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AC-DN2
MAINTENANCE MANUAL
1st Edition
Serial No. 10001 and Higher
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
WARNING
This unit has no power switch.
When installing the unit, incorporate a readily
accessible disconnect device in the fixed wiring, or
connect the power cord to a socket-outlet which must be
provided near the unit and easily accessible, so that the
user can turn off the power in case a fault should occur.
WARNUNG
Dieses Gerät hat keinen Netzschalter.
Beim Einbau des Geräts ist daher im Festkabel ein
leicht zugänglicher Unterbrecher einzufügen, oder das
Netzkabel muß mit einer in der Nähe des Geräts
befindlichen, leicht zugänglichen Wandsteckdose
verbunden werden, damit sich bei einer
Funktionsstörung die Stromversorgung zum Gerät
jederzeit unterbrechen läßt.
Table of Contents
Manual Structure
1. Service Overview
2. Electrical Alignment
3. Spare Parts
AC-DN2 1(E)
Manual Structure
Contents
The following are summaries of the each section for understanding the manual.
Relative manual
Besides this maintenance manual, the following manual is available for this unit.
2(E) AC-DN2
Section 1
Service Overview
1-1-1. Connection Connector/Cable The following power cords are available separately for this
unit. Use the power cord that is applicable to the places in
Connection made with the DC OUT connector (XLR, 4P) the world.
during installation or service, should be made with the
connectors/complete cable assemblies specified in the SONY POWER CORD (2.4 m) DK-2401L (Angle type)
following list, or equivalent parts. DK-2401 (Straight type)
Connector name Connection connector/cable Fig. Power cord Rated current Rated voltage
Plug holder
Plug holder
AC-DN2 1-1(E)
1-1. Connectors and Cable
1-2. Operating Environment
1-3. Checking Fan Operation
1
2
3
(External view)
1-2(E) AC-DN2
1-4. Replacing Fuse
1-4. Replacing Fuse 2. Disconnect CN1 from the PFC board and CN204 from
the DC/DC board.
w
The fuse is critical to safe operation. For replacement, be
sure to use the specified part.
DC/DC
board
PFC board
CN204
Lower case
PTP
2.6x15
PTP 2.6x15
PTP 2.6x15
PTP 2.6x15
AC-DN2 1-3(E)
1-4. Replacing Fuse
PFC board
CN203
Shielding
case
Fuse
Desolder
1-4(E) AC-DN2
1-5. Replacing Fan
1-5. Replacing Fan 3. Remove the two screws to remove the fan.
CN205
DC/DC board
PTP 3x10
Airflow
AC-DN2 1-5(E)
1-6. Notes on Spare Parts
1-7. Optional Fixture
1. Safety Related Components Warning The following special driver is separately available as a
w fixture to remove the screws securing the V shoe to the
Components marked ! are critical to safe operation. unit.
Therefore, specified parts should be used in the case of
Description Sony Part No.
replacement.
5-wing screwdriver DF-018 (for M3) J-6530-180-A
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts common-
ality and improvement.
Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP(Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Units Representation
The following represented units are changed or
omitted in writing.
Units Representation
Capacitance uF uF
Inductance uH uH
Resistance Z Abbreviation
Temperature dC XXX-DEG-C
1-6(E) AC-DN2
Section 2
Electrical Alignment
(_) (+)
VR301
1
To
DC Voltmeter DC/DC board
AC-DN2 2-1(E)
AC Adaptor
Section 3
Spare Parts
BTP 3x6
18
7
6
BTP 3x6 14
16
13
PSW
4x8
10
Precision
P 2.6x6
Precision a PTT
P 2.6x6 2x4
b
11
1 a
15 2
3
12
NUT4
4
Precision
P 2.6x10 5
101
108
110
107 +P 2x3
+P 2x3
+P 2x3 109
+B 3x5
+B 3x5
111 104
103
+P 2.6x4
113
106
+P 2.6x4
114
105
+PSW 3x8 112
102
+P 2.6x4
+P 2.6x4
+P 2.6x4
3-2 AC-DN2
3-2. Electrical Parts
---------
PFC BOARD (PFC BOARD)
---------
Ref.No. Ref.No.
or Q'ty Part No. SP Description or Q'ty Part No. SP Description
1pc 9-880-266-01 o MOUNTED CIRCUIT BOARD, PFC R10 1-247-887-00 s RES, CARBON 220K 1/4W
R11 1-247-887-00 s RES, CARBON 220K 1/4W
C1 ! 1-104-708-11 s CAP, FILM 0.47uF R12 1-216-059-00 s RES, METAL CHIP 2.7K 1/10W
C2 ! 1-115-166-11 s CAP, FILM 0.22uF R13 1-216-296-00 s CONDUCTOR, CHIP 0
C3 ! 9-880-198-01 s CAP, CERAMIC 1000PF R14 1-249-397-11 s RES, CARBON 22 1/4W
C4 ! 9-880-198-01 s CAP, CERAMIC 1000PF
C5 9-880-199-01 s CAP, FILM 0.68uF 630V R15 1-216-220-00 s RES, METAL CHIP 8.2K 1/8W
R16 1-249-409-11 s RES, CARBON 220 1/4W
C6 9-880-200-01 s CAP, CERAMIC 470PF 1KV R17 1-216-073-00 s RES, METAL CHIP 10K 1/10W
C7 9-880-200-01 s CAP, CERAMIC 470PF 1KV R18 1-216-033-00 s RES, METAL CHIP 220 1/10W
C8 9-880-201-01 s CAP, ELECT 220uF 450V R19 1-216-121-00 s RES, METAL CHIP 1.0M 1/10W
C9 9-880-202-01 s CAP, ELECT 47uF 50V
C10 9-880-203-01 s CAP, CHIP CERAMIC 68PF 50V R20 1-216-069-11 s RES, METAL CHIP 6.8K 1/10W
R21 1-247-887-00 s RES, CARBON 220K 1/4W
C11 1-107-443-11 s CAP, CHIP CERAMIC 10000PF 50V R22 1-247-887-00 s RES, CARBON 220K 1/4W
C12 1-107-443-11 s CAP, CHIP CERAMIC 10000PF 50V R23 1-215-888-00 s RES, METAL 220 2W
C13 9-880-204-01 s CAP, CHIP CERAMIC 0.22uF 50V R24 9-880-197-01 s RES, METAL 220K
C14 1-107-443-11 s CAP, CHIP CERAMIC 10000PF 50V
C15 1-163-275-11 s CAP, CERAMIC 1000PF 50V R25 1-249-397-11 s RES, CARBON 22 1/4W
R26 1-216-089-00 s RES, METAL CHIP 47K 1/10W
C16 9-880-205-01 s CAP, ELECT 10uF 50V R27 1-216-689-11 s RES, METAL CHIP 39K 1/10W
R28 1-216-089-00 s RES, METAL CHIP 47K 1/10W
CN1 1-691-960-11 o PIN, CONNECTOR (PC BOARD) 3P R29 1-216-222-00 s RES, METAL CHIP 10K 1/8W
CN2 1-764-101-11 o PIN, CONNECTOR (PC BOARD) 2P
CN3 1-764-101-11 o PIN, CONNECTOR (PC BOARD) 2P R30 1-249-389-11 s RES, CARBON 4.7 1/4W
R101 1-249-406-11 s RES, CARBON 120 1/4W
D1 9-880-192-01 s DIODE DBF150G
D2 9-880-193-01 s DIODE D8L60 RY1 ! 9-880-210-01 s RELAY
D3 9-880-194-01 s DIODE RM-10A
D4 8-719-801-78 s DIODE 1SS184 TH1 9-880-206-01 s THERMISTOR
D5 8-719-820-05 s DIODE 1SS181 TH2 9-880-206-01 s THERMISTOR
TH3 1-809-664-31 s THERMISTOR, POSITIVE
D6 9-880-195-01 s DIODE AG01Z
D7 9-880-195-01 s DIODE AG01Z ZD1 8-719-021-31 s DIODE UZM5.1B
D8 8-719-801-78 s DIODE 1SS184 ZD2 8-719-929-56 s DIODE HZS24NB1
D101 9-880-196-01 s DIODE DSK10B ZD3 8-719-106-53 s DIODE RD10M-B2
FG 9-880-211-01 s TERMINAL, FG
-----------
F1 ! 1-576-232-11 s FUSE (H.B.C.) 5A 250V DC/DC BOARD
-----------
IC1 9-880-190-01 s IC AN8032
Ref.No.
L1 ! 9-880-207-01 s COIL or Q'ty Part No. SP Description
L2 ! 9-880-208-01 s COIL
L3 ! 9-880-209-01 s COIL 1pc 9-880-267-01 o MOUNTED CIRCUIT BOARD, DC/DC
L4 ! 9-880-209-01 s COIL
C201 9-880-219-01 s CAP, FILM 0.022uF 630V
Q1 9-880-191-01 s TRANSISTOR 2SK2837 C202 9-880-219-01 s CAP, FILM 0.022uF 630V
Q3 8-729-039-12 s TRANSISTOR IRFIBC20G C203 9-880-200-01 s CAP, CERAMIC 470PF 1KV
Q4 8-729-216-22 s TRANSISTOR 2SA1162-G C204 9-880-200-01 s CAP, CERAMIC 470PF 1KV
Q5 8-729-900-53 s TRANSISTOR DTC114EK C205 9-880-221-01 s CAP, ELECT 22MF 50V
Q6 8-729-202-05 s TRANSISTOR 2SC2873-O
C206 9-880-202-01 s CAP, ELECT 47PF 50V
Q7 8-729-209-71 s TRANSISTOR 2SA1213O-TE12L C207 9-880-221-01 s CAP, ELECT 22MF 50V
C208 9-880-222-01 s CAP, CHIP CERAMIC 1uF 25V
R1 ! 1-214-925-00 s RES, METAL 330K 1/2W C209 9-880-202-01 s CAP, ELECT 47PF 50V
R2 1-219-116-11 s RES, METAL 0.01 2W C210 9-880-202-01 s CAP, ELECT 47PF 50V
R3 1-249-397-11 s RES, CARBON 22 1/4W
R4 1-216-089-00 s RES, METAL CHIP 47K 1/10W C211 9-880-222-01 s CAP, CHIP CERAMIC 1uF 25V
R6 1-247-887-00 s RES, CARBON 220K 1/4W C212 9-880-222-01 s CAP, CHIP CERAMIC 1uF 25V
C213 9-880-223-01 s CAP, ELECT 100PF 10V
R7 1-247-887-00 s RES, CARBON 220K 1/4W C301 9-880-200-01 s CAP, CERAMIC 470PF 1KV
R8 1-216-059-00 s RES, METAL CHIP 2.7K 1/10W C302 9-880-200-01 s CAP, CERAMIC 470PF 1KV
R9 1-216-001-00 s RES, METAL CHIP 10 1/10W
AC-DN2 3-3
(DC/DC BOARD) (DC/DC BOARD)
Ref.No. Ref.No.
or Q'ty Part No. SP Description or Q'ty Part No. SP Description
C303 9-880-225-01 s CAP, ELECT 470uF 25V Q302 8-729-216-22 s TRANSISTOR 2SA1162-G
C304 9-880-225-01 s CAP, ELECT 470uF 25V Q303 8-729-216-22 s TRANSISTOR 2SA1162-G
C305 9-880-225-01 s CAP, ELECT 470uF 25V Q304 8-729-900-53 s TRANSISTOR DTC114EK
C306 9-880-225-01 s CAP, ELECT 470uF 25V Q305 8-729-202-05 s TRANSISTOR 2SC2873-O
C307 9-880-225-01 s CAP, ELECT 470uF 25V Q401 8-729-900-53 s TRANSISTOR DTA114EK
C308 9-880-225-01 s CAP, ELECT 470uF 25V Q402 8-729-035-71 s TRANSISTOR 2SJ334
C309 9-880-225-01 s CAP, ELECT 470uF 25V
C310 9-880-226-01 s CAP, CHIP CERAMIC 0.1uF 50V R201 1-249-393-11 s RES, CARBON 10 1/4W
C311 9-880-204-01 s CAP, CHIP CERAMIC 0.22uF 50V R202 1-249-389-11 s RES, CARBON 4.7 1/4W
C312 9-880-228-01 s CAP, CHIP CERAMIC 0.47uF 16V R203 1-249-393-11 s RES, CARBON 10 1/4W
R204 1-249-389-11 s RES, CARBON 4.7 1/4W
C313 9-880-229-01 s CAP, CHIP CERAMIC 1uF 25v R205 1-249-393-11 s RES, CARBON 10 1/4W
C401 9-880-202-01 s CAP, ELECT 47uF 50V
C402 9-880-202-01 s CAP, ELECT 47uF 50V R206 1-216-073-00 s RES, METAL CHIP 10K 1/10W
C403 9-880-226-01 s CAP, CHIP CERAMIC 0.1uF 50V R207 1-247-843-11 s RES, CARBON 3.3K 1/4W
C407 9-880-226-01 s CAP, CHIP CERAMIC 0.1uF 50V R208 1-216-073-00 s RES, METAL CHIP 10K 1/10W
R209 1-216-077-00 s RES, METAL CHIP 15K 1/10W
CN201 1-580-838-11 o PIN, CONNECTOR (PC BOARD) 4P R210 1-216-025-00 s RES, METAL CHIP 100 1/10W
CN202 1-564-505-11 o PLUG, CONNECTOR 2P
CN203 1-580-838-11 o PIN, CONNECTOR (PC BOARD) 4P R211 1-216-067-00 s RES, METAL CHIP 5.6K 1/10W
CN204 1-564-506-11 o PLUG, CONNECTOR 3P R212 1-216-025-00 s RES, METAL CHIP 100 1/10W
CN205 1-564-505-11 o PLUG, CONNECTOR 2P R213 1-216-065-00 s RES, METAL CHIP 4.7K 1/10W
R214 1-216-073-00 s RES, METAL CHIP 10K 1/10W
D201 8-719-939-79 s DIODE GMA01-BT R215 1-216-073-00 s RES, METAL CHIP 10K 1/10W
D202 8-719-939-79 s DIODE GMA01-BT
D203 8-719-801-78 s DIODE 1SS184 R216 1-216-222-00 s RES, METAL CHIP 10K 1/8W
D204 8-719-820-05 s DIODE 1SS181 R217 1-216-027-00 s RES, METAL CHIP 120 1/10W
D205 8-719-801-78 s DIODE 1SS184 R218 1-216-073-00 s RES, METAL CHIP 10K 1/10W
R219 1-216-222-00 s RES, METAL CHIP 10K 1/8W
D206 9-880-195-01 s DIODE AG01Z R220 1-216-073-00 s RES, METAL CHIP 10K 1/10W
D207 9-880-195-01 s DIODE AG01Z
D208 8-719-800-99 s DIODE TLG223 R221 1-216-073-00 s RES, METAL CHIP 10K 1/10W
D209 8-719-801-78 s DIODE 1SS184 R222 1-216-049-11 s RES, METAL CHIP 1.0K 1/10W
D301 9-880-216-01 s DIODE FCH30A06 or R223 1-249-393-11 s RES, CARBON 10 1/4W
9-880-217-01 s DIODE FCQ30A06 R224 1-216-198-00 s RES, METAL CHIP 1.0K 1/8W
R225 1-216-166-00 s RES, METAL CHIP 47 1/8W
D302 9-880-216-01 s DIODE FCH30A06 or
9-880-217-01 s DIODE FCQ30A06 R226 1-216-089-00 s RES, METAL CHIP 47K 1/10W
D303 8-719-801-78 s DIODE 1SS184 R227 1-216-222-00 s RES, METAL CHIP 10K 1/8W
D304 9-880-195-01 s DIODE AG01Z R228 1-216-089-00 s RES, METAL CHIP 47K 1/10W
R229 1-216-089-00 s RES, METAL CHIP 47K 1/10W
IC201 9-880-213-01 s IC D642S R230 1-216-089-00 s RES, METAL CHIP 47K 1/10W
IC301 8-759-701-01 s IC NJM2904M
IC302 8-759-710-88 s IC NJM431U R301 1-216-206-00 s RES, METAL CHIP 2.2K 1/8W
IC401 8-759-708-05 s IC NJM78L05A R302 1-216-222-00 s RES, METAL CHIP 10K 1/8W
IC402 8-759-082-63 s IC NJM2403M R303 1-216-206-00 s RES, METAL CHIP 2.2K 1/8W
R304 1-216-057-00 s RES, METAL CHIP 2.2K 1/10W
IC403 8-759-082-63 s IC NJM2403M R305 1-216-065-00 s RES, METAL CHIP 4.7K 1/10W
IC405 8-759-710-88 s IC NJM431U
R306 1-216-097-00 s RES, METAL CHIP 100K 1/10W
L301 9-880-230-01 s COIL R307 1-216-079-00 s RES, METAL CHIP 18K 1/10W
R308 1-216-222-00 s RES, METAL CHIP 10K 1/8W
PC201 ! 8-749-010-64 s PHOTO COUPLER PC123F2 R309 1-216-206-00 s RES, METAL CHIP 2.2K 1/8W
PC202 ! 8-749-010-64 s PHOTO COUPLER PC123F2 R310 1-216-089-00 s RES, METAL CHIP 47K 1/10W
PC203 ! 8-749-010-64 s PHOTO COUPLER PC123F2
R311 1-216-059-00 s RES, METAL CHIP 2.7K 1/10W
Q201 9-880-214-01 s TRANSISTOR 2SK2842 R312 1-216-049-11 s RES, METAL CHIP 1.0K 1/10W
Q202 9-880-214-01 s TRANSISTOR 2SK2842 R313 1-216-073-00 s RES, METAL CHIP 10K 1/10W
Q203 8-729-120-28 s TRANSISTOR 2SC1623-L5L6 R314 1-215-885-00 s RES, METAL 68 2W
Q204 8-729-216-22 s TRANSISTOR 2SA1162-G R315 1-216-065-00 s RES, METAL CHIP 4.7K 1/10W
Q205 8-729-120-28 s TRANSISTOR 2SC1623-L5L6
R316 1-216-065-00 s RES, METAL CHIP 4.7K 1/10W
Q206 8-729-202-05 s TRANSISTOR 2SC2873-O R317 1-216-089-00 s RES, METAL CHIP 47K 1/10W
Q207 8-729-209-71 s TRANSISTOR 2SA1213O-TE12L R318 1-216-089-00 s RES, METAL CHIP 47K 1/10W
Q208 8-729-900-53 s TRANSISTOR DTC114EK R401 1-216-222-00 s RES, METAL CHIP 10K 1/8W
Q209 8-729-120-28 s TRANSISTOR 2SC1623-L5L6 R402 1-216-073-00 s RES, METAL CHIP 10K 1/10W
Q301 8-729-900-53 s TRANSISTOR DTC114EK
3-4 AC-DN2
(DC/DC BOARD) 3-3. Supplied Accessory
Ref.No.
or Q'ty Part No. SP Description Ref.No.
or Q'ty Part No. SP Description
R403 1-216-073-00 s RES, METAL CHIP 10K 1/10W
R404 1-216-049-11 s RES, METAL CHIP 1.0K 1/10W 1pc 1-783-189-11 s CORD, CONNECTION (XLR TYPE) 4P
R405 1-216-222-00 s RES, METAL CHIP 10K 1/8W
R406 1-216-073-00 s RES, METAL CHIP 10K 1/10W
R407 1-247-855-11 s RES, CARBON 10K 1/4W 3-4. Optional Fixture
R408 1-216-190-00 s RES, METAL CHIP 470 1/8W
R409 1-216-214-00 s RES, METAL CHIP 4.7K 1/8W Part No. SP Description
R410 1-216-222-00 s RES, METAL CHIP 10K 1/8W J-6530-180-A o SCREW DRIVER, 5-WING (FOR M3)
R411 1-216-210-00 s RES, METAL CHIP 3.3K 1/8W
R412 1-216-206-00 s RES, METAL CHIP 2.2K 1/8W
R413 1-216-222-00 s RES, METAL CHIP 10K 1/8W
R414 1-217-625-00 s RES, METAL 0.05 2W
R418 1-216-222-00 s RES, METAL CHIP 10K 1/8W
R419 1-216-049-11 s RES, METAL CHIP 1.0K 1/10W
R420 1-216-045-00 s RES, METAL CHIP 680 1/10W
R421 1-216-206-00 s RES, METAL CHIP 2.2K 1/8W
R422 1-216-206-00 s RES, METAL CHIP 2.2K 1/8W
T201 ! 9-880-231-01 s TRANSFORMER
T202 9-880-232-01 s TRANSFORMER
T203 9-880-233-01 s TRANSFORMER
TH301 1-809-664-31 s THERMISTOR, POSITIVE
TH302 1-809-664-31 s THERMISTOR, POSITIVE
VR301 9-880-218-01 s RES, ADJ METAL 1K
ZD201 8-719-106-53 s DIODE RD10M-B2
ZD202 8-719-021-31 s DIODE UZM5.1B
ZD203 8-719-106-53 s DIODE RD10M-B2
ZD301 8-719-021-31 s DIODE UZM5.1B
-----
FRAME
-----
Ref.No.
or Q'ty Part No. SP Description
1pc 9-880-261-01 o HARNESS, VCC (WH2 to CN202)
1pc 9-880-262-01 o HARNESS, RELAY (WH3 to WH3)
1pc 9-880-263-01 o HARNESS, +B (WH201 to CN2)
1pc 9-880-264-01 o HARNESS (WH1 to CN201)
AC-DN2 3-5
Index
IC
Section 4
Semiconductor Pin Assignments
1SS120 ............................ 4-2 2SA1162G ........................ 4-2 TLG223 ............................ 4-2 AN8032 ............................ 4-3
1SS181 ............................ 4-2 2SA1213-O ....................... 4-2
1SS184 ............................ 4-2 2SA1213O-TE12L ............ 4-2 NJM2403M ....................... 4-3
2SA812-M6 ....................... 4-2 NJM2904M ....................... 4-3
AG01Z .............................. 4-2 2SC1623 .......................... 4-2 NJM431U ......................... 4-3
2SC1623-L5 ...................... 4-2 OTHERS Page NJM78L05A ...................... 4-3
D8L60 .............................. 4-2 2SC2873-O ....................... 4-2
DBF150G ......................... 4-2 2SJ334 ............................. 4-2 PC123F2 .......................... 4-2
DSK10B ........................... 4-2 2SK2837 .......................... 4-2 PC123FY2 ........................ 4-2
2SK2842 .......................... 4-2
FCH30A06 ........................ 4-2
FCQ30A06 ........................ 4-2 DTC114EK ........................ 4-2
DTC114EKA-T146 ............ 4-2
GMA01-BT ........................ 4-2
IRFIBC20G ....................... 4-2
HZS24NB1 ........................ 4-2
AC-DN2 4-1
IC
Diode, LED, Others, Transistor
DIODE TRANSISTOR
—TOP VIEW—
1SS181 2SA1213-O
HZS24NB1
2SK2842
—TOP VIEW—
DTC114EK
DTC114EKA-T146
(R1=10 K, R2=10 K)
R1
R2
D8L60 —TOP VIEW—
LED 2SC1623
2SC1623-L5
TLG223 ; GREEN
IRFIBC20G
DBF150G 2SJ334
OTHERS S
—TOP VIEW—
+ ~ ~ _
PC123F2
1 4
PC123FY2
2 3
S
1 4
2 3
4-2 AC-DN2
IC
IC
9
VCC
UNDER OVER
VBTH VOLTAGE VOLTAGE
ONE + CLAMPER CLAMPER
6
SHOT _ VB
UVLO COMP
+ NJM431U (JRC)
2.5 V VREF
_ 10 V/8 V
ADJUSTABLE PRECISION SHUNT REGULATOR
—FRONT VIEW—
TIMER
CATHODE
8 3
DRIVE VOUT
1
REF
OVP COMP
2
+ 2.6 V
ANODE
5
_ OVP
CURRENT COMP REF ANODE CATHODE
_ (1) (2) (3)
1
+ CS
ERROR AMP
4
2 _ EI
MPI MULTIPLIER
+ 2.5 V
3
EO
2.5 V
NJM2403M (JRC)
DUAL VOLTAGE COMPARATORS
—TOP VIEW—
8 7 6 5 OUT GND IN
VCC 1 2 3
(+2 to +36V)
_
+
+
_ 3 1
IN OUT
GND GND
1 2 3 4 2
AC-DN2 4-3
Block Diagram Overall Overall Block Diagram
Section 5
Diagrams and Board Layouts
DC OUT
PC203 IC403
Q3 IC404
CN202 OVER
POWER VOLTAGE
WH2 1, 2 CURRENT
PROTECT DETECT
PROTECT
PFC DC/DC
4
Overall Block
AC-DN2
1
---------
PFC BOARD
---------
*:SOLDERING SIDE
C1 B7 RY1 D5
C2 D7
C3 E6 TH1 D6
C4 E7 TH2 C5
C5 B5 TH3 D5
C6 A3
C7 A3 WH1 E4
C8 B2 WH2 D4
C9 C3 WH3 E6
C10 *C3 WH3 E2
C11 *C3
C12 *C4 ZD1 *D5
2 C13 *D4 ZD2
ZD3
D5
*D4
C14 *C4
C15 *C4
C16 C5
CN1 A6
CN2 D1
CN3 C1
D1 B5
D2 A4
D3 A5
D4 *B4
D5 *D4
D6 D4
D7 D4
D8 *B4
D101 E5
F1 A7
3 IC1 C4
L1 C6
L2 B4
L3 B7
L4 B6
Q1 A3
Q3 D5
Q4 *D4
Q5 *D4
Q6 *B4
Q7 *B4
R1 B5
R2 A3
R3 A3
R4 *B4
R6 D4
R7 D4
4 R8 *D4
R9 *D4
R10 D3
R11 D3
R12 *C4
R13 *D4
R14 C3
R15 *C4
R16 C5
R17 *C4
R18 *D4
R19 *C4
R20 *D5
R21 C5
R22 D5
R23 E4
R24 E4
R25 D4
R26 *D5
R27 *D4
5 R28 *D4
R29 *D4
R30 C3
R101 E5
AC-DN2 (SY)
PFC - COMPONENT SIDE - AC-DN2 (SY)
PFC - SOLDERING SIDE -
A B C D E F G H
PFC PFC
AC-DN2 (SY)
!
D3
! ! ! ! RY1(1/2) PM-10A
CN1 WH1
F1 L3 L1 L2
1 AC L1 400V dc W
Q1
TH1 TH2 5 2 2SK2837 D2
2 N. C ~ C6 C7 D8L60
470p 470p
3 AC L2
! ! ! – + 1kV 1kV
S
C1 C2 R1
330k C5 C8 + CN201
0.47 0.22 0.68
D1 270 DC/DC
AC INLET ~ DBF150G 630V R2 R3 450V
12 9 0.01 22
R4
47k
! WH1
L4 ! !
GND BK
C4
1000p
C3
1000p
2
D8 D4
FG (PE) 1SS184 1SS184
D6 Q3 R23
WH2 R25 IRFIBC20G
AG01Z 22 220k
S Q6
2 POWER ON 2SC2873
C202
DC/DC 1 Vcc
D7 R24
AG01Z 220k Q7
2SA1213 R6 R10
220k 220k
R21
Q4 220k R14
2SA812 R30 22
4.7
R7 R11
D5 R16 220k 220k
R28 R15
1SS181 220 8.2k
47k
3
D101 R26 R8 R12
DSK10B 47k R22 2.7k 2.7k
C16 C13
10 220k R17
0.22
50V 10k
TH3 R9 R13
+
10 0
R101 ! R18 R19
120 RY1(2/2) R27 220 1M
39k
ZD3
ZD2
RD10MB
HZS24NB
ZD1
RD5.1MB
R29 C12
10k 0.01
WH3
1 2 R20
C15 C14 6.8k
Q5 1000p 0.01 C9 +
DTC114EKA C11 C10 47
0.01 68p
HARNESS
50V
4
WH3
1 2
1 2 3 4 5 6 7 8 9
CS MPI EO EI OVP VB GND VOUT Vcc
TO DC OUT CN3
(XLR 4P)
1 2
IC1
WH201 AN8032
DC/DC CN2
1 2
5
PFC
LOT NO. 709-
-----------
DC/DC BOARD
-----------
*:SOLDERING SIDE
C201 B7 R205 A5
C202 B7 R206 *A6
C203 C6 R207 C8
C204 A6 R208 *C5
C205 D6 R209 *C5
C206 D6 R210 *C6
C207 D6 R211 *C6
C208 *D6 R212 *C7
C209 A6 R213 *C6
C210 C6 R214 *D6
C211 *D5 R215 *C7
2 C213
C301
D6
A3
R216
R217
*D6
*C7
C302 B3 R218 D5
C303 B3 R219 *E6
C304 A2 R220 *E5
C305 B2 R221 *E5
C306 B1 R222 *E5
C307 B2 R223 C5
C308 C3 R224 *B5
C309 B2 R225 *B5
C310 *C3 R226 *D5
C311 *C3 R227 *D6
C312 *C2 R228 *E5
C313 *E4 R301 *D4
C401 E1 R302 *D4
C402 E1 R303 *C2
C403 *C3 R304 *C2
C407 *D3 R305 *C2
R306 *C2
CN201 A7 R307 *C2
CN202 E5 R308 *C3
3 CN203 B1 R309 *D4
CN204 D1 R310 *D4
CN205 D1 R311 *C2
R312 *E4
D201 B8 R313 *E4
D202 A8 R314 A3
D203 *C7 R315 *C3
D204 *C7 R316 *C3
D205 *C6 R317 *C3
D206 A5 R318 *D4
D207 C5 R401 *D3
D208 C8 R402 *D3
D209 *E6 R403 *D3
D301 A3 R404 *D3
D302 B3 R405 *D3
D303 *D3 R406 *E2
D304 C3 R407 *E2
R408 *D2
IC201 C4 R409 *D2
IC301 *C3 R410 C1
4 IC302 *C2 R410 *D2
IC401 E1 R411 *D2
IC402 *D2 R412 *D2
IC403 D3 R413 *D2
IC405 *E3 R418 *D3
R419 *E3
L301 C2 R420 *E3
R421 *D4
PC201 D4 R422 *D3
PC202 D4
PC203 D4 T201 B4
T202 C7
Q201 C6 T203 C8
Q202 B6
Q203 *C6 TH301 A3
Q204 *D5 TH302 A2
Q205 *E5
Q206 *B5 VR301 E1
Q207 *B5 VR401 E1
Q208 *E6
5 Q209 *E5 WH201 C1
Q301 *D4
Q302 *C3 ZD201 *C4
Q303 *C3 ZD202 *C5
Q304 *E4 ZD203 *C5
Q305 *C3 ZD301 *D4
Q401 *E2
Q402 E2
R201 B8
AC-DN2 (SY)
DC/DC - COMPONENT SIDE - AC-DN2 (SY)
DC/DC - SOLDERING SIDE -
R202 B8
R203 A8
R204 A8
A B C D E F G H
DC/DC DC/DC
AC-DN2 (SY)
CN205 R314
68
2 +FAN 1
TO FAN
1 –FAN D304
AG01Z Q302
2SA812 TH301
+
50V 10 4.7 470p CN203
RD10MB T203 C203 1kV
1 10 470p +16.7V 4
R229 1kV L301
D201 47 S 5
R208 R226 9 1SS120 +16.7V 3
2
10k C206 47k
2 7, 8 ! TO DC OUT
(5P TERMINAL)
47 R203 R204 PC203 GND 2 2
+
3 50V 10 4.7 1 (2/2)
4 C204 D301 GND 1
470p 9, 10, 11 FCH30A06
7
! 4
D202
R230 1kV C303 + +C304 +C305 + C306 +C307 + C308 +C309
220
PC201 47 S 470 470 470 470 470 470
6 1SS120 D302 25V 25V R312
25V 25V 25V 25V 25V C313
(1/2)
5 FCH30A06 1k 2
4 Q202 1
2SK2842 4 12, 13
6 T202
D203
D204 C302
3 1SS184 R310
1SS181 7 4, 5 470p R402 47k
7 1kV
10k R308 R313
9 1, 2 C310
0.1 10k 10k
8
D206
AG01 R301
! C403
2 PC202 0.1
2.2k (2/2)
9 R205 2 1 R309 1 2
IC301
C207 4 3 2 1 R307 2.2k
22
R209 15k 10 NJM2904M !
10 R206 + C209 18k PC201
+ 50V 47 R303 R304 5 6 7 8 D303
R210 100 10k ZD301 (2/2)
C208 50V 2.2k 2.2k
11 1SS184
1 RD5. 1MB C312 VR301
R211 5.6k 1 0.47 1k
12 R302
R306
3
T201 10k R311
R213 R216 100k 2.7k
4.7k 13 10k ! Q301
DTC114EKA
D205 D208 IC302 R305
1SS184 14 NJM431U 4.7k C311
TLG223 0.22
4
C210 R217
15 +
47 120
R214 50V R207 R405
IC201 10k 3.3k 10k
D642S R212 3
100 PC202
(1/2) Q402 CN204
D207
! R215
10k Q203 AG01Z
2SJ334
Batt (+) 3
2SC1623 S
R404 TO DC OUT
1k Rid 2
R406 (3P TERMINAL)
Q303 TH302 Q401 10k Batt (–) 1
2SA812 DTA114EKA
R401
R403 10k
10k
CN202 C407 R414
0.1 0.05
WH2/PFC
1 Vcc R421 R318 IC401 R407 4
Q206 2.2k 47k NJM78L05A R410 10k
2 POWER ON R418
R223 2SC2873
10 10k 10k
3 1
Q207
R224 Q304
R218 C211 2SA1213
IC403
8 7 6 5 2 R411
1k R225 DTC114EKA IC402
10k 1 NJM2403M 3.3k
47 NJM2403M
1 2 3 4
Q204
2SA812 + C401 C402 + R413
R219 D209 ZD202 R419 47 47 10k
1SS184 R422 50V 50V 8 7 6 5
10k RD5.1MB 1k R408
2.2k
470
R222 1 2 3 4
1k
Q205 Q208 R420
Q209 R220
R227 2SC1623 DTC114EKA 680
2SC1623 10k IC405
10 4 NJM431U
ZD203
VR401
RD10MB
(NO
+ C213 PC203
3
C212 R221
MOUNT) R409
4.7k
R412
2.2k
5
R228
(1/2) 1 10k
47k 100
10V !
DC/DC
LOT NO. 709-
AC
0.15 uF 1.5 kZ voltmeter
(5.25V)
Earth Ground