t
mm
mm
R
trn
Pad material code

Pad material specification
Pad O.D.
Pad thickness
#######
#######
######
######
1
*2
tr
*1
Allowable stress value in tension, Nozzle

Allowable stress value in tension, Vessel
= Sn/Sv
= Sn/Sv
c
h
d
ti
- N/A - N/A -
Larger of
- N/A - N/A -
te
Larger of
d or Rn + tn +
mm
mm
d or Rn + tn + t
For nozzle wall inserted
For nozzle wall abutting
through the vessel wall
Allowable stress value in reinforcing element

Strength reduction factor, 1.0 =( lesser of Sn or Sp )/ Sv
= Sp/Sv
Sp
fr3
fr4
Leg41
Leg42
Leg43
* UG - 40
Limit of reinforcement
Outside diameter of reinforcing element
Dp
- N/A -
- N/A - N/A -
kPa
kPa
the vessel wall
* 1 : Smaller of 2.5 t or 2.5 tn + te

* 2 : Smallest of h, 2.5 t, or 2.5 ti

* Min. ######
* Min.
- N/A * Min.
######
- N/A - N/A -
mm
mm
mm
######
- N/A -
mm * Larger of d or Rn + tn + t
mm
* UW - 16 ( c )
CALCULATION
= A, Area required
=
#VALUE! mm2
= d tr F + 2 tn tr F ( 1 - fr1 )
= A1, Area available in shell

= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
=
#VALUE! mm2
= A2, Area available in nozzle projecting outward
=
#VALUE! mm2
= Smaller of 5 ( tn - trn ) fr2 t or 5 ( tn - trn ) fr2 tn
= A3, Aea available in inward nozzle

=
- N/A - mm2
= Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2
= A41, Area available in outward weld

=
#VALUE! mm2
= outward nozzle weld
= (leg)^2 fr2
= A42, Area available in outer

=
- N/A - mm2
= outer element
= (leg)^2 fr4
weld
= A43, Area available in inward weld

=
- N/A - mm2
= A5, Area available in element
=
- N/A - mm2
A1 + A2 + A41 =
NTES
weld
= inward nozzle weld
= (leg)^2 fr2
( Dp - d - 2 tn ) te fr4
#VALUE! ###### A = #VALUE!
##
##
PRESSURE
VESSEL :
MECHANICAL
Part
Nozzle > K1 & K2
Code
UG - 41
Doc. No.
Date
Revision
Sheet No.
DESIGN
MD - PV - 000
05. 8. 15.
0
2
of
Strength of Reinforcement
CALCULATION
Allowable Unit Stresses

Fillet Weld Shear
Nozzle Wall Shear
Groove Weld Tension
Groove Weld Shear
* UG - 45 ( c ) & UW - 15 ( c )
Sfs
Sns
Sgt
Sgs
Strength of Connection Elements
=
=
=
=
0.49
0.7
0.74
0.6
x
x
x
x
#VALUE!
#VALUE!
#VALUE!
#VALUE!
=
=
=
=
Path 3-3
(d) + (c)
Load for Path 3-3
->
NTES
##
#VALUE! KN =
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
- N/A -
KN
- N/A - N
- N/A -
KN
- N/A - N
- N/A -
KN
- N/A - N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
#VALUE! KN
#VALUE! N
=
=
#VALUE! N
#VALUE! N
->
##
=
=
#VALUE! N
#VALUE! N
->
##
=
=
#VALUE! N
#VALUE! N
->
##
* UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1
(d) + (b)
Load for Path 1-1
Path 2-2
(a) + (c)
Load for Path 2-2
* UG - 41 ( b ) ( 1 ) & ( 2 )

W1-1 = ( A2 + A5 + A41 + A42 ) Sv
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv
Total Weld Load
W
= [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv
Check Strength Paths
kPa
kPa
kPa
kPa
* Dimensions are in m.
Inner Fillet Weld Shear

(a) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
###### x ###### x #VALUE!
Nozzle Wall Shear
(b) = / 2 x Mean Nozzle Dia. x tn x Sns
= /2 x
###### x ###### x #VALUE!
Groove Weld Tension
(c) = / 2 x Nozzle OD x t x Sgt
= /2 x
###### x 0.011 x #VALUE!
Outer Fillet Weld Shear
(d) = / 2 x Pad OD x Weld Leg x Sfs
= /2 x
- N/A - x - N/A - x #VALUE!
Upper Groove Weld Tension
(e) = / 2 x Nozzle OD x te x Sgt
= /2 x
###### x - N/A - x #VALUE!
Lower Fillet Weld Shear
(f) = / 2 x Nozzle OD x Weld Leg x Sfs
= /2 x
###### x - N/A - x #VALUE!
Load to be carried by Welds
#VALUE!
#VALUE!
#VALUE!
#VALUE!
=
0
+ #VALUE!
+ (e)
= #VALUE! + #VALUE!
=
0
+ #VALUE!
##

MD PV ASME v0.1

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Program User Guide :

Mechanical Design of P / V in acc. with ASME

PUG - MDPV - 000

Input and Summary Sheet

Stress Values of ASTM / ASME materials

Narai Thermal Engineering Services

Mechanical Design of P / V in acc. with ASME

Narai Thermal Engineering Services

ASME Sec. VIII Div. 1

Header, Inlet pipe

Minimum Thickness of Press. Retaining Parts

A1, Manhole plate

###### ###### ####### 80 A Sch.80

Requirement for Bolt Sectional Area

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Sohar Refinery Project

Issued for approval.

Narai Thermal Engineering Services

Narai Thermal Engineering Services

Design Data and Summary

Narai Thermal Engineering Services

Sohar Refinery Project

ASME Sec. VIII Div. 1

Narai Thermal Engineering Services

ASME Sec. VIII, Div. 1

* Circumferential stress governs.

Internal design pressure

Inside diameter of the shell course under consideration Corroded

Maximum allowable stress value

Joint efficiency for, or the efficiency of, appropriate joint

Minimum Required Thickness of Shell

Narai Thermal Engineering Services

ASME Sec. VIII, Div. 1

Narai Thermal Engineering Services

ASME Sec. VIII, Div. 1

* Circumferential stress governs.

Internal design pressure

Inside diameter of the shell course under consideration Corroded

Maximum allowable stress value

Joint efficiency for, or the efficiency of, appropriate joint

Minimum Required Thickness of Shell

Narai Thermal Engineering Services

ASME Sec. VIII, Div. 1

Narai Thermal Engineering Services

ASME Sec. VIII, Div. 1

Unstayed Flat Heads and Covers

1.9 601,244,337 ######

Basic gasket seating width

Diameter at location of gasket load reaction

Total Bolt Load

* total required cross-sectional area of bolts

Narai Thermal Engineering Services

ASME Sec. VIII, Div. 1

Unstayed Flat Heads and Covers

Internal design pressure

Diameter measured as indicated in Fig. UG-34

Maximum allowable stress value

Joint efficiency for, or the efficiency of, appropriate joint

Factor depending upon the method of attachment of head, shell dimensions

Minimum Required Thickness of Flat Head

Narai Thermal Engineering Services

ASME Sec. VIII, Div. 1

Unstayed Flat Heads and Covers

Internal design pressure