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Film Condensation
The Nusselt Model. In 1916, Nusselt10 achieved an analytical result for the problem
of filmwise condensation of a pure vapor on a vertical wall. The meanings of the various
terms in this analysis will be made clear by referring to Figure 4.1. In this figure, the film
thickness, d, is seen to be zero at the top of the vertical wall, x 0, and to increase with
increasing values of x.
The initial assumption made by Nusselt was that of wholly laminar flow in the condensate
film. Under these conditions, the velocity profile may be easily obtained from equation 4-1
..(4-1)
For the present application, sin u 1 and L d. It is also necessary to modify the density
for the present case. In the derivation of equation (4-1), the density of the gas or vapor at the
liquid surface was neglected. This may be true in many cases of a condensation process;
however, the process may occur at a sufficiently high pressure that the vapor density, v, is
significant in comparison to that of the liquid, L. To account for this possibility, the density
function to be used in the present case is L-v instead of simply L. The resulting
expression for the velocity profile in the condensate film at a particular distance x from the
top of the wall becomes
]..(4-2)
..(4-4)
This same amount of energy must be transferred from the vapor as it condenses and then
cools to the average liquid temperature. Relating these two effects, may write
..(4-5)
l l ghfg k l 3
h 0.943
l LTsat Tw
1/ 4
..(4-6)
The latent heat term, hfg, and those preceding it, should be evaluated at the saturation
temperature. Liquid properties should all be taken at the film temperature. An expression
similar achieved for a surface inclined at an angle u from the horizontal if sin u is introduced
into the bracketed term. This extension obviously has a limit and should not be used when u
is small, that is, when the surface is near horizontal.
However, for laminar flow, experimental data are about 20% above Eq. (4-6). Hence,
the final recommended expression for vertical surfaces in laminar flow is shown as Eq. (4-7):
l l ghfg L3
hL
.(4-7)
1.13
kl
T
l l
1/ 4
N Nu
where l is the density of liquid in kg/m3 and that of the vapor, g is 9.8066 m/s2, L is the
vertical height of the surface or tube in m, l is the viscosity of liquid in Pas, kl is the liquid
thermal conductivity in W/mK, T = Tsat-Tw in K, and hfg is the latent heat of condensation
in J/kg at Tsat. All physical properties of the liquid except hfg are evaluated at the film
temperature Tf = (Tsat + Tw)/2. For long vertical surfaces the flow at the bottom can be
turbulent. The Reynolds number is defined as;
N Re
4m
4
D l l
NRe
4m 4
W l l
Where m is the total kg mass/s of condensate at tube or plate bottom and = m/D or m/W.
The NRe should be below 1800 for Eq. (4-7) to hold. The reader should note that some
references define NRe as /. Then this NRe should be below 450.
N Nu
g l 2 L3
hL
0.0077
2
kl
NRe 0.4
..(4-10)
Solution of this equation is by trial and error, since a value of NRe must first be assumed in
order to calculate h.
Dropwise Condensation
For dropwise condensation, as mentioned earlier, is associated with higher heattransfer coefficients than the filmwise condensation phenomenon. For dropwise condensation
to occur, the surface must not be wetted by the condensate. Normally this requires that
metal surfaces be specially treated. Dropwise condensation is an attractive phenomenon for
applications where extremely large heat-transfer rates are desired. At present, it is difficult to
maintain this condition for several reasons. Because of its uncertain nature and the
conservative approach of a design
based on lower heat-transfer coefficients, filmwise condensation is the type predominantly
used in design.
APPRATUS
PROCEDURE
Experiment 2: The Filmwise Heat Flux and Surface Heat Transfer Coefficient
Determination at Constant Pressure
1. the experiment with minimum value of 0.1LPM.
2. The heater power is adjusted in order to obtain the desired pressure at 1.01 bars.
3. When the condition has been stabilized, the steam (Tsat) and surface temperature (Tsurf),
Tin (T1) and Tout (T2) also flow rate is recorded.
Experiment 3: The Dropwise Heat Flux and Surface Heat Transfer Coefficient
Determination At Constant Constant Pressure
1. Cooling water is circulated through the dropwise condenser starting the experiment with
minimum value of 0.4LPM.
2. The heater power is adjusted in order to obtain desired pressure at 1.01 bar.
3. When the condition has been stabilized, the steam (Tsat) and surface temperature (Tsurf),
Tin (T1) and Tout (T2) also flow rate is recorded.