Nitocote EP410

Highly chemical resistant two pack epoxy system

Uses
To provide protection to concrete and steel structures in
aggressive chemical immersion conditions. The
material is particularly suitable for applications in
process plants and sewage works.
Advantages
!
!
!

Excellent chemical resistance

Excellent adhesion to concrete and steel
Excellent abrasion resistance

The fully cured coating is resistant to:

Sodium hydroxide 50%
Citric acid 50%
Hydrochloric acid 30%
Lactic acid 10%
Acetic acid 15%
Sulphuric acid 25%
The local Fosroc office should he consulted in respect of
other chemicals, or at operating temperatures greater
than 20oC.
Specification clauses
Chemical and abrasion resistant lining

Description
Nitocote EP410 is a high build, solvent free, two pack
epoxy formulation. It is supplied in pre-measured
quantities ready for site mixing and use. It is used in
conjunction with separate, solvent containing primers
for concrete and steel.

The chemical and abrasion resistant lining shall be

Nitocote EP410, a high build, two pack epoxy system
specifically designed to provide a tough and
impermeable film.
Application instructions

Technical support

Preparation

Fosroc offers a comprehensive range of high

performance, high quality products suitable for use
within all aspects of the concrete repair and protection
industry. In addition, the company offers a technical
support package to specifiers, end users and
contractors, as well as on-site assistance all over the
world.

Concrete surfaces

Design criteria

All surfaces should then be grit blasted to remove all

foreign matter, open up blow holes and provide a
suitable key for Nitocote EP410.

Nitocote EP410 is designed to be applied in one coat to

achieve a minimum total dry film thickness of 250
microns. When used in conjunction with glass fibre
reinforcement to bridge fine cracks, it is applied in two
coats to achieve a minimum total dry film thickness of
500 microns. Nitocote EP410 is designed to be used
with Nitoprime 25 on concrete surfaces and Nitoprime
28 on mild steel. It is green in colour.
Properties
Volume solids:
Viscosity:
Pot life:
20oC
35oC

.
100%
Pourable, spreadable liquid
90 minutes
35 minutes

All surfaces must be dry, smooth, sound and free from

debris and loose material. Surfaces must be free from
contamination such as oil, grease, dust, loose particles
and organic growth. Concrete surfaces must be fully
cured, laitance-free and free from any traces of
shuttering release oils and curing compounds.

All blow holes and imperfections should be filled with

Nitomortar FC.
All surfaces should then be primed with Nitoprime 25. It
is mixed in the proportions supplied and applied in a thin,
continuous film. The primer should be touch dry but
allowed to cure for no more than 24 hours at 20oC or no
more than 16 hours at 35oC before the application of
Nitocote EP410. The pot life of Nitoprime 25 is 80
minutes at 20oC, 30 minutes at 35oC.
Steel surfaces
All surfaces should be grit blasted to meet the
requirements of BS 7079, Sa3. The lining work should be
programmed so that newly cleaned steel is primed
before the formation of rust or scale

All surfaces should then be primed with Nitoprime 28. It

is mixed in the proportions supplied and applied as a
thin continuous film. The primer should be touch dry but
allowed to cure for no more than 24 hours at 20oC or 16
hours at 35oC before the application of Nitocote EP410.
The pot life of Nitoprime 28 is 80 minutes at 20oC, 30
minutes at 35oC.

than 24 hours at 20oC and no more than 18 hours at

35oC between coats, and again achieving a wet film
thickness not less than 250 microns.

Mixing

Nitoprime 25, Nitoprime 28 and Nitocote EP410 should

be removed from tools and equipment with Fosroc
Solvent 102 immediately after use. Cured material can
only be removed mechanically.

The contents of the base can should be stirred

thoroughly to disperse any settlement. The entire
contents of the hardener can should be stirred and
added to the base container and mixed thoroughly until
a uniform colour and consistency are obtained, taking
particular care to scrape the sides and bottom of the
container. It is recommended that mechanical mixing
be employed using a Jiffy mixer on a heavy duty, slow
speed electric drill. In cold weather, materials should be
stored between 15oC - 20oC for 24 hours before use.
Application
Number of coats
Theoretical application rate per
coat:
Theoretical wet film thickness per
coat:
Overcoating times
@ 5oC:
@ 20oC:
@ 35oC:
Fully cured
@ 5oC:
@ 20oC:
@ 35oC:

.
1
0.25 litres per
m2

Suitable cloth is open weave 110 g/m2 glass cloth.

Cleaning

Limitations
Nitoprime 25, Nitoprime 28 and Nitocote EP410 are
formulated for application to clean, sound concrete and
steel. They should not be applied over existing coatings.
Application should not be undertaken if the temperature
is below 5oC or is 5oC and falling, nor when the
prevailing Relative Humidity exceeds 90%.
Nitocote EP410 is not colour stable when exposed to
direct sunlight, nor when in contact with some chemicals.
Estimating

250 microns
16-72 hrs
16-36 hrs
6-18 hrs
14 days
7 days
6 days

The minimum application temperature is 5oC.

All primed surfaces should be treated with one coat of
Nitocote EP410. The mixed material should be applied by a
nylon brush and finally smoothed out with a steel trowel to
achieve a uniform coating with a wet film thickness not less
than 250 microns. Any movement joints in the structure
should be expressed through the coating and sealed with an
appropriate sealant.
Use of glass fibre reinforcement
Nitocote EP41O may be used in conjunction with glass fiber
cloth to increase thickness or, where necessary, bridge fine
cracks in the substrate. The cloth should be laid directly on
the first coat whilst wet and should be pressed in and
smoothed out with a stiff nylon brush or split washer roller. A
second coat should then be applied, allowing no more

Supply
Nitoprime 25:
Nitoprime 28:
Nitocote EP410:
Fosroc Solvent 102:

Coverage

Nitoprime 25:
Nitoprime 28:
Nitocote EP410:

5 m2 per kg
5 m2 per kg
4 m2 per litre (2.8 m2 per kg)

1 kg and 5 kg packs
0.5 kg and 5 kg packs
5.6 kg packs
5 litre cans

The coverage figures are theoretical - due to wastage factors

and the variety and nature of possible substrates, practical
coverage figures may be substantially reduced.
UN packaging regulations
To comply with current regulations all products of a hazardous
nature, which are subjected to a sea crossing as part of their
delivery requirements, must be packed in UN approved
receptacles.
When a known sea crossing is involved, whether locally or for
export, Fosroc will supply in the correct UN packaging. Where
Fosroc is requested to deliver within a mainland boundary, but
the Purchaser intends to onward ship it is incumbent upon the
Purchaser to specify that UN packaging is required at the time
of placing the order.

Otherwise, once received, responsibility rests with the

Purchaser. The use of UN packaging may affect the
selling price of products. Please consult the local
Fosroc Area Manager or office.

Fosroc Solvent 102 is a flammable liquid. Keep away

from sources of ignition - No Smoking. Wear suitable
protective clothing, gloves and eye/face protection. Use
only in well ventilated areas.

Storage

Fire

Shelf life
All products have a shelf life of 12 months if kept in a
dry store between 5oC and 30oC in the original,
unopened containers.
Storage conditions
Storage in dry conditions at temperatures between 5oC
and 30oC in the original, unopened containers. If stored
at high temperatures, the shelf life may be reduced.

Nitocote EP410 is non-flammable.

Nitoprime 25, Nitoprime 28 and Fosroc Solvent 102 are
flammable. Keep away from sources of ignition. No
smoking. In the event of fire, extinguish with C02 or foam.
Do not use a water jet.
Flash points
Nitoprime 25:
Nitoprime 28:
Fosroc Solvent 102:

.
55oC
27oC
33oC

Precautions
Health and safety
Nitoprime 25 and Nitoprime 28 should not come in
contact with the skin and eyes, or be swallowed. When
using these materials, ensure adequate ventilation and
avoid inhalation of vapours. If working in confined
areas, then suitable respiratory protective equipment
must be worn. Some people are sensitive to resins,
hardeners and solvents. Wear suitable protective
clothing, gloves and eye protection. The use of barrier
creams provides additional protection. In case of
contact with the skin, remove immediately with suitable
resin removing cream, then cleanse with soap and
water. Do not use solvent. In case of contact with eyes,
rinse immediately with plenty of clean water and seek
medical advice. If swallowed, seek medical attention
immediately - do not induce vomiting.
Nitocote EP410 contains 4,4'-Diaminodiphenylmethane.
May cause cancer. Danger of serious damage to health
by prolonged exposure in contact with skin. Avoid
contact with skin and eyes, ingestion and inhalation of
vapour. Ensure adequate ventilation. If working in
confined areas, then suitable respiratory, protective
equipment must be worn. Wear suitable protective
clothing, gloves and eye/face protection. Barrier creams
provide additional skin protection. Should accidental
skin contact occur, remove immediately with a resin
removing cream, followed by soap and water. Do not
use solvent. In case of contact with eyes, rinse
immediately with plenty of clean water and seek
medical advice. If swallowed, seek medical attention
immediately - do not induce vomiting.
It is imperative that high standards of personal hygiene
are maintained.

For further information, consult the Product Material

Safety Data Sheet.
Additional information
Fosroc manufactures a wide range of products
specifically designed for the repair and refurbishment of
damaged reinforced concrete. This includes hand-placed
and spray grade mortars, fluid micro-concretes, chemical
resistant epoxy mortars and a comprehensive package
of protective coatings. In addition, a wide range of
complementary products is available. This includes joint
sealants, waterproofing membranes, grouting, anchoring
and specialized flooring materials.
Fosroc has produced several educational training videos
which provide more detail about the mechanisms which
cause corrosion within reinforced concrete structures
and the solutions which are available to arrest or retard
these destructive mechanisms. Further information is
available from the publication; 'Concrete Repair and
Protection - The Systematic Approach', available in
seven language formats.
For further information about products or publications,
consult the local Fosroc office.

*Denotes the trade marks of Fosroc International Limited

Fosam Company Limitd

Jeddah Sale Office
Riyadh
Khamis Mushayt
Makkah
Jubail

Tel: (02)608 0999

Tel: (01)482 9303
Tel: (07)250 0469
Tel: (02)542 0869
Tel: (03)362 3904

Fax: (02)635 3330

Fax: (01)482 7562
Fax: (07)250 0469
Fax: (02)542 0869
Fax: (03)362 3875

Jeddah Showroom
Dammam
Yanbu
Medinah
Head Office & Factory

Tel: (02)665 0187

Tel: (03)847 2929
Tel: (03)322 4280
Tel: (04)845 1767
Tel: (02)637 5345

Fax: (02)667 4844

Fax: (03)847 1582
Fax: (03)391 2980
Fax: (04)846 3195
Fax: (02)637 5891

Important note: Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of
sale, copies of which may be obtained on request. Whist Fosroc endeavors to insure that any advice, recommendation, specification or information it may give
is accurate and correct, it cannot, because it has no direct or continuous control over where how its products are applied, accept any liability either directly or
indirectly arising from the use of its products, whether or not in accordance with any advice, specification, recommendation or information given by it
ME/135012/93/A