Beruflich Dokumente
Kultur Dokumente
500 MW
ASSEMBLY PROCEDURE OF
IP MODULE AT SITE
ERECTION
As a
general requirement initially all the turbine and generator rotors will be aligned/coupled
without floating the TG deck. The coupling will be opened and again re-aligned after
floating of the TG deck which is generally done after erecting all the components of
Turbine -Generator including their piping etc.
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T1-08-0606G
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STEAM TURBINE
500 MW
ASSEMBLY PROCEDURE OF
IP MODULE AT SITE
ERECTION
of inner casing support it on its four nos. Jacking screws. (Drg no. 0-106-0127500# 18). After placement of inner casing install its axial keys (drg N.
0-106-01-27500 # 20).
screws of the IP
casing.
Loosen IP inner casing parting plane bolts and remove IP inner casing upper
half. Before loosening the IP inner casing parting plane bolts support
inner casing again on its four jacking screws and ensure that the parting
plane level of lower half inner casing is not disturbed and remain same
as it was kept after tightening of parting plane bolts with load on its four
packers.
Place IP rotor in position after its cleaning. The front end of the rotor is to be
placed over segment (drg N. 0-106-01-27500 # 21) and rear end of the
rotor on its bearing. During placement of IP rotor ensure that the rotor is
free on its seal fins of IP inner casing and necessary the IP outer casing
may be lowered on its rear end.
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STEAM TURBINE
500 MW
ASSEMBLY PROCEDURE OF
IP MODULE AT SITE
ERECTION
Before
direction and IP inner casing itself in up/down direction with the help of
inner casing jacking screws by removing the inner casing packers.
Ensure / compare roll check values with shop records.
Check IP rotor axial float in IP inner casing and compare with shop protocol.
Loosen IP inner casing bolts and remove IP inner casing upper half.
Decouple and lift IP rotor for assembly of rear end shaft seals of IP casing. The
front end of the seals may also be assembled now of afterward with the IP
rotor in position.
Place IP rotor in position and provisionally couple it with HP rotor on temporary
bolts. The IP rotor may not be coupled at its rear end with the LP rotor at
this stage.
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STEAM TURBINE
500 MW
ASSEMBLY PROCEDURE OF
IP MODULE AT SITE
ERECTION
Assemble and heat tighten IP inner casing upper half as per required elongation
of parting plane bolts. Install seal rings of inlet insert and extraction pipe
on IP inner casing upper half (drg N. 0-106-01-27500 # 1,2,7,8,11,12).
The taper pins of IP inner casing parting planes are to be removed before
placement of IP outer casing upper half after the heat tightening of IP
inner casing bolts.
Assemble IP outer casing upper half and tighten the parting plane bolts to
ensure feeler tight joints. The heat tightening of the bolts are not to be
done now. Before placement of IP outer casing upper half assemble
casing shaft seals of front & rear end also.
Do roll check & float of completely assemble IP turbine and compare it with
factory protocol.
Heat tighten IP outer casing parting plane bolts to required values, and carry out
final roll check and float of completely assembled turbine.
NOTE :
the assembly of IP
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