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Summary
This paper presents in Part A a theoretical study of internal line friction, line rigidity and their
influence on drum and flange pressures on single drum winches, with varying line tension.
It also develops in Part B, using the conclusion in Part A, an analysis of the effect of the rigidity
of flange and line on the loads developed on the flange. The study in Part B was developed
focusing on the structure of the reel flange however some conclusions may be of interest also
for the structure of the winch flange.
NOTE:
This study is not intended and shall not be used to replace the basic requirements in section 5
of DNV Standard for the Certification of Lifting Appliances 2.22, with respect to design forces
and stresses to be considered for winch drums and flanges; the concepts presented are
intended to explore and stimulate a deeper understanding of two dominant phenomena
involved. With further development and sufficient practical evidence, it may support the
generation of thorough documentation as a means to alternative methods of design
(reference is made to the DNV Standard for the Certification of Lifting Appliances 2.22 Ch. 2
Sec. 3 Guidance Note for the calculation of C coefficient for more than 2 layers).
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
T=
tension in line
pi =
friction coefficient
Pp =
product pitch
n=
l=
number of windings along the
drum
D1 = external diameter (drum
diameter + n*Pp)
Ri=
contribution of layer i to the total
radial pressure on the drum
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
-*Ti* d = dTi
By integration:
T= T0*e-
Where is the angular length from the free end to the present position:
= (n-1)*2**l + -l where n is the layer, l is the number of windings and -l is the
local position on the layer n.
The equation developed below is a generalization of the capstan effect equation
for a multi layers and multi windings arrangements (no surprise!...).
Forces experienced by winch drums and reels systems as a function of rope
characteristics and varying line pull a theoretical study
25th April 2013
Det Norske Veritas AS. All rights reserved.
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
=>
[eq 3]
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
pdrum =
[eq 4.2] where
i+1= i + 2**l
Interesting to note:
[eq 4.1]
With Pp/D1 =
Forces experienced by winch drums and reels systems as a function of rope
characteristics and varying line pull a theoretical study
25th April 2013
Det Norske Veritas AS. All rights reserved.
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
pdrum =
[eq 4.3]
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
Hoop stress
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
100
180
224
295
336
dR
100
80
64
51
41
1.25
1.25
1.25
1.25
dRi/dR(i+1)
10
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
The close correlation between experimental and theoretical values would appear to
demonstrate the validity of equations above.
The equations accounting all three effects are more general and by their nature provide more
conservative results. Equations considering only the effect of friction however are simpler,
requiring no information with respect to geometrical characteristics and might therefore
represent a reasonable initial approximation.
It is also noted that:
Coefficients of friction considered above (i.e. 0.0009 - 0.0013) are extremely small in
comparison with typical values (e.g. 0.05 to 0.30 for steel on steel); well-maintained, lubricated
wire rope may of course exhibit lower coefficients of friction, the values however are unknown.
Rope anchorage design for winches, [1] Ch. 2 Sec. 3 B.513, is based on a coefficient of friction
= 0.10; this value is about 100 times larger than those deduced from the results reported in
reference.
All of these due to the nature of hybrid rope reported as used in the reference?
The inclusion of diameter effects leads to an increase in coefficient of friction (approx. 50%) for
same drum pressure.
Forces experienced by winch drums and reels systems as a function of rope
characteristics and varying line pull a theoretical study
25th April 2013
Det Norske Veritas AS. All rights reserved.
11
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
VARIATION OF DRUM PRESSURE WITH COEFFICIENT OF FRICTION (EFFECT OF DIAMETER INCLUDED) REEL
CONFIGURATION R-OUT= 5.0 / PP=0.1 M / 2 LAYERS
2.250
2.000
1.750
1.500
1.250
1.000
0
10
15
20
25
30
35
40
45
50
Winding
-l
Radial
Friction
layer
2
0.001
2
0.01
2
0.02
2
0.05
2
0.10
2
0.20
code
10
50
2.014
1.939
1.882
1.730
1.533
1.285
1.750
2.008
1.882
1.778
1.533
1.285
1.081
1.750
2.001
1.828
1.686
1.390
1.152
1.023
1.750
1.995
1.778
1.605
1.285
1.081
1.007
1.750
1.989
1.730
1.533
1.208
1.043
1.002
1.750
1.958
1.533
1.285
1.043
1.002
1.000
1.750
1.745
1.043
1.002
1.000
1.000
1.000
1.750
12
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
VARIATION OF DRUM PRESSURE WITH COEFFICIENT OF FRICTION (EFFECT OF DIAMETER INCLUDED) REEL
CONFIGURATION R-OUT= 5.0 / PP=0.1 M / 5 LAYERS
5.500
5.000
4.500
4.000
3.500
3.000
2.500
2.000
1.500
1.000
0
10
20
30
40
50
Winding-l
layer
5
5
5
5
5
5
Frictio
n
0.001
0.01
0.02
0.05
0.10
0.20
code
1
5.147
4.427
3.951
2.938
2.051
1.395
3.000
2
5.082
3.951
3.219
2.051
1.395
1.088
3.000
13
3
5.018
3.553
2.700
1.624
1.179
1.024
3.000
4
4.955
3.219
2.326
1.395
1.088
1.007
3.000
5
4.894
2.938
2.051
1.262
1.045
1.002
3.000
10
4.603
2.051
1.395
1.045
1.002
1.000
3.000
50
3.025
1.045
1.002
1.000
1.000
1.000
3.000
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
It is interesting to note that a reduction in the coefficient of friction may result from welllubricated lines; being normal practise for subsea applications, used to minimize the amount
of the heat dissipation from friction and prolong product life. As can be observed however,
reducing the coefficient of friction might lead to more load on the drum. For deep sea
applications in particular, the balance between operating procedures, maintenance routines,
cumulative damage experienced by the wire due to heating/friction and pressures applied to
the winch drum is a fine one and needs to be considered, in terms of safety, financial and
technical constraints imposed on the design of such winches.
Information contained in InterOcean source below proposes an alternative method to
minimize the pressure experienced by winch drums for deep subsea arrangements; i.e.
spooling the first layers on the drum with a reduced tension. These first layers will act in
effect like a protective cage for the drum, reducing the pressure and hoop stresses
experienced by it. Equation 4.3 shows that spooling with a tension approximating or lower
than the spring (straightening) characteristic of the line may generate less pressure on the
drum and indeed offer a degree of protection to the structure of the drum.
Stephen M. Pearlman, David R. Gordon, Michael D. Pearlman Winch Technology - Past Present and Future A Summary of
Winch Design Principles and Developments
Paper on InterOcean Systems, Inc. site
http://www.interoceansystems.com/winch_article.htm
14
PART A: THE ESTIMATION OF LINE TENSION AND THE PRESSURE ON WINCH DRUMS
Source: W. van den Bos, C. de Ruiter and S. Maljaars An axi-symmetric FEM model of drum with multi-layer rope winding,
ODN 0901, OIPEEC Conference Oxford March 2013 (correspondence with Mr. van de Bos)
Forces experienced by winch drums and reels systems as a function of rope
characteristics and varying line pull a theoretical study
25th April 2013
Det Norske Veritas AS. All rights reserved.
15
16
Section
1 (soft)
Line Iy=
Line A=
dy for
100kN=
0.667
200
kp=1e5/dy=
17416
ln(kp)=
4.241
5.742
2
1.33
3
400
0.88
9
1124
29
5.05
1
17
6 (rigid)
2.000
600
2.667
800
3.333
1000
52.080
2500
0.593
0.445
0.356
0.054
168645
224861
281073
1867797
5.227
5.352
5.449
6.271
Spokes properties
Section
1 (soft)
Spoke Iy=
2873
Spoke A=
4000
Square
dy for
100kN=
9.170
ks=1e5/dy=
10905
ln(ks)=
9.297
Triangular
dy for
4.770
100kN=
ks=1e5/dy=
20964
ln(ks)=
9.951
2
5796
4750
3
8776
5300
4
11443
5700
5
(rigid)
42817
8800
4.747
21064
9.955
3.247
30798
10.335
2.559
39078
10.573
0.852
117371
11.673
2.525
39612
10.587
1.756
56948
10.950
1.401
71378
11.176
0.507
197239
12.192
18
Rectangular arrangement: Typical shear force and bending moments diagrams for
the spoke elements
19
T arrangement :Typical shear force and bending moment diagrams for the spoke
elements
20
ks-1
ks-2
ks-3
ks-4
ks-5
ks-1
ks-2
ks-3
ks-4
ks-5
F/F-code
log(kp)
R
R
R
R
R
T
T
T
T
T
Kp-1
Kp-2
Kp-3
Kp-4
Kp-5
Kp-6
4.241
5.051
5.227
5.352
5.449
6.271
2.803
1.495
1.316
1.196
1.109
0.365
3.206
1.752
1.528
1.399
1.296
0.426
3.424
1.918
1.686
1.532
1.418
0.465
3.556
2.026
1.785
1.622
1.501
0.492
4.032
2.567
2.289
2.091
1.938
0.631
0.665
0.488
0.443
0.413
0.390
0.182
0.755
0.536
0.487
0.454
0.435
0.205
0.821
0.568
0.514
0.479
0.453
0.218
0.851
0.588
0.533
0.495
0.468
0.227
0.881
0.686
0.623
0.580
0.547
0.269
4.250
4.000
3.750
3.500
3.250
3.000
2.750
2.500
2.250
2.000
1.750
1.500
1.250
1.000
0.750
0.500
0.250
0.000
4.000
4.500
21
5.000
5.500
6.000
6.500
ks-1
ks-2
ks-3
ks-4
ks-5
ks-1
ks-2
ks-3
ks-4
ks-5
M/M-code
log(kp)
R
R
R
R
R
T
T
T
T
T
5.250
5.000
4.750
4.500
4.250
4.000
3.750
3.500
3.250
3.000
2.750
2.500
2.250
2.000
1.750
1.500
1.250
1.000
0.750
0.500
0.250
0.000
4.000
kp-1
4.241
2.623
3.351
3.754
4.006
4.935
0.368
0.579
0.737
0.793
0.774
kp-2
5.051
0.925
1.269
1.512
1.670
2.580
0.190
0.245
0.288
0.317
0.467
kp-3
5.227
0.728
1.006
1.202
1.346
2.139
0.150
0.194
0.223
0.247
0.375
4.500
5.000
22
kp-4
5.352
0.610
0.843
1.014
1.133
1.847
0.125
0.163
0.188
0.205
0.318
5.500
kp-5
5.449
0.530
0.733
0.883
0.989
1.623
0.107
0.142
0.164
0.180
0.277
kp-6
6.271
0.098
0.135
0.161
0.180
0.303
0.031
0.040
0.046
0.051
0.080
6.000
6.500
ks-1
ks-2
ks-3
ks-4
ks-5
ks-1
ks-2
ks-3
ks-4
ks-5
Z/Z-code
log(kp)
R
R
R
R
R
T
T
T
T
T
kp-1
4.241
0.936
1.045
1.096
1.126
1.224
0.553
0.768
0.897
0.932
0.878
kp-2
5.051
0.619
0.724
0.789
0.825
1.005
0.390
0.456
0.507
0.539
0.681
kp-3
5.227
0.554
0.658
0.713
0.754
0.935
0.338
0.398
0.434
0.464
0.601
kp-4
5.352
0.510
0.603
0.661
0.698
0.883
0.302
0.360
0.393
0.413
0.549
kp-5
5.449
0.478
0.566
0.623
0.659
0.837
0.276
0.325
0.363
0.384
0.506
kp-6
6.271
0.268
0.316
0.345
0.366
0.480
0.173
0.196
0.212
0.225
0.298
1.250
1.000
0.750
0.500
0.250
0.000
4.000
4.500
5.000
23
5.500
6.000
6.500
24
25
26